Anda di halaman 1dari 23

Version September 2016

Susanne Lux, Daniela Painer,


Matthus Siebenhofer

WS 2016/17

Classes 667.107 and CHE.806

Chemical Reaction
Engineering I
Collection of Exercises

Technische Universitt Graz


Institut fr Chemische Verfahrenstechnik und Umwelttechnik

React-25: Change in volume (4) .........................................................................36

React-24: Change in volume (3) .........................................................................35

React-23: Change in volume (2) .........................................................................34

Reakt-22: Change in volume (1) .........................................................................34

React-21: Discussion recycle reactor ..................................................................34

React-20: Experimental data (3) .........................................................................34

React-19: Experimental data (2) .........................................................................33

React-18: Experimental data (1) .........................................................................33

React-17: Ideal isothermal reactors ....................................................................27

React-16: CSTR-PFR-CSTR in series ................................................................26

React-15: PFR and CSTR in series ....................................................................24

React-14: CSTR and PFR in series ....................................................................24

React-13: Continuous tubular reactors in series .................................................24

React-12: Cascade of continuous stirred-tank reactors ......................................24

React-11: Autocatalytic reaction..........................................................................22

React-10: Continuous reactors (2) ......................................................................20

React-9: Batch reactor ........................................................................................19

React-8: Continuous reactors (1) ........................................................................19

React-7: Continuous esterification in a Plug flow reactor (PFR) ..........................18

React-6: Batch reactor, reversible reaction (1) ....................................................17

React-5: Equilibrium appraisal ............................................................................16

React-4: Batch reactor and residence time .........................................................15

React-3: Reaction in a plug flow reactor..............................................................13

React-2: Reaction in a continuous-stirred tank reactor .......................................12

React-1: Reaction in a batch reactor ...................................................................11

Exercises of Part 2: Ideal reactors ......................................................................11

Kin-7: Arrhenius equation ....................................................................................10

Kin-6: Autocatalysis .............................................................................................. 9

Kin-5: Mixed order reactions ................................................................................ 8

Kin-4: Reaction order (2) ...................................................................................... 7

Kin-3: Reaction rate constant and temperature .................................................... 6

Kin-2: Reaction order and reaction rate constant ................................................. 5

Kin-1: Reaction order (1) ...................................................................................... 4

Kin-0 B: What is formalistic kinetics? ................................................................... 3

Kin-0 A: And the Winner is? ................................................................................. 1

Exercises of Part 1: Kinetics of chemical reactions .............................................. 1

Content

Content

React-31: Heat control of continuous reactors (CSTR, PFR) ..............................42

React-30: Heat control of an CSTR .....................................................................40

React-29: Heat control of an adiabatic PFR ........................................................38

React-28: Calculation of enthalpies of reaction ...................................................38

React-27: Conversion at reaction equilibrium ......................................................37

Exercises of Part 3: Heat Control ........................................................................37

React-26: Change in volume (5) .........................................................................36

Content

Who paid the bill of the students?

offers to foot the bill, if the assumption of the group will be right.

that the cable car passenger will win the competition. The landlord is astonished and

taurant. They have a look at the data and claim after some tricks with the Excel file,

Accidentally a group of process engineering students from Graz is sitting in the res-

lord could read out the data into an Excel file.

rupts the connection to all of the three transmitters after 3 minutes. By then the land-

Start and data transfer work out perfectly until out of the sudden a disturbance inter-

tude of 480 [m].

cross driver takes the forest road. Winner is the competitor, who first crosses the alti-

has entered the cable car. The mountain biker takes the ski lift trail and the moto-

biker and the motocross driver are allowed to start, when the cable car passenger

tervals of 10 seconds with the computer of the landlord. It is agreed that the mountain

referee of the competition. They decide to record the altitude via GPS in regular in-

of decent is also mentioned, which leads to a bet. The landlord is willing to be the

are discussing the state of the economy. During the lively discussion the fastest way

passenger, are sitting in a restaurant on top of a popular mountain at 1445 [m]. They

Three sportsman, a mountain biker, a motocross driver and a passionate cable car

Kin-0 A: And the Winner is?

