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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
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education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
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BharthariNtiatakam
IS1651 :1991
(Reaffirmed 2002)
gTT7Yft9
m-;r%
( Third Revision )
First Reprint JUNE 1993
UDC
BUREAU
MANAK
November 1991
OF
BHAVAN,
621 : 3552
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI 119002
ZAFAR
MARG
krice Group 5
Secondary
Sectional
Committee,
ET 11
FOREWORD
This Indian
Standard
( Third Revision
) was adopted
by the Bureau
of Indian Standards,
after
the draft finalized
by the Secondary
Cells and Batteries
Sectional
Committee
had been approved
by the Electrotechnical
Division
Council.
The third revision
of this standard
has been undertaken
to include
carried out in cell dimensions,
test methods
and test requirements.
IS 541 : 1954 Specification
for stationary
accumulators,
tentative
standard
in 1954. At the time of its revision
two standards:
IS 1651 : 1960 Specification
plates ); and
IS 1652 : 1960 Specification
positive
plates ).
Subsequently,
pasted
plates
construction.
for stationary
for
stationary
and
major
amendments
lead-acid
type was published
as a
in 1960, it was split into the following
some
lead-acid
batteries,
type with
lead-acid
type
tubular
positive
( with plante
IS 1651: 1991
Indian Standard
This standard
specifies rated Ah capacities,
overall dimensions,
performance
requirements
and tests for stationary
lead-acid cells and
batteries using tubular positive plates.
2 REFERENCES
The Indian Standards
listed in Annex A are
necessary adjuncts to this standard.
3 TERMINOLOGY
3.0 For the purpose
of this standard,
the
definitions given in IS 1885 ( Part 8 ) : 1986 in
addition to the following shall apply.
3.1 Fully-Charged
Rating
4.2 Designation
The cell shall be designated by symbols given
below, arranged in the follqwing sequence:
Condition
( Type of
Positive Plate )
( ;;;e;$
( see 4.2.1 )
( see 4.2.2 )
( Type of
Container )
( see 4.2.3 )
NOTES
1 The plates are not replaced
in this type of CODStruction therefore,
this designation
does not include
the number of positive plates; and
2 The designation
of partially
plated cells is not
being standardized
because partial plating of cells in
this type of construction
is not done.
by
Example: T 400H HDJ - designates a high discharge performance cell having tubular positive
1
IS 1651 : 1991
plates and a capacity of 400 Ah at
rate in hard-rubber container.
IO-hour
5 MATERIALS
5.1 Containers
The containers shall be made of hard rubber,
glass, leadlined wood, plastics or fibre reinforced plastics (PRP).
5.1.1 Hard
rubber,
( PRP ) and plastics
to IS 1146 : 1981.
of
fibre-reinforced
plastic
containers
shall conform
The requirements
for
shaI1 be
5.2 Electrolyte
6.5 Connectors
The manufacturers
identification
shal1 be
embossed/impressed
on the connectors.
Where
it is not possible to bolt the celi terminals
directly to assemble a battery,
separate lead,
copper or aluminium
connectors
of suitable
size shall be provided to enabIe connection of
the cells. In some cases, it may be necessary
to connect individua1 cells in parallel. In such
cases the connectors shall be suitabIy designed.
Copper connectors
or aluminium
COilnCCtOZS
suitably coated to withstand corrosion due td
sulphuric
acid,
may be used where the cells
are called upon to discharge at very high rates.
In such cases, the thickness
of lead-coating-of
connectors should be not less than 0.025 mm.
The lead coating thickness shaI1 be measured ia
accordance with Appendix F of IS 6848 : 1979.
if bitumen
compound,
to IS 3116 : 1965.
based,
shall
5.4 Separators
The separators used shall be either wooden or
synthetic. The wooden separators
when used
shall conform to IS 652 : 1960 and the synthetic
separators to IS 6071 : 1986.
6 CONSTRUCTIONAL
REQUIREMENTS
Cell lids shall be provided for cells of capacities up to and including 1000 Ah. Above 1 000
Ah, the cells may be of open or clpsed type.
When provided, cell lids shall be either drop
with suitable
rubber
or
on type together
plastics gasket or of the deep sealing type
suitable for use with bituminous or a suitable
sealing compound, with close-fitting
terminal
posts and with vent-holes suitable for accommodating the venting device.
