GS
GS
GS
GS
GS
GS
GS
GS
-1530/32
-1930/32
-2032
-2632
-3232
-2046
-2646
-3246
from GS3005A-76000
to GS3011A-109999
from GS3005B-76000
to GS3009B-98941
from GS3008C-101
to GS3011C-9999
from GS3205-75407
to GS3209-94602
from GS3209A-94603
to GS3212A-109999
from GS3205B-76000
to GS3209B-98941
from GS3208C-101
to GS3212C-9999
from GS4605-75438
to GS4609-95192
from GS4609A-95193
to GS4611A-109999
from GS4608C-101
to GS4612C-9999
February 2012
Introduction
Important
Title
Part No.
Compliance
Machine Classification
Group A/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Copyright 2011 by Terex Corporation
www.genielift.com
e-mail: techpub@terex.com
ii
February 2012
INTRODUCTION
iii
February 2012
iv
February 2012
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the
operators manual are also safety hazards
when maintenance and repair procedures
are performed.
February 2012
SAFETY RULES
Personal Safety
Workplace Safety
vi
February 2012
Table of Contents
Introduction
Important Information ......................................................................................... ii
Serial Number Information ................................................................................. ii
Serial Number Legend ...................................................................................... iii
Section 1
Safety Rules
General Safety Rules ........................................................................................ v
Section 2
Rev
G
Specifications
Machine Specifications ................................................................................ 2 - 1
Performance Specifications ......................................................................... 2 - 2
Hydraulic Specifications ............................................................................... 2 - 3
Manifold Component Specifications ............................................................. 2 - 4
Hydraulic Hose and Fitting Torque Specifications ........................................ 2 - 5
SAE and Metric Fasteners Torque Charts ................................................... 2 - 7
Section 3
Rev
Checklist A Procedures
A-1
A-2
A-3
A-4
A-5
vii
February 2012
TABLE OF CONTENTS
Section 3
Rev
J
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
Checklist C Procedures
C-1 Test the Platform Overload System (if equipped) ............................. 3 - 29
C-2 Replace the Hydraulic Tank Breather Cap Models with Optional Hydraulic Oil ................................................... 3 - 31
Checklist D Procedures
D-1 Check the Scissor Arm Wear Pads .................................................. 3 - 32
D-2 Replace the Hydraulic Tank Return Filter Element ........................... 3 - 35
Checklist E Procedure
E-1
viii
February 2012
TABLE OF CONTENTS
Section 4
Rev
Repair Procedures
Introduction .................................................................................................. 4 - 1
Platform Controls
1-1
1-2
1-3
1-4
1-5
Platform Components
2-1
Platform ........................................................................................... 4 - 34
2-2
Scissor Components
3-1
3-2
3-3
3-4
3-5
3-6
3-7
Ground Controls
4-1
4-2
Hydraulic Pump
5-1
ix
February 2012
TABLE OF CONTENTS
Section 4
Rev
F
6-2
Function Manifold Components GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246 .... 4 - 90
6-3
6-4
6-5
Check Valve Manifold Components GS-1530, GS-1532, GS-1930 and GS-1932 .................................... 4 - 94
6-6
6-7
Hydraulic Tank
7-1
8-2
8-3
Outrigger Components
11-1 Outrigger Cylinder .......................................................................... 4 - 107
February 2012
TABLE OF CONTENTS
Section 5
Rev
Fault Codes
Introduction .................................................................................................. 5 - 1
Section 6
Rev
Schematics
Introduction .................................................................................................. 6 - 1
Wiring Diagram - Platform Control Box and Outrigger Control Pad .............. 6 - 7
GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to GS3006A-83067)
(from serial number GS3005B-76000 to GS3006B-79659) ........................ 6 - 10
GS-1530/1532/1930/1932
(from serial number GS3006A-83068 to GS3007A-87490)
(from serial number GS3006B-79660 to GS3007B-82543) ........................ 6 - 14
GS-1530/1532/1930/1932
(from serial number GS3007A-87491 to GS3007A-89537)
(from serial number GS3007B-82544 to GS3007B-84599) ........................ 6 - 18
GS-1530/1532/1930/1932
(from serial number GS3007A-89538 to GS3010A-99455)
(from serial number GS3007B-84600 to GS3009B-98941) ........................ 6 - 22
GS-1530/1532/1930/1932
(from serial number GS3010A-99456 to GS3011A-109999) ...................... 6 - 26
GS-2032/2632
(from serial number GS3205-75407 to GS3206-79991)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4606-78915) ............................ 6 - 30
xi
February 2012
TABLE OF CONTENTS
Section 6
Rev
Schematics, continued
GS-2032/2632
(from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246
(from serial number GS4606-78916 to GS4607-82535) ............................ 6 - 34
GS-2032/2632
(from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246
(from serial number GS4607-82536 to GS4607-84839) ............................ 6 - 38
GS-2032/2632/3232
(from serial number GS3207A-84867 to GS3210A-94974)
GS-2046/2646/3246
(from serial number GS4607A-84840 to GS4610A-95454) ........................ 6 - 42
GS-2032/2632/3232
(from serial number GS3210A-94975 to GS3211A-97903)
GS-2046/2646/3246
(from serial number GS4610A-95455 to GS4611A-97982) ........................ 6 - 46
GS-2032/2632/3232
(from serial number GS3211A-97904 to GS3212A-109999)
GS-2046/2646/3246
(from serial number GS4611A-97983 to GS4612A-109999) ...................... 6 - 50
Electrical Schematics - CE Models
xii
GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to GS3005A-76388)
(from serial number GS3005B-76000 to GS3005B-76030) ........................ 6 - 54
GS-1530/1532/1930/1932
(from serial number GS3005A-76389 to GS3005A-79394)
(from serial number GS3005B-76031 to GS3005B-76920) ........................ 6 - 58
GS-1530/1532/1930/1932
(from serial number GS3005A-79395 to GS3006A-83067)
(from serial number GS3005B-76921 to GS3006B-79659) ........................ 6 - 62
GS-1530/1532/1930/1932
(from serial number GS3006A-83068 to GS3007A-87490)
(from serial number GS3006B-79660 to GS3007B-82543) ........................ 6 - 66
GS-1530/1532/1930/1932
(from serial number GS3007A-87491 to GS3007A-89537)
(from serial number GS3007B-82544 to GS3007B-84599) ........................ 6 - 70
GS-1530/1532/1930/1932
(from serial number GS3007A-89538 to GS3010A-99455)
(from serial number GS3007B-84600 to GS3009B-98941)
(from serial number GS3008C-101 to GS3010C-2189) ............................. 6 - 74
February 2012
TABLE OF CONTENTS
Section 6
Rev
Schematics, continued
GS-1530/1532/1930/1932
(from serial number GS3010A-99456 to GS3011A-109999)
(from serial number GS3010C-2190 to GS3011C-5059) ........................... 6 - 78
GS-1530/1532/1930/1932
(from serial number GS3012C-5060 to GS3012C-5311) ........................... 6 - 82
GS-2032/2632
(from serial number GS3205-75407 to GS3205-77290)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4605-76734) ............................ 6 - 86
GS-2032/2632
(from serial number GS3205-77291 to GS3206-79991)
GS-2046/2646/3246
(from serial number GS4605-76735 to GS4606-78915) ............................ 6 - 90
GS-2032/2632
(from serial number GS3206-79992 to GS32007-83650)
GS-2046/2646/3246
(from serial number GS4606-78916 to GS4607-82535) ............................ 6 - 94
GS-2032/2632
(from serial number GS3207-83651 to GS32007-84866)
GS-2046/2646/3246
(from serial number GS4607-82536 to GS4607-84839) ............................ 6 - 98
GS-2032/2632/GS-3232
(from serial number GS3207-84867 to GS3210A-94974)
(from serial number GS3208C-101 to GS3210C-378)
GS-2046/2646/3246
(from serial number GS4607-84840 to GS4610A-95454)
(from serial number GS4609C-101 to GS4610C-118) .................................. 102
GS-2032/2632/GS-3232
(from serial number GS3210A-94975 to GS3211A-97903)
(from serial number GS3210C-379 to GS3212C-1386)
GS-2046/2646/3246
(from serial number GS4610A-95455 to GS4611A-97982)
(from serial number GS4610C-119 to GS4612C-1385) ................................ 106
GS-2032/2632/GS-3232
(from serial number GS3211A-97904 to GS3212A-109999)
(from serial number GS3212C-1387 to GS3212C-9999)
GS-2046/2646/3246
(from serial number GS4611A-97983 to GS4612A-109999)
(from serial number GS4612C-1386 to GS4612C-9999) .............................. 110
xiii
February 2012
TABLE OF CONTENTS
Hydraulic Schematics
xiv
GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to 76491)
(from serial number GS3005B-76000 to 76084) ...................................... 6 - 116
GS-1530/1532/1930/1932
(after serial number GS3005A-76491)
(after serial number GS3005B-76084)
(from serial number GS3008C-101) ......................................................... 6 - 117
GS-2032/2632
(from serial number GS3205-75407 to GS3206-80131)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4606-79027) .......................... 6 - 118
GS-2032/2632
(from serial number GS3206-80132 to GS3207-84866)
GS-2046/2646/3246
(form serial number GS4606-79028 to GS4607-84839) .......................... 6 - 119
GS-2032/2632/3232
(after serial number GS3207-84866 and from GS3208C-101)
GS-2046/2646/3246
(after serial number GS4607-84839 and from GS4609-101) ................... 6 - 120
GS-3232
(from serial number GS3207-84867)
(from serial number GS3208C-101) ......................................................... 6 - 121
February 2009
Section 2 Specifications
Specifications
REV G
Machine Specifications
Batteries, Standard
Voltage
6V DC
Group
GC2
Type
T-105
Quantity
Battery capacity, maximum
Reserve capacity @ 25A rate
Weight, each
62 lbs
28 kg
225 ft-lbs
305 Nm
6V DC
GC2
6V-AGM
200AH
15 x 5 in
38.1 x 12.7 cm
15 sq in
96.7 cm2
300 ft-lbs
406.7 Nm
225 ft-lbs
305 Nm
380 minutes
62 lbs
28 kg
Fluid capacities
Hydraulic tank
All models
300 ft-lbs
406.7 Nm
Quantity
Battery capacity, maximum
9 sq in
58 cm2
447 minutes
Group
Type
12 x 4.5 in
30.5 x 11.4 cm
225AH
3.75 gallons
14.2 liters
5 gallons
19 liters
4.5 gallons
18 liters
2-1
Section 2 Specifications
February 2009
SPECIFICATIONS
REV G
Performance Specifications
Platform raised
2.5 mph
40 ft / 10.7 sec
4 km/h
12.2 m / 10.7 sec
1.1 mph
40 ft / 24.8 sec
1.8 km/h
12.2 m / 24.8 sec
0.5 mph
40 ft / 55 sec
0.8 km/h
12.2 m / 55 sec
Platform up
Platform down
15 to 17 seconds
16 to 18 seconds
15 to 17 seconds
22 to 24 seconds
28 to 32 seconds
26 to 30 seconds
28 to 32 seconds
22 to 26 seconds
2.2 mph
40 ft / 12.4 sec
3.5 km/h
12.2 m / 12.4 sec
Platform up
Platform down
1.1 mph
40 ft / 24.8 sec
1.8 km/h
12.2 m / 24.8 sec
600 lbs
272 kg
500 lbs
227 kg
GS-2032
800 lbs
363 kg
GS-2046
1200 lbs
544 kg
GS-2646
1000 lbs
454 kg
GS-3246
700 lbs
317 kg
Platform raised
0.5 mph
40 ft / 55 sec
0.8 km/h
12.2 m / 55 sec
24 in 12 in
61 cm 30 cm
Gradeability
GS-1930, GS-1932, GS-2632,
GS-3232 and GS-3246
GS-1530, GS-1532, GS-2032,
GS-2046 and GS-2646
25%
30%
2-2
55 to 59 seconds
38 to 42 seconds
5
3
February 2009
Section 2 Specifications
SPECIFICATIONS
REV G
Hydraulic Specifications
Function pump
Type
Gear
0.244 cu in
4 cc
4 gpm
15 L/min
15/13
200 ppm
10 micron with
25 psi / 1.7 bar bypass
Function manifold
System relief valve pressure, maximum
Lift relief valve pressure
Steer relief valve pressure
3700 psi
255 bar
1800 to 3700 psi
124 to 241 bar
1500 psi
103 bar
Optional fluids
Outrigger manifold
Biodegradable
Fire resistant
Mineral based
3500 psi
241 bar
200 psi
13.8 bar
2-3
Section 2 Specifications
February 2009
SPECIFICATIONS
REV G
Manifold Component
Specifications
SAE No. 2
50 in-lbs / 6 Nm
SAE No. 4
13 ft-lbs / 18 Nm
SAE No. 6
18 ft-lbs / 24 Nm
Description
SAE No. 8
50 ft-lbs / 68 Nm
SAE No. 10
55 ft-lbs / 75 Nm
SAE No. 12
75 ft-lbs / 102 Nm
Plug torque
Specification
27.2
19
19
25
19
19
27.2
19
2-4
February 2009
Section 2 Specifications
REV G
SPECIFICATIONS
JIC 37 Fittings
Torque
-4
11 ft-lbs / 14.9 Nm
-6
Thread Size
Flats
-4
7/16-20
23 ft-lbs / 31.2 Nm
-6
9/16-18
1 1/4
-8
40 ft-lbs / 54.2 Nm
-8
3/4-16
-10
69 ft-lbs / 93.6 Nm
-10
7/8-14
-12
93 ft-lbs / 126.1 Nm
-12
1 1/16-12
-16
-16
1 5/16-12
-20
-20
1 5/8-12
-24
-24
1 7/8-12
Torque
-4
16 ft-lbs / 21.7 Nm
-6
35 ft-lbs / 47.5 Nm
-8
60 ft-lbs / 81.3 Nm
-10
-12
-16
-20
-24
2-5
Section 2 Specifications
February 2009
SPECIFICATIONS
REV G
Torque Procedure
JIC 37 fittings
1 Align the tube flare (hex nut) against the nose of
the fitting body (body hex fitting) and tighten the
hex nut to the body hex fitting to hand-tight,
approximately 30 in-lbs / 3.4 Nm.
