Changeover Procedure

Time
(Second
Total time
Task Description
s)
(Seconds)
##
1
desarme de la pieza
0:00:36
0:00:36
2
1 desplazamiento
0:00:06
0:00:42
3
recoge implementos/limpieza 0:00:01
0:00:43
4
2 desplazamiento
0:00:06
0:00:49
5
limpieza
0:01:28
0:02:17
6
ordena mesa
0:00:41
0:02:58
7
3 desplazamiento
0:00:06
0:03:04
8
deja implemento
0:00:01
0:03:05
9
4 desplazamiento
0:00:06
0:03:11
10
recoge
0:00:01
0:03:12
11
5 desplazamiento
0:00:15
0:03:27
12
recoge lata
0:00:08
0:03:35
13
6 desplazamiento
0:00:15
0:03:50
14
deja lata
0:00:01
0:03:51
15
7 desplazamiento
0:00:11
0:04:02
16
deja matriz
0:00:01
0:04:03
17
8 desplazamiento
0:00:11
0:04:14
18
ensambla
0:00:26
0:04:40
19
9 desplazamiento
0:00:01
0:04:41
20
saca nueva matriz
0:00:15
0:04:56
21
10 desplazamiento
0:00:11
0:05:07
22
ensambla
0:00:18
0:05:25
Total changeover time (seconds)
325.00 segundos
Total changeover time (minutes)
0:05:25
Actividades que no agregan valor
1 1 desplazamiento
2 2 desplazamiento
3 3 desplazamiento
4 4 desplazamiento
5 5 desplazamiento
6 6 desplazamiento
7 7 desplazamiento
8 8 desplazamiento
9 9 desplazamiento
deja lata

Hoja de Observacion:

ANALISIS

FECHA:

11/19/2016

I
PROCESO: PLASTILINA

Set-up:
EXTERNALIZAR

# de Item

Actividad

Tiempo Reloj
(Acumulado)

Tiempo de
Actividad
(minutos)

0:00:36
0:00:42
0:00:43
0:00:49
0:02:17
0:02:58
0:03:04
0:03:05
0:03:11
0:03:12
0:03:27
0:03:35
0:03:50
0:03:51
0:04:02
0:04:03
0:04:14
0:04:40
0:04:41
0:04:56
0:05:07
0:05:25

0:00:36
0:00:06
0:00:01
0:00:06
0:01:28
0:00:41
0:00:06
0:00:01
0:00:06
0:00:01
0:00:15
0:00:08
0:00:15
0:00:01
0:00:11
0:00:01
0:00:11
0:00:26
0:00:01
0:00:15
0:00:11
0:00:18

SI
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

desarme de la pieza
1 desplazamiento
recoge implementos/limpieza
2 desplazamiento
limpieza
ordena mesa
3 desplazamiento
deja implemento
4 desplazamiento
recoge
5 desplazamiento
recoge lata
6 desplazamiento
deja lata
7 desplazamiento
deja matriz
8 desplazamiento
ensambla
9 desplazamiento
saca nueva matriz
10 desplazamiento
ensambla
FIN

NO

OBSERVADOR:Fretel,Lino,Morocho,

ELIMINAR

SI

SIMPLIFICAR

NO

SI

NO

COMBINAR

SI

NO

Spaghetti Diagram
Area:
Lead:

zona de
produccion

Process:
Event Label:

implemento
s de
limpieza

ubicacion
de latas

m
Distance:
Date:

Time:

mento
de
ieza

ubicacion
de matriz

Spaghetti Diagram
Area:
Lead:

Process:
Event Label:

m
Distance:
Date:

Time:

Possible improvement ideas

Task
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Description
Isolate and lock off
Collect tools
Disconnect coolant pipe
Remove tool holder
Remove vice, with workpiece
Remove link arm
Remove quick release fitting
Collect new link arm
Fit quick release fitting
Fit new link arm
Locate new material sheet in vice
Refit vice and align
Remove pen and spring from tool
holder
Fit new pen and spring in tool
holder
Fit toolholder back on machine
Reconnect coolant hose
Download programme
Final adjust tool (pen) height
Switch on
Trial run first off (adjust as
necessary)
Remove first off sheet
To inspection for approval (including
wait)
Adjust as necessary
Run production

Ideas
Discuss the importance of this for health and safety
Shadow board next to machine, standardise tools, use wing nuts (tool-less fixing), collect tools in
external time
Already quick release, can it be relocated to avoid the need to disconnect?
Solution kit includes 2 units with keyholes so they can be removed quickly
Why does vice need to be removed, solutions involves dowels
Solution suggests quick release fasteners
Spare fitting included I solution kit
On the shadow board next to machine, labelled up/colour coded
Spare unit
Use quick releases
A hole punch can be used which locates paper onto dowels
Why remove in the first place?
Second tool holder prepared in external time
External time, also solution has only two cap heads and keyholes
Keyhole slots speed up process
Already quick release, can it be relocated to avoid the need to disconnect?
Can programmes be stored in machine memory, prepare for download externally
Can this be done externally?
Health and safety reasons emphasised
If dowels are used and paper punched should be right first time
This should now be production
Train operator in inspection
Should not be required