UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

PROCESS LOAD SHEET FOR

ADDITIVE TANK
03-TA-08
DOC. NO.

DS-03-018-129

CLIENT

PT. PERTAMINA (Persero)

PROJECT TITLE

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

LOCATION

TANJUNG PRIOK - JAKARTA

CONTRACT NO.

LATER

JOB. NO

2F1002

11-Mar-11

REV

DATE

Issued for Information

DESCRIPTION

SM/NK

AM/IRJ

IRJ

Prep'd

Check'd

Appr'd

By

Date

Client Approval

PROCESS - DATASHEET

ADDITIVE TANK
REV
B

ENGINEERING PROCUREMENT
CONSTRUCTION

DESCRIPTION

BY
CHK'D
SM/NK AM/IRJ

Issued for Information

APP'D
DATE
IRJ
11-Mar-11

UUPPJ PROJECT
1
2
3
4
5

TAG NUMBER
SERVICE
NUMBER
P&ID
DOCUMENT NO

:
:
:
:
:

03-TA-08
ADDITIVE TANK
1 (ONE) UNIT
DS-03-018-129
OPERATING

N5

PROCESS DESIGN

N3

N4

N 11

MW 2

7
8
9

Pressure
Temperature

ATM

Full of Liquid

46 oC

56 oC

N6

10
11
12
13

Materials
Corrosion allow

Carbon Steel

Fluid
Viscosity
Specific Gravity
Vapor Pressure

Additive A21
3900 cSt @ 40oC
0.976 @ 15.6 oC

N7

14
15
16
17
18
19

MW1

20
22
23
24
25
26
27
28
29

N9

N1

21

Yes (Full)
N/A
800
m3
896
m3
9.68
m x

Insulation
Lining
Working Capacity
Nominal Capacity
Dimension (ID X H)
Addition :
- Flame Arrestor
- Breather Valve

N10
N8

12.17

N2

No
Yes

30
31
32

Vessel Heating

Suction Heater c/w Hot Insulation

LIQUID LEVEL

NOZZLE DATA

33

Level (mm)

34
35
36
37

LLLL
LLL
HLL

500
550
11661

38
39
40
41
42
43
44
45
46
47
48
49

Notes :
1. Inlet nozzle size based on 400 m3/h (max. loading arm capacity)

Ref

Nb

inch

Rating-Facing

Service

MW1
MW2
N1
N2
N3
N4
N5
N6
N7
N8
N9
N10
N11

1
1
1
1
1
1
1
1
1
1
1
1
1

24
24
10 (*1)
2
2
2
4 B
2
2
6
2
2
4

150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF

Man Hole
Man Hole
Liquid Inlet
Manual Drain
Level Transmitter
Level Switch
Vent
Overflow
Temperature Transmitter
Liquid Outlet
Steam Coil Inlet
Steam Coil Outlet
Return Line

ATTACHMENT

1.

Basis of Calculation

2.

Calculation Sheet

3.

Nozzle Calculation

4.

Venting Calculation

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

BASIS OF CALCULATION - ADDITIVE TANK

CLIENT

Page

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-129

Prp.

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

BASIS OF CALCULATION - ADDITIVE TANK

2
3
4
5

Objective
To size the Additive Tank

6
7

Basis

1. Density of Additive

2. Additive Filling rate capacity

975

kg/m3
=

400

m3/hr

(Max. Marine Loading Arm transfer rate capacity)

10
11

Assumption

12

1. Additive supply

30

13

2. Estimated holding time is

26.7

m3/hr
hr

14
15

Calculations

16

1. Size of the Additive Tank

17

Required working volume

800.0

m3

18

Margin 0%

800.0

m3

19
20

The Working Volume of the Additive Tank Provided

800

m3

21

Tank Volume / Capacity

896

m3

22
23
24
25
26
27
28
29
30
31
32

of

Rev.

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

ADDITIVE TANK - CALCULATION

CLIENT

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-129

Page

of

Rev.

Prp.

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

Calculations

2
3
4

H.L.L

h3

h3 =

vapor space

h2 =

height of working volume

6
7
8

h2
12170 mm

L.L.L

10
11

h1c

12

h1

13

h1 =

h1b

h1a

14

bottom to L.L.L space

Outlet nozzle

15

9680 mm

16
17

1.

h1 (Bottom to L.L.L space) calculation

(defined as per API 650)

6 in. NPS

18

Outlet nozzle diameter

19

h1a

200 mm

(From Table 3.6 API 650)

20

h1b

76.2 mm

( = 0.5 * Nozzle OD)

21

h1c

152.4 mm

428.6 mm

h1

22

( = 1 * Nozzle OD)
Take

h1

500 mm

23
24

2.

h2 (Height of working volume) calculation

Est. working volume

800.0 m3

27

H/D Ratio

1.175

28

Diameter

9680 mm

29

Height

25

Take

26

11371 mm

3.

h3 (vapor space)

790 mm

32
33

Final Dimension

34

Diameter

35

Height

36

H/D check

37

Total Capacity

38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

9680 mm
h2

10871 mm

Calc. working vol.