2 Make a reference mark on one of the flats of the
hex nut, and continue it on to the body hex
fitting with a permanent ink marker. Refer to
Figure 1.
b
c
b
a
c
b
Figure 2
Figure 1
a
b
c
d
a
b
c
hydraulic hose
hex nut
reference mark
body hex fitting
2-6
February 2009
Section 2 Specifications
REV G
SPECIFICATIONS
SIZE
Grade 5
THREAD
LUBED
20
28
1/4
DRY
18
24
16
24
14
20
13
20
12
18
11
18
10
16
9
14
8
12
7
12
7
12
6
12
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 1/2
LUBED
DRY
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
80
90
9
10.1
100
120
11.3
13.5
110
120
12.4
13.5
140
160
15.8
18
130
140
14.7
15.8
LUBED
5/16
Grade 8
DRY
LUBED
DRY
LUBED
ft - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
13
14
23
26
37
41
57
64
80
90
110
130
200
220
320
350
480
530
590
670
840
930
1460
1640
17.6
19
31.2
35.2
50.1
55.5
77.3
86.7
108.4
122
149
176
271
298
433
474
650
718
800
908
1138
1260
1979
2223
17
19
31
35
49
55
75
85
110
120
150
170
270
300
430
470
640
710
790
890
1120
1240
1950
2190
23
25.7
42
47.4
66.4
74.5
101.6
115
149
162
203
230
366
406
583
637
867
962
1071
1206
1518
1681
2643
2969
18
20
33
37
50
60
80
90
120
130
160
180
280
310
450
500
680
750
970
1080
1360
1510
2370
2670
24
27.1
44.7
50.1
67.8
81.3
108.4
122
162
176
217
244
379
420
610
678
922
1016
1315
1464
1844
2047
3213
3620
25
27
44
49
70
80
110
120
150
170
210
240
380
420
610
670
910
990
1290
1440
1820
2010
3160
3560
33.9
36.6
59.6
66.4
94.7
108.4
149
162
203
230
284
325
515
569
827
908
1233
1342
1749
1952
2467
2725
4284
4826
21
24
38
43
61
68
93
105
130
140
180
200
320
350
510
560
770
840
1090
1220
1530
1700
2670
3000
28.4
32.5
51.5
58.3
82.7
92.1
126
142
176
189
244
271
433
474
691
759
1044
1139
1477
1654
2074
2304
3620
4067
Class 4.6
Size
(m m )
5
6
7
LUBED
DRY
LUBED
Class 10.9
8.8
DRY
LUBED
Class 12.9
10.9
DRY
LUBED
12.9
DRY
in- lbs
Nm
in- lbs
Nm
in-lbs
Nm
in-lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
16
19
45
1.8
3.05
5.12
21
36
60
2.4
4.07
6.83
41
69
116
4.63
7.87
13.2
54
93
155
6.18
10.5
17.6
58
100
167
6.63
11.3
18.9
78
132
223
8.84
15
25.2
68
116
1.95
7.75
13.2
22.1
91
155
260
10.3
17.6
29.4
LUBED
8
10
12
14
16
18
20
22
24
Class 8.8
4.6
DRY
LUBED
DRY
LUBED
DRY
LUBED
DRY
f t- lbs
Nm
f t- lbs
Nm
f t -lbs
Nm
f t -lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
ft - lbs
Nm
5.4
10.8
18.9
30.1
46.9
64.5
91
124
157
7.41
14.7
25.6
40.8
63.6
87.5
124
169
214
7.2
14.4
25.1
40
62.5
86.2
121
166
210
9.88
19.6
34.1
54.3
84.8
117
165
225
285
14
27.9
48.6
77.4
125
171
243
331
420
19.1
37.8
66
105
170
233
330
450
570
18.8
37.2
64.9
103
166
229
325
442
562
25.5
50.5
88
140
226
311
441
600
762
20.1
39.9
69.7
110
173
238
337
458
583
27.3
54.1
94.5
150
235
323
458
622
791
26.9
53.2
92.2
147
230
317
450
612
778
36.5
72.2
125
200
313
430
610
830
1055
23.6
46.7
81
129
202
278
394
536
682
32
63.3
110
175
274
377
535
727
925
31.4
62.3
108
172
269
371
525
715
909
42.6
84.4
147
234
365
503
713
970
1233
2-7
Section 2 Specifications
February 2009
2-8
April 2008
Symbols Legend
Safety alert symbolused to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
3-1
April 2008
Checklist
A
A+B
A+B+C
A+B+C+D
A+B+C+D+E
3-2
Pre-Deliver
Pre-Deliveryy Preparation
April 2008
Fundamentals
Instructions
Pre-Delivery Preparation
Pre-operation inspection
completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Terex South Dakota, Inc USA
500 Oak Wood Road
PO Box 1150
Watertown, SD 57201-6150
(605) 882-4000
Genie UK
The Maltings, Wharf Road
Grantham, Lincolnshire
NG31- 6BH England
(44) 1476-584333
3-3
April 2008
3-4
February 2012
Checklist A - Rev C
Serial number
B-1 Batteries
Date
A-2 Pre-operation
inspection
Hour meter
Y N R
Checklist B - Rev K
Y N R
Inspected by (print)
Inspector signature
Inspector title
Instructions
Make copies of this report to use for
each inspection.
Daily or 8 hours
Inspection:
Semi-annually or
500 hours
Inspection:
Two year or
2000 hours
Inspection:
Annually or
1000 hours
Inspection:
Checklist C - Rev C
A+B
Y N R
A+B+C
Checklist D - Rev E
A+B+C+D
Y N R
Checklist E - Rev C
Y N R
3-5
March 2007
Checklist A Procedures
A-1
Inspect the Manuals and Decals
Maintaining the operators and safety manuals in
good condition is essential to safe machine
operation. Manuals are included with each
machine and should be stored in the container
provided in the platform. An illegible or missing
manual will not provide safety and operational
information necessary for a safe operating
condition.
In addition, maintaining all of the safety and
instructional decals in good condition is mandatory
for safe machine operation. Decals alert operators
and personnel to the many possible hazards
associated with using this machine. They also
provide users with operation and maintenance
information. An illegible decal will fail to alert
personnel of a procedure or hazard and could
result in unsafe operating conditions.
REV C
3-6
March 2007
CHECKLIST A
REV C
PROCEDURES
A-2
Perform Pre-operation Inspection
A-3
Perform Function Tests
3-7
CHECKLIST A
March 2007
PROCEDURES
REV C
A-4
Perform 30 Day Service
A-5
Grease the Steer Yokes
3-8
February 2012
Checklist B Procedures
REV K
B-1
Inspect the Batteries
3-9
CHECKLIST B
February 2012
PROCEDURES
REV K
a
b
c
batteries B5
275A fuse F6
quick disconnect QD1
3 - 10
February 2012
REV K
All models:
13 Check each battery pack and verify that the
batteries are wired correctly.
14 Inspect the battery charger plug and pigtail for
damage or excessive insulation wear. Replace
as required.
15 Connect the battery charger to a properly
grounded 115V/60Hz or 230V/60Hz single
phase AC power supply.
Result: The charger should operate and begin
charging the batteries.
If, simultaneously, the charger alarm sounds
and the LEDs blink one time, correct the
charger connections at the fuse and battery.
The charger will then operate correctly and
begin charging the batteries.
If, simultaneously, the charger alarm sounds
and the LEDs blink two times, the input voltage
is too low or too high. Correct the voltage issue.
The charger will then operate correctly and
begin charging the batteries.
If, simultaneously, the charger alarm sounds
and the LEDs blink three times, the charger is
overheated. Allow the charger to cool. The
charger will then operate correctly and begin
charging the batteries.
Note: For best results, use an extension of
adequate size with a length no longer than
50 feet / 15 m.
Note: If you have any further questions regarding
the battery charger operation, please contact the
Genie Service Department.
3 - 11
CHECKLIST B
February 2012
PROCEDURES
REV K
B-2
Inspect the Electrical Wiring
Scissor arms
Platform controls
3 Inspect for a liberal coating of dielectric grease
in the following locations:
Level sensor
3 - 12
February 2012
CHECKLIST B
REV K
B-3
Inspect the Electrical Contactor
PROCEDURES
B-4
Inspect the Tires and Wheels
(including castle nut torque)
Excessive pitting
Electrocution/burn hazard. Contact
with hot or live circuits could result
in death or serious injury. Remove
all rings, watches and other
jewelry.
Note: Replace the contactor if any damage is
found.
3 - 13
CHECKLIST B
February 2012
PROCEDURES
REV K
B-5
Test the Emergency Stop
B-6
Test the Key Switch
3 - 14
February 2012
CHECKLIST B
REV K
PROCEDURES
B-7
Test the Automotive-style Horn
(if equipped)
Genie requires that this procedure be performed
every 250 hours or quarterly, whichever comes
first.
The horn is activated at the platform controls and
sounds at the ground as a warning to ground
personnel. An improperly functioning horn will
prevent the operator from alerting ground
personnel of hazards or unsafe conditions.
1 Turn the key switch to platform control and
pull out the red Emergency Stop button to the
on position at both the ground and
platform controls.
2 Push down the horn button at the platform
controls.
Result: The horn should sound.
3 - 15
CHECKLIST B
February 2012
PROCEDURES
REV K
B-8
Test the Drive Brakes
Illustration 1
a
3 - 16
Illustration 2
a
drive forward/reserve valve
GS-2032 GS-2632 GS-3232
GS-2046 GS-2646 GS-3246
February 2012
CHECKLIST B
REV K
PROCEDURES
a
Illustration 3
a
3 - 17
CHECKLIST B
February 2012
PROCEDURES
REV K
3 - 18
February 2012
CHECKLIST B
REV K
PROCEDURES
B-9
Test the Drive Speed Stowed Position
3 - 19
CHECKLIST B
February 2012
PROCEDURES
REV K
B-10
Test the Drive Speed Raised Position
a
b
3 - 20
February 2012
REV K
CHECKLIST B
PROCEDURES
B-11
Test the Slow Drive Speed
3 - 21
CHECKLIST B
February 2012
PROCEDURES
REV K
B-12
Perform Hydraulic Oil Analysis
B-13
Inspect the Hydraulic Tank Cap
Venting System
3 - 22
February 2012
CHECKLIST B
REV K
PROCEDURES
B-14
Check the Module Tray Latch
Components
3 - 23
CHECKLIST B
PROCEDURES
REV K
B-15
Inspect the Voltage Inverter
(if equipped)
FAUL
T
OUT
PUT
c
25V
POW
ER IN
VERT
ER
24V-2
2V
21V
d
PART
NUM
BER
XXX
a
b
c
d
February 2012
3 - 24
February 2012
CHECKLIST B
REV K
B-16
Test the Down Limit Switch and
the Pothole Limit Switches
PROCEDURES
3 - 25
CHECKLIST B
February 2012
PROCEDURES
REV K
3 - 26
February 2012
CHECKLIST B
REV K
PROCEDURES
3 - 27
CHECKLIST B
February 2012
PROCEDURES
REV K
B-17
Test the
Up Limit Switch (if equipped) and
the Outrigger Limit Switches
(if equipped)
3 - 28
March 2007
REV C
Checklist C Procedures
The maximum height limit switch, located in the
middle of the drive chassis under the scissor arms,
is used to disable the lift valve coil when the
platform is near maximum height. When activated,
the limit switch keeps the lift cylinder from going
over lift relief which would cause the pressure
switch to falsely indicate an overload condition.