1 Exercises of Part 1: Kinetics of chemical reactions

1 Exercises of Part 1: Kinetics of chemical reactions

1435

1425

1415

1405

1395

1385

1375

1365

1355

1345

1335

1325

1315

1305

1295

1285

1275

1265

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

1185

1200

1210

1225

1240

1250

1265

1280

1295

1310

1325

1340

1350

1370

1380

1400

1415

1430

1445

driver [m]

passenger [m]

1445

H motocross

H cable car

t [s]

1 Exercises of Part 1: Kinetics of chemical reactions

915

930

945

965

980

1000

1020

1045

1070

1090

1120

1150

1180

1215

1250

1290

1340

1390

1445

biker [m]

H mountain

]) at

When does the passionate hiker arrive at the starting point of his adventure?

altitude.

along the forest road towards the starting point of his trip, the Trout Farm at 1200 [m]

Meanwhile the clock says half past one pm and the hiker is carrying his tired body

farmer with his tractor, who gives the poor hiker a ride to his farm at 1500 [m] altitude.

takes him down the ski arena at 1700 [m] within 10 minutes. By chance he meets a

recognizes hiking as very tiring and prefers the convenience of a cable car, which

About one and a half hours later he continues his journey down the mountain. He

Hut is famous for its own brewed beer. One can easily take up to 3 beers at one go.

tion, he says to himself, a short break has never done anybody any harm. The Zirben

[m]. Since he is not able to pass the Zirben Hut on his way down from the valley sta-

ski lift, which takes him within 20 minutes quickly down to the valley station at 2000

time goes by much quicker in the mountains than in the valley. He decides to take the

self a so called Jagertee Grande. After one hour and 3 Jagertees he recognizes, that

lift at 2504 [m] above sea level. In the Edelweiss Hut next to it the hiker allows him-

quently exceeded in this area. After 30 minutes he already reaches the top of the ski

which are open all the year round. Apparently the explosive limit of ethanol is fre-

mountain huts,

Refreshed after a mouthful of his hipflask he starts the descent over the eastern

Can he reach the summit before sunrise? When does he arrive on top?

am he reaches the tree line (1800 [m]). H

he wants to reach the summit at 2741 [m] altitude before sunrise at 7:15 am. At 5:12

He starts well rested at 4:45 am at the western slope 1500 [m] above sea level, since

A passionate hiker decides very early in the morning to climb his favourite mountain.

Kin-0 B: What is formalistic kinetics?

1 Exercises of Part 1: Kinetics of chemical reactions

0.086

0.138

0.166

0.189

0.216

0.250

0.267

0.275

600

1200

1800

2400

3600

7200

10800

14400

Result: n = 2, k = 0.0022 [l/(mol s)]

cIsobutylacetat [mol/l]

t [s]

reaction. The data analysis has to be carried out by the integral method.

table below. Determine the reaction order n and the reaction rate constant for this

was determined in a fixed setting of time intervals. The results are presented in the

2 MnO4- + H2O2 + 2 H+ = 2 MnO2 + 2 O2 + 2 H2O

Determine n and k.

Measurement data:

55.6
50.4
45.9
42.0
38.4
35.1

10
20
30
40
50
60

31.9

61.9

70

MnO4- [ml]
t [min]

A sample of 10 [ml] is titrated with a permanganate solution of c = 0.02 [mol/l].

equation is:

composition is measured by titration with MnO4- as a titrant. Therefore the chemical

This reaction is carried out in a beaker at T = 25 [C], in which the progress of de-

H2O2 = H2O + 0.5 O2.

of 100 [C]. The initial concentration of acetic anhydride and isobutanol is both

c0 = 0.304 [mol/l]. The concentration of isobutyl acetate in the contents of the reactor

H2O2 can be catalytically decomposed by Fe3+ according to the chemical equation

Isobutanol is isothermally esterified with acetic anhydride in toluene at a temperature

1 Exercises of Part 1: Kinetics of chemical reactions

Kin-2: Reaction order and reaction rate constant

Kin-1: Reaction order (1)

1 Exercises of Part 1: Kinetics of chemical reactions

1.000

0.935

0.846

0.688

0.468

12

20

20

12

0.175

0.435

0.650

0.84

1.000

c/c0

0.207

0.484

0.767

1.000

c/c0

12

t [min]

0.168

0.410

0.714

0.966

c/c0

50

0.267

10800

0.275

0.250

7200

14400

0.216

0.189

0.166

0.138

0.086

cIsobutylacetat [mol/l]

3600

2400

1800

1200

600

t [s]

Result (finite difference method):

Result (integral method): n = 2, k = 0.0022 [l/(mol s)]

d = -log k
k = 10-2.6407 = 0.0023 [l/(mol s)]

a=n=2

y =2 (-log c-average)+ 2.64

k[

12

t [min]

T = 50 [C]

38

0.099

0.358

0.624

0.874

1.000

c/c0

T = 38 [C]

y=ax+d

15

10

t [min]

T = 25 [C]

below. Determine the reaction order n and the reaction rate constant for this reaction.

determined in a fixed setting of time intervals. The results are presented in the table

0.304 [mol/l]. The concentration of isobutyl acetate in the contents of the reactor was

of 100 [C]. The initial concentration of acetic anhydride and isobutanol is both c0 =

Isobutanol is isothermally esterified with acetic anhydride in toluene at a temperature

be carried out with a differential method.

