AIDC

AIDC Overview

Jan. , 2013
AIDC/Aerospace Industrial Development Corporation
AIDC

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AIDC Proprietary Information

Evolution
AIDC

Nov/2011

ROCAF

MND

MOEA

GE90-115B

Trent XWB

GE CT7
Boeing 787

C-series

Foundation
Indigenous Development, Co-Production

-1-

System Development

Globalization

Aircraft Design, Test & Production

Aircraft Design, Test & Production

AIDC Proprietary Information

Facilities

AIDC

Total Area: 330 Acres/ 1,337, 071m2

TACC

Sha Lu/ CCK

(195 Acres /

(10.4 Acres / 42,081m2)

789,135m2)

Avionics & Flight Control

Engineering
Harness Fabrication &
Installation
Flight Test / Maintenance
Aircraft Assy. & Testing

Taipei

Working Area: 350,000 sq. ft.

Production started in late 2010
Hand Lay-up, ATL ,RTM, VaRTM,
OOA

Taichung

AIDC Headquarters
Engineering
Aircraft Parts Fabrication
Avionics Assembly &
Testing

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Kaohsiung

Engine Parts Fabrication

Engine Assembly & Testing

Taichung Complex

Kang-Shan Complex

(77 Acres / 311,607m2)

(48 Acres/194,248m2)

AIDC Proprietary Information

Leadership Team

Date: Sep., 2012

AIDC

Employees : 3,200
Contract Labor : 1,700+
Flight Safety
Inspector Office

Executive Office

Chairman
J.T. Jason Liu

Civil Service
Ethics

Auditing Office

President / Butch Hsu

Senior VP Military
Y.M. CHEN

Senior VP Manufacturing
& Engineering
Kang Shiah

Senior VP Administration
N. J. Lin

Military Business
Development

Commercial Business
Development

Manufacturing

Human Resources

Military Aircraft
Programs

Commercial Aircraft
Programs

Engineering

Accounting

Flight Services

Technological
Expansion

Procurement

General Affairs

Aircraft Maintenance
& Avionics

Information
Technology

GOCO
Programs

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Senior VP Commercial
George Fung

Industrial Safety &

Environmental
Protection

GOCOGovernment-Owned, Contractor-Operated

AIDC Proprietary Information

Quality Assurance

Senior Executive Specialist

Tony Han

Aero Engine

Strategy &
Legal Affairs

Core Business Areas

AIDC

National
Defense

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Commercial
Aviation

AIDC Proprietary Information

Technological
Expansion

Business Growth Target

AIDC

Stable growth with 5.8%

Annual Growth Rate
CY2012, US$763 Million

Commercial
Aviation
49.9%

CY2018, US$1.0 Billion

Commercial
Aviation
55%
National Defense
41%

National Defense
49.0%

4%
Technological
Expansion
1.1%

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Technological
Expansion

AIDC Proprietary Information

AIDC

Major Global Customers

North America
Central America
South America

Europe
Africa
Middle East
CIS Region

China
Northeast Asia
Southeast Asia
Oceania
Southwest Asia

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AIDC Proprietary Information

Rotor Wing Programs

AIDC

EC120

Rear Fuselage

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H-1 (AH-1Z/UH-1Y)

Tailboom Section

S-92 / H-92

Cockpit

AIDC Proprietary Information

S-76

Cabin Doors

Bell 429

Nose
Tailboom
Aft. Fuse Doors

Business and Regional Jet Programs

AIDC

Challenger 300

Aft. Fuselage
Empennage

Lear Jet 40/45

Empennage

MITAC MRJ

Flap Track Fairing

Rudder
Slat
Elevator

C-Series

Belly Fairing
Flap
Spoiler
Aileron

Elevator
Flap Track Fairing

Rudder

Slat

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AIDC Proprietary Information

Belly Fairing

Flap
Spoiler
Aileron

Elevator
Rudder
H/S Leading Edge
V/S Leading Edge

Boeing Programs

AIDC

Boeing 737

Doors (MLGD)
Fixed Leading Edge

Main Landing Gear Door (MLGD)

Fixed Leading Edge

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Boeing 747-8

Pressure Doors

#1 & #3 Main
Entry Door

PF Crew Door

Elect. Equip.

