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CyMillCySpeed

Milling Head and Motor Spindle Technology

The unique Machining Head


with patented Direct Drives in
both driven Axes
(Patent.-Nr. EP 0885 081)

C y Te c Z y l i n d e r t e c h n i k G m b H
S t e f f e n s r o t t 1 D - 5 2 4 2 8 J l i c h Te l . : (+ 4 9 ) 2 4 6 1 / 6 8 0 8 - 0 Fa x : (+ 4 9 ) 2 4 6 1 / 6 8 0 8 - 2 5
E - m a i l : i n f o @ c y t e c . d e h t t p : / / w w w. c y m i l l . d e w w w. c y t e c . d e
Edition November 2006

Your competent Partners for innovative technical Solutions

1 Germany Headquarters
CyTec Zylindertechnik GmbH

2 Germany South
CyTec Zylindertechnik

3 Great Britain
CyTec Systems UK Ltd.

Steffensrott 1
D- 52428 Jlich
Tel.: (+49) 2461 68 08-0
Fax.: (+49) 2461 68 08 25

Carl-Zeiss-Str. 7
D- 72124 Pliezhausen
Tel.: (+49) 71 27/811 880
Fax.: (+49) 71 27/811 885

Lancaster House 234 Fields New Road


Chadderton GB- Oldham, OL9 8NZ
Tel.: (+44) 0161/678 70 90
Fax.: (+44) 0161/620 53 92

4 France
CyTec Systems SARL

5 Switzerland
Geiger CyTec Systems AG

6 Italy
Emanuele Mascherpa S.p.A.

Parc des Erables


66 route de Sartrouville
F- 78230 Le Pecq
Tel.: (+33) 01 30 87 13 50
Fax.: (+33) 01 30 87 13 51

Steinhaus
CH- 3150 Schwarzenburg
Tel.: (+41) 31/73 42 424
Fax.: (+41) 31/73 42 425

Via Natale Battaglia, 39


I- 20127 Milano
Tel.: (+39) 02/280 031
Fax.: (+39) 02/282 99 45

7 Hungary
Working KFT

8 USA
CyTec Systems USA, Inc.

9 China
CyTec China

Budai Nagy Antal t


HU- 2400 Dunajvros
Tel./Fax: (+36) 25/431740

1509 Rapids Drive


USA- Racine, WI 53401-0032
Tel.: (+262) 638-4636
Fax.: (+262) 638-9775

No. 5 Wuxing Road, Lucheng Town


Tongzhou District, 101107
Beijing, China
Tel.: (+86) 10-5166 6681/2
Fax.: (+86) 10-5166 6681/2-201

CyTec Zylindertechnik GmbH Edition 09/2009

Content

Content

CyMill 2-Axis NC-Milling Head


Introduction
Characteristic Series
Characteristic Somponents
Installation- and Application Examples

Components
Overview
Torque Motors
Measuring Systems
Interfaces schematic
Electrics
Hydraulics
Cooling
Options
Automatic Head Exchange
Automatic Spindle Exchange
Continuously rotating C-Axis
Technical Data
Overview
Series S8
Series P12
Series M21
Series G30

CySpeed Motor Spindles


1.0.00
1.0.01
1.0.02
1.0.04...

1.1.00
1.1.01
1.1.02
1.1.03...
1.1.05
1.1.06
1.1.07...
1.1.09...
1.1.11
1.2.00...
1.2.10...
1.2.20...
1.2.30...
1.2.40...

Introduction 2.0.00
Product Overview 2.0.01
Characteristic Components 2.0.02...
Components
Overview
Tool clamping Systems
Automatic Clamping System
Manual Clamping Systems
Rotary Union
Hydraulics
Internal Coolant Supply
Minimal Quantities of Lubricant
Cooling Circuits
Bearing
External Monitoring Systems
Analog Sensor
Microcontroller CyCon K11
Geared Spindle

Technical Data
Overview
Milling Head Spindles
Spindles for Milling Machines
Spindles for Machining Centers
Spindles for Transfer Lines
Robot Spindles
Grinding Spindles
Spindles for Turning Machines

2.1.00
2.1.01...
2.1.03
2.1.04
2.1.05
2.1.06
2.1.07
2.1.08
2.1.09
2.1.10
2.1.11
2.2.00...
2.2.10...
2.2.40...
2.2.50...
2.2.60...
2.2.70...
2.2.80...
2.2.90...

CyTec Zylindertechnik GmbH Edition 05/2007

1.0.00
Introduction

Bringing Precision
to the Tool
CyTec NC-milling heads have proved reliable in many
areas of tool machine manufacturing. The major feature is a patented direct drive mounted in all driven
axes (Patent.-Nr. EP 0885 081). They are characterised
by high torque and speed. They also are subject to
almost no wear and guarantee constant precision in
the machined result.
Simultaneous milling becomes very easy with the
patented milling head. This applies to heavy duty
milling where the axes can be clamped hydraulically in
any desired position as well as to high-speed-finishing.

CyTec Zylindertechnik GmbH Edition 05/2007

Overview Machining Heads

1.0.01
Characteristic Series
The light Series P12

The compact Series S8

Series (Dimensions)

1200

S8

1100
1000
900

P12

800
700
600
500
400
300
200
100
0

S8 Fork Head

S8 Universal Head

P12 Orthogonal Head

The medium Series M21

P12 Universal Head

P12 Swivel Axes

The heavy Series G30

Series (Dimensions)

1600

M21 G 30

1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0

M21 Fork Head

M21 Universal Head

M21 Vertical Head

M21 Swivel Axis

G30 Fork Head

G30 Universal Head

G30 Fork Head horizontal

CyTec Zylindertechnik GmbH Edition 05/2007

Characteristic Components
Example of Series M21

1.0.02
Characteristic Components

C-Axis
Supply connections
(Motor current, Meas. systems, Cooling,
Hydraulics for both swivel axes and motor
spindle)
Torque motors as drive units analogue to A-Axis
(see below)
Bearing: Radial-/axial-bearings

A-Axis

Position measuring with incremental angle


measuring system

Torque motors as drives with


integrated cooling
Rotor with crossed roller bearings
hydraulicaly operated clamping bush

Swivel housing

Position monitoring
with absolute angular
measuring system
Motor spindle

CyTec Zylindertechnik GmbH Edition 05/2007

1.0.03
Characteristic Components

Interfaces of C-Axis
(View from top)

Current A-Axis motors


Current spindle motor (part. covered)
Thermo sensor A-Axis/motor spindle
Sensors limit switch C-Axis
Thermo sensor
C-Axis-motor I

Thermo sensor C-Axis-motor II


Current C-Axis-motors
External tool monitoring (measuring turbine integrated in the release line of the
clamping hydraulic)
Customer side supply connections
(air, hydraulic, cooling for A-, C-Axis and
motor spindle, partially covered)

CyTec Zylindertechnik GmbH Edition 05/2007

1.0.04
Installation- and Application Examples

S8 Fork Head

G30 horizontal Fork Head in Double Column Machine

M21 Fork Head in Gantry Machine

P12 Universal Head in Wood processing Machine


CyTec Zylindertechnik GmbH Edition 05/2007

1.0.05
Installation- and Application Examples

M21 Swivel Axis with flanged Motor Spindle

Installation example of an S8-Fork Head


in a vertical machine ram

All supply lines and tubes


are led out through the rear
side of the ram

C-Axis Measuring System C-Axis A-Axis


Installation example of an M21-Fork Head in
a horizontal machine ram
CyTec Zylindertechnik GmbH Edition 05/2007

1.1.00
Overview technical components

Torque motors .......................................................................... 1.1.01


Direct drives for all axes

Angular measuring systems ...................................................... 1.1.02


In the heads incremental and absolute systems are used.

Supply
Schematic display of electric connections and media circuits
Electrics:

Hydraulics
Cooling

Power connections .............................. 1.1.03


Meas. systems/temperature monitoring 1.1.04
............................................................... 1.1.05
............................................................... 1.1.06


Options
For special Applications and for enhancement of functionality following options are available:


Automatic Head Exchange ................................................. 1.1.07...


Automatic Spindle Exchange ............................................. 1.1.09...
Continuously rotating C-Axis .............................................. 1.1.11

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.01
Torque motors

The core:
the torque motor as a direct drive

The new torque motors, simply conceived as wound linear motors with an
integrated strong brake, are central drive elements in A- and C-axis.
Torque motors are permanent energized synchronous motors, designed as
outer rotors. The rotor is positioned as an outer race around the stator, so
that the magnetic force attacks on a bigger diameter. That is why the resulting torque is significantly higher compared to inner rotors with the same
dimension. With operation with clamped A- and C-axis, e.g. rough machining, the rotor works as a brake with high stall torque. In addition, the rotor
is mechanically clamped by a hydraulically charged brass bush.
With swivelling speeds up to 360/sec and rotational speed up to 100 r.p.m.
in connection with the fast linear axes, a real 5-axis simultaneous machining
is possible.

Rotor
Centering
Permanent magnets
Fixing hole

Function

Brake

CyTec torque motors are designed as outer rotors with single wound coils.
This principle has the following advantages:
With the same construction volume as an inner rotor the torque motor has
a higher torque, because the tangential force of the magnets attacks on a
bigger diameter. The stator consists of a large number of magnetic coils integrated in an iron matrix. Thats why a high packing density with corresponding
high magnetic forces can be achieved. The operation is characterized by smooth
operation without any cogging.
The stator sheets are mounted to a ring-shaped carrier. Both components are
connected by steel pins mechanically. After soldering up the connections, the
whole stator is encapsulated hermetically with good heat conduction.
This combination is, in connection with the pre-loaded ball bearings,
absoluteely free of play and maintenance and enlarges the productivity and
durability of the machine.

Stator
Winding head
Stator sheets
O-ring grooves
Stator frame
Grouting

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.02

Angular measuring systems


For precise milling results modern high precision measuring systems are
essential. In CyTec Milling Heads following systems are used:

C-Axis

Angular measuring systems

C-Axis
For C-Axis positioning a combination of axial-radial-bearings with Measuring
standard and incremental angular measuring system is used. The scanning sensor works contact-free and detects position marks inductively with an accuracy
of up to 0,001.

Measuring sensor
Measuring standard
Bearing ring
Evaluation electronics
with Connei-coupling

The system has advantages as follows:


contact-free and so free of wear position detection
measuring standard directly on the bearing ring
inductive position detection
independant from position
easy adjustable
needs small installation space
electronics adjust automatically.

Installation situation of C-Axis-measuring system (example)

is

x
A-A

A-Axis
For A-Axis positioning an absolutee value measuring system is used whose
hollow shaft is directly connected to the centering of the A-Axis rotor/swivel
housing. The system is mounted close to the bearing which is executed as
crossed roller bearing for the A-Axis.
This system has advantages as follows:
direct coupling to the rotor (swivel housing A-Axis)
high transfer precision
system precision 0,001
short design and space saving
simple mounting

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.03
Electric Interface: Current Connections

Current Connections
Power module
spindle motor

Power modules
motors A-/C-Axis

Motors
C-Axis

Spindle
motor
Motors
A-Axis
Throttle

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.04
Electric Interface: Angular measuring systems, temperature monitoring

Connections measuring systems and temperature monitoring

Sensor module
A-Axis

Sensor module
C-Axis

Temperature sensors
C-Axis motors
Angular measuring system
C-Axis

Temperature sensors
A-Axis motors
Angular measuring system
A-Axis
Temperature sensors
spindle motor
Angular measuring system
motor spindle

The connection of the angular measuring systems and the


temperature sensors is enabled by an external sensor module
(Sensor Module External, Fa. Siemens) SME9x. With this module the sensors are coupled to the measuring circuit, galvanically
separated, to monitor the temperature of axis motors and
motor spindle.

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.05
Interface Hydraulics: Clamping C-Axis, Tool clamp/release

Brake
C-Axis

Tool clamping
system

Tool releasing

Tool clamping

Clamping C-Axis

Hydraulic Connections

Hydraulic

As an example only the C-Axis clamping is shown.


Clamping of A-Axis is analog to C-Axis.
CyTec Zylindertechnik GmbH Edition 05/2007

1.1.06
Interface Cooling

Cooling circuits

Cooling coils in C-Axis


cooling housing

Meander shaped cooling


bores in A-Axis cooling
housing

Order in cooling circuit:


1st: motor spindle...

...2nd: C-Axis motors,


3rd: A-Axis motors and reflux

Cooling device

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.07
Option: Automatic Change of Milling Head

Exchange of Milling Head with the CyTrac automatic Screw


The Milling Head Series CyMill with automatic docking on and docking off as an option enables a fast and
reliable change of the machining head (A-Axis). Indexing, docking and conneting of all media connections
take place simultaneously without additional adjustment effort. In case of different maching demands the
machine is retooled very fast, e. g. for milling, drilling or grinding applications. This is possible by using
the hydromechanical clamping system CyTrac and quick media couplers CyFit.