25

20

10

T [C]

t [min]

T = 20 [C]

Determine n and k(T)

c/c0

t [min]

T = 10 [C]

The following table shows the results:

The experiments were carried out at isothermal conditions at different temperatures.

the experiment Fe3+ was added to the solution in a molar ratio of Fe3+:EDTA of 1:2.

800 [ml] EDTA of c0 = 1 [mmol/l] has been treated with a ND-radiation emitter. Before

The investigation of the reaction in exercise Kin-1 (determination of n and k), has to

The photochemical mineralisation of EDTA can be accelerated by Fe3+.

1 Exercises of Part 1: Kinetics of chemical reactions

Kin-4: Reaction order (2)

Kin-3: Reaction rate constant and temperature

1 Exercises of Part 1: Kinetics of chemical reactions

1.000

0.860

0.602

0.355

0.083

0.000

0.000

0.0

3.0

11.4

19.5

32.5

48.8

97.5

Compare: n = 0; n = 1 (n changes from n = 0 to n = 1)

c [mmol/l]

t [min]

the following reduction in EDTA concentration can be observed. One after another

Data:

0.41
0.26
0.13
0.06
0.02
0.01

30
36
45
55
70
100

0.63

20

0.58

0.74

16

25

0.84

0.90

0.95

1.00

c [mmol/l]

12

time

Analyse the autocatalytic reaction.

acetate substitute is splits of from the EDTA molecules by the radiation treatment.

For the photolysis of EDTA by treating a 1 [mmol/l] EDTA solution with ND-radiation

process following development of the EDTA concentration can be observed.

For the photochemical decomposition of 1 [mmol/l] EDTA according to the H2O2/UV-

1 Exercises of Part 1: Kinetics of chemical reactions

Kin-6: Autocatalysis

Kin-5: Mixed order reactions

1 Exercises of Part 1: Kinetics of chemical reactions

0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1

1.2
2.0
2.8
3.8
5.0
6.6
8.8
12.7

The reaction order n, the pre-exponential (or frequency) factor A and the activation

energy EA has to be determined.

Result: n = 2, A = 5 10 [l/(mol s)], EA = 196 [kJ/mol]

11

0.9

0.6

25.0

716

11.6

700

Show the chronological history of reaction.

-rA [mol/(l s)]

XA

tion process. In addition to that the initial concentration of A is cA,0 = 1 [mol/l].

5.12

683

11

The reaction rate constant k is 0.182 [1/s] and the density is constant during the reac-

B the rate law below was found.

cA [mol/l]

2.20

666

+ I2,g

k 104 [l/(mol s)]

2,g

T [K]

2 HIg

For the reaction A

t [s]

Chemical reaction:

React-1: Reaction in a batch reactor

For the decomposition of gaseous hydrogen iodide following data is given.

2 Exercises of Part 2: Ideal reactors

2 Exercises of Part 2: Ideal reactors

10

Kin-7: Arrhenius equation

1 Exercises of Part 1: Kinetics of chemical reactions

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

-rA [mol/(l s)]

XA

V/FA,0 [l s/mol]

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

cA [mol/l]

-rA [mol/(l s)]

XA

V/FA,0 [l s/mol]

PFR (continuous tubular reactor) of the same reactor volume as in exercise React-1?

CSTR (continuous-stirred tank reactor) of the same reactor volume as in exercise

cA [mol/l]

What is the permissible flow of component A (FA,0) to reach the same conversion in a

What is the permissible flow of component A (FA,0) to reach the same conversion in a

Compare and interpret the ratio V/FA,0 of PFR and CSTR.

tion process. In addition to that the initial concentration of A is cA,0 = 1 [mol/l].

React-1?

The reaction rate constant k is 0,182 [1/s] and the density is constant during the reac-

tion process. In addition to that the initial concentration of A is cA,0 = 1 [mol/l].

13

The reaction rate constant k is 0.182 [1/s] and the density is constant during the reac-

B the rate law below was found.

For the reaction A

B the rate law below was found.

For the reaction A

2 Exercises of Part 2: Ideal reactors

React-3: Reaction in a plug flow reactor

12

React-2: Reaction in a continuous-stirred tank reactor

2 Exercises of Part 2: Ideal reactors

14

20

40

60

V/FA,0-RR

10

Comparison of V/FA,0 for PFR and CSTR

tank reactor (CSTR) at same conversion XA:

12

14

Comparison of V/FA,0 for continuous tubular reactor (PFR) and continuous stirred-

2 Exercises of Part 2: Ideal reactors

V/FA,0-kRK

15

bB

aA

cC

CH3COOC4H9 +

dD

H2O

74 [g/mol]
116 [g/mol]

butanol
butyl acetate

Result:

= 1964 [s], VR = 1.03 [m3]

time needed for manipulation, heating and cooling phase comes to 30 minutes.