800.04 m3
OK !

30
31

1.123

9680 mm
12170 mm
1.26
895.6 m3

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

Page 3

ADDITIVE TANK - NOZZLE AND LIQUID LEVEL CALCULATION

CLIENT
LOCATION
PROJECT
PROJECT NO.
DOC. NO.

PT. PERTAMINA (Persero)

TANJUNG PRIOK - JAKARTA
UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

REV

BY

SM/NK

2F1002
DS-03-018-129

CHECK

AM/IRJ

APPR.

IRJ

Liquid Inlet

of

DATE

11-Mar-11

Liquid Outlet

Mass Flow =
Density =
Act Vol. Flow =

390,000 kg/hr

Mass Flow =

975.0 kg/m3
400.00 m3/hr

29,250 kg/hr

Actual Vol. Flow =

975.0 kg/m3
30.00 m3/hr

Design Pump Flow =

33.00 m3/hr

Density =

Design For One Tank:

Holding Time =
Liquid Volume =
LLLL =
(LLLL~HLL)/D =

26.7 hours
800.0 m3
0.500 m

Tank Diameter =

9.68 m

LLLL~HLL =

10.871 m

Vapour space Height =

6.78 %

0.79 m

Tank Height =

12.17 m

Tank Volume =
H/D =

896 m3
1.26

LLL Calculation

working vol. : 800 m3

HLL

0.79

1.123
10.87

dL (in)

12.17
LLL
0.05 m

LLLL
h1c

0.50

h1
b

h1a (mm) =

200

h1b (mm) =

76.2

h1c (mm) =

152.4

h1

428.6

(mm) =

Take LLLL(mm)

500

dL
h1a

LLLL~LLL Calc

9.68

#REF!

in

Hold time (min)

Liquid Inlet Nozzle diameter :

dF =
10 in
ID =
AF =
vF =

vF =
FvF2 =

Take (mm)

10.039
0.0511 m2
2.1756 m/s

4615.0787 kg/m.s2
FvF2 =
Liquid Outlet Nozzle diameter :
dF =
6 in
ID =
AF =

LLLL~LLL (mm)

OK!

6.063
0.0186 m2
0.4921 m/s
236.1374 kg/m.s2

OK!

5
37.37
50

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

ADDITIVE TANK 03-TA-08 - VENT SIZE CALCULATION

CLIENT

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

Page

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-129

of

Rev.

Prep.

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

Vent Nozzle Size Calculation (Based on API 2000)

1
2

Tank Capacity (Nominal)

896

m3

Liquid flash point

200

Liquid normal boiling point

Wetted surface area

100

345.80

3
4

m2

8
9

1.

Inbreathing

10
11

Q1 (Maximum Movement Out of Tank)

5.6

SCFH of Air

per

CFH of Liquid Outflow

12

(per section 4.3.2.1.1)

0.94

Nm3/hr of Air

per

m3/hr of Liquid Outflow

13

Outflow

14

Air inlet

(Table A.1 of API-2000 Ed 2009)

33.0 m3/hr
31.0 Nm3/hr

15
16

Q2 (Thermal Inbreathing)

17

(per section 4.3.2.1.2)

5342 Nm3/hr
151.3 Nm3/hr

(Interpolation Table A.3 of API-2000 ed. 2009)

18

Total Vacuum Relief Required (Q)

19

20

21

Q1

31.0 Nm3/hr
182.3 Nm3/hr

Q2
151.3 Nm3/hr

22
23
24

2.

Outbreathing - Pressure Relief

25
26

Q1 (Maximum Movement IntoTank)

SCFH of Air

per

CFH of Liquid Outflow

27

(per section 4.3.2.1.1)

1.01

Nm3/hr of Air

per

m3/hr of Liquid Outflow

28

Inflow

29

Air outlet

(Table A.1 of API-2000 Ed 2009)

400.0 m3/hr
404.0 Nm3/hr

30
31

Q2 (Thermal Outbreathing)

32

(per section 4.3.2.1.2)

3203 ft3/hr
90.8 Nm3/hr

(Interpolation Table A.3 of API-2000 ed. 2009)

33

Total Vacuum Relief Required (Q)

34

35

36

Q1

404.0 Nm3/hr
494.8 Nm3/hr

Q2
90.8 Nm3/hr

37
38
39

3.

Take the largest from (1) and (2) :

40

494.8

282.0

41

Maximum velocity at nozzle

42

Pipe size

Nm3/hr

Am3/hr
10.0 m/s

Qx4
0.8 x x 3600

43
44
45

100

mm

46

3.9329

in

in

47
48
49
50
51

Take pipe size

(minimum 2 in)