Overhead Hatch

Boeing 757

Cargo Door Surrounding

Lower Half Cargo Door

Upper Half Cargo Door

AIDC Proprietary Information

Boeing 787

H/S Leading Edge

Aux. Box

Airbus Programs

AIDC

A320

A321

Single Aisle VTP

Section 16A Barrel

4
3
2
1

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AIDC Proprietary Information

A380

HTP Tip Assy

Major Engine Products

AIDC

CFM56-5B,

GP7200

CF34-3, 8C, 10

CF6-80C20

LM2500

Full capability from casting to machining of

Aircraft Power Systems and special
processes approved by Customer
Top Five Customers:
GE, Rolls-Royce, Pratt & Whitney, Honeywell
and Snecma

GE90-115B

Trent XWB
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CT7

TPE331

AS907

Trent500, 800, 900

ADOUR

AIDC Proprietary Information

V2500

RTM322

Core Engine Products

AIDC

Casing

Casting with
Machining

Rotating Parts

V2500 Comp. case

Turbine Disk
OGV HP Compressor

CFM56 Comp. Case

Combustor Case
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Hanger

Nozzle
AIDC Proprietary Information

Fan Disk and Fan Blade

Cooling plate

Manufacturing Capability- Aerostructure

AIDC

Structure and
Sub-system Integration

297 S/S

Tool Design and Fabrication

Production Engineering
y
CATIA 3D - Model

PDM/ EBOM

Assembly Flow
& MBOM

Tooling Family &

Datum Integration

B/P & Spec. Release

Engineering Data

Core Capabilities
e Log system

Working instruction
& Visual Aid

Production Planning
Assembly Tool Design

FAI control system

Machining
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Engineering Data
Acquisition via CATIA

Tool Assembly

Process Standard
& Grouping

Work Order Release

Tool Fabrication

Master Tool Design

Concurrent Engineering
B/P & Spec. Review
Tool Family Planning
FAI & I/R Planning
Work Instruction
Preparation
Change Control &
Implementation

Change
Control system

Sheet Metal

Composites

AIDC Proprietary Information

Fabrication Tool Design

Tool Inspection
Computer Aided
Tool Design

CATIA --V4.2.4 / V5,R18

NC Programming

First Article Inspection

Surface Treatment

Tool Design & Fabrication

AIDC

Core Capabilities

Assembly Jig, Bonding Fixture (Invar, Steel, Composite), Milling Fixture,

Forming Block

Manufacture
Tooling
NC Milling Fixture Stretch Forming Die Hydro Press Form Block Drop Hammer Die

Welding Fixture

Trim & Drill Fixture

Bonding
Fixtures
VaRTM BOF

Steel BOF

Composite BOF

Invar BOF

Assembly
Tooling

Master Model

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Sub-Assembly Jig

Assembly Jig

AIDC Proprietary Information

B737 MLGD Moving Line

Machining

AIDC

Core Capabilities

Fabrication Equipment 3, 4 & 5 Axis Machining , CNC Jig

Bore, Shot Peen, CNC Grinding.
Material - Aluminum, Titanium, Stainless Steel, 300M Steel,
Super Alloys

Skins (B757)

GE Engine Parts
Bulkheads (S-92)

Spars (B747)

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Seat Rails (A321)

Oil Tank

Engine Mounts (CL-300)

Curve Doors ( B737)

Fittings (CL-300)

AIDC Proprietary Information

GE CF34-3

AGB Housing
Assy.

Sheet Metal

AIDC

Core Capabilities
Routing,

Bending,
Rolling, Stretch Forming,
Hydro-Forming, DropHammer, Hot-Forming,
Tubing, Welding, etc..

StretchForming

DropHammer

Material

- 2024,6061,7075
SeriesCPTI-40
Titanium alloy Series
Stainless steel
INCONEL 718 Superalloy.

HydroForming

Tubing/
Welding

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AIDC Proprietary Information

AIDC

Composites & Metal Bonding Structure

Core Capabilities
Forming

Type: Manual Lay up, ATL, RTM, VaRTM

Material - Fiber Glass, Carbon Fiber, Kevlar, BMI, Metal / Nomex Honeycomb Core

CL300
Ram-Air Fairing

AS-907
Inlet Housing

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S-92
Cockpit (co-cure)

AS907
Stator Vane ( RTM )

S-76
Cabin Door

BELL- H1
Bonding Panel

Airbus
Single Aisle VTP

EC-120
Fenestroen

AIDC Proprietary Information

Bell 412
Bonding Panel

EC-120
Tailboom

BELL M429
AFT Skin Assy ( BMI )

LJ-45
Delta Fin

New Composite Factory - TACC

AIDC

Composite Center of Excellence in Design, Development, Manufacturing

Taiwan Advanced Composite Center

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CNC Prepreg Cutter

6 Axis CNC Honeycomb Cutter

Automatic Tape Layer

Laser Projector

Autoclave

Precision Oven

5 Axis CNC Machine

Ultrasonic Inspection System

Computerized X-ray System

Automatic Painting System

AIDC Proprietary Information

Complex Area : 10.4 acres

Facility completed Nov. 2010
Total work area360,000 ft 2 ( 33,000
m2 )
100,000 class clean room96,500 ft 2
( 8,900 m2 )

Composites -TACC

AIDC

Worldwide Customers for Twin/Single Aisle, Regional, Business,

Transporter, Rotary aircraft and Engine components.