Calculate the reactor volume for the production of 100 [kg/h] butyl acetate, when the

XA = 0.5.

for a conversion of acetic acid of

60 [g/mol]

acetic acid

Molar mass

= 750 [kg/m3] is constant for the whole reaction.

Determine the time of reaction (or residence time)

The density

tanol. A reaction rate constant of k = 2.9 10-4 [l/(mol s)] was found for the experiment.

sidered as 2nd-order reaction with regard to acetic acid, because of the excess of bu-

The molar ratio between butanol and acetic acid is 4.97:1. The reaction can be con-

C4H9OH

CH3COOH +

Chemical reaction:

ture of 100 [C] and with sulphuric acid (0.032 w%) as a catalyst.

Butanol is esterified to butyl acetate with acetic acid in a batch reactor at a tempera-

React-4: Batch reactor and residence time

2 Exercises of Part 2: Ideal reactors

= constant

tTot = 1 [h]

XA = 0.35

cC

CH3COOC2H5 +

dD

H2O

c.

b.

a.

cD,0 = 0

cC,0 = 0

cB,0 = 10 [kmol/m3]

cA,0 = 3.9 [kmol/m3]

cD,0 = 0

cC,0 = 0

cB,0 = 3.9 [kmol/m3]

cA,0 = 3.9 [kmol/m3]

cD,0 = 17

cC,0 = 0

cB,0 = 10 [kmol/m3]

cA,0 = 3.9 [kmol/m3]

How much is the reactor volume Vreactor for different initial concentrations?

k2 cC cD

K = k1/k2 = 2.9

must not be exceeded?


-r = k1 cA cB

k1 = 7.9 10-6 [m3/(kmol s)]

bB

aA

C2H5OH

CH3COOH +

ture is 100 [C].

from acetic acid and ethanol. The catalyst is aqueous hydrochloric acid, the tempera-

Which temperature limit has to be considered, if the minimal conversion of XA = 0.75

Investigate the reaction between 273 [K] and 373 [K].

The values below are given:

2 [t] of ethyl acetate (= 22.7 [kmol/h]) shall be produced in a isothermal batch reactor

B.

17

An aqueous substance A is converted to B by a reversible reaction of A

2 Exercises of Part 2: Ideal reactors

React-6: Batch reactor, reversible reaction (1)

16

React-5: Equilibrium appraisal

2 Exercises of Part 2: Ideal reactors

bB

aA

cC

CH3COOC4H9 +
dD

H2O

XA = 0.999

cA,0 = 0.5 [mol/l]

Data:

Result: V

The reactor volume VR.

production scale of 100 [kg/h] butyl acetate (= 862.1 [mol/h]).

with k in [1/s]
with k in [l/(mol h)]

rA = - 3 cA2

with k in [mol/(h l)]


rA = -0.0001 cA

rA = -0.05

Rate laws:

116 [g/mol]

Butyl acetate

B.

Determine the residence time of a batch reactor for the reaction A

The volumetric input flow (feed) FV,0 for a conversion of acetic acid of XA = 0.5 at a

74 [g/mol]

Butanol

with k in [l/(mol h)]

with k in [1/s]

with k in [mol/(h l)]

React-9: Batch reactor

rA = -3 cA

VR = 1000 [l]

60 [g/mol]

Acetic acid

Molar mass

= 750 [kg/m ] is constant for the whole reaction.

Calculate:

The density

rA = -0.0001cA

rA = -0.5

tanol. A reaction rate constant of k = 2.9 10-4 [l/(mol s)] was found for the experiment.

Rate laws:

XA = 0.99

Fv,0 = 10 [l/h]

FA,0 = 5 [mol/h]

sidered as 2nd-order reaction with regard to acetic acid, because of the excess of bu-

The molar ratio between butanol and acetic acid is 4.97:1. The reaction can be con-

C4H9OH

CH3COOH +

Chemical reaction:

Data:

Design a PFR and a CSTR for the reaction A

perature of 100 [C] and with sulphuric acid (0.032 w%) as a catalyst.

Butanol is esterified to butyl acetate with acetic acid in a plug flow reactor at a tem-

2 Exercises of Part 2: Ideal reactors

React-8: Continuous reactors (1)

18

React-7: Continuous esterification in a Plug flow reactor (PFR)

2 Exercises of Part 2: Ideal reactors

B.