Vertical machine ram


with integrated C-Axis of the
milling unit
Alternative vertical head
docked to C-Axis
NC-Fork Milling Head (A-Axis)

Take off bolts


Interface for
spindle nose

Interface between C- and AAxis/vertical head o. s.


(Hirth serration, clamp and
indexing bolts, energy and
media couplers)
Exchange station with installation devices for two
different machining heads, here as an example of a fork and
alternative vertical head for C-Axis in the vertical ram.
Other combinations are possible

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.08
Option: Automatic Change of Milling Head
Connections for energy and media
transfer (A-Axis)
Electric plugs
Quick media couplers
Index bolts
Clamping bolt of
the clamping systems

As the bolt is introduced the


clamping jaws grip the rear groove
of the bolt and lock it securely.
The bolt is positively held by the
clamping jaws under pre-load.
Even without maintaining pressure
or under high vibration or multiple
counterforces the final position will
be held. The indexing is realised by
index bolts and Hirth serrations.

for energy supply of the axis motors


and apindle motor as well as for
transfer of status data (speed, angular position, temperature)

C-Axis

The safe docking and locking of the


head elements is enabled by the
CyTrac clamping systems with positive lock. Four of these systems are
integrated in the C-Axis and couple
the corresponding bolt during the
procedure of closing.

Electric plugs
C-Axis

Clamping system with


collet chuck

Quick media couplers


A-Axis

A-Axis

A-Axis docked off

A-Axis docked

for tranfer of fluid media (coolant,


hydraulic), almost leakage free with
high flow rate.

Slide
Locking segments
Locking bolt
Pressure sleeve
Clamping jaws
Draw bolt on
Milling Head (A-Axis)
released position

Thanks to the integrated offset and


angle compensation system it is
possible to compensate for production
tolerances and inaccuracies during
joining. This usually means no need
for additional tool holder screw
threads, precentring devices and
guides.

clamped position
CyTec Zylindertechnik GmbH Edition 05/2007

1.1.09
Option: Automatic Spindle Exchange (Series G30)

Spindle exchange with the CyTrac automatic Screw


Similar to the automatic exchange of the A-Axis to the C-Axis an automatic exchange of the motor spindle is
possible for series G30. Indexing, docking and connecting of all media and energy connections take place simultaneously without additional adjustment effort. For fast changing machining demands the A-Axis can be
equipped with different motor spindles. This is enabled by using the hydromechanical clamping system
CyTrac and quick media couplers CyFit.

Clamping system with


collet chuck
The safe docking and locking of
the head elements is enabled by
the CyTrac clamping systems with
positive lock. Four of these systems
are integrated in the A-Axis and
couple the corresponding bolt of the
spindle housing during the procedure
of docking.
The clamping jaws grip the bolt, lock
it securely and hold it under preload.
Motor spindle docked

Motor spindle released

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.10
Option: Automatic Spindle Exchange (Series G30)

Examples for alternative motor spindles


For individual machining tasks
several motor spindles are available
with different performance profiles,
a standard spindle with 30 kW/310
Nm or a finishing spindle for HSCtasks with 27 kW/55 Nm.

Finishing spindle
27 kW 55 Nm max.
24.000 rpm max.

Connections on
interchangeable spindle

Standard spindle
30 kW 310 Nm max.
10.000 rpm max.

Motor current

Clamping bolts
Quick-couplers
(hydraulics, pneumatics,
cooling)

Quick couplers

Encoder

CyTec Zylindertechnik GmbH Edition 05/2007

1.1.11
Option: continuously rotating C-Axis

Continuously rotating C-Axis


with attached collecting ring for rotating transmission of electric signals and
motor current.

Advantages of the continuous C-axis

unlimited rotational movement


no backlash
time servings with continuous operation
increase of machining quality (esp. in tool and mould
manufacturing
no distorted cables

CyTec Zylindertechnik GmbH Edition 05/2007

Overview Milling Heads with technical rough Data

1.2.00
Milling Heads
Series (Technical Data)
The compact Series S8

S8

The light series P12

Milling Head

C-Axis

A-Axis Fork I

A-Axis Fork II

A-Axis universal

C-Axis

A-Axis orthogonal

A-Axis universal

A-Axis fork

Attach. Swivel Axis

Inst. Swivel Axis

Max. torque:

600 Nm

115 Nm

230 Nm

230 Nm

600 Nm

600 Nm

600 Nm

600 Nm

600 Nm

480 Nm

+/-95

+/-200

320 kg

200 kg

1.2.23

1.2.24

Clamping torque:

1.000 Nm (50 bar)

500 Nm (50 bar)

Swivel angle:

+/-360

360/s

+/-115

+/-115

Weight:
Data sheet:

2.000 Nm (60 bar)

360/s

Swivel speed:

+/-180

180 kg (incl. C-Axis)

1.2.11

P12

1.2.11

1.2.12

+/-360

+/-95

1.2.13

+/-180

+/-115

400 kg (incl. C-Axis)

1.2.21

1.2.21

1.2.22

1.2.25

Series (Technical Data)


The medium
series M21

Milling Head

C-Axis

A-Axis Fork

A-Axis universal

Max. torque:

1.200 Nm

1.000 Nm

600 Nm

4.000 Nm (60 bar)

4.000 Nm (60 bar)

2.000 Nm (60 bar)

Clamping torque:

360/s

Swivel speed:
Swivel angle:
Weight:
Data sheet:

M21 G 30

The heavy
series G30

+/-360

+/-95

+/-180

850 kg (incl. C-Axis)

780 kg (incl. C-Axis)

1.2.31

1.2.31

1.2.32

Vertical Head
Technical data
see Nr. 2.2.21

Swivel Axis

C-Axis

A-Axis Fork

A-Axis universal

A-Axis Fork horizontal

1.200 Nm

2.000 Nm

2.000 Nm

1.250 Nm

2.000 Nm

4.000 Nm (50-70 bar)

max. 7.000 Nm (50-70 bar)

6.000 - 7.000 Nm (50-70 bar)

4.000 Nm (60 bar)

360/s

360/s
+/-110

+/-360

+/-95

+/-180

+/-360

750 kg (incl. C-Axis)

600 kg

1.450 kg (incl. C-Axis)

1.250 kg (incl. C-Axis)

1.250 kg (incl. C-Axis)

1.2.33

1.2.34

1.2.41

1.2.41

1.2.42

1.2.43

CyTec Zylindertechnik GmbH Edition 02/2009

1.2.10
Milling Head Series S8

Series S8

The milling units of the compact series S8 are available


in the following combinations:
Positioning head (C-Axis vertical with single motor
A-Axis)
Fork head (C-Axis vertical with double motor
A-Axis)
Universal head 45 (C-Axis vertical with A-Axis)
Spindles with power values of 10 to 20 kW are used.

CS
10-135

CS
15-135

CS
20-135

Nom. power S1 (kW):

10

15

20

Diameter (mm):

135

135

135

Max. Torque S6 (Nm):

42

31

42

Basic spindles:

Max. Speed (r.p.m.):

12.000

24.000

20.000

Tool interface:

HSK-A63

HSK-A63

HSK-A63

2.2.10

2.2.11

2.2.12

Data sheet:
Used in:

Fork head Universal head

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.11
Milling Head Series S8

Series S8

340

350

300
150

225 (10/20kW)

170 (15kW)

310

182

170

Technical data Positioning head S8


Milling unit

C-Axis

A-Axis positioning head

Max. Torque:

600 Nm

115 Nm

1.000 Nm (50 bar)

500 Nm (50 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-115

Nom. voltage/current:

400 V/14 A

400 V/14 A

Power dissipation:

1 kW (6-8 l/min)

1 kW (6-8 l/min)

Measuring system:

incremental

absolute

0,002

0,003

Clamping torque:

Positioning accuracy:
Total weight approx.:

180 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.12
Milling Head Series S8

Series S8

340

350

300
150

225 (10/20kW)

170 (15kW)

310

182

170
239

Technical data Fork Head S8


Milling unit

C-Axis

A-Axis Fork head

Max. Torque:

600 Nm

230 Nm

1.000 Nm (50 bar)

500 Nm (50 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-115

Nom. voltage/current:

400 V/14 A

400 V/28 A

Power dissipation:

1 kW (6-8 l/min)

1 kW (6-8 l/min)

Measuring system:

incremental

absolute

0,002

0,003

Clamping torque:

Positioning accuracy:
Total weight approx.:

180 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.13
Series S8

Technical data Universal head S8


Milling unit

C-Axis

A-Axis Universal head

Max. Torque:

600 Nm

230 Nm

1.000 Nm (50 bar)

500 Nm (50 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-180

Nom. voltage/current:

400 V/14 A

400 V/14 A

Power dissipation:

1 kW (6-8 l/min)

1 kW (6-8 l/min)

Measuring system:

incremental

incremental

0,002

0,003

Clamping torque:

Positioning accuracy:
Total weight approx.:

180 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.20
Series P12

The milling units of the light series P12 are available in


the following combinations:
Orthogonal head (C-Axis vertical with A-Axis)
Universal head 45 (C-Axis vertical with A-Axis)
Swivel axes (A-Axis horizontal with flanged
motor spindle)
Spindles with power values of 15 up to 34 kW are used.

CS
15-180-A

CS
21-200

CS
27-170

CS
34-170-S

Nom. power S1 (kW):

15

21

27

34

Diameter (mm):

180

200

170

170

Max. Torque S6 (Nm):

67

130

84

81

Max. Speed (r.p.m.):

24.000

15.000

24.000

15.000

Tool interface:

HSK-A63

HSK-A63

HSK-A63

HSK-A63

2.2.13

2.2.14

2.2.141

2.2.142

Basic spindles:

Data sheet:
Used in:

Orthogonal- and Universal head Swivel axis

Fork head

CyTec Zylindertechnik GmbH Edition 02 72009

1.2.21
Series P12

340

350

225

225

385

283

295

85

310

180

*Dimensions with motor spindle CS 21-200

Technical data Orthogonal head P12


Milling unit

C-Axis

A-Axis orthogonal

Max. Torque:

600 Nm

600 Nm

2.000 Nm (60 bar)

2.000 Nm (60 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-95

Nom. voltage/current:

400 V/14 A

400 V/14 A

Power dissipation:

1 kW (8 l/min)

1 kW (8 l/min)

Measuring system:

incremental

absolute

Clamping torque:

Positioning accuracy:
Total weight approx.:

0,002

0,002
400 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.22
Series P12

*Dimensions with motor spindle CS 21-200

Technical data Universal head P12


Milling unit

C-Axis

A-Axis universal

Max. Torque:

600 Nm

600 Nm

2.000 Nm (60 bar)

2.000 Nm (60 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-180

Nom. voltage/current:

400 V/14 A

400 V/14 A

Power dissipation:

1 kW (8 l/min)

1 kW (8 l/min)

Measuring system:

incremental

incremental

Clamping torque:

Positioning accuracy:
Total weight approx.:

0,002

0,002
400 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.23
Series P12

Technical data attachment-Swivel axis P12


Swivel axis

A-Axis

Max. Torque:

600 Nm

Clamping torque:

2.000 Nm (60 bar)

Swivel speed:

360/s

Swivel angle:

+/-95

Nom. voltage/current:

4 kW (10 l/min)

Measuring system:

incremental

Total weight approx.:

Technical data
see data sheet Nr. 2.2.14

400 V/28 A

Power dissipation:
Positioning accuracy:

motor spindle

0,002
320 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.24
Series P12

Technical data installation-Swivel axis P12


Swivel axis

C-Axis

Max. Torque:

480 Nm

Clamping torque:

2.000 Nm (50 bar)

Swivel speed:

360/s

Swivel angle:

+/-200

Nom. voltage/current:

400 V/28 A

Power dissipation:

4 kW (10 l/min)

Measuring system:

incremental

Positioning accuracy:
Total weight approx.:

motor spindle

Technical data
see data sheet Nr. 2.2.13

0,002
200 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.25
Series P12

Technical data Fork Head P12


Head

C-Axis

A-Axis Fork

Max. Torque:

600 Nm

800 Nm

2.000 Nm (60 bar)

2.000 Nm (60 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-115

Nom. voltage/current:

400 V/14 A

400 V/28 A

Power dissipation:

1 kW (8 l/min)

1 kW (8 l/min)

Measuring system:

incremental

absolute

Clamping torque:

Positioning accuracy:
Total weight approx.:

0,002

0,002
500 kg

CyTec Zylindertechnik GmbH Edition 02/2008

1.2.30
Series M21

The milling units of the medium series M21 are available in the following combinations:
Fork head (C-Axis vertical with A-Axis)
Universal head 45 (C-Axis vertical with A-Axis)
Vertical head with C-Axis
Swivel Axis (A-Axis horizontal with
flanged motor spindle)
Spindles with power values of 21 up to 60 kW are used.
As an option, an execution with automatic head exchange is available.