C-1
Test the
Platform Overload System
(if equipped)
a
b
3 - 29
CHECKLIST
March 2007
PROCEDURES
REV C
GS-1532
GS-1932
GS-2032
GS-2632
GS-3232
GS-2046
GS-2646
GS-3246
a
b
test port
lift valve coil
3 - 30
March 2007
REV C
CHECKLIST
C PROCEDURES
C-2
Replace the
Hydraulic Tank Breather Cap Models with Optional Hydraulic Oil
3 - 31
June 2009
Checklist D Procedures
REV E
D-1
Check the
Scissor Arm Wear Pads
Illustration 1
a
b
c
wear pad
outer arm cross tube
chassis deck
Illustration 2
a
b
c
3 - 32
wear pad
inner arm cross tube
chassis deck
June 2009
REV E
CHECKLIST
D PROCEDURES
Illustration 1
a
b
c
wear pad
outer arm cross tube
chassis deck
0.90 inch
22.9 mm
Illustration 2
a
b
c
wear pad
inner arm cross tube
chassis deck
3 - 33
CHECKLIST
June 2009
PROCEDURES
REV E
3 - 34
0.88 inch
22.4 mm
a
b
c
June 2009
REV E
CHECKLIST
D PROCEDURES
D-2
Replace the Hydraulic Tank
Return Filter Element
40 in-lbs
4.5 Nm
30 in-lbs
3.4 Nm
3 - 35
April 2008
Checklist E Procedure
E-1
Test or Replace the Hydraulic Oil
REV C
Torque specifications
Hydraulic tank retaining fasteners, dry
35 in-lbs
4 Nm
26 in-lbs
2.9 Nm
3 - 36
April 2008
REV C
CHECKLIST
PROCEDURE
3 - 37
April 2008
3 - 38
March 2007
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
Wheels chocked
All external AC power supply disconnected
from the machine
4-1
October 2009
Platform Controls
The platform controls, used to operate the machine
from the platform or while standing on the ground,
can also be used to tune the performance of the
machine.
Moving the joystick or activating a button sends a
signal to the Electronic Control Module (ECM).
When the ECM is in the function mode, the
platform controls are used to operate the various
machine functions. When the ECM is in the
programming mode (PS is shown in the diagnostic
display window), the platform controls are used to
adjust the function speed parameters.
The platform controls consist of an electronic
circuit board, joystick, membrane decal, buttons,
LEDs and a diagnostic display.
REV J
1-1
Circuit Boards
How to Remove the Platform
Controls Circuit Board
1 Push in the red Emergency Stop button to the
off position at both the ground and platform
controls.
2 Remove the fasteners securing the platform
control box together. Open the control box.
3 Locate the circuit board mounted to the top half
of the platform control box.
Electrocution/burn hazard. Contact
with electrically charged circuits
could result in death or serious
injury. Remove all rings, watches
and other jewelry.
a
JC1
JOYSTICK
CONTROLLER
H1
ALARM
U3
PLATFORM CONTROLS
CIRCUIT BOARD
EMERGENCY
STOP
a
b
c
d
4-2
October 2009
PLATFORM CONTROLS
REV J
U36
OUTRIGGER
PLATFORM CONTROL
CIRCUIT BOARD
c
d
e
f
4-3
October 2009
PLATFORM CONTROLS
REV J
1-2
Controller Adjustments
Platform lift speed, stowed drive speed, raised
drive speed and high torque drive speed are
adjustable to compensate for wear in the hydraulic
pump and drive motors.
The function speeds are determined by the
percentage of total controller output.
c
a
b
c
d
4-4
October 2009
PLATFORM CONTROLS
REV J
a
b
d
e
a
b
c
d
e
f
g
4-5
October 2009
PLATFORM CONTROLS
REV J
a
b
d
e
b
c
d
e
f
g
4-6
October 2009
PLATFORM CONTROLS
REV J
a
b
d
e
b
c
d
e
f
g
4-7
October 2009
PLATFORM CONTROLS
REV J
a
b
d
e
b
c
d
e
f
g
4-8
October 2009
REV J
PLATFORM CONTROLS
1-3
Software Configuration
The Electronic Control Module (ECM) contains
programming for all configurations of the Genie
GS-30, GS-32 and GS-46. The machine can be
adjusted to a different configuration using the
buttons at the platform controls.
a
b
a
b
c
d
4-9
October 2009
PLATFORM CONTROLS
REV J
f
b
e
c
a
b
c
d
e
f
4 - 10
October 2009
REV J
PLATFORM CONTROLS
00
01
02
03
04
06
07
08
10
11
13
16
21
22
24
28
Descent
Delay
00
01
02
03
04
06
07
08
10
11
13
16
21
22
24
28
Descent
Delay
4 - 11
October 2009
PLATFORM CONTROLS
REV J
32
33
34
35
36
38
39
40
42
43
45
48
53
54
56
60
4 - 12
Descent
Delay
32
33
34
35
36
38
39
40
42
43
45
48
53
54
56
60
Descent
Delay
October 2009
REV J
PLATFORM CONTROLS
4 - 13
October 2009
PLATFORM CONTROLS
REV J
1-4
Outrigger ECM
The Electronic Control Module (ECM) is
programmed to deactivate the drive and steer
functions while the outriggers are deployed and
activate an alarm when a signal is received from
the outrigger level sensor, indicating the outriggers
are not deployed or the machine is out of level.
The ECM is also used to calibrate the outrigger
level sensor to achieve a levelness of 0 +/- 0.5
front to back and side to side, while the outriggers
are deployed.
For further information or assistance, consult the
Genie Service Department.
4 - 14
October 2009
REV J
PLATFORM CONTROLS
a
b
f
Outrigger Control Pad
a
b
c
d
e
f
g
h
i
lift enable
lift error
right front outrigger
right rear outrigger
outrigger extend
function enable
outrigger retract
left rear outrigger
left front outrigger
4 - 15
October 2009
PLATFORM CONTROLS
REV J
a
b
f
Outrigger Control Pad
a
b
c
d
e
f
g
h
i
4 - 16
lift enable
lift error
right front outrigger
right rear outrigger
outrigger extend
function enable
outrigger retract
left rear outrigger
left front outrigger
October 2009
REV J
PLATFORM CONTROLS
1-5
Outrigger Controls Software
Update
d
Illustration 1
a
b
c
d
control pad
control pad bracket
washer
screw
4 - 17
October 2009
PLATFORM CONTROLS
REV J
Illustration 2
a
b
a
b
c
f
d
e
a
b
c
d
e
f
b
coil cord
coil cord connector
printed circuit board
top enclosure
coil cord
bottom enclosure
printed circuit board
control pad decal (hidden from view)
button cap
4 - 18
October 2009
REV J
PLATFORM CONTROLS
Illustration 4
a
outrigger ECM
b
d
Illustration 5
a
b
c
d
e
f
ECM enclosure
printed circuit board
torx screw
bottom cover
mounting bracket
ECM decal
4 - 19
October 2009
PLATFORM CONTROLS
REV J
GREEN
LED1
R14
MTG1
MTG2
RED
LIFT
TP11
C9
LED0
J1
R20
VDD
JP1
C8
C7
U2
TP17
TP12
TP11
TP16
D1
LED5
TP1
24V
TP7
R17
LED4
D2
Illustration 6
4 - 20
October 2009
REV J
PLATFORM CONTROLS
Red
Background
Green
Background
All Green
Backgrounds
Not Powered
Idle Connected
4 - 21
October 2009
PLATFORM CONTROLS
REV J
All Green
Backgrounds
Not Powered
4 - 22
Idle Connected
October 2009
REV J
PLATFORM CONTROLS
DATE CODE:
DATE CODE:
SERIAL #:
125320 A
SERIAL #:
125321 A
4 - 23
October 2009
PLATFORM CONTROLS
REV J
All Green
Backgrounds
Not Powered
4 - 24
Pass
Idle Connected
October 2009
REV J
PLATFORM CONTROLS
L1
C7
C14
MTG1
LIFT
C1
C2
U1
C9
R90
R98 R101
L2
VCC
C9
JP1
C8
C7
U2
TP12
R C D
TP7
LED5
D6
GREEN
LED1
R14
MTG1
MTG2
PCB P/N: 105369 REV: A
PCBA P/N: 105370 REV:
RED
LIFT
C9
LED0
J1
R20
J1
D1
D5
F1
F2
JP1
C8
C7
U2
D3
SGND
TP17
A12
A1
B12
C1
GND
L1
D45
D46
D47
D40
D41
D43
D29
D30
D27
D28
D25
D26
D23
D24
R87
R67
D42
D37
D38
D35
D36
D33
D34
D31
D32
R70
D44
TP12
CONTROL PAD
PRINTED CIRCUIT BOARD
D2
B1
C12
TP11
24V
TP7
LED5
LED4
R17
D2
C6
R18
TP14
LF
TP13
C11
C12
TP6
D48
C5
C14
R12
U5
C14
U3
R6
R7
R4
R8
C5
R9
L1
C10
U12
U11
U14
U13
24VCC_A
24VCC_B
D49
C33
RF
C13
U4
C7
24VCC_C
D4
C4
TP1
D1
TP16
+ - R C D
TP15
R19
R3
TP10
LR
C1
C6
C8
C34
R10
Q2
R11
R16
R75
R74
R71
R72
R82
R83
R79
R73
R84
R81
R77
R78
R85
R80
R38
R37
R40
R41
R44
R43
R47
R48
R39 R45
R49
R42
R46
R51
R54
R50
R53
R52
R56
R57
R60
R59
R63
R64
R65
R58
R62
R68
R69
R66
D22
U1
R76
R55
R61
L2
VCC
R101
D21
R91
R99 R90
C21
R13
C10
U3
U8
R5
D7
C20
R4
C16
C19
D5
TP4
D7
R1
ENABLE
S3
S1
C3
D4
D3
TP8
TP9
VCC
R92
R15
R25
D15
D51
MTG4
C35
C27
R31
R20
SGND
TP3
Illustration 7
MTG3
RETRACT
R93
D10
C22
R28
R16
R26
R27
D17
D11
D16
D18
C30
C28
C29
C23
R32
R33
C2
U1
L2
R2
C18
R21
R34
R29
D19
C31
R35
R18
R30
D20
D13
C25
C32
R23
R24
C1
LED2
R5
LS1
+ - R C D
R36
C26
D14
R19
R17
R94
D12
R22 C24
R96
D53
R95
D52
C37
C36
R97
Q3
D6
S2
C17
D8
R3
C3
R15
R2
LED3
C4
C13
D9
D6
ECM
PRINTED CIRCUIT BOARD
RR
JP1
R10
U6
U5
C15
U2
R9
U9
U10
R12
R11
LED2
R98
R89
R6
R100
R88
C11
U7
R8
R14
C12
R7
D50
U4
LED1
C2
C9
R86
D39
R13
TP5
R1
EXTEND
TP2
Illustration 8
4 - 25
October 2009
PLATFORM CONTROLS
REV J
All Green
Backgrounds
Not Powered
4 - 26
Pass
Idle Connected
October 2009
REV J
PLATFORM CONTROLS
All Green
Backgrounds
Not Powered
Pass
Idle Connected
4 - 27
October 2009
PLATFORM CONTROLS
REV J
Red
Background
Powered
4 - 28
Green
Backgrounds
Pass
Idle Connected
October 2009
REV J
PLATFORM CONTROLS
All Green
Backgrounds
Not Powered
Pass
Idle Connected
4 - 29
October 2009
PLATFORM CONTROLS
REV J
a
b
Illustration 1
a
b
c
d
d
e
a
b
c
d
e
f
4 - 30
top enclosure
coil cord
bottom enclosure
printed circuit board
control pad decal (hidden from view)
button cap
control pad
control pad bracket
washer
screw
October 2009
REV J
PLATFORM CONTROLS
b
d
Illustration 5
a
b
c
d
e
f
ECM enclosure
printed circuit board
torx screw
bottom cover
mounting bracket
ECM decal
4 - 31
October 2009
PLATFORM CONTROLS
REV J
Illustration 9
a
b
ECM assembly
ECM bracket
4 - 32
October 2009
4 - 33
April 2008
Platform Components
REV B
2-1
Platform
4 - 34
April 2008
REV B
PLATFORM COMPONENTS
2-2
Platform Extension
a
b
c
4 - 35
March 2007
Scissor Components
REV C
1
10
2
3
11
12
13
5
14
6
15
16
17
Steer End
1
2
3
4
5
6
7
8
9
4 - 36
GS-1530
GS-1532
Non-steer End
March 2007
REV C
SCISSOR COMPONENTS
3-1
Scissor Assembly,
GS-1530 and GS-1532
b
c
GS-1530
GS-1532
Cable bridge legend
a
b
c
cable bridge 3