19

rA [mol/(m3 s)]

-0.45

-0.37

-0.3

-0.195

-0.113

-0.079

-0.05

XA

0.1

0.2

0.4

0.6

0.7

0.8

(1/-rA)

[m3]

[m3]

VCSTR, X=0.8 =

VPFR, X=0.8 =

Result:

Determine VCSTR and VPFR in different ways. (a to d)

XA = 0.8

FA,0= 0.4 [mol/s]

P = 8.2 [bar]

T = 500 [K]

pure substance A.

20

B. The feed consists of

(FA,0/-rA)

Design a PFR and a CSTR for the gas phase reaction A

React-10: Continuous reactors (2)

2 Exercises of Part 2: Ideal reactors

d) portray XA vs VPFR and rA vs VPFR

c) numerical integration of VPFR

b) graphical integration of VPFR

a) graphical determination of VCSTR

2 Exercises of Part 2: Ideal reactors

21

22

R+R

Mn2+ + 5 CO2 + 4 H2O

H2C2O4

H2SO4

KMnO4

2 [ml]

1 [ml]

2 [ml]

Composition of the mixture:

the mixture was measured subsequently at

0.02

50

0.05

[mol/l]

[w%]

[mol/l]

= 546 [nm].

CEET: Permanganate and oxalic acid was mixed in a cuvette, then the absorption of

The following experiment was carried out by Mr. Gruber in the lab of the institute of

Considering a variable ratio of cR,0/cA,0 = M, apply:

A+R

In general the reaction can be described as:

MnO4- + 3 H+ + 2,5 H2C2O4

terms of permanganate according to the chemical reaction:

The reduction of permanganate by oxalic acid is a well-known 1st-order reaction in

React-11: Autocatalytic reaction

2 Exercises of Part 2: Ideal reactors

0.0079035

19.2

0.0005387
0.0001837

31.2
34.2

0.0000031

Determine k and compare the reactor volume for CSTR and PFR.

40.2

0.0000561

0.0018093

28.2

37.2

0.0047738

25.2

0.0074021

0.008

16.2

22.2

cA [mol/l]

t [s]

Measurements for cR,0 = 10-8 [mol/l]:

2 Exercises of Part 2: Ideal reactors

23

24

B is carried out in a cascade of 2 CSTRs. The conversion in the first

B is carried out in a cascade of 2 PFRs. The conversion in the first

B is carried out in a cascade of 1 CSTR and 1 PFR. The conversion

B is proceeded in the

How much are the volumes VPFR und VCSTR? (data and graphs see page 25)

of 0.8 is obtained. FA,0 = 0,4 [mol/s].

1. reactor (PFR) to a conversion of XA = 0.4 After the 2. reactor (CSTR) a conversion

In a reactor cascade with 1 PFR und 1 CSTR the reaction A

React-15: PFR and CSTR in series

How much are the volumes VCSTR und VPFR? (data and graphs see page 25)

FA,0 = 0.4 [mol/s].

in the first reactor (CTSR) is XA = 0.4 and in the second reactor (PFR) XA = 0.8.

A reaction A

React-14: CSTR and PFR in series

How much are the volumes VPFR1 und VPFR2? (data and graphs see page 25)

PFR is XA = 0.4 and in the second PFR XA = 0.8. FA,0 = 0.4 [mol/s].

A reaction A

React-13: Continuous tubular reactors in series

d) How much would the volume of one PFR be?

case of 4 CSTRs?

c) How much are the volume of each CSTR and the total volume of all reactors in

b) How much is the volume, if the reaction is carried out in one CSTR?

a) How much are the reactor volumes VCSTR1 und VCSTR2?

(data and graphs see page 25)

CSTR is XA = 0.4 and in the second CSTR XA = 0.8. FA,0 = 0.4 [mol/s].

A reaction A

React-12: Cascade of continuous stirred-tank reactors

2 Exercises of Part 2: Ideal reactors

0.0

0.1

0.2

0.4

0.6

0.7

0.8

React-14

React-12

React-15

React-13

FA,0/-rA [m3] 0.89 1.09 1.33 2.05 3.54 5.06 8.0

XA

Data (React-12 to React-15):

2 Exercises of Part 2: Ideal reactors

25

FA,0/-rA [m ]

3rd reactor: VCSTR; Xout = 0.65

2nd reactor: VPFR; Xout = 0.6

1 reactor: VCSTR; Xout = 0.2

st

Determine:

-rA [kmol/(m h)]

XA

39

53

0.2

59

0.4
38

0.6
25

0.65

887

triglyceride

921

1260

787

880

The measured kinetic data below refers to the methanol-free mixture.