7 CAPACITIES
AND DIMENSIONS
IS 1651; 1991
Table 1 Maximum uverall Dimensions of
2 V Ceiis
( Chse
Capacity at
IO-Hoar Rate
also
be
8.2 Packing
7.1 )
Width
Length
(1)
(2)
(32
(4)
Ah
20
40
60
80
100
120
150
200
300
400
500
600
800
1000
1500
2000
SE
mm
105
105
140
165
190
190
190
265
320
380
390
390
515
515
450
500
900
650
mm
170
170
170
190
190
190
190
215
215
215
235
235
235
300
400
450
450
480
mm
365
365
365
365
450
450
550
550
550
550
550
715
715
750
865
865
1240
865
5000
6000
7000
8000
900
900
1100
1100
480
500
500
500
1240
1240
1240
1240
shall
be provi-
a>Designation
10 CONDITIONS OF SUPPLY
10.1 To facilitate procurement
of correct type
of stationary cells, it is recommended
that the
user should furnish information
regarding his
requirements given in Annex B at the time of
enquiry or order. Similarly, the manufacturer
should
furnish
the information
given in
Annex C.
NOTES
1 The length and width dimensions given in this
table may be interchanged.
2 In the case of batteries with built-in cell connec
tors, the height of the interconnector
shall be
disregarded.
3 For capacities n&t covered in this table, the cell
dimensions shall not exceed the dimensions of the
cell of next higher size covered by this table.
10.2 Ot.her conditions of supply shall be subject to agreement between the purchaser and
the supplier.
11 GENERAL REQUIREMENTS FOR TESTS
8.1 Marking
11.2.1 Voltmeter
test discharge
temperature
of
The voltmeter
used for tests shall be of an
accuracy class not inferior to 0.5 in accordance
with IS1248 : 1983. The resistance of the voltmeter used shall be at least 1 000 ohms per
volt ( see IS 1248 : 1983 ). The range of the
voltmeter used shall be such that the magnitude
of the voltage to be measured falls in the last
third part of the scale.
4 Indicating
IS 1651 : 1991
11.2.2 Ammeter
The ammeter
used for tests shall have an
accuracy class not inferior to 1.0 ( see IS 1248 :
1983 ). The range of ammeter used shall be
such that the magnitude of the current to be
measured falls in the last third part of the
scale.
11.2.3 Thermometer
A thermometer
with an appropriate
scale shall
be used for measuring
temperature
and one
division of the graduated scaIe shall represent
at the most 1C.
NOTE mometer
also can
life cycle
The voltmeter,
the ammeter and the therof digital read-out type of similar accuracy
be used. Chart recorders
shall be used for
testing.
11.2.4 Hydrometer
be not
less
oM+ O(@xO*43x(
n-24
1=
1012.9
Ah
100
11.6 Observation
11.6.1 While charging the cell, the voltmeter,
hydrometer
and thermometer
readings shall be
recorded at suitable intervals.
( Clause 11.51 )
Factor for yeiat&in
o ,
Discharge Rate
at 27C = C, +
at 24C =
Capacity
Capacity at C 10 measured
1000 Ah
Capacity at 27C =
Example
11.5 Temperature
where
Ct = observed capacity at tC;
R = variation factor chosen from Table 2;
and
I
= average
electrolyte
temperature, C
( see 12.5.3 ).
to 27C
CtxRx(27-t)
100
(1)
(2)
Cl0
c9
C8
c7
C6
cs
c4
c3
c2
Cl
Percent
0.43
0.45
0.47
0.50
0.54
0.58
0.62
0.68
0.76
090
NOTE.Capacity-temperature
a true linear relationship.
correction
Capacity
is
not
,.
IS 1651 : 1991
12 TESTS
and
a) Verification
of constructional
requirements ( 12.2 ),
b) Verification of marking ( 12.3 ),
c) Verification
of dimensions ( 12.4 ),
d) Test for capacity ( 12.5 ) - Test for voltage during discharge ( 12.10 ),
e) Ampere-hour
and watt-hour
efficiency
tests ( 12.9 ),
f) Test for loss of capacity
on storage
( 12,7 ), and
g) Endurance test ( 12.8 ).