CS
21-180-A

CS
27-180-S

CS
34-180

CS
34-180-S

CS
40-180

CS
60-180-S

CSV
21-400

Nom. power S1 (kW):

21

27

34

34

40

60

21

Diameter (mm):

180

180

180

180

180

180

400

Basic spindles:

Max. Torque S6 (Nm):

130

170

91

220

51

78 (S1)

260

Max. Speed (r.p.m.):

18.000

12.000

24.000

12.000

30.000

24.000

18.000

Tool interface:

HSK-A63

HSK-A100

HSK-A 63

HSK-A100

HSK-A50

HSK-A63

HSK-A63

2.2.15

2.2.16

2.2.17

2.2.18

2.2.19

2.2.20

2.2.21

Data sheet:
Used in:

Fork head Universal head Swivel axis

alternative
vertical head

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.31
Series M21

Technical data Fork head M21


Option: automatic docking of the milling
unit (the diameter of C-Axis changes from
400 to 450 mm)

Milling unit

C-Axis

A-Axis Fork

Max. torque:

1.200 Nm

1.000 Nm

4.000 Nm (50 bar)

Clamping torque:
Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-110

Nom. voltage/current:

400 V/28 A

400 V/28 A

Power dissipation:

2 kW (10 l/min)

2 kW (10 l/min)

Measuring system:

incremental

absolute

0,0015

0,0015

Positioning accuracy:
Total weight (Steel/Alu) approx.:

850 / 670 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.32
Series
Series
M21M21

Technical data Universal head M21


Milling unit

C-Axis

A-Axis Universal

Max. torque:

1.200 Nm

600 Nm

4.000 Nm (50 bar)

2.000 Nm (50 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-180

Nom. voltage/current:

400 V/28 A

400 V/14 A

Power dissipation:

2 kW (10 l/min)

2 kW (10 l/min)

Measuring system:

incremental

incremental

0,0015

0,002

Clamping torque:

Positioning accuracy:
Total weight (Steel) approx.:

780 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.33
Series
Series
M21M21

Technical data C-Axis with Vertical head M21


Milling unit

C-Axis

Max. torque:

1.200 Nm

Clamping torque:

4.000 Nm (50 bar)

Swivel speed:

360/s

Swivel angle:

+/-360

Nom. voltage/current:

400 V/28 A

Power dissipation:

4 kW (10 l/min)

Measuring system:

incremental

Positioning accuracy:
Total weight approx.:

Vertical head

Technical data
see data sheet Nr. 2.2.21

0,002
750 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.34
Series M21

Technical data Swivel Axis M21


Swivel axis
Max. torque:
Clamping torque:

C-Axis
1.200 Nm
4.000 Nm (50 bar)

Swivel speed:

360/s

Swivel angle:

+/-110

Nom. voltage/current:

400 V/28 A

Power dissipation:

4 kW (10 l/min)

Measuring system:

incremental

Positioning accuracy:
Total weight approx.:

Motor spindle

Technical data see data


sheet Nr. 2.2.15 up to
2.2.20

0,002
600 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.40
Series G30

The milling units of the heavy series G30 are available


in the following combinations:
Fork head (C-Axis vertical with A-Axis)
Universal head 45 (C-Axis vertical with A-Axis)
Fork head horizontal (C-Axis horizontal with
A-Axis)
Spindles with power values of 13 up to 50 kW are used.
Some spindle series are exchanged automatically to the
A-axis swivel housing.
As an option, an execution with automatic head exchange is available.

with
planetary
gear

with
planetary
gear

with
planetary
gear

CS
13-238

CS
27-238

CS
30-238

CS
42-238-S

CSG
40-245

CSG
40-245-S

CSG
50-300

Nom. power S1 (kW):

13

27

30

42

40

40

50

Diameter (mm):

238

238

238

238

245

245

300

Max. Torque S6 (Nm):

16

55

310

525

525 (i=3)

708 (i=3)

621 (i=3)

Basic spindles:

Max. Speed (r.p.m.):

36.000

24.000

10.000

7.000

10.000

7.000

10.000

Tool interface:

HSK-E40

HSK-A63

HSK-A100

HSK-A100

HSK-A100

HSK-A100

HSK-A100

2.2.22

2.2.23

2.2.24

2.2.25

2.2.26

2.2.27

2.2.28

Data sheet:
Used in:

Fork head Horizontal head

Universal head

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.41
Series G30

Technical data Fork head G30


Milling unit

C-Axis

A-Axis Fork

Max. torque:

2.000 Nm

2.000 Nm
6.000 - 7.000 Nm (50 - 70 bar)

Clamping torque:
Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-95

Nom. voltage/current:

400 V/28 A

400 V/28 A

Power dissipation:

3 kW (10 l/min)

3 kW (10 l/min)

Measuring system:

incremental

absolute

Positioning accuracy:
Total weight (Steel/Alu) approx.:

0,001

0,001
1.460 / 1.080 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.42
Series G30

220
300
397

Technical data Universal head G30


Milling unit

C-Axis

A-Axis universal

Max. torque:

2.000 Nm

1.250 Nm

6.000 - 7.000 Nm (50 - 70 bar)

4.000 Nm (50 - 70 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-180

Nom. voltage/current:

400 V/28 A

400 V/14 A

Power dissipation:

3 kW (10 l/min)

2 kW (10 l/min)

Measuring system:

incremental

incremental

0,001

0,0015

Clamping torque:

Positioning accuracy:
Total weight (Steel) approx.:

1.250 kg

CyTec Zylindertechnik GmbH Edition 05/2007

1.2.43
Series G30

(Spindle 30 kW)
(Spindle 40 kW)

Technical data Horizontal head G30


Milling unit

C-Axis

A-Axis Fork

Max. torque:

2.000 Nm

2.000 Nm

Clamping torque:

6.000 - 7.000 Nm (50 - 70 bar)

Swivel speed:

360/s

360/s

Swivel angle:

+/-360

+/-95

Nom. voltage/current:

400 V/28 A

400 V/28 A

Power dissipation:

3 kW (10 l/min)

3 kW (10 l/min)

Measuring system:

incremental

absolute

0,001

0,001

Positioning accuracy:
Total weight (Steel) ca.:

1.250 kg

CyTec Zylindertechnik GmbH Edition 05/2007

2.0.00
Introduction

CySpeed Motor spindles for


the whole spectrum...

...of machining tasks:


From rough milling up to bis zur high-speed
finishing
Milling, turning, grinding, drilling...
Asynchronous/synchronous motors with a
power range from 8 up to 60 kW
Torque up to 1.150 Nm maximum
Modular system for individual solutions
Industrial designs for customized results

CyTec Zylindertechnik GmbH Edition 05/2007

Schematic product overview

2.0.01
Product overview

Motor spindles

Turning spindles

Grinding spindles

Milling spindles
for applications in...

Milling heads

Robots
Milling machines

Transfer lines/
Special machines
Machining center

CyTec Zylindertechnik GmbH Edition 05/2007

2.0.02
Characteristic Components

Reliable Components...
Different tool interfaces:
HSK, BT, CAPTO, CAT, DIN

Temperature monitoring

Asynchronous/synchronous motors:
can be combined with all common
control systems

Encoder

Rotary union:
Transfer of clamp/release
hydraulics, internal coolant
supply, minimal quantities
of lubricant (MQL)

Motor- and spindle


cooling

Internal and external tool


cooling, MQL

Air blast/face control

Pre-loaded
hybrid bearings

Hydromechanical clamping system:


highest rigidity with high speed

Options:
planetary gear, external clamp/release monitoring,
pneumomechanical clamping system

CyTec Zylindertechnik GmbH Edition 05/2007

2.0.03
Characteristic Components

Connections
Encoder

Oil/Air bearing 1

Oil/Air bearing 2

Cooling motor in

Spindle cooling in

Oil/Air bearing 3
Oil/Air bearing 4

Tool clamp

Oil/Air bearing 5

External coolant in

Tool release
Internal coolant out
Temperature monitoring
bearing
Spindle cooling out

Internal coolant in

Face control/purge air/


sealing air

Cooling motor out


Aiming seals

... for the well-engineered


complete solution

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.00
Technical components

Tool clamping system .................................................................2.1.01...


The rotational symmetric system with positive lock works precisely, safe and
fast. The automatic execution operates hydro-mechanically, the manual one
is an economic alternative in case of less clamping cycles.

Supply
For maintaining a reliable operating condition and optimum machining
results, the following supply circuits are integrated into the system:
Rotary union:
Hydraulics for clamp/release........... 2.1.04

Internal tool cooling......................... 2.1.05

Minimal quantities of lubricant........ 2.1.06
Housing:
Stator cooling................................... 2.1.07

Rotor cooling.................................... 2.1.07

External tool cooling........................ 2.1.07


Bearing.......................................................................................... 2.1.08
The advanced hybrid bearing technology realises highest spindle rigidity and
precision .

Monitoring
The proper function of spindle and tool can be controlled by the Controller
CyCon K11 and with an analogue sensor.

Analogue sensor............................... 2.1.09


Micro controller CyCon K11.............. 2.1.10

Planetary gear............................................................................... 2.1.11


Optionally a switchable planetary gearing is available which facilitates rough
machining as well as efficient HSC-finishing at one setting.

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.01
Automatic tool clamping system

high clamping force


HSC-eligibility

safe locking

rotational symmetry
high pulsed release force

optimal rigidity in clamped position

open for all interfaces

The hydromechanical clamping element optimises the interface between machine and tool
To use todays possible speed and required accuracy with minimal down
times in an optimal way, clamping systems are requested that work precise,
safe and fast.
The CyTwist tool clamping system is the only one based on the principle
of the three-dimensional wedge system and is, additionally, positively self
locked in the clamped position. The high rigidity of the mutiplied clamping
force guarantees an exact clamping of the tool with absolutely no play.
The CyTwist easily fulfills the three main functions of clamping technology:
Highest clamping forces whilst using minimum space
Self retention of the clamping forces without maintaining
pressure

pneumatic execution

All commonly used interfaces can be integrated. This is the indispensable


precondition for perfect product quality. The international patented system
generates exactly the force needed for the clamping process. Following an
unassisted feed motion the self-locking power assistance automatically
comes into play when a resistance is encountered.
The clamping system consists of the following assembly groups:
Collet kit
Clamping cartridge
Rotary union

Low clamping and release pressure

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.02
Collet kit and clamping cartridge

Elastomeric spring Clamping bolt


Tool

Segments

Contour bush
Ejection piston

Clamping collet

Collet kit

Spacers

Slide

Clamping cartridge released position

Grasping of the tool

Function of the
clamping system
The operation of the collet kit i.e.
grasping and clamping of the tool is
actuated by the clamping cartridge:
it consists in its most important
functional elements of the centrally
arranged draw/clamping bolt, the
concentrically arranged segments and
the slide which surrounds bolt and
segments. In the opened condition
the slide is actuated by hydraulic
pressure via the rotary union. So it
slides over the segments, enabling
these to retract the draw bolt.
When the slide covers the segments
in the area of a self-locking bevel the
power assistance comes into effect.
When the clamped position is reached the system is positively locked.
Clamping pressure is not necessary
any more because the clamping force
is maintained mechanically because
of the self-retention.
The connection can only be opened
by applying pressure to the release
connection, whereby the ejection
piston safely releases the tool.

clamped position

clamped position without tool

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.03
The manual alternative
Whenever only a limited number of tool changes is required, the
CyTool is an extremly efficient and economic alternative to fully
automatic changeover systems. We offer two structural designs, a
45 manual clamp and an eccentric clamp.

Fast and safe operation

The CyTool changeover system enables the optimal transfer of power to the
tool as a result of a large symmetrical ring surface on the inner gripping
shoulder of the HSK tool. The extremely short design supports the total rigidity of the system.
As well as the automatic system CyTwist, the collet chuck minimises surface
pressure and distributes the pressure evenly onto the entire circumference of
the tool, precisely, with positive lock and free of play.

The high rigidity of the multiple transmitted tensioning force and the
planar support diameter guarantees a precise and absolutely error free
tensioning of the tools

Eccentric clamp

This model draws in, turns/positions, clamps and locks the tool in one step.
With a swivel stroke of +/- 130 the maximum clamping force is achieved.
The repeat accuracy is in the -range.