The reaction is isothermal and carried out at three different temperatures at lab scale.

calculated ideally.

esterification, is neglected.) It is also determined, that the density of mixtures can be

cence. (A second step, in which the triglyceride would be exposed to further trans-

the product (RME) is separated from glycerine and the rest of methanol by coales-

conversion of triglyceride, at double stoichiometric amount of methanol. Afterwards

further assumption is made, that in a first step the reaction is carried out until a 95%

optimal configuration has to be obtained. Homogeneous conditions are assumed. A

A reactor for the production of 20 000 [t/year] biodiesel has to be designed and its

92

32

MeOH
glycerine

297

RME

substance MM [kg/kmol] denisty [kg/m3]

glyceride. The properties of the reactants are listed in the table below.

This is a complex stepwise reaction with the intermediates diglyceride and mono-

Triglycerid + 3 Methanol = 3 Fettsuremethylester + Glycerin

transesterification of triglycerides with methanol is used. Chemical reaction:

Data:

To produce biodiesel (e.g. rapeseed methyl ester - RME) from plant oils, the catalytic

PFR-CSTR). FA,0 = 50 [kmol/h]

27

n-Butane is adiabatically isomerized to iso-butane in a cascade of reactors (CSTR-

2 Exercises of Part 2: Ideal reactors

React-17: Ideal isothermal reactors

26

React-16: CSTR-PFR-CSTR in series

2 Exercises of Part 2: Ideal reactors

1.1116

0.2471

0.1593

0.1068

0.0874

0.0571

180

300

420

600

1200

0.0301

0.0525

0.0735

0.0919

0.1311

1.1167

T = 40 [C]

0.0165

0.0286

0.0398

0.0653

0.0822

1.1168

T = 55 [C]

28

PFRs in series?

d) How does it affect the total volume, if you split up the one PFR in b) into 2

each (instead of one CSTR in b)) affect the total volume?

c) How does a cascade of 4 CSTRs with a conversion of triglyceride Xtri = 0.24

What is the dimension/volume of a PFR?

What is the dimension/volume of a CSTR?

3 shifts of 8 hours per day, 300 days per year.

separation is carried out continuously after the reactor. The factory operates in

b) In a second step the continuous operation is investigated. The product stream

What should be the scale/volume of the batch reactor?

two shifts of 8 hours per day, 300 days per year.

(emptying, coalescence, refilling) comes to 1.5 hours. The factory operates in

of products are let out and reactor is filled again. The time of manipulation

of products after the reaction is carried out in the tank reactor. The two phases

a) In a first step the production in a batch reactor is investigated. The separation

T = 25 [C]

t [s]

triglyceride [mol/kg]

2 Exercises of Part 2: Ideal reactors

[m]
[m]

H-gesamt

[m]

[mol/l]

[m3/ batch]

ctri

glycerine

MeOH

triglyceride

RME

[kg/batch]

1.3
[m /batch]

Hgross CSTR

12.81

0.02985

9.34

[min]

[l/(mols)]

batches per day

residence time

[C]

40

43 743.3

[J/mol]

EA

1.5

0.95

16

300

596 002

[h]

[days]

k0

manipulation

time of

Xtri

hours per day

[kmol/batch]

a) batch reactor (discontinuous)

2 Exercises of Part 2: Ideal reactors

20 000

[t per year]

29

[C]

[l/(mols)]

-rtri

Fn

[mol/l]

ctri

[mol/(ls)]

[m3]

[h]

-rtri

VR

Fn

Fm

[m3/h]

Fv

glycerine

20 000

[t per year]

MeOH

[kmol/batch]

Fm

ctri

Fv

glycerine

MeOH

triglyceride

RME

[h]

[m3]

[mol/(ls)]

[mol/l]

[m3/h]

[kg/ batch]

2 Exercises of Part 2: Ideal reactors

VR

[m /batch]

CSTR

0.02985

30

triglyceride

RME

43 743.3

[J/mol]

EA

[kg/ batch]

596 002

k0

40

0.95

Xtri

300

24

[days]

hours per day

b) continuous reactors

2 Exercises of Part 2: Ideal reactors

[m3/ batch]

PFR
[kmol/ batch]

20 000

[t per year]

31

0.95

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

Xtri

0.95

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

Xtri

ctri [mol/l]

ctri [mol/l]

c) CSTR

-rtri [mol/(ls)]

d) PFR

-rtri [mol/(ls)]

2 Exercises of Part 2: Ideal reactors

-rtri [kmol/(m3h)]

-rtri [kmol/(m3h)]

1/(-rtri)

1/(-rtri)

32

4
20
50

1
6
24
n = _____, k = _____

cA [mmol/l]

Fv [l/min]

300

0.65

240

0.92

250

110

0.56

360

0.37

24

0.41

0,48

200

0.28

0,48

560

0.2

0,48

B is in-

sion in a CSTR at an initial input concentration of cA,0 = 0,8 [mol/l]?

b) How long is the residence time, if this reaction is carried out until 75% conver-

sion in a PFR at an initial input concentration of cA,0 = 0,8 [mol/l]?

a) How long is the residence time, if this reaction is carried out until 75% conver-

[s]

cA,t [mol/l]

cA,0 [mol/l]

Data:

vestigated in a CSTR.