12.1.1.1 For conducting
type tests,
positive plates along with components
three cells shall be chosen at random.
formed
for the
constitute
specified
The following
tests:
Requirements
the acceptance
IS 1651 : 1991
cycles
( Clause 12.5.5 )
Rate of
Discharge
12.5.6 Corrxtion
for the variation of capacity
with temperature shall be made in accordance
with 11.5. The measured temperature
shall be
as specified in 12.5.3.
12.5.7 Reqit bemen t
12.5.7.1 The actual capacity shall not be less
than thz rated capacity and not more than 120
percent of the rated capacity when the test is
carried out at the 10 h rate.
(1)
(2)
(3)
Percent
Volta
50.0
63.3
1.75
c2
c3
C4
C.5
C6
71.7
78.2
83.3
87.9
1 .di)
c7
91.7
1.83
C8
c9
Cl0
95.0
,1+x4
1.84
1.85
Cl
Period of
Discharge
(1)
Hours
Cells
1.81
1.82
1.83
AH-Capacities
as Percentage
of Standard
Rating
(2)
Percent
81.1
5
10
90.0
100.0
Discharge
Current as
Percentage of
Standard Rating
Cell End
Voltage
(3)
Percent
(4)
Volts
21.0
18.0
10.0
1.80
1.82
1.85
(1)
Hours
cells
1.78
97.9
100.0
( Clause;
End Voltage
Capacity Expressed as
Percentage of Cl0
Capacity Rating
Cells
1
2
3
4
5
6
6
7
9
10
AH-Capacities
as Percentage
of Staadard
Rating
Discharge
Current as
Percentage of
Standard Rating
(2)
(3)
Percent
Percent
60.0
13.8
81.1
86.2
90.0
93.0
95.1
91.1
98.8
WmO
Cell End
Voltage
(4)
Volts
60.0
36.9
27.0
21.5
18.0
15.5
13.6
12.1
1.75
1.78
1.80
1.81
1.82
1.83
1.83
11.0
10.0
1.84
1.84
1.85
IS 1651: 1991
12.6.3.1 Correction
for the variation
of capacity with temperature
shall be in accordance
with 11.5. The measured temperature
shall be
as specified in 12.5.3.
12.6.3.2 Requirement for Type II -
HDP cells
test discharge;
b) 3-Cycles of 200 h charging
test discharge; and
C) 8Cycles of 100 h charging
test discharge.
x100
12.7.6 Requirement
The loss in capacity
exceed 10 percent.
thus
measured
by
followed
by
followed
by
followed
by
followed
by
c-C
C
followed
12.8.2.1 Throughout
these periods of charge
the cell shall be immersed in a tank of water
the temperature
of which shall be maintained
at 40 f 3C. The cell shall be so immersed
that the top of cell is 25 mm above the water
level in the tank. If several cells are placed in
the same tank, a distance
of 25 mm shall be
maintained
between
them.
This distance
between a cell and the side of the tank shall be
at least 25 mm.
SE
by
12.7.5 The
percentage
formula:
followed
shall not
IS 1651 : 1991
12.8.4 Requirement
shall be calculated
be not less than
12.9.2.1 Requirement
A .fully charged
cell shall be discharged at
I = 0.1 x C,, amperes to an end voltage of
1.85 volts, careful calculations being made of the
exact number of ampere-hours
delivered.
On
recharge the same number of ampere-hours are
put back at the same current.
A second discharge shall then be made to the same cut-off
The efficiency of the cell is
voltage as before.
then calculated as the ratio of the ampere hour
delivered
during the second discharge to the
ampere-hour put in on the charge.
The watt-hour
efficiency when calculated as
described
in 12.9.2 shall be not less than
75 percent.
12.10 Test for Voltage During Discharge
The cell need not be discharged
specially for
this test. For the purposes of this test the
voltages shall be obtained
from the log sheets
for capacity rest ( see 12.5 ) in which the cell
meets the rated capacity.
12.9.1.1 Requirement
12.10.1 Requirement
when calculated as
be not less than
(1)
not be
Closed-Circuit Voltage
at Cell-Terminals
(2)
V (Min)
1.98
1.92
1.85
ANNEX A
( Clause 2 )
LIST OF REFERRED
IS No.