45 Screw clamp

Only 2 1/2 turns are needed to achieve clamping forces up to 60 kN with this
type. In conjunction with the high gripping force, the 360 planar support on
the tool clamping surface ensures the highest degree of system rigidity.

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.04
The rotary union

Connections cooling/clamping/releasing

Ceramics axial face seal ring (not allowed for dry operation)

Special sealing

Bores for clamping/releasing

Bores for internal coolant supply

The clamping cartridge is followed by the rotary union which provides for the
transfer of hydraulic oil and coolant from the stationary supply line into the
rotating spindle. The rotary union is inserted to the spindle housing with continuously lubricated bearings.

Clamping connection

Clamping and releasing


Because the CyTwist clamping system is self locked the rotary union doesnt
have to be held under hydraulic pressure. That means that reduction of the
initial tension is possible during operation at the high speed without causing
a leakage which may damage the spindle bearings.

Release connection
This combination allows circumferrential velocities leading up to 50 m per
second.
That means that our rotary unions can work with contacting seals leakagefree at least up to 30,000 r.p.m.

This is possible due to a special combination of seals. PTFE special disk


seals induce a very low residual tension, caused by memory effect on the
counterface. At standstill the fluid pressure increases the contact pressure on
the special disk.

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.05
The rotary union

(coolant In)
Pressure switch (1bar)

(coolant Out)

Internal coolant supply


Optionally an internal coolant flow
can be integrated.
A permanent contacting ceramic axial
face seal ring can be used up to 80
bar and a speed of 24,000 r.p.m.
So the penetration of dirt particles
can be
avoided when the pressure is cut.

External coolant supply

A loss of the rotary union or a leakage are prevented. This technology


has proved itself over several years of
experience.

Coolant

(coolant In)
Pressure switch (1bar)

(coolant Out)

Recirculating cooling
With low pressure ( 1 bar) a
recirculating cooling is achieved by
the closed check valve. Therefore the
internal coolant is equipped with two
connections. This technology guarantees balanced thermal values for dry
as well as for wet operation.

External coolant supply

Coolant

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.06
Minimal quantities of lubricant

Minimal quantities of lubricant


Due to growing environmental requirements and increasing pressures
on pricing, CyTec offers an efficient system for minimal quantities of
lubricant (MQL). Here the conventional cooling system was replaced
by an oil mist system. This procedure has advantages as follows:
high economy
lowest consumtion of lubricant
significantly longer tool life
clean working conditions.

External lubrication

Nozzle with internal


mixing chamber

Internal lubrication

Lubricant

Compressed air

External lubrication: A nozzle with internal mixing chamber splits up the


lubricant into smallest particles. Simultaneously compressed air streams
through a ring channel parallel to the chamber and builds an air cover after
exit out of the nozzle. An invasion of oil particles into the ambient air is avoided, and the jet gets a solid direction.

Atomiser with swirl


generation

Lubricant

Compressed air

Internal lubrication: An atomiser which is integrated into the central


coolant channel mixes up the both of the media air and lubricant supplied
separately through the spindle. In this atomiser a swirl generator provides for
finest particles in the mixture jet with stable continuous guidance to the tool
edge without separation.

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.07
Cooling circuits
The high speed cutting causes high thermal loads for acceleration and deceleration of the motor spindle. Different cooling circuits prevent
inaccuracies during machining and provide highest possible power gain.

Circuit spindle cooling (rotor)

The spindle cooling circuit prevents the growth of the spindle to the front and
protects the bearings. The temperature remains constant independantly from
the speed. There is no influence on the spindles accuracy.

Circuit motor cooling (stator)

The dissipated heat of the motor is derived by the motor cooling so that the
temperature of the spindle housing can be held on ambient level.

External coolant flow (tool edge)

The tool cooling can optionally be achieved either as external coolant and/or
internal coolant flow supplied through the rotary union.
CyTec Zylindertechnik GmbH Edition 05/2007

2.1.08
Bearings

Hybrid-bearings for highest spindle rigidity, load


bearing capacity, accuracy and service life
The increase of speed brings common spindle bearings to their capacity
limits. But especially these are next to the clamping system a decisive factor
for spindle rigidity.
A triple bearing with optimised bearing distances provides best spindle
rigidity according to the respective spindle. It guarantees a precise concentric
connection with the HSK-interface.
The front of the spindle is equipped with a triple tandem-o hybrid bearing
and is preloaded hydrostatically and by spring pressure. On the rear the bearings are preloaded by springs in tandem position.

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.09
External spindle monitoring systems
For external monitoring of the motor spindle, two systems are available to check condition and position of the
tool clamper:
Inductive analog sensor
Microcontroller CyCon K11

Inductive analog sensor


The analog displacement sensor is mounted to the front part of the motor
spindle close to the clamping system. It detects the displacement of the bolt
while retracting, clamping/releasing the tool,
i. e. the distance between sensor head and reference block of the drawbolt.
Proportionally to the distance to the active surface it sends a signal (0-10 V) to
the machine control to derive the actual position of the clamping system.

optimal clamping
range
optimaler
Spannbereich

2
0

-0,3

-0,2

-0,1

0,1

Clamping
position (mm)
Spannposition
(mm)

0,2

clampedohne
without
tool
gespannt
Werkzeug

clamped zu
toolang
long
gespannt

gespannt too
zu kurz
clamped
short

Sensor
voltage in in
relation
tozur
clamping
position
Sensorspannung
Relation
Spannposition

released
gelst

Sensorspannung
Sensor
voltage (V)

10

Sensor

Draw bolt with reference block

The adjustment of the clamping


system with the so called zero tool
determines the zero point at a defined
position of the clamper. The clamping
range is in a range between plus 0,2
and minus 0,2 mm (tolerance range
of the hydromechanical clamping system) where the tool is clamped and
locked properly.
Signals beyond this range indicate a
failure, e. g. a too short/too long tool
or a clamping condition without tool.

0,3

Clamping positions which can be detected in dependence on the


intensity of the analog signal:

Tool released, clamped too short Tool clamped

clamped too long, without tool

Initial signal 0 - ca. 4 V

Initial signal ca. 8 -10 V

Initial signal ca. 4 - ca. 8 V

Clamping cartridge

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.10
External spindle monitoring systems

Microcontroller CyCon K11


The monitoring system CyCon K11 controls similar to the analog
sensor condition and position of the tool clamping system, but
uses a different technology. Additionally it can detect vibrations.
The funtions are chosen by the control system using the digital
inputs of the K11. The evaluation and results of this data takes place via
the digital outputs. Limit values and settings can be parametrised with
a PC via the serial interface and with special operation software.
Controller

Measuring turbine
(side view)

Impulses are detected

Clamp connection

Measuring turbine
(view from top, section)
Hydraulic oil
Release connection

Monitoring of vibrations
To achieve proper machining quality and to
protect the spindle from vibrations caused by
faulty tools the controller monitors the vibration
velocity with a corresponding sensor on the spindles
head.
So unbalanced or damaged tools which can be detected. If the sensor signal
exceeds the pre-set threshold the tool is not functioning correctly and the machine control shuts down the spindle. The results of monitoring are saved in a log
and can be called up
permanently.

Clamping and docking control


During the control of tool clamping and releasing on motor spindles the oil
volume supplied to the clamping device is measured. This takes place with
measuring turbines whose rotation is detected by initiators and is measured as
frequency.
This oil volume is proportional to the clamping
distance. A displacement
measuring system has
been created which not
only monitors the final
position but even the
entire effective range of
the clamping circle.
Differences in tool-length
which are beyond the pre-set tolerances (DIN, ISO) are recognized.
Based on the same principle, the condition of the docking systems with collet
chuck for the clamping of spindles, palletts and milling heads can be monitored.

CyTec Zylindertechnik GmbH Edition 05/2007

2.1.11
Geared spindle

Roughing and finishing with one setting: the


CyTec spindle technology makes this possible.
The motor spindles with switchable planetary gearing facilitate rough milling
as well as high speed finishing with one setting. In direct driven mode the
motor reaches a rotational speed of 10.000 r.p.m. with a
torque of 382 Nm max.
With a transmission ratio of 3:1 the torque is incresed threefold, that means
up to 1.150 Nm. For rough milling the spindles work with a maximum speed
of 1.000 r.p.m.

Transmission 1:3

Engaged gear (i=3):


high torque with low speed for rough milling

Direct driven mode

Disengaged gear (i=1):


reduced torque with high speed for HSC-finishing
CyTec Zylindertechnik GmbH Edition 05/2007

2.1.12
Geared spindle

Current intensity

Controlling of position and speed

The reduction of the amperage offers additional possibilities for controlling


the motor spindle. Conventional motor spindles need a minimum current
intensity of at least 200 A with a requested torque of 200-300 Nm. Short
peak loads exceed the available reserves of the driving modules which causes
an automatic stop of the machine. Sometimes broken driving modules need
to be replaced.

The output transmitter of the spindle has 384 teeth (divisible by three). That
means in 1:3 mode the spindle gives 384 pulses /revolution. For controlling of
speed the parametration is listed with 128, so the control loop is correct in its
values. In 1:1 mode the original value is entered with 384. For correct speed
controlling two parametration lists have to be run.

The engaged gearing reduces the required amperages to a third. This


releases the control. Simultaneously the high drive in engine revolution of
the rotor offers a special gain: The moment of inertia grows 9 times (three
squared) with a gear multiplication i=3 compared to the direct driven
operation. So the torque of the spindle is supported by the moment of inertia
of the rotor.
Under peak load the spindle shows
greater stability with a lower current consumption, this reduces the generated
heat. The possibility of spindle growth at the tool is clearly reduced.

Construction
The planetary gearing is fixed to the rear of the spindle. So even under peak
load the thermal expansion does not effect the spindle nose with the cutting
tools. When the gearing is disengaged the spindle works like a common direct
driven spindle. The gearing does not cause any loss in efficiency and has no
influence on concentricity.
The complete gearing is operated by a hydro cylinder which is mounted to the
spindle housing. The planetary carrier is coupled with a gear that is fixed to
the rear of the spindle.

The input speed (rotor - gearing) and the output speed (gearing - spindle)
are different. Because of that two different parameters have to be used for
preservation of speed and position. The amount of teeth of the transmitter has
to be divisible according to the gearing transmission (i=3). So in the existing
spindle a gear wheel with 384 teeth is used. It is located on the spindle shaft
(output side).
For adaption to different control system and adjustment, technical support is
available, also informations for choosing suitable control components.

Parametration
list

Teeth input

01
02

384
128

Input
Output
(rotor-gearing) (gearing-shaft)
1
1

1
3

Temperature behaviour of gearing


Elevated temperatures have no influence on the gearing while it is
disengaged. In 1:1 mode the spindle rotor is coupled with the spindle
shaft.
In 1:3 mode:
rotor
gearing
shaft
3(3.000)
:
1(1.000)

CyTec Zylindertechnik GmbH Edition 05/2007

Overview Milling Head Spindles with technical rough data

2.2.00
Overview Motor Spindles I
.... for Milling Heads
Series S8

... for Milling Heads


Series P12

... for Milling Heads Series G30

750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0

... for Applications in:


CS
10-135

CS
15-135-A

CS
20-135

CS
15-180-A

CS
21-200

CS
27-170

CS
34-170-S

CS
13-238

CS
27-238

CS
30-238

CS
42-238-S

Nom. power S1 (kW):

10

15

20

15

21

27

34

13

27

30

42

Diameter (mm):

135

135

135

180

200

170

170

238

238

238

238

Max. torque S6 (Nm):

42

31

42

67

130

84

81

16

55

310

525

Max. Speed (r.p.m.):

12.000

24.000

20.000

24.000

15.000

24.000

15.000

36.000

24.000

10.000

7.000

Tool interface:

HSK-A63

HSK-A63

HSK-A63

HSK-A63

HSK-A63

HSK-A63

HSK-A63

HSK-E40

HSK-A63

HSK-A100

HSK-A100

2.2.10

2.2.11

2.2.12

2.2.13

2.2.14

2.2.141

2.2.142

2.2.22

2.2.23

2.2.24

2.2.25

Type:

Data sheet:

... for Milling Heads Series M21

... for Milling Heads Series G30

750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0

with
planetary
gear

with
planetary
gear

with
planetary
gear

with
planetary
gear

CS
21-180-A

CS
27-180-S

CS
34-180

CS
34-180-S

CS
37-180-S

CS
40-180

CS
60-180-S

CSV
21-400

CSG
40-245

CSG
40-245-S

CSG
50-300

CSG
50-300-S

Nom. power S1 (kW):

21

27

34

34

37

40

60

21

40

40

50

50

Diameter (mm):

180

180

180

180

180

180

180

400

245

245

300

300

Max. torque S6 (Nm):