S/A VTP

M429
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C-Series

S76

MRJ

CL300

B787

S92

190

CAPU

AIDC Proprietary Information

Evolution of AIDC Engineering Capability

AIDC

MAJOR
PROGRAMS

BD-100

AE-270

Center of
Excellence

S-92
MRJ
AS-900

TFE1042

C-27J

CATIA V6
ENOVIA V6
CATIA V5
ENOVIA V5

IDF

CATIA V4
4-D Navigation
METHODOLOGY
DEVELOPMENT

AT-3

Free Hand
Drawing
1975
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2-D
CAD/CAM
System
1985

PLM
AES Development
1995

2005

AIDC Proprietary Information

2015

Commercial Aircraft Engineering Experiences

AIDC

CATIA V5 / ENOVIA V5 System

Hybrid 2D/ Mylar/ UG drawings converted to CATIA
Airframe Design
Stress Testing & Analysis
Fatigue/Damage Tolerance Testing & Analysis
Bird Strike Testing & Analysis
Subsystems/Electrical Design & System Integration
Complies with FAA & EASA Regulations
2006
SAC/H-92
FAR29

1997
SAC/S-92
FAR29

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2000
Bombardier/
CL300 FAR25
1997
Boeing/B717
FAR25

1998
Alania/C-27J
FAR25 / JAR25

AIDC Proprietary Information

2008
MITAC/MRJ
FAR25

Engineering Expertise
AIDC

Preliminary and Detail Design

CATIA V4/V5
ENOVIA V5
Kinematics
PLM, AES( In-house Software)

Stress Analysis

NASTRAN 2004 / PATRAN 2004

CRACKS 2000 / FLAGRO
LS-DYNA / MATLAB / ESDU /
CFX / Moldflow

Subsystem

Installation Design

Damage Tolerance
FMEA
Hazard Tracking and Risk
Resolution System
Testing

Static Analysis

Structural Testing

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AIDC Proprietary Information

DYNAMIC

Bird Strike Analysis

Load

Bird Strike Testing

AIDC

AIDC Web Integration System

Web-based collaboration system make Zero-Latency and
Straight-Through possible.
ISO Requirement

Design Control
Document Control
Purchasing
Identification & Trace ability
Process Control
Inspection & Testing
Nonconforming Control
Corrective & Preventive
Handling & Storage
Packaging & Shipping
Audit & Training
Service
...

CAD

PDM

CDM/
VPM

ERP

Enovia
PM

All Clients

ePortal

( We b B a s e d )

Design
Analysis

SCM

System
Integration

Procurement
CAPP

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SAP

Fabrication

AIDC Proprietary Information

QA/QC

Quality Certification -- QMS

AIDC

Major Certification Milestones

AS9100C/ AFNOR + ISO9001:2008
BQMS Appendix A(AS9100)/Boeing
QD4.6/Bombardier
D1-9000/Boeing
QPS-100/Bell
ISO-9001/SGS
S-2000/Sikorsky
QAPP-001/Dassault
ISO-9002 / SGS

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Jan.
Dec.
Oct.
Dec.
Nov.
Jun.
Aug.
May.
Jul .

2012
2001
1999
1999
1998
1997
1996
1996
1993

NIPPI

Spirit

(Aircraft)

(Aircraft)

Boeing

Sikorsky

(D6-82479 )

(ASQR-01 )

Airbus

Alenia

(PMA)

(AP2190 )

(IAY G05C)

Eurocopter

(QD 4.6-40 )

( ER070-06-01)

(AS9100,
SPOC )

(BGQT
No.0.7.0.2)

Taiwan CAA
Bombardier

Honeywell

Dassault
GE

( RR9000 :
SABRe )

(S-1000)

Bell
(QPS 100,200
& 300)

AIDC Proprietary Information

Rolls-Royce

SNECMA
(EN 9100)

QMS --- NADCAP

AIDC

Composites

NDT

Welding

Chemical Processing

Heat Treatment

Material Testing

Shot Peening

24 Months Certificate Duration awarded for

Composite and the others are 18 Months
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AIDC Proprietary Information

AIDC

-26-

AIDC

AIDC Proprietary Information