cable bridge 2
cable bridge 1
4 - 37
March 2007
SCISSOR COMPONENTS
REV C
All models:
4 - 38
March 2007
REV C
SCISSOR COMPONENTS
4 - 39
March 2007
SCISSOR COMPONENTS
REV C
4 - 40
March 2007
REV C
SCISSOR COMPONENTS
4 - 41
March 2007
SCISSOR COMPONENTS
REV C
1
12
2
13
3
14
15
16
17
18
7
19
8
20
21
10
22
11
Steer End
1 Number 5 pivot pin
2 Number 4 center pivot pin (2 pins)
3 Number 4 pivot pin (steer end)
4 Number 3 center pivot pin (2 pins)
5 Lift cylinder rod-end pivot pin
6 Number 3 pivot pin (steer end)
7 Number 2 center pivot pin (2 pins)
8 Number 2 pivot pin (steer end)
9 Number 1 center pivot pin (2 pins)
10 Number 1 inner arm
11 Number 1 pivot pin
4 - 42
GS-1930
GS-1932
Non-steer End
March 2007
REV C
SCISSOR COMPONENTS
3-2
Scissor Assembly,
GS-1930 and GS-1932
a
b
c
d
GS-1930
GS-1932
Cable bridge legend
a
b
c
d
cable bridge 4
cable bridge 3
cable bridge 2
cable bridge 1
4 - 43
March 2007
SCISSOR COMPONENTS
REV C
4 - 44
March 2007
REV C
SCISSOR COMPONENTS
4 - 45
March 2007
SCISSOR COMPONENTS
REV C
4 - 46
March 2007
REV C
SCISSOR COMPONENTS
4 - 47
March 2007
REV C
4 - 48
March 2007
REV C
4 - 49
March 2007
SCISSOR COMPONENTS
REV C
1
10
2
3
11
12
13
5
14
6
15
16
17
Steer end
1
2
3
4
5
6
7
8
9
4 - 50
GS-2032
GS-2046
Non-steer end
March 2007
REV C
SCISSOR COMPONENTS
3-3
Scissor Assembly,
GS-2032 and GS-2046
a
b
c
d
GS-2032
GS-2046
Cable bridge legend
a
b
c
d
cable bridge 3
cable bridge 2A
cable bridge 2B
cable bridge 1
4 - 51
March 2007
SCISSOR COMPONENTS
REV C
4 - 52
March 2007
REV C
SCISSOR COMPONENTS
4 - 53
March 2007
SCISSOR COMPONENTS
REV C
4 - 54
March 2007
REV C
SCISSOR COMPONENTS
4 - 55
March 2007
SCISSOR COMPONENTS
REV C
1
12
2
13
3
14
15
16
17
18
7
19
8
20
21
10
22
11
Steer end
1 Number 5 pivot pin
2 Number 4 center pivot pin (2 pins)
3 Number 4 pivot pin (steer end)
4 Number 3 center pivot pin (2 pins)
5 Lift cylinder rod end pivot pin
6 Number 3 pivot pin (steer end)
7 Number 2 center pivot pin (2 pins)
8 Number 2 pivot pin (steer end)
9 Number 1 center pivot pin (2 pins)
10 Number 1 inner arm
11 Number 1 pivot pin
4 - 56
GS-2632
GS-2646
Non-steer end
March 2007
REV C
SCISSOR COMPONENTS
3-4
Scissor Assembly,
GS-2632 and GS-2646
a
b
c
d
e
f
GS-2632
GS-2646
Cable bridge legend
a
b
c
d
e
f
cable bridge 4
cable bridge 3A
cable bridge 3B
cable bridge 2A
cable bridge 2B
cable bridge 1
4 - 57
March 2007
SCISSOR COMPONENTS
REV C
4 - 58
March 2007
REV C
SCISSOR COMPONENTS
4 - 59
March 2007
SCISSOR COMPONENTS
REV C
4 - 60
March 2007
REV C
SCISSOR COMPONENTS
4 - 61
March 2007
SCISSOR COMPONENTS
REV C
4 - 62
March 2007
REV C
SCISSOR COMPONENTS
4 - 63
March 2007
SCISSOR COMPONENTS
REV C
1
2
16
17
18
19
5
20
21
7
8
22
23
10
24
25
11
26
12
27
13
28
14
29
15
GS-3232
GS-3246
Steer end
1 Number 6 pivot pin
2 Number 5 center pivot pin (2 pins)
3 Upper lift cylinder rod-end pivot pin
4 Number 5 pivot pin (steer end)
5 Number 4 center pivot pin (2 pins)
6 Number 4 pivot pin (steer end)
7 Number 3 outer arm
8 Number 3 center pivot pin (2 pins)
9 Lower lift cylinder rod-end pivot pin
10 Number 3 pivot pin (steer end)
11 Number 2 center pivot pin (2 pins)
12 Number 2 pivot pin (steer end)
13 Number 1 center pivot pin (2 pins)
14 Number 1 inner arm
15 Number 1 pivot pin (steer end) (2 pins)
4 - 64
Non-steer end
March 2007
REV C
SCISSOR COMPONENTS
3-5
Scissor Assembly,
GS-3232 and GS-3246
c
d
e
f
g
h
GS-3232
GS-3246
cable bridge 5
cable bridge 4A
cable bridge 4B
cable bridge 3A
cable bridge 3B
cable bridge 2A
cable bridge 2B
cable bridge 1
4 - 65
March 2007
SCISSOR COMPONENTS
REV C
4 - 66
March 2007
REV C
SCISSOR COMPONENTS
4 - 67
March 2007
SCISSOR COMPONENTS
REV C
4 - 68
March 2007
REV C
SCISSOR COMPONENTS
4 - 69
March 2007
SCISSOR COMPONENTS
REV C
4 - 70
March 2007
REV C
SCISSOR COMPONENTS
4 - 71
March 2007
SCISSOR COMPONENTS
REV C
3-6
Lift Cylinder
g
a
f
b
e
a
b
c
d
e
f
g
c
d
Y7
lift cylinder
orifice (schematic item O)
connector fitting
hydraulic hose
manual lowering cable
solenoid valve (schematic item N)
cable mount bracket
4 - 72
March 2007
REV C
SCISSOR COMPONENTS
b
e
a
b
c
d
e
f
g
20 ft-lbs
27 Nm
5 ft-lbs
7 Nm
c
d
Torque specification
Coil nut
Y7
lift cylinder
orifice (schematic item O)
connector fitting
hydraulic hose
manual lowering cable
solenoid valve (schematic item N)
cable mount bracket
4 - 73
March 2007
SCISSOR COMPONENTS
REV C
Torque specification
Solenoid valve, 2 position 2 way N.C.
(schematic item N)
Coil nut
20 ft-lbs
27 Nm
5 ft-lbs
7 Nm
4 - 74
March 2007
REV C
SCISSOR COMPONENTS
a
f
Y7
O
b
e
c
d
lift cylinder
orifice fitting (schematic item O)
connector fitting
hydraulic hose
manual lowering cable
solenoid valve (schematic item N)
cable mount bracket
4 - 75
March 2007
SCISSOR COMPONENTS
REV C
f
a
O
b
a
c
f
Y9
Y9
e
O
b
c
manifold plug
orifice fitting (schematic item O)
lift cylinder
connector fitting
hydraulic hose
solenoid valve (schematic item N)
relief valve (schematic item Q)
20 ft-lbs
27 Nm
Relief Valve
(schematic item Q)
20 ft-lbs
27 Nm
Coil nut
4 - 76
lift cylinder
orifice fitting (schematic item O)
connector fitting
hydraulic hose
solenoid valve (schematic item N)
relief valve (schematic item Q)
5 ft-lbs
7 Nm
March 2007
REV C
SCISSOR COMPONENTS
3-7
Platform Overload System
How to Calibrate the Platform
Overload System (if equipped)
484 kg
GS-1932
435 kg
GS-2032
693 kg
GS-2632
479 kg
GS-3232
498 kg
GS-2046
985 kg
GS-2646
798 kg
GS-3246
699 kg
4 - 77
March 2007
SCISSOR COMPONENTS
REV C
272 kg
GS-1932
227 kg
GS-2032
363 kg
GS-2632
227 kg
GS-3232
227 kg
GS-2046
544 kg
GS-2646
454 kg
GS-3246
317 kg
4 - 78
March 2007
Ground Controls
REV D
4-1
Manual Platform Lowering Cable
The manual platform lowering cable lowers the
platform in the event of a main power failure. The
manual platform lowering cable is attached to the
barrel end of the lift cylinder and is activated next
to the ground controls.
Y7
a
b
c
d
e
f
g
0 to 1/8 inch
0 to 3 mm
4 - 79
March 2007
GROUND CONTROLS
REV D
4-2
Level Sensors
4 - 80
March 2007
REV D
GROUND CONTROLS
Steer end
a
f
Non-steer end
a
b
c
d
e
f
limit switch
level sensor mount bracket
level sensor S7
alarm H5
level sensor retaining fastener
scissor chassis
4 - 81
March 2007
GROUND CONTROLS
REV D
4 - 82
March 2007
REV D
GROUND CONTROLS
4 - 83
March 2007
GROUND CONTROLS
REV D
Illustration 1
4 - 84
March 2007
GROUND CONTROLS
4 - 85
April 2008
Hydraulic Pump
REV B
5-1
Function Pump
The hydraulic pump is attached to the motor which
makes up the hydraulic power unit.
4 - 86
April 2008
REV B
HYDRAULIC PUMP
4 - 87
February 2009
Manifolds
REV F
6-1
Function Manifold Components GS-1530, GS-1532, GS-1930 and GS-1932
The function manifold is mounted under the machine, between the module trays.
Index
No.
Description
Schematic
Item
Relief valve,
1800 to 3700 psi / 124 to 255 bar ............. C ......................... Lift relief .................................. 20 ft-lbs / 27 Nm
Check valve, 10 psi / 0.7 bar ..................... D ......................... Drive circuit ............................. 20 ft-lbs / 27 Nm
Solenoid valve, 3 position 4 way ............... E ......................... Drive forward/reverse ............. 25 ft-lbs / 34 Nm
Solenoid valve, 3 position 4 way ............... F ......................... Steer left/right ......................... 25 ft-lbs / 34 Nm
Relief valve,
3700 psi / 255 bar maximum ..................... I .......................... System relief ........................... 20 ft-lbs / 27 Nm
Function
Torque
4 - 88
February 2009
REV F
MANIFOLDS
Y8
Y4
Y3
OUTSIDE
COIL
INSIDE
COIL
4 - 89
February 2009
MANIFOLDS
REV F
6-2
Function Manifold Components GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
The function manifold is mounted behind an inspection door on the ground control side of the machine.
Index
No.
Description
Schematic
Item
Function
Torque
Coil nut (items AE, AG and AI) ............................................................................................. 5-7 ft-lbs / 7-9 Nm
Relief valve,
3700 psi / 255 bar maximum ..................... AB ...................... System relief ........................... 20 ft-lbs / 27 Nm
Solenoid valve, 3 position 4 way ............... AC ...................... Steer left/right ......................... 25 ft-lbs / 34 Nm
Solenoid valve, 2 position 4 way ............... AE ...................... Drive speed select circuit ....... 25 ft-lbs / 34 Nm
Relief valve,
Before serial number GS3206-80132
and GS4606-79028 130 psi / 9 bar
After serial number GS3206-80131
and GS4606-79027 50 psi / 3.4 bar .......... AF ....................... Brake release ......................... 20 ft-lbs / 27 Nm
Solenoid valve, 3 position 5 way ............... AG ...................... Drive forward/reverse ............. 25 ft-lbs / 34 Nm
10
Relief valve,
1800 to 3700 psi / 124 to 255 bar ............. AJ ....................... Lift relief .................................. 20 ft-lbs / 27 Nm
4 - 90
February 2009
REV F
MANIFOLDS
AD
AB
AC
AE
AA
Y4
Y3
INSIDE
COIL
Y1
OUTSIDE
COIL
Y8
AJ
AI
AH
AG
AF
10
4 - 91
February 2009
MANIFOLDS
REV F
6-3
Outrigger Function Manifold Components GS-3232
The outrigger function manifold is mounted behind an inspection door on the battery side of the machine.