130

170

91

220

253

51

78 (S1)

260

525 (i=3)

708 (i=3)

621 (i=3)

1.022 (i=3)

Type:

Max. Speed (r.p.m.):

18.000

12.000

24.000

12.000

5.000

30.000

24.000

18.000

10.000

7.000

10.000

7.000

Tool interface:

HSK-A63

HSK-A100

HSK-A 63

HSK-A100

HSK-A100

HSK-A63

HSK-A63

HSK-A63

HSK-A100

HSK-A100

HSK-A100

HSK-A100/SK-50

2.2.15

2.2.16

2.2.17

2.2.18

2.2.181

2.2.19

2.2.20

2.2.21

2.2.26

2.2.27

2.2.28

2.2.29

Data sheet:

Milling Heads

CyTec Zylindertechnik GmbH Edition 12/2009

Overview Motor Spindles with technical rough data

2.2.01
Overview Motor Spindles II
... for Milling Machines

... for Transfer Lines

... for Robots

950
900
850
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0

... for Applications in:


CS
12-150-A

CS
12-180

CS
15-170

CS
21-180-B

CS
21-240

CS
30-240

CS
15-205

CS
10-150

CS
12-150-B

CS
15-180-B

CS
15-135-B

Nom. power S1 (kW):

12

12

15

21

21

30

15

10

12

15

15

Diameter (mm):

150

180

170

180

240

240

205

150

150

180

135

Max. torque S6 (Nm):

26

55

67

129

260

372

65

40

22

38

31

Max. Speed (r.p.m.):

18.000

24.000

24.000

15.000

18.000

12.000

15.000

10.000

24.000

24.000

24.000

Tool interface:

HSK-A50

HSK-A63

HSK-A63

HSK-A63

HSK-A63

HSK-A100

HSK-A63

HSK-A63

HSK-E50/F63

HS-E50/F63

HSK-A63

2.2.40

2.2.41

2.2.42

2.2.43

2.2.44

2.2.45

2.2.60

2.2.61

2.2.70

2.2.71

2.2.72

Type:

Data sheet:

Milling Machines
Transfer Lines/Special Machines
Robots

... for Applications in:


... for Machining Centers

... for Grinding Machines

950
900
850
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0

... for Turning Machines

Machining Centers
Grinding Machines
Turning Machines

with
planetary
gear

CS
12-160

CS
18-180

CS
21-210

CS
25-230

CS
32-285

CS
36-212

CS
40-240

CSG
50-240

CSS
6-140

CSS
16-170

CSS
9-200

CSS
30-230

CSD
10-204

CSD
27-250

CSD
28-340

Nom. power S1 (kW):

12

18

21

25

32

36

40

50

16

30

10

27

28

Diameter (mm):

160

180

210

230

285

212

240

240

140

170

200

230

204

250

340

Type:

Max. torque S6 (Nm):

54

90

129

126

400

75

335

771 (i=3)

6,3

42

50 (S1)

85

115

150

513

Max. Speed (r.p.m.):

17.000

15.000

15.000

14.000

12.000

24.000

15.000

10.000

30.000

8.000

5.000

7.000

8.000

6.000

5.000

Tool interface:

HSK-A63

HSK-A63

HSK-A63

HSK-A63

HSK-A100

HSK-A63

HSK-A100

HSK-A100

2.2.50

2.2.51

2.2.52

2.2.53

2.2.54

2.2.55

2.2.56

2.2.57

2.2.80

2.2.81

2.2.82

2.2.83

2.2.90

2.2.91

2.2.92

Data sheet:

CyTec Zylindertechnik GmbH Edition 02/2009

Series S8

2.2.10
Milling spindle CS-10-135

Drive
10 kW (S1)
2.875 r.p.m.

Nominal speed:

33 Nm (S1)

42 Nm (S6)

Speed max.:

12.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 24 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/50 bar

Clamping monitoring:

CyCon K 11

Release pressure:

50-100 bar

Tool cleaning:

Air, 3-4 bar

Spindle bearing:

<< >> 65 Hybrid

Bearing rigidity:

axial 170 N/m, radial 450 N/m


Grease

Bearing lubrication:

134

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


0,8 kW

Power dissipation:

4 l/min (3-8 bar)

Cooling volume flow approx.:


Metal removal rate:
Steel

Milling

Drilling

Threading

200 cm3/min

20

M12

119

Torque max.:

13 kW (S6)

405

Power:

Tool cooling
External coolant supply (ECS):

6 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

50 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

150

CyTec Zylindertechnik GmbH Edition 05/2007

Series S8

2.2.11
Milling spindle CS-15-135-A

Drive
15 kW (S1)
6.000 r.p.m.

Nominal speed:
Torque max.:

20 kW (S6)

24 Nm (S1)

31 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 45 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/50 bar

Clamping monitoring:

CyCon K 11

Release pressure:

50-100 bar

Tool cleaning:

Air, 3-4 bar

345

Power:

Spindle bearing:

<< >> 65 Hybrid

Bearing rigidity:

axial 170 N/m, radial 450 N/m


Grease

Bearing lubrication:

134

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1 kW

Power dissipation:

Metal removal rate:


AlMgSi1

59

4 l/min (3-8 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

400cm3/min

M20

Tool cooling
External coolant supply (ECS):

6 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

50 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

150

CyTec Zylindertechnik GmbH Edition 05/2007

Series S8

2.2.12
Milling spindle CS-20-135

Drive
20 kW (S1)
6.000 r.p.m.

Nominal speed:

33 Nm (S1)

42 Nm (S6)

Speed max.:

20.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 45 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/50 bar

Clamping monitoring:

CyCon K 11

Release pressure:

60-120 bar

Tool cleaning:

Air, 3-4 bar

Spindle bearing:

<< >> 65 Hybrid

Bearing rigidity:

axial 170 N/m, radial 450 N/m


Grease

Bearing lubrication:

134

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1,5 kW

Power dissipation:

5 l/min (3-8 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

Milling

Drilling

Threading

500cm3/min

M12

119

Torque max.:

26 kW (S6)

405

Power:

Tool cooling
External coolant supply (ECS):

6 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

50 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

150

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.13

Series P12

Milling spindle CS-15-180-A


Drive
15 kW (S1)
3.000 r.p.m.

Nominal speed:
Torque max.:

21 kW (S6)

48 Nm (S1)

67 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 56 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/50 bar
CyCon K 11 (optional)

Clamping monitoring:
Release pressure:

60-100 bar

Tool cleaning:

Air, 3-4 bar


510

Power:

Spindle bearing:

<< >> 65 Hybrid

Bearing rigidity:

axial 170 N/m, radial 510 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


2 kW

Power dissipation:

Metal removal rate:


AlMgSi1

180

8 l/min (3-8 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

400 cm3/min

30

M 12

Tool cooling
External coolant supply (ECS):

8 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

50 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional
120

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.14

Series P12

Milling spindle CS-21-200


Drive
21 kW (S1)

27 kW (S6)
2.000 r.p.m.

Nominal speed:
Torque max.:

100 Nm (S1)

129 Nm (S6)

Speed max.:

15.000 r.p.m.

Motor type:

asynchronous/8 poles
350 V/ 71 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/50 bar
CyCon K 11, Analog sensor

Clamping monitoring:
Release pressure:

50 - 100 bar

Tool cleaning:

Air, 3-4 bar

<<

Spindle bearing:

>> 70 Hybrid

556

Power:

axial/radial 503 N/m

Bearing rigidity:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


2,5 kW

Power dissipation:

8 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:
Steel

Milling

Drilling

Threading

400 cm3/min

30

M20

200

Tool cooling
External coolant supply (ECS):

4 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional
150
176

CyTec Zylindertechnik GmbH Edition 05/2007

Series P12

2.2.141
Milling spindle CS-27-170

Drive
27 kW (S1)

35 kW (S6)
4.000 r.p.m.

Nominal speed:
Torque max.:

64 Nm (S1)

84 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/6poles
400 V/ 75 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/50 bar

Clamping monitoring:

Analog sensor

Release pressure:

50-100 bar

Tool cleaning:

Air, 4-6 bar

<<

Spindle bearing:

>> 65 Hybrid

axial 170 N/m, radial 510 N/m

Bearing rigidity:

169

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1,5 kW

Power dissipation:

8 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:
-

516

Power:

Milling

Drilling

Threading

170

External coolant supply (ECS):

2 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

88

Tool cooling

50 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional
140
190

CyTec Zylindertechnik GmbH Edition 1/2008

Series P12

2.2.142
Milling spindle CS-34-170-S

Drive
Power:

34 kW (S1)

Nominal speed:

4.000 r.p.m.

Torque max.:

81 Nm (S1)

Speed max.:

15.000 r.p.m.

Motor type:

synchronous/6poles

Power connection:

400 V/ 80 A (S1)
HSK-A63

Clamping system:

hydraulically operated

Clamping force:

19 kN/50 bar

Clamping monitoring:

Analog sensor

Release pressure:

50-100 bar

Tool cleaning:

Air, 4-6 bar

<<

Spindle bearing:
Bearing rigidity:

>> 65 Hybrid

axial 170 N/m, radial 510 N/m

169

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1,5 kW

Power dissipation:

8 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:
Steel

516

Tool system:

Milling

Drilling

Threading

250 cm3/min

25

M16

170

External coolant supply (ECS):

2 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

88

Tool cooling

50 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional
140
190

CyTec Zylindertechnik GmbH Edition 1/2008

Series M21

2.2.15
Milling spindle CS-21-180-A

Drive
21 kW (S1)

27 kW (S6)
2.000 r.p.m.

Nominal speed:
Torque max.:

100 Nm (S1)

130 Nm (S6)

Speed max.:

18.000 r.p.m.

Motor type:

asynchronous/8 poles
400 V/ 119 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/65 bar

Clamping monitoring:

CyCon K 11 / Analog sensor

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:

<<

Spindle bearing:

>> 70 Hybrid

546

Power:

axial / radial 503 N/m

Bearing rigidity:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


2,5 kW

Power dissipation:

Metal removal rate:


Steel

180

10 l/min (3-6 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

400 cm3/min

30

M 20

4 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

90

External coolant supply (ECS):

110

Tool cooling

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional
176
230

CyTec Zylindertechnik GmbH Edition 05/2007

Series M21

2.2.16
Milling spindle CS-27-180-S

Drive
Power:

27 kW (S1)

32 kW (S6)
2.000 r.p.m.

Nominal speed:
Torque max.:

130 Nm (S1)

170 Nm (S6)

Speed max.:

12.000 r.p.m.

Motor type:

synchronous/8 poles

Power connection:

400 V/ 115 A (S1)

Tool system:

HSK-A100 (HSK-A63)

Clamping system:

hydraulically operated

Clamping force:

30 kN/60 bar

Clamping monitoring:

CyCon K 11 / Analog sensor

Release pressure max.:

60 - 100 bar

Tool cleaning:

Air, 4-6 bar

<< >> 100 Hybrid

Bearing rigidity:

axial / radial 600 N/m

546

Spindle bearing:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


3 kW

Power dissipation:

Metal removal rate:


Steel

180

10 l/min (3-6 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

600 cm3/min

40

M24

External coolant supply (ECS):

8 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

110

Tool cooling

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional
182
230

CyTec Zylindertechnik GmbH Edition 05/2007

Series M21

2.2.17
Milling spindle CS-34-180

Drive
34 kW (S1)
4.500 r.p.m.

Nominal speed:
Torque max.:

43 kW (S6)

72 Nm (S1)

91 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/8 poles
400 V/ 120 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/60 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >> 65 Hybrid

Bearing rigidity:

axial 193 N/m, radial 580 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


3,5 kW

Power dissipation:

AlMgSi1

180

12 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:

546

Power:

Milling

Drilling

Threading

2000 cm3/min

4 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

90

External coolant supply (ECS):

110

Tool cooling

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional
176
230

CyTec Zylindertechnik GmbH Edition 05/2007

Series M21

2.2.18
Milling spindle CS-34-180-S

Drive
Power:

34 kW (S1)

43 kW (S6)
2.000 r.p.m.

Nominal speed:
Torque max.:

170 Nm (S1)

220 Nm (S6)

Speed max.:

12.000 r.p.m.

Motor type:

synchronous/8 poles

Power connection:

400 V/ 125 A (S1)


HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/65 bar

Clamping monitoring:

CyCon K 11 / Analog sensor

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:

<< >> 100 Hybrid

Bearing rigidity:

axial / radial 600 N/m

596

Spindle bearing:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


3,5 kW

Power dissipation:

Metal removal rate:


Steel

180

15 l/min (2 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

700 cm3/min

50

M 24

External coolant supply (ECS):

8 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

160

Tool cooling

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional

176
230

CyTec Zylindertechnik GmbH Edition 05/2007

Series M21

2.2.181
Milling
Milling
spindle
spindle
CS-37-180-S
CS-??-??

Drive
Power:

37 kW (S1)

46 kW (S6)
1.750 r.p.m.

