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GAS
FIRED
RADIANT
TUBE
HEATING
SYSTEMS
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Non-recirculating
straight through
Recirculating
single ended
single ended
P-tube
U-tube
double-P
A-tube
W-tube
energy costs remain high (or increase), and as the systems mature in
design with operational experience.
The additional complexity of regenerative systems is counterbalanced
by outstanding fuel efficiency, temperature uniformity, and almost cold
exhaust gases.
Control Concepts
Figure 2 illustrates two control concepts. One system is proportionally
controlled and has a common gas and
air valve for the whole zone. Gas and
air are cross connected to keep the
fuel/air ratio constant. Dividing the
input to a larger number of tubes does
not add cost to the controls. The
system is simple, but performance is
often poor.
The other system shows single
ended radiant tubes. Each tube is
equipped with air and gas shut off
valves, ignition, and flame safety. The
burners are individually on/off controlled, often in combination with a
pulse firing system. The performance
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exhaust
blower
radiant tubes
gas shut-off
valve
ratio
regulator
radiant tubes
50
50
40
side view
4-in. tube arrangement
front view
50
55
40
side view
6-in. tube arrangement
front view
50
60
40
side view
8-in. tube arrangement
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front view
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1)
6-in. tube arrangements
2)
3)
4)
8-in. tube arrangements
5)
6)
7)
8)
9)
qty.
Type
Eta %
tube dia.
inch
12
40
$/hr.
$/5,000hr.
$/MMBTU net
875,000
5.25
26,250
15.00
45
777,778
4.67
23,333
13.33
60
583,333
3.50
17,500
10.00
plug in recuperator
12
SER
75
466,667
2.80
14,000
8.00
self recuperative
burner
45
777,778
4.67
23,333
13.33
60
583,333
3.50
17,500
10.00
plug in recuperator
SER
75
466,667
2.80
14,000
8.00
self recuperative
burner
75
466,667
2.80
14,000
8.00
self recuperative
burner
SER
75
466,667
2.80
14,000
8.00
self recuperative
burner
PP
75
466,667
2.80
14,000
8.00
self recuperative
burner
PP
75
466,667
2.80
14,000
8.00
self recuperative
burner
qty.
Type
Eta %
tube dia.
inch
BTU/hr.
$/hr.
$/5,000hr.
$/MMBTU net
12
35
200,000
12.00
60,000
17.14
175,000
10.50
52,500
15.00
100,000
6.00
30,000
8.57
40
12
SER
70
4
self recuperative
burner
40
175,000
10.50
52,500
15.00
SER
70
100,000
6.00
30,000
8.57
self recuperative
burner
SER
70
100,000
6.00
30,000
8.57
self recuperative
burner
SER
70
100,000
6.00
30,000
8.57
self recuperative
burner
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Conclusions
The need for more efficient, reliable radiant tube heating systems
has led to new radiant tube designs.
With only minor changes to furnace
design, larger diameter alloy and
ceramic radiant tubes could be used
and additional costs for flame safety
and heat recovery are reasonable.
These additional costs often can be
recovered by lower energy cost and
higher productivity in a very
short period.
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