Index
No.
Description
Schematic
Item
Solenoid valve, 3 position 4 way ............... BA ...................... Outrigger extend/retract ......... 25 ft-lbs / 34 Nm
Relief valve,
3500 psi / 241 bar maximum ..................... BB ...................... Outrigger circuit ...................... 20 ft-lbs / 27 Nm
Function
Torque
INSIDE
COIL
OUTSIDE
COIL
BB
Y39
Y40
BA
4 - 92
February 2009
REV F
MANIFOLDS
6-4
Outrigger Cylinder Manifold Components GS-3232
The front outrigger cylinders are located behind the inspection doors at the battery side and at the ground
control side of the machine. The rear outrigger cylinders are located inside the outrigger enclosures at the
rear of the machine.
Index
No.
Description
Coil nut (item CA, CB, CC, CD) ............................................................................................ 4-5 ft-lbs / 5-7 Nm
Solenoid valve, 2 position 2 way ............... CA, CB, CC, CD . Outrigger extend/retract ......... 25 ft-lbs / 34 Nm
Orifice - plug,
0.037 inch / 0.94 mm ................................. CE ...................... Outrigger retract
Check valve, pilot operated ....................... CF ...................... Retract flow control ............ 20 ft-lbs / 27.1 Nm
Schematic
Item
CF
CA and CB
CG
CE
nd
ac
tr
Re
te
Ex
Torque
CF
CG
CE
Function
FRONT
OUTRIGGERS
Y35
Y36
nd
te
Ex
REAR
OUTRIGGERS
t
ac
tr
Re
CC and CD
Y33
Y34
4 - 93
February 2009
MANIFOLDS
REV F
6-5
Check Valve Manifold Components GS-1530, GS-1532, GS-1930 and GS-1932
The check valve manifold is mounted on the function manifold.
Index
No.
Description
Schematic
Item
Check valve, 200 psi / 13.8 bar ................. S ......................... Drive circuit ............................. 20 ft-lbs / 27 Nm
Function
Torque
4 - 94
February 2009
REV F
MANIFOLDS
6-6
Valve Adjustments Function Manifold
d
b
test port
system relief valve
steer relief valve
lift relief valve
test port
system relief valve
4 - 95
February 2009
MANIFOLDS
REV F
4 - 96
test port
system relief valve
lift relief valve
a
b
c
d
test port
system relief valve
steer relief valve
lift relief valve
February 2009
REV F
MANIFOLDS
4 - 97
February 2009
MANIFOLDS
REV F
test port
steer relief valve
c
4 - 98
test port
system relief valve
steer relief valve
lift relief valve
February 2009
REV F
MANIFOLDS
6-7
Valve Coils
Specification
27.2
19
19
25
19
19
27.2
19
4 - 99
February 2009
MANIFOLDS
REV F
Resistor, 10
Genie part number
27287
MULTI
METER
10 W
RESISTOR
9V
BATTERY
COIL
a
b
c
d
multimeter
9V DC battery
10 resistor
coil
4 - 100
April 2008
Hydraulic Tank
REV B
7-1
Hydraulic Tank
The primary functions of the hydraulic tank are to
cool and deaerate the hydraulic fluid during
operation. It utilizes internal suction strainers for
the pump supply lines and has an external return
line filter.
35 in-lbs
4 Nm
26 in-lbs
2.9 Nm
4 - 101
November 2008
REV B
8-1
Yoke and Drive Motor
4 - 102
November 2008
REV B
8-2
Steer Cylinder
How to Remove the
Steer Cylinder
When removing a hose assembly or fitting, the
O-ring on the fitting and/or hose end must be
replaced and then torqued to specification during
installation.
Refer to Section Two, Hydraulic Hose and Fitting
Torque Specifications.
1 Block the non-steer wheels.
2 Remove the pin retaining fasteners from the
rod-end pivot pin. Remove the pivot pin.
Note: While removing the pin retaining fasteners,
take note of the quantity and location of the
spacers when removing the pivot pin.
3 Remove the pin retaining fasteners from the
barrel-end pivot pin. Remove the pin.
Note: While removing the pin retaining fasteners,
take note of the quantity and location of the
spacers when removing the pin.
4 Remove the steer cylinder from the machine.
5 Tag, disconnect and plug the hydraulic hoses
from the steer cylinder. Cap the fittings on the
cylinder.
75 ft-lbs
101.7 Nm
56 ft-lbs
76.3 Nm
4 - 103
November 2008
REV B
8-3
Steer Bellcrank
4 - 104
March 2007
REV A
9-1
Drive Brake
75 ft-lbs
102 Nm
56 ft-lbs
76 Nm
4 - 105
March 2007
REV A
10-1
Brake Release Hand Pump Components
The brake release hand pump manifold is mounted behind the entry ladder.
Index
No.
Description
Schematic
Item
Function
Torque
Needle valve ..................................... M ............... Manual brake release enable .............. 45-50 in-lbs / 5 Nm
4 - 106
March 2007
Outrigger Components
REV A
11-1
Outrigger Cylinder
How to Remove an Outrigger
Cylinder
CF
CG
nd
te
Ex
d
t
ac
tr
Re
CE
CA and CB
Y35
Y36
pressure transducer
orifice
valve coil
outrigger cylinder
check valve
4 - 107
March 2007
OUTRIGGER COMPONENTS
REV A
Non-steer End:
CF
CE
CG
nd
te
Ex
d
t
ac
tr
Re
CC and CD
Y33
Y34
orifice
pressure transducer
valve coil
outrigger cylinder
check valve
4 - 108
March 2007
Fault Codes
Before Troubleshooting:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
Be sure that all necessary tools and test
equipment are available and ready for use.
5-1
February 2012
FAULT CODES
Malfunction
discovered
Identify
symptoms
Troubleshoot
problem
still exists
Return to
service
problem
solved
Inspect
and test
Perform
repair
5-2
Electrical Contactor
March 2007
REV C
Fault Code
Problem
Possible Causes
01
02
ECM/Platform
communication error.
03
12
18
19
42
Solution
Replace ECM.
Troubleshoot up/down
switch.
Malfunctioning up/down
switch.
Malfunctioning pothole
switch OR obstruction in
pothole guard linkage.
Malfunctioning limit switch
OR wire disconnected from
limit switch.
Malfunctioning steer left
microswitch.
43
46
47
52
Troubleshoot coil OR
inspect wire connection.
53
Troubleshoot coil OR
inspect wire connection.
54
Troubleshoot coil OR
inspect wire connection.
55
Troubleshoot coil OR
inspect wire connection.
56
Troubleshoot coil OR
inspect wire connection.
57
Troubleshoot coil OR
inspect wire connection.
58
Troubleshoot coil OR
inspect wire connection.
59
68
Batteries discharged.
Charge batteries.
LL
OL
Remove weight.
5-3
November 2007
FAULT CODES
REV B
a
b
5-4
lift enable
lift error
right front outrigger
right rear outrigger
left rear outrigger
left front outrigger
November 2007
REV B
Fault Code
Problem
Possible Causes
Solution
Up coil fault.
Malfunctioning coil OR
wire disconnected from
coil.
Malfunctioning coil OR
wire disconnected from
coil.
Troubleshoot coil OR
inspect wire connection.
Right front
outrigger coil fault.
Malfunctioning coil OR
wire disconnected from
coil.
Troubleshoot coil OR
inspect wire connection.
Right rear
outrigger coil fault.
Malfunctioning coil OR
wire disconnected from
coil.
Troubleshoot coil OR
inspect wire connection.
Malfunctioning coil OR
wire disconnected from
coil.
Troubleshoot coil OR
inspect wire connection.
Right front
outrigger pressure
transducer fault.
Right rear
outrigger pressure
transducer fault.
Short to power.
Right front
outrigger pressure
transducer fault.
Short to power.
Troubleshoot coil OR
inspect wire connection.
5-5
November 2007
REV B
Fault Code
Problem
Possible Causes
Solution
Short to power.
Right rear
outrigger
pressure
transducer
fault.
Left rear
outrigger
pressure
transducer
fault.
Outrigger level
sensor fault.
Troubleshoot the
harness to the
pressure transducer
OR replace the
harness.
Troubleshoot the
harness to the
pressure transducer
OR replace the
harness.
Inspect wire
connection.
Outrigger level
sensor fault.
Extend coil
fault.
Retract coil
fault.
Motor controller
fault.
Outrigger off
level fault.
5-6
No calibration
data.
Outrigger level
sensor fault.
Outrigger
pressure
transducer
fault.
Outrigger has
reached End of
Stroke. (EOS)
Short to power.
Malfunctioning coil OR
wire disconnected from
coil.
Malfunctioning coil OR
wire disconnected from
coil.
Outrigger level sensor
and pressure
transducers not
calibrated.
Motor controller throttle
short.
Troubleshoot the
harness to the
outrigger sensor OR
replace the harness.
Troubleshoot coil OR
inspect wire
connection.
Troubleshoot coil OR
inspect wire
connection.
Calibrate the outrigger
level sensor and
pressure transducers.
Troubleshoot the
harness to the motor
controller OR replace
the harness.
Relocate the machine
OR redeploy the
outriggers.
Troubleshoot outrigger
level sensor.
March 2007
Section 6 Schematics
Schematics
About This Section
There are two groups of schematics in this
section. An illustration legend precedes each
group of drawings.
Electrical Schematics
Electrocution/burn hazard.
Contact with electrically charged
circuits could result in death or
serious injury. Remove all rings,
watches and other jewelry.
Hydraulic Schematics
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
Before Troubleshooting:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
Be sure that all necessary tools and test
equipment are available and ready for use.