Nominal speed:
Torque max.:

202 Nm (S1)

253 Nm (S6)

Speed max.:

5.000 (7.000) r.p.m.

Motor type:

synchronous/10 poles

Power connection:

400 V/ 82 A (S1)

Tool system:

HSK-A100/SK 50

Clamping system:

hydraulically operated

Clamping force:

30 kN/65 bar

Clamping monitoring:

CyCon K 11 / Analog sensor

Release pressure max.:

100 bar
Luft, 4-6 bar

Tool cleaning:

<< >> 100 Hybrid

Bearing rigidity:

axial / radial 600 N/m

596

Spindle bearing:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


4,5 kW

Power dissipation:

Metal removal rate:


Steel

180

15 l/min (2 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

700 cm3/min

50

M 24

External coolant supply (ECS):

8 Spray nozzles

Internal coolant supply (CTS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

160

Tool cooling

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional

176
230

CyTec Zylindertechnik GmbH Edition 12/2009

Series M21

2.2.19
Milling spindle CS-40-180

Drive
40 kW (S1)
9.870 r.p.m.

Nominal speed:
Torque max.:

50 kW (S6)

39 Nm (S1)

51 Nm (S6)

Speed max.:

30.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 112 A (S1)

Power connection:

HSK-A50

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/45 bar

Clamping monitoring:

CyCon K 11 (optional)

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >> 50 Hybrid

Bearing rigidity:

axial / radial 340 N/m

546

Power:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


4 kW

Power dissipation:

Metal removal rate:


AlMgSi1

180

15 l/min (2 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

2500 cm3/min

4 Spray nozzles

Internal coolant supply (ICS):

max. Pressure/Filter mesh:

MQL external:

optional

MQL internal:

90

External coolant supply (ECS):

110

Tool cooling

126
230

CyTec Zylindertechnik GmbH Edition 05/2007

Series M21

2.2.20
Milling spindle CS-60-180-S

Drive
Power:

60 kW (S1)

Nominal speed:

8.000 r.p.m.

Torque max.:

78 Nm (S1)

Speed max.:

24.000 r.p.m. (opt. 30.000 r.p.m.)

Motor type:

synchronous/8 poles

Power connection:

440 V/ 108 A (S1)


HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

20 kN/60 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

100 bar

Spindle bearing:

<< >> 65 Hybrid

Bearing rigidity:

axial 193 N/m, radial 580 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


6 kW

Power dissipation:

AlMgSi1

180

20 l/min (6-8 bar)

Cooling volume flow approx.:


Metal removal rate:

546

Air, 4-6 bar

Tool cleaning:

Milling

Drilling

Threading

5.500 cm3/min

4 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

90

External coolant supply (ECS):

110

Tool cooling

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional
176
230

CyTec Zylindertechnik GmbH Edition 05/2007

Series M21

2.2.21
Vertical Head CSV-21-400
400

Drive
21 kW (S1)

27 kW (S6)
1.000 r.p.m.

Nominal speed:
200 Nm (S1)

260 Nm (S6)

Speed max.:

18.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 120 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/50 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

50 - 100 bar

Tool cleaning:

Air, 3-4 bar

Spindle bearing:

<< >

Bearing rigidity:

axial 410 N/m, radial 500 N/m

>> 100 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


3 kW

Power dissipation:

10 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:
Steel

589

Torque max.:

710

Power:

Milling

Drilling

Threading

700 cm3/min

50

M 24

Tool cooling
External coolant supply (ECS):

4 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

170

70 bar (35 l/min)/40 m

295

MQL external:

optional

321

MQL internal:

optional

max. Pressure/Filter mesh:

CyTec Zylindertechnik GmbH Edition 05/2007

Series G30

2.2.22
Milling spindle CS-13-238

Drive
13 kW (S1)
10.000 r.p.m.

Nominal speed:
Torque max.:

16,5 kW (S6)

12 Nm (S1)

15,5 Nm (S6)

Speed max.:

36.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 40 A (S1)

Power connection:

HSK-E40

Tool system:
Clamping system:

hydraulically operated

Clamping force:

6 kN/25 bar

Clamping monitoring:

CyCon K 11 (optional)

Release pressure max.:

55 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >> 45Hybrid

Bearing rigidity:

axial/radial 296 N/m

637

Power:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1 kW

Power dissipation:

10 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:

238

Milling

Drilling

Threading

2 Spray nozzles

Internal coolant supply (ICS):

max. Pressure/Filter mesh:

MQL external:

MQL internal:

80

External coolant supply (ECS):

95

Tool cooling

300

CyTec Zylindertechnik GmbH Edition 05/2007

Series G30

2.2.23
Milling spindle CS-27-238

Drive
27 kW (S1)

32 kW (S6)
5.850 r.p.m.

Nominal speed:
Torque max.:

42,5 Nm (S1)

55 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 59 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/45 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >> 65 Hybrid

Bearing rigidity:

axial 170 N/m, radial 510 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

238

3 kW

Power dissipation:

8 l/min (3 bar)

Cooling volume flow approx.:


Metal removal rate:

621

Power:

Milling

Drilling

Threading

8 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

64

External coolant supply (ECS):

79

Tool cooling

45 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional
180
300

CyTec Zylindertechnik GmbH Edition 05/2007

Series G30

2.2.24
Milling spindle CS-30-238

Drive
30 kW (S1)

39 kW (S6)
1.200 r.p.m.

Nominal speed:
Torque max.:

240 Nm (S1)

310 Nm (S6)

Speed max.:

10.000 r.p.m.

Motor type:

asynchronous/8 poles
400 V/ 114 A (S1)

Power connection:

HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/60 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 541 N/m, radial 897 N/m

>> 100 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

14,4 l/min (2 bar)

Cooling volume flow approx.:

AlMgSi1

238

4,5 kW

Power dissipation:

Metal removal rate:

627

Power:

Milling

Drilling

Threading

700 cm3/min

50

M 24

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

42

12 Spray nozzles

70

External coolant supply (ECS):

85

Tool cooling

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional

300

CyTec Zylindertechnik GmbH Edition 05/2007

Series G30

2.2.241
Milling spindle CS-50-238

Drive (spindle example)


50 kW (S1)

63 kW (S6)
2.000 r.p.m.

Nominal speed:
Torque max.:

248 Nm (S1)

315 Nm (S6)

Speed max.:

15.000 r.p.m.

Motor type:

asynchronous/8 poles
400 V/ 130 A (S1)

Power connection:

HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/60 bar

Clamping monitoring:

CyCon K 11 / Analog sensor

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:

<<

Spindle bearing:

>> 100 Hybrid

axial / radial 628 N/m

Bearing rigidity:

677

Power:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


4,0 kW

Power dissipation:

Metal removal rate:


Steel

238

10 l/min (3-6 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

900 cm3/min

60

M 30

External coolant supply (ECS):

12 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

135

Tool cooling

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional

300

CyTec Zylindertechnik GmbH Edition 03/2009

Series G30

2.2.25
Milling spindle CS-42-238-S

Drive
42 kW (S1)

55 kW (S6)
1.000 r.p.m.

Nominal speed:
Torque max.:

400 Nm (S1)

525 Nm (S6)

Speed max.:

7.000 r.p.m.

Motor type:

synchronous/6 poles

Power connection:

400 V/ 134 A (S1)


HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/60 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 541 N/m, radial 897 N/m

>> 100 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

15 l/min (2 bar)

Cooling volume flow approx.:

Steel

238

4 kW

Power dissipation:

Metal removal rate:

697

Power:

Milling

Drilling

Threading

900 cm3/min

60

M30

External coolant supply (ECS):

12 Spray nozzles

Internal coolant supply (ICS):

optional (through spindle shaft)

max. Pressure/Filter mesh:

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional

155

Tool cooling

300

CyTec Zylindertechnik GmbH Edition 05/2007

Series G30

2.2.26
Geared spindle CSG-40-245

Drive
Nominal speed:
Torque max.:

40 kW (S1)

55 kW (S6)

3.000 r.p.m. (i=1), 1.000 r.p.m. (i=3)


S1: 128 Nm (i=1), 384 Nm (i=3)

S6: 175 Nm (i=1), 525 Nm (i=3)

Speed max.:

10.000 r.p.m.

Motor type:

asynchronous/8 poles
400 V/ 80 A (S1)

Power connection:

100 bar

Gear switch pressure:

HSK-A100 (optional SK 50)

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/50 bar
CyCon K 11 (optional)

Clamping monitoring:

100 bar

Release pressure:

627

Power:

Air, 3-4 bar

Tool cleaning:
Spindle bearing:

<< >>

Bearing rigidity:

axial 541 N/m, radial 897 N/m

>> 100 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/384/128 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


5 kW

Power dissipation:

approx. 20 l/min (3-8 bar)

Cooling volume flow:


Metal removal rate:
Steel

Milling

Drilling

Threading

900 cm3/min

50

M 30

238

Ext. Coolant supply:

8 Spray nozzles

Int. Coolant supply:

optional (through spindle shaft)

max. Pressure/Filter mesh:

45 bar (325 l/min)/40 m

MQL external:

optional

MQL internal:

optional

185

Tool cooling

217
300

CyTec Zylindertechnik GmbH Edition 05/2007

Series G30

2.2.27
Geared spindle CSG-40-245-S

Drive
Nominal speed:
Torque max.:

40 kW (S1)

55 kW (S6)

2.100 r.p.m. (i=1), 700 r.p.m. (i=3)


S1: 190 Nm (i=1), 570 Nm (i=3)

S6: 236 Nm (i=1), 708 Nm (i=3)

Speed max.:

7.000 r.p.m.

Motor type:

synchronous/8 poles
400 V/ 90 A (S1)

Power connection:

100 bar

Gear switch pressure:

HSK-A100 (optional SK 50)

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/45 bar
CyCon K 11 (option)

Clamping monitoring:

100 bar

Release pressure:

627

Power:

Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >>

Bearing rigidity:

axial 541 N/m, radial 897 N/m

>> 100 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/384/128 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


4 kW

Power dissipation:

15 l/min (3-8 bar)

Cooling volume flow:


Metal removal rate:
Steel

Milling

Drilling

Threading

1000 cm3/min

60

M 36

238

Ext. Coolant supply:

8 Spray nozzles

Int. Coolant supply:

optional (through spindle shaft)

max. Pressure/Filter mesh:

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional

185

Tool cooling

217
300

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.28

Series G30

Geared spindle CSG-50-300


Drive
Nominal speed:
Torque max.:

50 kW (S1)

65 kW (S6)

3.000 r.p.m. (i=1), 1.000 r.p.m. (i=3)


S1: 160 Nm (i=1), 480 Nm (i=3)

S6: 207 Nm (i=1), 621 Nm (i=3)

Speed max.:

10.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 110 A (S1)

Power connection:

100 bar

Gear switch pressure:

HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/45 bar
CyCon K 11 (optional)

Clamping monitoring:
Release pressure:

60-100 bar

Tool cleaning:

Air, 4-6 bar

Spindle bearing:

<< >>

Bearing rigidity:

axial 541 N/m, radial 898 N/m

>> 100 Hybrid

710

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


5 kW

Power dissipation:

approx. 15 l/min (3-8 bar)

Cooling volume flow:


Metal removal rate:
Steel

Milling

Drilling

Threading

900 cm3/min

60

M 36

135

Power:

Tool cooling
Ext. Coolant supply:

8 Spray nozzles

Int. Coolant supply:

optional (through spindle shaft)

max. Pressure/Filter mesh:

45 bar (25 l/min)/40 m

MQL external:

optional

220

MQL internal:

optional

300

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.29

Series G30

Geared spindle CSG-50-300-S


Drive
Power:
Nominal speed:

50 kW (S1)

65 kW (S6)

1.800 r.p.m. (i=1), 600 r.p.m. (i=3)

Torque max.:

S1: 265 Nm (i=1), 795 Nm (i=3) S6: 334 Nm (i=1), 1.022 Nm (i=3)

Speed max.:

7.000 r.p.m.