The decomposition of the reactant A according to the chemical reaction A

React-19: Experimental data (2)

Determine the rate law:

Data:

33

B is analysed in a CSTR of the volume V = 1 l. The kinetics are

observed for a initial concentration of cA,0 = 100 mmol/l.

The reaction A

React-18: Experimental data (1)

2 Exercises of Part 2: Ideal reactors

4 B.

cA(XA)

4 PH3,g

P4, g + 6 H2,g

mine the reactor volume for a 80% conversion.

(Result: V = 7.4 [m3])

carried out in a PFR at a pressure of 460 [kPa]. The flow shall be 2 [kmol/h]. Deter-

It is a first-order reaction with a reaction rate constant of k = 10 [1/h]. The reaction is

tion:

Phosphine decomposes at a temperature of 650 [C] according to the chemical reac-

React-23: Change in volume (2)

and the reaction rate rA(XA) based on conversion XA(t).

Inertgas I is added to the inlet gas flow of A in a ratio of 1:1.

The Gas A reacts to 4 B according to the chemical reaction A

Reakt-22: Change in volume (1)

0.1; 1; 10; 100 and 1 000.

discuss the influence on the tubular reactor volume of the different reflux ratios R =

According to exercises React-10b and react-10c (relative conversion of XA = 0.95)

React-21: Discussion recycle reactor

T = 500 [K] rA = - 2.3 pA


R+S

R+S

cB,t = 20 [kmol/m3]

cB,0 = 200 [kmol/m ]


cA,t = 50 [kmol/m3]

determine: cB,t, XA,t, XB,t

cA,t = 20 [kmol/m3]

determine: cB,t, XA,t, XB,t

cA,t = 20 [kmol/m3]

cB,0 = 200 [kmol/m3]

cB,0 = 200 [kmol/m ]

cA,0 = 100 [kmol/m3]


cA,0 = 100 [kmol/m ]

T = 400 [K], P = 4 [bar]

T = 300 [K], P = 3 [bar]


3

T0 = 1000 [K], P0 = 5 [bar]

T0 = 400 [K], P0 = 4 [bar]

5R

given: A + B

given: A + B

2R

F) gas phase reaction

E) gas phase reaction

determine: cA,t, XA,t, XB,t

cB,0 = 100 [kmol/m3]

determine: cB,t, XA,t, XB,t

cA,0 = 100 [kmol/m3]

cA,0 = 100 [kmol/m3]

given: A + 2B

given: A + B

D) gas phase reaction (liquid phase reaction.)

C) gas phase reaction

determine: cB,t, XA,t, XB,t

cA,t = 20 [kmol/m3]

XA,t = 0.8
determine: cB,t, cA,t, XB,t

cB,0 = 200 [kmol/m3]

cA,0 = 100 [kmol/m3]

given: A + 2B

cB,0 = 200 [kmol/m3]

cA,0 = 100 [kmol/m3]

given: A + B

35

B) liquid phase reaction (gas phase reaction)

A) gas phase reaction

with rA [mol/(ls)] and pA [bar]

T = 400 [K] rA = - 2.3 pA2

Investigate and discuss the following reactions in a PFR.

What is the activation energy EA of the reaction with the following experimental data?

2 Exercises of Part 2: Ideal reactors

React-24: Change in volume (3)

34

React-20: Experimental data (3)

2 Exercises of Part 2: Ideal reactors

r I)

e) Determine the reaction rate and plot it in a graph to find the ratio of V/FA.

conversion.

d) Determine the concentration of all reactants and products as a function of

c) Determine the change in volume

b) Determine the inlet concentrations of reactants and inert gas.

a) Set up a total mole balance and one for each component.

the oxidation of SO2 is a first-order reaction in terms of SO2 and O2.

pressure P = 1485 [kPa] and temperature of T = 277 [C]. At this operation condition

The input flow consists of 28 % SO2 and 72 % air. The oxidation is carried out at the

rI

cC

(a A +

bB

SO3 + x N2

SO2 + 0,5 O2 + x N2

SO2 is oxidized with air in a PFR. Chemical reaction:

React-26: Change in volume (5)

determine: cB,t, XA,t, XB,t

cA,t = 40 [kmol/m3]

cI,0 = 100 [kmol/m3]

cB,0 = 200 [kmol/m3]

cA,0 = 100 [kmol/m3]

given:

A+3B=6R

37

Result:

must not be exceeded?