Identify
symptoms
Malfunction
discovered
Troubleshoot
problem
still exists
Return to
service
problem
solved
Inspect
and test
Perform
repair
6-1
Section 6 Schematics
March 2007
Item
Description
Item
Description
B5
BN
Battery
Button
BN5 = Horn
BN6 = High torque
BN8 = Drive select
BN9 = Lift select
BN105 = Outrigger extend (GS-3232)
BN106 = Outrigger function enable (GS-3232)
BN107 = Outrigger retract (GS-3232)
Capacitor, 4700 uF
Circuit breaker, 7A
Control relay
CR5 = Horn relay (with H2 option)
CR27A = Overload (motor controller) (option)
CR27B = Overload (load sense) (option)
CR27C = Overload (down coil) (option)
CR27D = Overload (down delay) (option)
CR48 = Power relay to U5 (e-stop)
Voltage regulator (Platform controls circuit board)
Fuse, 275A
Flashing beacons
Gauge
G6 = Hour meter
G8 = Diagnostic Display
Ground
Horn or alarm
H1 = Horn
H2 = Automotive-style horn (option)
H5 = Multifunction alarm
H8 = Multifunction alarm outrigger control pad (GS-3232)
Joystick controller
Key switch
LED or light
L16 = Lift
L17 = Drive
L21 = High torque
L30 = Work light (option)
L51 = LF outrigger (GS-3232)
L52 = RF outrigger (GS-3232)
L53 = LR outrigger (GS-3232)
L54 = RR outrigger (GS-3232)
L69 = Lift enable (outrigger control pad) (GS-3232)
L70 = Lift error (outrigger control pad) (GS-3232)
Limit switch
LS5 = Platform up (option)
LS5A = Up Limit Switch (GS-3232)
LS5B = Up Limit Switch (GS-3232)
LS6 = Platform down
LS7 = Pothole
LS8 = Pothole
Hydraulic power unit
Normally closed
Normally closed held open
Normally open held closed
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Platform overload pressure switch (option)
Pressure transducer
PT1 = Left front outrigger (GS-3232)
PT2 = Right front outrigger (GS-3232)
PT3 = Right rear outrigger (GS-3232)
PT4 = Left rear outrigger (GS-3232)
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to ground
QD4 = Control cable to platform
QD20 = Cable to outrigger control pad (GS-3232)
Resistor
R24 = 25 ohm
Switch
SW5 = Function enable
SW6 = Steer left/right
Sensor
S7 = Tilt level sensor
S8 = 2 axis tilt level sensor (GS-3232)
Platform up/down toggle switch
Electronic component
U3 = Platform controls printed circuit board
U5 = Electronic control module
U6 = Motor controller
U9 = Battery charger
U13 = Voltage inverter (option)
U27 = 47 mH inductor, noise suppression
U36 = Outrigger control printed circuit board (GS-3232)
U39 = Outrigger control CPU (GS-3232)
U40 = Outrigger control power supply chip (GS-3232)
U41 = Outrigger control transmit/receive chip (GS-3232)
U42 = Outrigger electronic control module (GS-3232)
Valve coil
Y1 = Parallel (GS-2032, GS-2632 and all GS-46)
Y3 = Steer right
Y4 = Steer left
Y5 = Drive reverse
Y6 = Drive forward
Y7 = Platform down
Y8 = Platform up
Y9 = Platform down (GS-3246)
Y33 = Left rear outrigger (GS-3232)
Y34 = Right rear outrigger (GS-3232)
Y35 = Left front outrigger (GS-3232)
Y36 = Right front outrigger (GS-3232)
Y39 = Outrigger retract (GS-3232)
Y40 = Outrigger extend (GS-3232)
C5
CB2
CR
D7
F6
FB
G
GND
H
JC1
KS1
L
LS
M5
NC
NCHO
NOHC
6-2
PS2
PT
QD
R
SW
TS66
U
March 2007
Section 6 Schematics
Description
Black
Blue
Blue/Black
Blue/White
Brown
Green
Green/Black
Green/White
Gray
Orange
Orange/Black
Orange/White
Purple
Red
Red/Black
Red/White
White
White/Black
6-3
Section 6 Schematics
April 2008
Description
A1
A2
A3
A4
A5
A6
A7
A8
A9
A 10
A 11
A 12
B1
B2
B3
B4
B5
B6
B7
B8
B9
B 10
B 11
B 12
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
6-4
C 1
B 1
A 1
12
12
12
March 2007
Section 6 Schematics
C 1
B 1
A 1
12
12
12
Item
Description
A1
A2
A3
A7
A8
A9
A10
A11
A12
24V C
24V CC
Right rear outrigger pressure transducer signal
(input)
Right front outrigger pressure transducer signal
(input)
Left rear outrigger pressure transducer signal
(input)
Left front outrigger pressure transducer signal
(input)
2 axis tilt level sensor - pitch S8 (input)
2 axis tilt level sensor - roll S8 (input)
Outrigger data link (high) (input)
Outrigger data link (lo) (input)
Power for platform controller (output)
Ground for platform controller (output)
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
24V B
Plug
Outrigger retract Y39 (output)
Outrigger extend Y40 (output)
Left front outrigger Y35 (output)
Right front outrigger Y36 (output)
Left rear outrigger Y33 (output)
Right rear outrigger Y34 (output)
Motor controller enable (output)
Outrigger transducer, 2 axis tilt level sensor S8
and up limit switch LS5A power (output)
Platform up Y8 (output)
Drive enable
A4
A5
A6
C11
C12
6-5
Section 6 Schematics
February 2009
Wiring Diagram
Ground Controls and Level Sensor Harness
REV B
WH
GROUND CONTROLS
MOTOR CONTROLLER
TERMINAL B+
RD
KS1
CB2
KEY SWITCH
7A CIRCUIT
BREAKER
WH
B1
MOTOR CONTROLLER
TERMINAL 1
6-PIN CONNECTOR
PIN 1 (J7)
4
WH
CR48
TERMINAL 30
ECM PIN A1(J1)
RD
G6
WH/BK
HOUR METER
RD
1 (UP)
WH
2
ECM PIN A12 (J1)
BL
3 (DOWN)
TS66
PLATFORM UP/DOWN
TOGGLE SWITCH
RD
OR
P1
WH
EMERGENCY STOP
NC
H5
MULTI-FUNCTION
ALARM
LS6
DOWN LIMIT SWITCH
S7
BL
OR/BK
WH
BK
BK
RD/BK
GN
BN
RD
LEVEL SENSOR
+
13
14
NOHC
RD
BK
WH
ECM PIN B9
CR48 TERMINAL 87
CR48 TERMINAL 87
ECM PIN C12
ECM PIN C11
GROUND
ECM PIN A5
NOT USED
LS6
DOWN LIMIT SWITCH
S7
LEVEL SENSOR
+
13
14
H5
MULTI-FUNCTION
ALARM
WH
BL
OR/BK
BK
ECM PIN B9
CR48 TERMINAL 87
CR48 TERMINAL 87
NOHC
RD
BK
WH
21
22
NCHO
BK
RD/BK
GN
BN
7
8
WH
BK
6-6
RD
NOT USED
CR27D TERMINALS
85, 87 AND 87A
ECM PIN B6
March 2007
Section 6 Schematics
Wiring Diagram
REV B
RD
BK
PLATFORM
CONTROLS
(GEN 5)
JC1
JOYSTICK
CONTROLLER
H1
ALARM
TO COIL CORD
BK
RD
GY
BK
WH
RD
BL
OR
RD
RD
BK
OR
PP
BL
YL
GY
WH/BL
NC 1
BN
WH
1 4.
2 5.
P2
EMERGENCY
STOP
BK
WH
GN
RD
TO COIL CORD
L69
LIFT ENABLE
L70
U36
OUTRIGGER
PLATFORM CONTROL
CIRCUIT BOARD
OUTRIGGER
CONTROL PAD
GS-3232
L51
L52
LF OUTRIGGER
RF OUTRIGGER
L53
L54
LR OUTRIGGER
BN107
OUTRIGGER
RETRACT
LIFT ERROR
RR OUTRIGGER
BN106
FUNCTION
ENABLE
BN105
OUTRIGGER
EXTEND
6-7
Section 6 Schematics
March 2007
GS-1530
GS-1532
GS-1930
GS-1932
GS-2032
GS-2632
GS-3232
GS-2046
GS-2646
GS-3246
ALL MODELS
c
c
6-8
February 2012
Section 6 Schematics
Pressure switch,
normally open
Motor controller
Level sensor
Limit switch
Wire with description
Motor
Button or switch
Solenoid valve
Circuits crossing no
connection
Diode
Toggle switch
Battery charger
Circuits connection
Connector
Capacitor
Control relay
Hour meter
Fuse
Light or
flashing beacon
Horn or alarm
Inductor,
noise suppression
Key switch
LED
Resistor
Joystick
6-9
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76000 to GS3006A-83067)
GS-1530/1532/1930/1932 (from serial number GS3005B-76000 to GS3006B-79659)
6 - 10
REV E
April 2008
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76000 to GS3006A-83067)
GS-1530/1532/1930/1932 (from serial number GS3005B-76000 to GS3006B-79659)
REV E
30
87
86
85
QD4
RD
RD
WH
WH
3
1
CR48
POWER
RELAY TO U5
(E-STOP)
BL
BK
OR
N.O.H.C.
LS6
WH
RD
DOWN
LIMIT
SWITCH
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
GN
RD
OR
BL
WH
BK
BL/BK
BK
RD/BK
BK
OR/BK
DRIVER POWER
OVERLOAD POWER
DWN LIMIT
UP LIMIT SWITCH
ECM POWER
C2 B11
IN IN
S7
LEVEL
SENSOR
C12
IN
A10
IN
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
B6
OUT
C6
OUT
A6
BL/BK
GN/BK
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0141H
6 - 11
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76000 to GS3006A-83067)
GS-1530/1532/1930/1932 (from serial number GS3005B-76000 to GS3006B-79659)
REV E
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0141H
6 - 12
April 2008
Section 6 Schematics
6 - 13
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3006A-83068 to GS3007A-87490)
GS-1530/1532/1930/1932 (from serial number GS3006B-79660 to GS3007B-82543)
6 - 14
REV C
April 2008
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3006A-83068 to GS3007A-87490)
GS-1530/1532/1930/1932 (from serial number GS3006B-79660 to GS3007B-82543)
REV C
30
87
86
85
QD4
RD
RD
WH
WH
3
1
CR48
POWER
RELAY TO U5
(E-STOP)
BL
BK
OR
N.O.H.C.
LS6
WH
RD
DOWN
LIMIT
SWITCH
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
GN
RD
OR
BL
WH
BK
BL/BK
BK
RD/BK
BK
OR/BK
DRIVER POWER
OVERLOAD POWER
DWN LIMIT
UP LIMIT SWITCH
ECM POWER
C2 B11
IN IN
S7
LEVEL
SENSOR
C12
IN
A10
IN
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
B6
OUT
C6
OUT
A6
BL/BK
GN/BK
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0141K
6 - 15
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3006A-83068 to GS3007A-87490)
GS-1530/1532/1930/1932 (from serial number GS3006B-79660 to GS3007B-82543)
REV C
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0141K
6 - 16
April 2008
Section 6 Schematics
6 - 17
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3007A-87491 to GS3007A-89537)
GS-1530/1532/1930/1932 (from serial number GS3007B-82544 to GS3007B-84599)
6 - 18
REV B
April 2008
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3007A-87491 to GS3007A-89537)
GS-1530/1532/1930/1932 (from serial number GS3007B-82544 to GS3007B-84599)
REV B
30
87
86
85
QD4
RD
RD
WH
WH
3
1
CR48
POWER
RELAY TO U5
(E-STOP)
BL
BK
OR
N.O.H.C.
LS6
WH
RD
DOWN
LIMIT
SWITCH
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
GN
RD
OR
BL
WH
BK
BL/BK
BK
RD/BK
BK
OR/BK
ECM POWER
OVERLOAD POWER
DWN LIMIT
UP LIMIT SWITCH
DRIVER POWER
A4 B11
IN IN
S7
LEVEL
SENSOR
C12
IN
A10
IN
C2 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
B6
OUT
C6
OUT
A6
BL/BK
GN/BK
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0141M
6 - 19
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3007A-87491 to GS3007A-89537)
GS-1530/1532/1930/1932 (from serial number GS3007B-82544 to GS3007B-84599)
REV B
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0141M
6 - 20
April 2008
Section 6 Schematics
6 - 21
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3007A-89538 to GS3010A-99455)
GS-1530/1532/1930/1932 (from serial number GS3007B-84600 to GS3009B-98941)
6 - 22
REV D
February 2012
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3007A-89538 to GS3010A-99455)
GS-1530/1532/1930/1932 (from serial number GS3007B-84600 to GS3009B-98941)
REV D
GS-3232 ONLY
QD4
30
87
86
85
RD
RD
WH
WH
3
1
BL
BK
OR
MC THROTTLE
MC ENABLE (IN)
24V
KS1
DRIVE ENABLE
GN
BK
BK
OR
OR/BK
CR48
POWER
RELAY TO U5
(E-STOP)
GS-3232 ONLY
GROUND
BK
MC ENABLE (OUT)
RD/BK
DOWN LIM
N.O.H.C.
GROUND
BN
LS6
UP COIL
REVERSE
FORWARD
UP IN
WH
RD
DOWN
LIMIT
SWITCH
N.O.
BL/BK
WH/BK
WH
BL/BK
RD
C2 A2 B1 C1
IN IN IN IN
A10
IN
GN
OR
C12
IN
BL
BK
WH
BL/BK
ECM POWER
RD/BK
OR/BK
BK
B11
IN
A4
IN
OVERLOAD POWER
DWN LIMIT
UP LIMIT SWITCH
DRIVER POWER
LEVEL
SENSOR
CIRCUIT
BOARD
S7
LEVEL
SENSOR
BK
C11 A5
IN OUT
NOT CONNECTED
ON GS-3232
NOT CONNECTED
ON GS-3232
U5
ELECTRONIC CONTROL MODULE
OUT
B7
OUT
A7
OUT
C6
GN/BK
RD/BK
BL
WH/BK
WH
OUT
B6
OUT
A6
GS-3232
ONLY
BL/BK
OUT
C7
GN/BK
OUT
C8
GS-3232 ONLY
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0141P
6 - 23
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3007A-89538 to GS3010A-99455)
GS-1530/1532/1930/1932 (from serial number GS3007B-84600 to GS3009B-98941)
GS-3232 ONLY
BN105
(IN)
EXTEND
BN107
R24
25 OHMS
10 WATT
BK
GROUND
GN
MC THROTTLE
MC ENABLE
24V
KS1
DRIVE ENABLE
BK
OR/BK
OR
BL/BK
WH/BK
WH
BL/BK
OUTRIGGER
CONTROL
PRINTED
CIRCUIT
BOARD
U36
U41
U40
TX / RX
CHIP
POWER
SUPPLY
CHIP
BN
L69
LIFT ENABLE
CPU
BN106
AUTOLEVEL
RD/BK
DOWN LIM
UP IN
FORWARD
REVERSE
UP COIL
LIFT ERROR
ALARM
U39
RETRACT
(OUT)
MC ENABLE
L70
H8
REV D
L51
L52
FL OUTRIGGER
FR OUTRIGGER
L53
L54
RL OUTRIGGER
RR OUTRIGGER
WH
QD20
GN
RD
BK
BL
S8
GROUND
BL
OR
BN
WH
ROLL
DATA (HIGH)
GN
WH
DATA (LOW)
BL
RD
PITCH
POWER TO PLAT
C12
OUT
POWER
GROUND TO PLAT
BK
GN
BK
MC THROTTLE
MC ENABLE
MC ENABLE
OR
C1
IN
OR/BK
B7
IN
N.C.