Motor type:

synchronous/8poles

Power connection:

400 V/ 190 A (S1)


100 bar

Gear switch pressure:

HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/50 bar
CyCon K 11

Clamping monitoring:

100 bar

Release pressure:

Luft, 3-4 bar

Tool cleaning:
Spindle bearing:

<< >>

Bearing rigidity:

axial 660 N/m, radial 897 N/m

>> 100 Hybrid

838

Grease (bearing and gear)

Lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/384/128 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


6 kW

Power dissipation:

20 l/min (3-8 bar)

Cooling volume flow


Metal removal rate:
Steel

Milling

Drilling

Threading

1.500 cm3/min

88

M 56

Ext. Coolant supply:

8 Spray nozzles

Int. Coolant supply:

optional (through spindle shaft)

max. Pressure/Filter mesh:

70 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

135

Tool cooling

220
300

CyTec Zylindertechnik GmbH Edition 12/2009

2.2.40

Milling machines

Milling spindle CS-12-150-A


Drive
12 kW (S1)

16 kW (S6)
6.000 r.p.m.

Nominal speed:
Torque max.:

20 Nm (S1)

26 Nm (S6)

Speed max.:

18.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 35 A (S1)

Power connection:

HSK-A50

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/50 bar
CyCon K 11 (option)

Clamping monitoring:
Release pressure:

50 -100 bar

Tool cleaning:

Air, 4-6 bar

<<

Spindle bearing:
Bearing rigidity:

508

Power:

>> 50 Hybrid

axial 150 N/m, radial 450 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1,8 kW

Power dissipation:

5,7 l/min (3-8 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

Milling

Drilling

Threading

250 cm3/min

18

M 10

150

Internal coolant supply (IKZ):

optional (through spindle shaft)

max. Pressure/Filter mesh:

50 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

75

External coolant supply (EKZ):

95

Tool cooling

120

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.41

Milling machines

Milling spindle CS-12-180


Drive
12 kW (S1)

16 kW (S6)
2.840 r.p.m.

Nominal speed:
Torque max.:

40 Nm (S1)

55 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V (200 V)/ 45 A (90 A)

Power connection:

HSK-A63

Tool system:
Clamping system:

pneumatically operated

Clamping force:

13 kN/6 bar
Proximity switches

Clamping monitoring:

6 bar

Release pressure:

Air, 3-4 bar

Tool cleaning:

<<

Spindle bearing:
Bearing rigidity:

>> 65 Hybrid

axial 193 N/m, radial 580 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:

615

Power:

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


2 kW

Power dissipation:

6 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

178,5

Milling

Drilling

Threading

400 cm3/min

30

M 12
180

4 Spray nozzles

Internal coolant supply (IKZ):

max. Pressure/Filter mesh:

MQL external:

optional

MQL internal:

90

External coolant supply (EKZ):

110

Tool cooling

176
230

CyTec Zylindertechnik GmbH Edition 05/2007

Milling machines

2.2.42
Milling spindle CS-15-170

Drive
15 kW (S1)

21 kW (S6)
3.000 r.p.m.

Nominal speed:
Torque max.:

48 Nm (S1)

67 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 56 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/50 bar

Clamping monitoring:

CyCon K 11

Release pressure:

50 - 100 bar

Tool cleaning:

Air, 4-6 bar

<<

Spindle bearing:
Bearing rigidity:

>> 65 Hybrid

axial 195 N/m, radial 580 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:

475

Power:

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


2 kW

Power dissipation:

8 l/min (2-3 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

169,5

Milling

Drilling

Threading

400 m3/min

30

M 12
170

Tool cooling
External coolant supply (EKZ):

6 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)


50 bar (15 l/min)/40 m
optional

MQL internal:

optional

50

MQL external:

75

max. Pressure/Filter mesh:

174
210

CyTec Zylindertechnik GmbH Edition 05/2007

Milling machines

2.2.43
Milling spindle CS-21-180-B

Drive
21 kW (S1)

27 kW (S6)
2.000 r.p.m.

Nominal speed:
Torque max.:

100 Nm (S1)

129 Nm (S6)

Speed max.:

15.000 r.p.m.

Motor type:

asynchronous/8 poles
350 V/ 71 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/50 bar
CyCon K 11, Analog sensor

Clamping monitoring:
Release pressure:

50 - 100 bar

Tool cleaning:

Air, 3-4 bar

<<

Spindle bearing:

>> 70 Hybrid

axial/radial 503 N/m

Bearing rigidity:

556

Power:

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


2,5 kW

Power dissipation:

Metal removal rate:


Steel

180

8 l/min (2 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

400 cm3/min

30

M20

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)

max. Pressure/Filter mesh:

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional

90

External coolant supply (EKZ):

110

Tool cooling

176
230

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.44

Milling machines

Milling spindle CS-21-240


Drive
21 kW (S1)

27 kW (S6)
`

Power:

1.000 r.p.m.

Nominal speed:
Torque max.:

200 Nm (S1)

260 Nm (S6)

Speed max.:

18.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/120 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/50 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

50 - 100 bar

Tool cleaning:

Air, 3-4 bar

Spindle bearing:

<< > >> 70 Hybrid

Bearing rigidity:

axial 410 N/m, radial 500 N/m


886

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


3 kW

Power dissipation:

10 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:
Steel

237,8

Milling

Drilling

Threading

700 cm3/min

50

M 24

External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)

240

70 bar (35 l/min)/40 m

MQL internal:

optional

237
`

optional

280
`

MQL external:

150
125

max. Pressure/Filter mesh:

Tool cooling

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.45

Milling machines

Milling spindle CS-30-240


Drive
30 kW (S1)

39 kW (S6)
1.000 r.p.m.

Nominal speed:
Torque max. (Nm):

287 (S1), 372 (S6)

220 (S1), 280 (S6)

Speed max.:

12.000 r.p.m.

Motor type:

asynchronous/8 poles

Power connection:

400 V/137 A

200 V/175 A
HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/65 bar

Clamping monitoring:

CyCon K 11, Analog sensor

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< > >> 100 Hybrid

Bearing rigidity:

axial 170 N/m, radial 450 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

15 l/min (2 bar)

Cooling volume flow approx.:

Steel

238

3,5 kW

Power dissipation:

Metal removal rate:

894,5

Power:

Milling

Drilling

Threading

700 cm3/min

50

M 24

240

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)

MQL external:

optional

MQL internal:

optional

175

80 bar (25 l/min)/40 m


200

max. Pressure/Filter mesh:

228
278

CyTec Zylindertechnik GmbH Edition 05/2007

Milling machines

2.2.461*
Geared spindle CSG-50-300-S

Drive
Power:
Nominal speed:

50 kW (S1)

65 kW (S6)

1.800 r.p.m. (i=1), 600 r.p.m. (i=3)

Torque max.:

S1: 265 Nm (i=1), 795 Nm (i=3) S6: 334 Nm (i=1), 1.022 Nm (i=3)

Speed max.:

7.000 r.p.m.

Motor type:

synchronous/8poles

Power connection:

400 V/ 190 A (S1)


100 bar

Gear switch pressure:

HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/50 bar
CyCon K 11

Clamping monitoring:

100 bar

Release pressure:

Luft, 3-4 bar

Tool cleaning:
Spindle bearing:

<< >>

Bearing rigidity:

axial 660 N/m, radial 897 N/m

>> 100 Hybrid

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/384/128 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


20 l/min (3-8 bar)

Cooling volume flow


Steel

300

6 kW

Power dissipation:
Metal removal rate:

299

771

Grease (bearing and gear)

Lubrication:

Milling

Drilling

Threading

1.500 cm3/min

88

M 56

8 Spray nozzles

Int. Coolant supply:

optional (through spindle shaft)

max. Pressure/Filter mesh:

70 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

190

Ext. Coolant supply:

250

Tool cooling

220

*substitute for data sheet 2.2.46

CyTec Zylindertechnik GmbH Edition 11/2009

2.2.50

Machining center

Milling spindle CS-12-160


Drive
Power:

12 kW (S1)
2.900 r.p.m.

Nominal speed:
Torque max.:

16 kW (S6)

40 Nm (S1)

54 Nm (S6)

Speed max.:

17.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 45 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/60 bar

Clamping monitoring:

CyCon K 11 (Optional)

Release pressure max.:

120 bar

160

Air, 3-4 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 370 N/m, radial 620 N/m

<> 65 Hybrid

Grease

Bearing lubrication:

772

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1,5 kW

Power dissipation:

6 l/min (3 - 6 bar)

Cooling volume flow approx.:


Metal removal rate:
Steel

Milling

Drilling

Threading

120 cm3/min

20

M 12

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)

159

80 bar (30 l/min)/40 m


optional

MQL internal:

optional

34

MQL external:

142,5

max. Pressure/Filter mesh:

124

CyTec Zylindertechnik GmbH Edition 05/2007

Machining center

2.2.51
Milling spindle CS-18-180

Drive
Power:

18 kW (S1)
3.000 r.p.m.

Nominal speed:
Torque max.:

25 kW (S6)

57 Nm (S1)

90 Nm (S6)

Speed max.:

15.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 76 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

20 kN/65 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 410 N/m, radial 500 N/m

<> 70 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


2 kW

Power dissipation:

8 l/min (3 - 6 bar)

Cooling volume flow approx.:


Metal removal rate:
Steel

850

Encoder signal:

Milling

Drilling

Threading

150 cm3/min

20

M 12

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)


70 bar (30 l/min)/40 m
optional

MQL internal:

optional

180

95

MQL external:

115

max. Pressure/Filter mesh:

147
219

CyTec Zylindertechnik GmbH Edition 05/2007

Machining center

2.2.52
Milling spindle CS-21-210

Drive
21 kW (S1)

27 kW (S6)
2.000 r.p.m.

Nominal speed:
Torque max.:

100 Nm (S1)

129 Nm (S6)

Speed max.:

15.000 r.p.m.

Motor type:

asynchronous/8 poles
350 V/ 71 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/45 bar
CyCon K 11, Analog sensor

Clamping monitoring:

100 bar

Release pressure:

Air, 3-4 bar

Tool cleaning:

<<

Spindle bearing:

>> 70 Hybrid

210

axial/radial 503 N/m

Bearing rigidity:

Grease

Bearing lubrication:

556

Power:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


3,2 kW

Power dissipation:

8 l/min (3 - 6 bar)

Cooling volume flow approx.:


Metal removal rate:
Steel

Milling

Drilling

Threading

400 cm3/min

30

M20

External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)

max. Pressure/Filter mesh:

45 bar (25 l/min)/40 m

MQL external:

optional

MQL internal:

optional

90

Tool cooling

150
219
261

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.53

Machining center

Milling spindle CS-25-230

Power:

25 kW (S1)
2.500 r.p.m.

Nominal speed:
Torque max.:

33 kW (S6)

95 Nm (S1)

126 Nm (S6)

Speed max.:

14.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 72 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

20 kN/65 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

100 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 460 N/m, radial 560 N/m

<> 80 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

10 l/min (3 - 6 bar)

Cooling volume flow approx.:

AlMgSi1

769

3 kW

Power dissipation:

Metal removal rate:

1286

Drive

Milling

Drilling

Threading

300 cm3/min

30

M 24

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)

max. Pressure/Filter mesh:

70 bar (35 l/min)/40 m

MQL external:

optional

MQL internal:

optional

230

185

CyTec Zylindertechnik GmbH Edition 05/2007

Machining center

2.2.54
Milling spindle CS-32-285

Drive
32 kW (S1)

42 kW (S6)
1.000 r.p.m.

Nominal speed:
Torque max.:

305 Nm (S1)

400 Nm (S6)

Speed max.:

12.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 78 A (S1)

Power connection:

HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

40 kN/55 bar

Clamping monitoring:

CyCon K 11

Release pressure max.:

130 bar
Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 550 N/m, radial 914 N/m

<> 100 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


4,8 kW

Power dissipation:

15 l/min (2 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

951

Power:

Milling

Drilling

Threading

750 cm3/min

50

M36

285

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)


70 bar (30 l/min)/40 m

MQL external:

optional

MQL internal:

optional
218

max. Pressure/Filter mesh:

219

CyTec Zylindertechnik GmbH Edition 05/2007

Machining center

2.2.55
Milling spindle CS-36-212

Drive
Power:

36 kW (S1)
6.000 r.p.m.

Nominal speed:
Torque max.:

47 kW (S6)

57 Nm (S1)

75 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/4 poles
350 V/ 96 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

19 kN/45 bar

Clamping monitoring:

CyCon K 11 (Optional)

Release pressure max.:

120 bar
Air, 3-4 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 373 N/m, radial 620 N/m

>> 65 Hybrid

Grease

Bearing lubrication:

726

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


4 kW

Power dissipation:

15 l/min (3 - 6 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

Milling

Drilling

Threading

500 cm3/min

50

130

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)


70 bar (30 l/min)/40 m
optional

MQL internal:

optional
100

MQL external:

132

max. Pressure/Filter mesh:

212

152
247

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.56

Machining center

Milling spindle CS-40-240


Drive
Power:

40 kW (S1)

48 kW (S6)
1.400 r.p.m.