398

388

378

368

358

348

338

328

318

308

298

T [K]

KT

Which temperature limit has to be considered, if the minimal conversion of XA = 0.75

Investigate the reaction between 273 [K] and 373 [K].

K298 = 426

= - 75 [kJ/mol]

= - 15 [kJ/mol]

Following data is given:

An aqueous substance Stoff A is converted to B in a reversible reaction A

React-27: Conversion at reaction equilibrium

gas I:

In a continuous reactor the following reaction of gases A and B is carried out in inert

3 Exercises of Part 3: Heat Control

3 Exercises of Part 3: Heat Control

36

React-25: Change in volume (4)

2 Exercises of Part 2: Ideal reactors

25

25

25

H2(g)

NH3(g)

35.618

28.835

29.132

[J/(mol K)]

[C]

N2(g)

substance

CP

-45.94

38

B is carried out in a PFR at adiabatic conditions,

3. stoichiometry:

2. reaction rate:

1. mole balance:

Solution:

the reactor.

Derive a function of the conversion XA and the temperature T against the length of

whereas the reaction order is n = 1.

The exothermal reaction A

Hf
[kJ/mol]

React-29: Heat control of an adiabatic PFR

Data:

Calculate the enthalpy of reaction at T = 200 [C].

N2,g + 3 H2,g = 2 NH3,g

Ammonia is produced according to the chemical reaction:

React-28: Calculation of enthalpies of reaction

3 Exercises of Part 3: Heat Control

or

apply:

the input is pure A (xA,0 = 1)

special case

3 Exercises of Part 3: Heat Control

[kg/m3]

[kJ/kmol A];

[kJ/mol A]

CP [kJ/(molK)];

[kJ/mol A]

mind the units:

CP [kJ/(molK)];

mind the units:

c [kmol/m ];

CP [kJ/(kgK)];

mind the units:

39

40

2C

0.2

288

0.00134

T [K]

k [1/s]

0.00188

293

20

0.00263

298

25

0.00351

303

30

= 1070

= -210 [kJ/mol].

Determine the time of reaction for a conversion of X = 0.8.

reaction with an enthalpy of reaction of

[kg/m ] and the specific heat capacity is CP = 3.8 [kJ/(kg K)]. It is also an exothermal

tion of acetic anhydride is 0.3 [kmol/m3], the density of the solution is

The reaction is carried out at T = 15 [C] in a batch reactor, with an initial concentra-

15

T [C]

ture dependency of the reaction.

0.8

0.7

0.6

0.5

0.4

0.1

reaction in terms of acetic acid anhydride (= A). The table below shows the tempera-

2 CH3COOH

0.3

(CH3CO)2O + H2O

Data:
T [K]

3 Exercises of Part 3: Heat Control

In diluted aqueous solution the reaction can be assumed as irreversible first-order

chemical reaction:

Acetic acid anhydride (acetic anhydride) is hydrolysed with water according to the

React-30: Heat control of an CSTR

3 Exercises of Part 3: Heat Control

k [1/s]

1/(k (1-X))

41

42

CP,iso-pentane = 161 [J/(mol K)]

CP,n-butane = 141 [J/(mol K)]

KC = 3.03 bei T = 333 [K]

= -6.9 [kJ/mol n-butane]

EA = 65.7 [kJ/mol]

k = 31.1 [1/h] at T = 360 [K]

cA,0 = 9.3 [kmol/m3]

Reaction:

xn-butane = 0,9; rest: iso-pentane at T = 330 [K]

Input:

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0.7

0.6

0.5

0.4

0.3

0.2

10 000 [kg/h] (= 172 [kmol/h]) iso-butane at X = 0,7 (MMIso-butane = 58 [g/mol])

0.1

CSTR:

PFR:

3 Exercises of Part 3: Heat Control

Production scale:

reaction.

high pressure conditions. Compare the reactor volume of a CSTR and a PFR for this

Iso-butane is adiabatically, catalytically isomerized from n-butane in liquid state under

React-31: Heat control of continuous reactors (CSTR, PFR)

3 Exercises of Part 3: Heat Control

Xe

Xe

(-rA)

(-rA)

FA,0/-rA

FA,0/-rA

43

Anda mungkin juga menyukai