266 : 1977
652 : 1960
1069 : 1964
1146 : 1981
1248 : 1983
1652 : 1991
INDIAN
Title
acid
( second
Sulphuric
revision )
Wooden
separators
for leadacid storage batteries ( revised)
Water for storage
batteries
( revised )
Rubber and plastic containers
or lead-acid
storage batteries
( second revision )
Direct acting indicating
anameasuring
electrical
logue
instruments
and their accessories
Stationary cells and batteries,
lead-acid
type
with Plant;
positive plates ( third revision )
STANDARDS
IS No.
Title
1885
Electrotechnical
vocabularv:
cells and
( Part 8 ) : 1986 Part 8 Secondary
batteries (first revision )
3116 : 1965
Sealing compound
acid batteries
for
lead-
6071 : 1986
6848 : 1979
Lead-acid
batteries
for train
lighting
and airconditioning
services (first revision )
8320 : 1982
Genera1
requirements
and
methods of test for lead-acid
storage
batteries
( first
revision )
IS MS1 : 1991
ANNEX
( Clause 10.1 )
INFORMATION
batteries
required;
at the
duty of
in accordance
with this
ANNEX
if any;
( Clause 10.1 )
INFORMATION
TO BE FURNISHED
C-l When supplying stationary cells and batteries the following particulars
should be furnished by the supplier:
k) Amount and specific gravity of electrolyte per cell required for first filling;
m) Recommended specific gravity of electrolyte at the end of a full-charge;
Expected
specific gravity of electrolyte
n)
at the end of the. discharge
at lo-hour
rate;
P) Overall dimensions of each cell;
9) Distance between the centres of cehs
when erected;
Weight
of cell complete with acid;
r)
maximum
period
of
s) Recommended
storage before the first charge;
t) Internal resistance of the cell; and
number of charge/discharge
u) Maximum
cycles
required
to reach the rated
capacity.
b)
Manufacturers
name;
Type of negative plates;
Cl
d) Method of connection
is, whether
e) Recommended
starting
and
finishing
rates of charge;
end of charge at
la Recommended
different
h) The
3
trickle charging
types of working;
of the
BY THE SUPPLIER
rates for
separators;
Standard Mark
The use of the Standard
Mark is governed by the provisions
of the Bureau of Indian
Standards Act, 1986 and the Rules and Regulations
made thereunder.
The Standard
Mark on
products covered by an Indian.Standard
conveys the assurance
that they have been produced
to comply with the requirements
of that standard under a well defined system of inspection,
testing and quality control which is devised and supervised
by BIS and operated by the proStandard
marked products are also continuously
checked by BIS for conformity
to
ducer.
that standard as a further safeguard.
Details of conditions
under which a licencc for the use
of the Standard
Mark may be granted to manufacturers
or producers
may be obtained from
the Bureau of Indian Standards.
BIS is a statutory
institution
established
under the tiean of Indian Stan&r& Act, 1986 to
promote harmonious development
of the activities of standardization,
marking and quality
certification of goods and attending to connected matters in the country.
Amend No.
Date of Issue
BUREAU OF INDIAN
Text Affected
STANDARDS
Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002
Telephones : 331 01 31: 331 13 75
Telegrams
( Common
: Manaksanstha
to all Ofices )
Regional Of&es :
Telephone
1 331 01 31
331 13 75
160036
Southern
600113
Western
: Manakalaya,
37 84 99,
37 86 26,
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37 86 62
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235 15 19,
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JAJPUR, KANPUR
THIRWANANTHAPURAM.
Lucmow,PATNA,
AMENDMENT
1S 266:1993
DeIe@ Above
for IS 266:1977
1~
Ah,.........Open
IS 1248 (Part 2) :
note at
for IS 8320:
for IS 8320:
NOTE The required capacity shall be reached within 3 cycles of charge and discharge.
( Page
( Page
6, Table
_I for 6 .
8 for 7.
for
12.8.4 Requirement
C lo capacity at the endof2000
of the rated capacity.
(ET1l)
Reprography Unit, BIS, New Delhi,
India