UP
LIMIT
SWITCH
BK
B9
IN
LS5B
N.C.
RD/BK
RD/BK
PT3
RD/BK
WH
(RF)
BL/BK
FORWARD
BL/BK
WH/BK
PT2
UP IN
UP COIL
REVERSE
(LF)
DOWN LIM
PT1
UP
LIMIT
SWITCH
DRIVE ENABLE
LS5A
KEYSWITCH
SWITCH POWER
2 AXIS
TILT LEVEL
SENSOR
B6
IN
A1
IN
A9
IN
(RR)
LF XDCR RD
A6 IN
RF XDCR OR
A4 IN
PT4
RR XDCR GN
A3 IN
U42
IN A7
BL
(LR)
LR XDCR BL
A5 IN
IN A8
OR
OUT
C5
OUT
C6
OUT
C7
OUT
C8
RD/WH
OR/WH
BL/WH
GN/WH
24V MAIN
GND
OUT
C4
GN
BK
BK
OUT
C3
GN/BK
IN IN OUT
A2 B12 C2
BK
IN
B1
BN
Y39
RETRACT
Y40
EXTEND
Y35
Y36
Y33
LEFT
FRONT
RIGHT
FRONT
LEFT
REAR
Y34
RIGHT
REAR
BN
GND
ES0141P
6 - 24
February 2012
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3007A-89538 to GS3010A-99455)
GS-1530/1532/1930/1932 (from serial number GS3007B-84600 to GS3009B-98941)
REV D
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0141P
Part No. 97385
6 - 25
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3010A-99456 to GS3011A-109999)
6 - 26
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
6 - 27
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-1530/1532/1930/1932 (from serial number GS3010A-99456 to GS3011A-109999)
6 - 28
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
6 - 29
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3205-75407 to GS3206-79991)
GS-2046/2646/3246 (from serial number GS4605-75438 to GS4606-78915)
6 - 30
REV E
April 2008
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3205-75407 to GS3206-79991)
GS-2046/2646/3246 (from serial number GS4605-75438 to GS4606-78915)
REV E
30
87
86
85
QD4
RD
RD
WH
WH
3
1
CR48
POWER
RELAY TO U5
(E-STOP)
BL
BK
OR
N.O.H.C.
LS6
WH
RD
DOWN
LIMIT
SWITCH
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
GN
RD
OR
BL
WH
BK
BL/BK
BK
RD/BK
BK
OR/BK
DRIVER POWER
OVERLOAD POWER
DWN LIMIT
UP LIMIT SWITCH
ECM POWER
C2 B11
IN IN
S7
LEVEL
SENSOR
C12
IN
A10
IN
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
B6
OUT
C6
OUT
A6
BL/BK
GN/BK
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0141H
6 - 31
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3205-75407 to GS3206-79991)
GS-2046/2646/3246 (from serial number GS4605-75438 to GS4606-78915)
REV E
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0141H
6 - 32
April 2008
Section 6 Schematics
6 - 33
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246 (from serial number GS4606-78916 to GS4607-82535)
6 - 34
REV C
April 2008
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246 (from serial number GS4606-78916 to GS4607-82535)
REV C
30
87
86
85
QD4
RD
RD
WH
WH
3
1
CR48
POWER
RELAY TO U5
(E-STOP)
BL
BK
OR
N.O.H.C.
LS6
WH
RD
DOWN
LIMIT
SWITCH
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
GN
RD
OR
BL
WH
BK
BL/BK
BK
RD/BK
BK
OR/BK
DRIVER POWER
OVERLOAD POWER
DWN LIMIT
UP LIMIT SWITCH
ECM POWER
C2 B11
IN IN
S7
LEVEL
SENSOR
C12
IN
A10
IN
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
B6
OUT
C6
OUT
A6
BL/BK
GN/BK
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0141K
6 - 35
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246 (from serial number GS4606-78916 to GS4607-82535)
REV C
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0141K
6 - 36
April 2008
Section 6 Schematics
6 - 37
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246 (from serial number GS4607-82536 to GS4607-84839)
6 - 38
REV B
April 2008
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246 (from serial number GS4607-82536 to GS4607-84839)
REV B
30
87
86
85
QD4
RD
RD
WH
WH
3
1
CR48
POWER
RELAY TO U5
(E-STOP)
BL
BK
OR
N.O.H.C.
LS6
WH
RD
DOWN
LIMIT
SWITCH
N.O.
LEVEL
SENSOR
CIRCUIT
BOARD
GN
RD
OR
BL
WH
BK
BL/BK
BK
RD/BK
BK
OR/BK
ECM POWER
OVERLOAD POWER
DWN LIMIT
UP LIMIT SWITCH
DRIVER POWER
A4 B11
IN IN
S7
LEVEL
SENSOR
C12
IN
A10
IN
C2 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
B6
OUT
C6
OUT
A6
BL/BK
GN/BK
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0141M
6 - 39
Section 6 Schematics
April 2008
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632 (from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246 (from serial number GS4607-82536 to GS4607-84839)
REV B
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0141M
6 - 40
April 2008
Section 6 Schematics
6 - 41
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632/3232 (from serial number GS3207A-84867 to GS3210A-94974)
GS-2046/2646/3246 (from serial number GS4607A-84840 to GS4610A-95454)
6 - 42
REV D
February 2012
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632/3232 (from serial number GS3207A-84867 to GS3210A-94974)
GS-2046/2646/3246 (from serial number GS4607A-84840 to GS4610A-95454)
REV D
GS-3232 ONLY
QD4
30
87
86
85
RD
RD
WH
WH
3
1
BL
BK
OR
MC THROTTLE
MC ENABLE (IN)
24V
KS1
DRIVE ENABLE
GN
BK
BK
OR
OR/BK
CR48
POWER
RELAY TO U5
(E-STOP)
GS-3232 ONLY
GROUND
BK
MC ENABLE (OUT)
RD/BK
DOWN LIM
N.O.H.C.
GROUND
BN
LS6
UP COIL
REVERSE
FORWARD
UP IN
WH
RD
DOWN
LIMIT
SWITCH
N.O.
BL/BK
WH/BK
WH
BL/BK
RD
C2 A2 B1 C1
IN IN IN IN
A10
IN
GN
OR
C12
IN
BL
BK
WH
BL/BK
ECM POWER
RD/BK
OR/BK
BK
B11
IN
A4
IN
OVERLOAD POWER
DWN LIMIT
UP LIMIT SWITCH
DRIVER POWER
LEVEL
SENSOR
CIRCUIT
BOARD
S7
LEVEL
SENSOR
BK
C11 A5
IN OUT
NOT CONNECTED
ON GS-3232
NOT CONNECTED
ON GS-3232
U5
ELECTRONIC CONTROL MODULE
OUT
B7
OUT
A7
OUT
C6
GN/BK
RD/BK
BL
WH/BK
WH
OUT
B6
OUT
A6
GS-3232
ONLY
BL/BK
OUT
C7
GN/BK
OUT
C8
GS-3232 ONLY
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0141P
6 - 43
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632/3232 (from serial number GS3207A-84867 to GS3210A-94974)
GS-2046/2646/3246 (from serial number GS4607A-84840 to GS4610A-95454)
GS-3232 ONLY
BN105
(IN)
EXTEND
BN107
R24
25 OHMS
10 WATT
BK
GROUND
GN
MC THROTTLE
MC ENABLE
24V
KS1
DRIVE ENABLE
BK
OR/BK
OR
BL/BK
WH/BK
WH
BL/BK
OUTRIGGER
CONTROL
PRINTED
CIRCUIT
BOARD
U36
U41
U40
TX / RX
CHIP
POWER
SUPPLY
CHIP
BN
LIFT ERROR
L69
LIFT ENABLE
ALARM
CPU
BN106
AUTOLEVEL
RD/BK
DOWN LIM
UP IN
FORWARD
REVERSE
UP COIL
L70
H8
U39
RETRACT
(OUT)
MC ENABLE
REV D
L51
L52
FL OUTRIGGER
FR OUTRIGGER
L53
L54
RL OUTRIGGER
RR OUTRIGGER
WH
QD20
GN
RD
BK
BL
S8
GROUND
BL
OR
BN
WH
ROLL
DATA (HIGH)
GN
WH
DATA (LOW)
BL
RD
PITCH
POWER TO PLAT
C12
OUT
POWER
GROUND TO PLAT
BK
GN
BK
MC THROTTLE
MC ENABLE
MC ENABLE
OR
C1
IN
OR/BK
B7
IN
N.C.
UP
LIMIT
SWITCH
BK
B9
IN
LS5B
N.C.
RD/BK
RD/BK
PT3
RD/BK
WH
(RF)
BL/BK
FORWARD
BL/BK
WH/BK
PT2
UP IN
UP COIL
REVERSE
(LF)
DOWN LIM
PT1
UP
LIMIT
SWITCH
DRIVE ENABLE
LS5A
KEYSWITCH
SWITCH POWER
2 AXIS
TILT LEVEL
SENSOR
B6
IN
A1
IN
A9
IN
(RR)
LF XDCR RD
A6 IN
RF XDCR OR
A4 IN
PT4
RR XDCR GN
A3 IN
U42
IN A7
BL
(LR)
LR XDCR BL
A5 IN
IN A8
OR
OUT
C5
OUT
C6
OUT
C7
OUT
C8
RD/WH
OR/WH
BL/WH
GN/WH
24V MAIN
GND
OUT
C4
GN
BK
BK
OUT
C3
GN/BK
IN IN OUT
A2 B12 C2
BK
IN
B1
BN
Y39
RETRACT
Y40
EXTEND
Y35
Y36
Y33
LEFT
FRONT
RIGHT
FRONT
LEFT
REAR
Y34
RIGHT
REAR
BN
GND
ES0141P
6 - 44
February 2012
Section 6 Schematics
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632/3232 (from serial number GS3207A-84867 to GS3210A-94974)
GS-2046/2646/3246 (from serial number GS4607A-84840 to GS4610A-95454)
REV D
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0141P
Part No. 97385
6 - 45
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632/3232 (from serial number GS3210A-94975 to GS3211A-97903)
GS-2046/2646/3246 (from serial number GS4610A-95455 to GS4611A-97982)
6 - 46
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
6 - 47
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632/3232 (from serial number GS3210A-94975 to GS3211A-97903)
GS-2046/2646/3246 (from serial number GS4610A-95455 to GS4611A-97982)
6 - 48
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
6 - 49
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632/3232 (from serial number GS3211A-97904 to GS3212A-109999)
GS-2046/2646/3246 (from serial number GS4611A-97983 to GS4612A-109999)
6 - 50
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
6 - 51
Section 6 Schematics
February 2012
Electrical Schematic
ANSI, CSA and Australia Models
GS-2032/2632/3232 (from serial number GS3211A-97904 to GS3212A-109999)
GS-2046/2646/3246 (from serial number GS4611A-97983 to GS4612A-109999)
6 - 52
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
6 - 53
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76000 to GS3005A-76388)
GS-1530/1532/1930/1932 (from serial number GS3005B-76000 to GS3005B-76030)
6 - 54
REV E
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76000 to GS3005A-76388)
GS-1530/1532/1930/1932 (from serial number GS3005B-76000 to GS3005B-76030)
REV E
30
87
QD4
RD
RD
WH
WH
3
1
CR48
86
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
30
1
87
(DOWN COIL)
N.O.