Nominal speed:
Torque max.:

280 Nm (S1)

335 Nm (S6)

Speed max.:

15.000 r.p.m.

Motor type:

asynchronous/8 poles
400 V/ 120 A (S1)

Power connection:

HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

40 kN/75 bar

Clamping monitoring:

CyCon K 11 (Optional)

Release pressure max.:

130 bar

Tool cleaning:

Air, 6 bar

Spindle bearing:

<< >

Bearing rigidity:

axial 216 N/m, radial 1070 N/m

>> 100 Hybrid

Grease

Bearing lubrication:

668

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


6 kW

Power dissipation:

15 l/min (2-3 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

Milling

Drilling

Threading

3000 cm3/min

Tool cooling
External coolant supply (EKZ):

12 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)


70 bar (30 l/min)/40 m

MQL external:

optional

MQL internal:

optional

130

max. Pressure/Filter mesh:

240

320

CyTec Zylindertechnik GmbH Edition 05/2007

Machining center

2.2.57
Geared spindle CSG-50-240

Drive
Power:
Nominal speed:
Torque max.:

50 kW (S1)

65 kW (S6)

2.450 r.p.m. (i=1), 807 r.p.m. (i=3)


S1: 197 Nm (i=1), 591 Nm (i=3)

S6: 257 Nm (i=1), 771 Nm (i=3)

Speed max.:

10.000 r.p.m.

Motor type:

asynchronous/8 poles
400 V/120 A (S1)

Power connection:

100 bar

Gear switch pressure:

HSK-A100

Tool system:
Clamping system:

hydraulically operated

Clamping force:

30 kN/6 bar

Clamping monitoring:

CyCon K 11
100 bar

Release pressure:

Air, 3-4 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 541 N/m, radial 897 N/m

>> 100 Hybrid

Grease

Bearing lubrication:

806

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


5 kW

Power dissipation:

approx. 20 l/min (3-8 bar)

Cooling volume flow:


Metal removal rate:
AlMgSi1

Milling

Drilling

Threading

1000 cm3/min

80

136

Tool cooling
Ext. Coolant supply:

8 Spray nozzles

Int. Coolant supply:

optional (through spindle shaft)


70 bar (30 l/min)/40 m

MQL external:

optional

MQL internal:

optional
189

max. Pressure/Filter mesh:

240

217
250

CyTec Zylindertechnik GmbH Edition 05/2007

Transfer lines

2.2.60
Milling spindle CS-15-205

Drive
Power:

15 kW (S1)
2.800 r.p.m.

Nominal speed:
Torque max.:

23,5 kW (S6)

48 Nm (S1)

65 Nm (S6)

Speed max.:

15.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 59 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

manually operated

Clamping force:

Clamping monitoring:

Release pressure max.:

205

Air, 4-6 bar

Tool cleaning:
Spindle bearing:

<< >

Bearing rigidity:

axial 410 N/m, radial 500 N/m

<> 70 Hybrid

673

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


3,5 kW

Power dissipation:

Metal removal rate:


Steel

204

2,5 l/min (2 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

250 cm3/min

25

M 12

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)


80 bar (30 l/min)/40 m
optional

MQL internal:

optional

190

MQL external:

250

max. Pressure/Filter mesh:

160
210
260

CyTec Zylindertechnik GmbH Edition 05/2007

Transfer lines

2.2.61
Milling spindle CS-10-150

Drive
10 kW (S1)

13 kW (S6)
2.875 r.p.m.

Nominal speed:
Torque max.:

33 Nm (S1)

40 Nm (S6)

Speed max.:

10.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 25 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

manually operated

Clamping force:

Clamping monitoring:

Release pressure max.:

Tool cleaning:

<<

Spindle bearing:
Bearing rigidity:

150

>> 70 Hybrid

axial 400 N/m, radial 500 N/m


Grease

Bearing lubrication:

555

Power:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1 kW

Power dissipation:

Metal removal rate:


Steel

200

5 l/min (2-6 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

200 cm3/min

20

M 12

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)


50 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

75

max. Pressure/Filter mesh:

150

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.70

Robots

Milling spindle CS-12-150-B


Drive
12 kW (S1)

15 kW (S6)
7.000 r.p.m.

Nominal speed:
17,5 Nm (S1)

22 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/45 A (S1)

Power connection:

HSK-E50/F63

Tool system:
Clamping system:

pneumatically operated

Clamping force:

13 kN/6 bar
Sensoren

Clamping monitoring:
Release pressure:

4 kN/6 bar

Tool cleaning:

Air, 4 bar

<<

Spindle bearing:

axial 280 N/m, radial 340 N/m


618

Bearing rigidity:

>> 50 Hybrid

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1,5 kW

Power dissipation:

5 l/min (3 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

150

Milling

Drilling

Threading

250 cm3/min

18

M 10

96

Torque max.:

573

Power:

125

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.71

Robots

Milling spindle CS-15-180-B


Drive
15 kW (S1)

18 kW (S6)
4.500 r.p.m.

Nominal speed:
32 Nm (S1)

38 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/45 A (S1)

Power connection:

Clamping system:

hydraulically operated

Clamping force:

12 kN/6 bar

Clamping monitoring:

CyCon K 11

Release pressure:

4 kN/6 bar

Tool cleaning:

Air, 3-4 bar

<<

Spindle bearing:
Bearing rigidity:

180

HSK-E50/F63

Tool system:

>> 50 Hybrid

axial 280 N/m, radial 340 N/m


Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


2 kW

Power dissipation:

7 l/min (3 bar)

Cooling volume flow approx.:


Metal removal rate:
AlMgSi1

Milling

Drilling

Threading

250 cm3/min

20

M 12
80

Tool cooling
External coolant supply (EKZ):

4 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)

max. Pressure/Filter mesh:

175

Torque max.:

466

Power:

50 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

CyTec Zylindertechnik GmbH Edition 05/2007

Robots

2.2.72
Milling spindle CS-15-135-B

Drive
Power:

15 kW (S1)
6.000 r.p.m.

Nominal speed:
Torque max.:

20 kW (S6)

24 Nm (S1)

31 Nm (S6)

Speed max.:

24.000 r.p.m.

Motor type:

asynchronous/6 poles
400 V/ 45 A (S1)

Power connection:

HSK-A63

Tool system:
Clamping system:

hydraulically operated

Clamping force:

12 kN/50 bar
CyCon K 11 (Optional)

Clamping monitoring:
Release pressure:

60-120 bar

Tool cleaning:

Air, 3-4 bar

Spindle bearing:

<< >> 65 Hybrid

Bearing rigidity:

axial 170 N/m, radial 450 N/m

345

Grease

Bearing lubrication:

with sealing air and labyrinth

Sealing:
Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)


1 kW

Power dissipation:

Metal removal rate:


AlMgSi1

134

4 l/min (3-8 bar)

Cooling volume flow approx.:


Milling

Drilling

Threading

1500cm3/min

M20

External coolant supply (EKZ):

6 Spray nozzles

Internal coolant supply (IKZ):

optional (through spindle shaft)

max. Pressure/Filter mesh:

59

Tool cooling

50 bar (15 l/min)/40 m

MQL external:

optional

MQL internal:

optional

150

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.80

Grinding

Grinding spindle CSS-6-140


Drive
6 kW (S1)

7,8 kW (S6)
12.000 r.p.m.

Nominal speed:
4,9 Nm (S1)

6,3 Nm (S6)

Speed max.:

30.000 r.p.m.

Motor type:

asynchronous/4 poles

Power connection:

400 V/ 12 A (S1)

Tool system:

Special interface

Bearing rigidity:
Bearing lubrication:
Sealing:

<<

>> 50 Hybrid

axial 280 N/m, radial 340 N/m


Grease
with sealing air and labyrinth

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

Power dissipation:
Cooling volume flow approx.:

0,5 kW
5 l/min (6 bar)

140

65

Spindle bearing:

66

Torque max.:

326

Power:

31
120
148

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.81

Grinding

Grinding spindle CSS-16-170


Drive
16 kW (S1)

21 kW (S6)
4.800 r.p.m.

Nominal speed:
32 Nm (S1)

42 Nm (S6)

Speed max.:

8.000 r.p.m.

Motor type:

asynchronous/4 poles
400 V/ 48 A (S1)
80, 1:10

Outer cone:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:

<<

>> 70 Hybrid

axial 195 N/m, radial 580 N/m


Grease
with sealing air and labyrinth

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

Power dissipation:
Cooling volume flow approx.:

2 kW
10 l/min (3 bar)

Optional:

automatic balancing system for the grinding disc

Optional:

automatic acoustics measuring system


169

170

63,5

Power connection:

96

Torque max.:

542

Power:

55

M36 x 1,5
124
210

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.82

Grinding

Grinding spindle CSS-9-200


Drive
9 kW (S1)

Nominal speed:

2.000 r.p.m.

Torque max.:

50 Nm (S1)

Speed max.:

5.000 r.p.m.

Motor type:

asynchronous/8 poles

Outer cone:

400 V/ 40 A (S1)
75, 1:5

Spindle bearing:

<>

Bearing rigidity:

axial/radial 300 N/m

Bearing lubrication:
Sealing:

<> 80

Grease
with sealing air and labyrinth

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

Power dissipation:
Cooling volume flow approx.:

2 kW
8 l/min (2 bar)

Optional:

automatic balancing system for the grinding disc

Optional:

automatic acoustics measuring system

200

183

Power connection:

707

Power:

75

M56 x 2
180

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.83

Grinding

Grinding spindle CSS-30-230


Drive
30 kW (S1)
4.500 r.p.m.

Nominal speed:
65 Nm (S1)

85 Nm (S6)

Speed max.:

7.000 r.p.m.

Motor type:

asynchronous/4 poles

Power connection:
Outer cone:

400 V/ 65 A (S1)
80, 1:10

Spindle bearing:

<< >> <> 100 Hybrid

Bearing rigidity:

axial 500 N/m, radial 1000 N/m

Bearing lubrication:
Sealing:

Grease
with sealing air and labyrinth

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

Power dissipation:
Cooling volume flow approx.:

5 kW
10 l/min (4-6 bar)

Optional:

automatic balancing system for the grinding disc

Optional:

automatic acoustics measuring system

229

230

215

Torque max.:

39 kW (S6)

707

Power:

80

M48 x 3
216
255
282

CyTec Zylindertechnik GmbH Edition 05/2007

Turning

2.2.90
Turning spindle CSD-10-204

Drive
10 kW (S1)
1.000 r.p.m.

Nominal speed:
96 Nm (S1)

115 Nm (S6)

Speed max.:

8.000 r.p.m.

Motor type:

asynchronous/4 poles

Power connection:

400 V/ 45 A (S1)

Spindle bearing:

<< >> 80 Hybrid

Bearing rigidity:

axial 400 N/m, radial 800 N/m

Bearing lubrication:
Sealing:

Grease
with sealing air and labyrinth

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

Power dissipation:
Cooling volume flow approx.:

1,5 kW
4,8 l/min (2 bar)

204

120

Torque max.:

12 kW (S6)

675

Power:

CyTec Zylindertechnik GmbH Edition 05/2007

2.2.91

Turning

Turning spindle CSD-27-250


Drive
27 kW (S1)

31 kW (S6)
2.000 r.p.m.

Nominal speed:
130 Nm (S1)

150 Nm (S6)

Speed max.:

6.000 r.p.m.

Motor type:

asynchronous/8 poles

Power connection:

400 V/ 120 A (S1)

Spindle bearing:

<< >> 80 Hybrid

Bearing rigidity:

axial 400 N/m, radial 600 N/m

Bearing lubrication:
Sealing:

Grease
with sealing air and labyrinth

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

Power dissipation:
Cooling volume flow approx.:

2 kW
8 l/min (2 bar)

250

100

Torque max.:

676

Power:

230

CyTec Zylindertechnik GmbH Edition 05/2007

Turning

2.2.92
Turning spindle CSD-28-340

Drive
28 kW (S1)

43 kW (S6)
800 r.p.m.

Nominal speed:
334 Nm (S1)

513 Nm (S6)

Speed max.:

5.000 r.p.m.

Motor type:

asynchronous/8 poles

Power connection:

400 V/ 45 A (S1)

Spindle bearing:

<< >> 110 Hybrid

Bearing rigidity:

axial 496 N/m, radial 990 N/m

Bearing lubrication:
Sealing:

Grease
with sealing air and labyrinth

Encoder signal:

1 Vpp/256 teeth

Spindle cooling:

liquid cooling (Antifrogen N/Tyfocor)

Power dissipation:
Cooling volume flow approx.:

4,2 kW
15 l/min (2 bar)

340

226

Torque max.:

886

Power:

CyTec Zylindertechnik GmbH Edition 05/2007