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
LEVEL
SENSOR
CIRCUIT
BOARD
UP
LIMIT
SWITCH
C5
BL
BK
UP LIMIT SWITCH
(DOWN DELAY)
BK
OR/BK
RD
WH
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
OVERLOAD
GN
RD/BK
C12
IN
CR27D
GN/BK
B6
OUT
85
OR
WH
A10
IN
87
BL/BK
A6
OUT
87A
86
DRIVER POWER
GN
A9
OUT
30
ECM POWER
DWN LIMIT
4700 uF
C2 B11
IN IN
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
S7
LEVEL
SENSOR
BK
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142D
6 - 55
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76000 to GS3005A-76388)
GS-1530/1532/1930/1932 (from serial number GS3005B-76000 to GS3005B-76030)
REV E
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142D
6 - 56
April 2008
Section 6 Schematics
6 - 57
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76389 to GS3005A-79394)
GS-1530/1532/1930/1932 (from serial number GS3005B-76031 to GS3005B-76920)
6 - 58
REV E
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76389 to GS3005A-79394)
GS-1530/1532/1930/1932 (from serial number GS3005B-76031 to GS3005B-76920)
REV E
30
87
QD4
RD
RD
WH
WH
3
1
CR48
86
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
R24
25 OHM
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
30
1
87
(DOWN COIL)
N.O.
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
LEVEL
SENSOR
CIRCUIT
BOARD
UP
LIMIT
SWITCH
C5
BL
BK
UP LIMIT SWITCH
(DOWN DELAY)
BK
OR/BK
RD
WH
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
OVERLOAD
GN
RD/BK
C12
IN
CR27D
GN/BK
B6
OUT
85
OR
WH
A10
IN
87
BL/BK
A6
OUT
87A
86
DRIVER POWER
GN
A9
OUT
30
ECM POWER
DWN LIMIT
4700 uF
C2 B11
IN IN
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
S7
LEVEL
SENSOR
BK
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142G
6 - 59
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-76389 to GS3005A-79394)
GS-1530/1532/1930/1932 (from serial number GS3005B-76031 to GS3005B-76920)
REV E
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142G
6 - 60
April 2008
Section 6 Schematics
6 - 61
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-79395 to GS3006A-83067)
GS-1530/1532/1930/1932 (from serial number GS3005B-76921 to GS3006B-79659)
6 - 62
REV D
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-79395 to GS3006A-83067)
GS-1530/1532/1930/1932 (from serial number GS3005B-76921 to GS3006B-79659)
REV D
CR28
30
86
30
85
87A
87
RD
WH
WH
3
1
CR48
86
CUT OUT
(MOTOR CONT)
QD4
RD
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
R24
25 OHM
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
(DOWN COIL)
N.O.
30
1
87
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
UP
LIMIT
SWITCH
C5
BL
BK
UP LIMIT SWITCH
(DOWN DELAY)
BK
OR/BK
C2 B11
IN IN
RD
WH
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
OVERLOAD
GN
RD/BK
C12
IN
CR27D
GN/BK
B6
OUT
85
OR
WH
A10
IN
87
BL/BK
A6
OUT
87A
86
DRIVER POWER
GN
A9
OUT
30
ECM POWER
DWN LIMIT
4700 uF
LEVEL
SENSOR
CIRCUIT
BOARD
N.O.
S7
LEVEL
SENSOR
BK
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142J
6 - 63
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005A-79395 to GS3006A-83067)
GS-1530/1532/1930/1932 (from serial number GS3005B-76921 to GS3006B-79659)
REV D
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142J
6 - 64
April 2008
Section 6 Schematics
6 - 65
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3006A-83068 to GS3007A-87490)
GS-1530/1532/1930/1932 (from serial number GS3006B-79660 to GS3007B-82543)
6 - 66
REV C
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3006A-83068 to GS3007A-87490)
GS-1530/1532/1930/1932 (from serial number GS3006B-79660 to GS3007B-82543)
REV C
CR28
30
86
30
85
87A
87
RD
WH
WH
3
1
CR48
86
CUT OUT
(MOTOR CONT)
QD4
RD
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
R24
25 OHM
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
(DOWN COIL)
N.O.
30
1
87
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
UP
LIMIT
SWITCH
C5
BL
BK
UP LIMIT SWITCH
(DOWN DELAY)
BK
OR/BK
C2 B11
IN IN
RD
WH
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
OVERLOAD
GN
RD/BK
C12
IN
CR27D
GN/BK
B6
OUT
85
OR
WH
A10
IN
87
BL/BK
A6
OUT
87A
86
DRIVER POWER
GN
A9
OUT
30
ECM POWER
DWN LIMIT
4700 uF
LEVEL
SENSOR
CIRCUIT
BOARD
N.O.
S7
LEVEL
SENSOR
BK
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142K
6 - 67
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3006A-83068 to GS3007A-87490)
GS-1530/1532/1930/1932 (from serial number GS3006B-79660 to GS3007B-82543)
REV C
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142K
6 - 68
April 2008
Section 6 Schematics
6 - 69
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3007A-87491 to GS3007A-89537)
GS-1530/1532/1930/1932 (from serial number GS3007B-82544 to GS3007B-84599)
6 - 70
REV B
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3007A-87491 to GS3007A-89537)
GS-1530/1532/1930/1932 (from serial number GS3007B-82544 to GS3007B-84599)
REV B
CR28
30
86
30
85
87A
87
RD
WH
WH
3
1
CR48
86
CUT OUT
(MOTOR CONT)
QD4
RD
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
R24
25 OHM
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
(DOWN COIL)
N.O.
30
1
87
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
UP
LIMIT
SWITCH
C5
RD/BK
WH
RD
GN/BK
GN
WH
BK
BL/BK
OR
S7
LEVEL
SENSOR
GN
BK
OR/BK
A4 B11
IN IN
(DOWN DELAY)
OVERLOAD
BL
CR27D
BK
85
87
UP LIMIT SWITCH
DRIVER POWER
87A
86
ECM POWER
30
DWN LIMIT
4700 uF
LEVEL
SENSOR
CIRCUIT
BOARD
N.O.
A9
OUT
A6
OUT
A10
IN
B6
OUT
C12
IN
C2 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142M
6 - 71
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3007A-87491 to GS3007A-89537)
GS-1530/1532/1930/1932 (from serial number GS3007B-82544 to GS3007B-84599)
REV B
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142M
6 - 72
April 2008
Section 6 Schematics
6 - 73
Section 6 Schematics
February 2012
Electrical Schematic
CE Models
GS-1530/32 & 1930/32 (from serial number GS3007A-89538 to GS3010A-99455 and
GS3007B-84600 to GS3009B-98941 and GS3008C-101 to GS3010C-2189)
6 - 74
REV G
February 2012
Section 6 Schematics
Electrical Schematic
CE Models
GS-1530/32 & 1930/32 (from serial number GS3007A-89538 to GS3010A-99455 and
GS3007B-84600 to GS3009B-98941 and GS3008C-101 to GS3010C-2189)
REV G
GS-3232 ONLY
QD4
30
86
30
87
85
87A
CR28
RD
RD
WH
WH
3
1
BL
BK
OR
POWER
RELAY TO U5
85
(E-STOP)
GS-3232 ONLY
GROUND
R24
CUT OUT
25 OHM
(MOTOR CONT)
MC THROTTLE
MC ENABLE (IN)
24V
KS1
DRIVE ENABLE
GN
BK
BK
OR
OR/BK
CR48
86
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
BK
MC ENABLE (OUT)
RD/BK
DOWN LIM
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
BN
GROUND
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
UP COIL
REVERSE
FORWARD
UP IN
CR27B
WH
CR27A
OVERLOAD
(MOTOR CONT)
RD
GS-3232 ONLY
N.O.H.C.
(DOWN COIL)
N.O.
1
87
30
85
86
87A
30
85
87
86
N.C.
85
LS5
UP
LIMIT
SWITCH
C5
WH
A10
IN
B6
OUT
C12
IN
C2 A2 B1 C1
IN IN IN IN
RD
RD/BK
A6
OUT
GN
GN/BK
A9
OUT
WH
OR
BL/BK
BK
GN
OR/BK
OR/BK
B11
IN
(DOWN DELAY)
OVERLOAD
BL
CR27D
BK
85
87
87A
86
LEVEL
SENSOR
CIRCUIT
BOARD
N.O.
ECM POWER
30
DWN LIMIT
4700 uF
UP LIMIT SWITCH
DRIVER POWER
A4
IN
86
BL/BK
WH/BK
WH
BL/BK
30
S7
LEVEL
SENSOR
GS-3232
ONLY
BK
C11 A5
IN OUT
NOT CONNECTED
ON GS-3232
U5
NOT CONNECTED
ON GS-3232
OUT
C7
OUT
B7
OUT
A7
OUT
C6
GN/BK
RD/BK
BL
WH/BK
WH
GS-3232 ONLY
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3232/GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142P
6 - 75
Section 6 Schematics
February 2012
Electrical Schematic
CE Models
GS-1530/32 & 1930/32 (from serial number GS3007A-89538 to GS3010A-99455 and
GS3007B-84600 to GS3009B-98941 and GS3008C-101 to GS3010C-2189)
GS-3232 ONLY
RETRACT
R24
BK
GROUND
CPU
BN105
EXTEND
OR
BK
OR/BK
BL/BK
BL/BK
WH/BK
WH
RD/BK
DOWN LIM
UP IN
FORWARD
REVERSE
UP COIL
OUTRIGGER
CONTROL
PRINTED
CIRCUIT
BOARD
U36
U41
U40
TX / RX
CHIP
POWER
SUPPLY
CHIP
BN
LIFT ENABLE
ALARM
U39
FUNCTION ENABLE
(OUT)
MC ENABLE
H8
BN106
25 OHMS
10 WATT
L69
BN107
(IN)
GN
MC THROTTLE
MC ENABLE
24V
KS1
DRIVE ENABLE
REV G
L51
L52
FL OUTRIGGER
FR OUTRIGGER
L53
L54
RL OUTRIGGER
RR OUTRIGGER
WH
QD20
GN
RD
BK
BL
S8
PITCH
ROLL
GROUND
WH
BL
OR
BN
POWER
GN
WH
BL
RD
DATA (HIGH)
POWER TO PLAT
DATA (LOW)
GROUND TO PLAT
BK
C12
OUT
N.C.
UP
LIMIT
SWITCH
C1
IN
GN
BK
B7
IN
MC THROTTLE
MC ENABLE
OR
B9
IN
LS5B
N.C.
RD/BK
WH
RD/BK
WH/BK
PT3
RD/BK
FORWARD
(RF)
BL/BK
REVERSE
BL/BK
PT2
UP IN
UP COIL
(LF)
DOWN LIM
PT1
UP
LIMIT
SWITCH
MC ENABLE
KEYSWITCH
OR/BK
LS5A
DRIVE ENABLE
BK
B6
IN
SWITCH POWER
2 AXIS
TILT LEVEL
SENSOR
A1
IN
A9
IN
(RR)
LF XDCR RD
A6 IN
RF XDCR OR
A4 IN
PT4
RR XDCR GN
A3 IN
U42
IN A7
BL
(LR)
LR XDCR BL
A5 IN
IN A8
OR
OUT
C5
OUT
C6
OUT
C7
OUT
C8
RD/WH
OR/WH
BL/WH
GN/WH
24V MAIN
GND
OUT
C4
GN
BK
BK
OUT
C3
GN/BK
IN IN OUT
A2 B12 C2
BK
IN
B1
BN
Y39
RETRACT
Y40
EXTEND
Y35
Y36
Y33
LEFT
FRONT
RIGHT
FRONT
LEFT
REAR
Y34
RIGHT
REAR
BN
GND
ES0142P
6 - 76
February 2012
Section 6 Schematics
Electrical Schematic
CE Models
GS-1530/32 & 1930/32 (from serial number GS3007A-89538 to GS3010A-99455 and
GS3007B-84600 to GS3009B-98941 and
REV G
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142P
Part No. 97385
6 - 77
Section 6 Schematics
February 2012
Electrical Schematic
CE Models
GS-1530/32 & 1930/32 (from serial number GS3010A-99456 to GS3011A-109999)
GS-1530/32 & 1930/32 (from serial number GS3010C-2190 to GS3011C-5059)
6 - 78
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
CE Models
GS-1530/32 & 1930/32 (from serial number GS3010A-99456 to GS3011A-109999)
GS-1530/32 & 1930/32 (from serial number GS3010C-2190 to GS3011C-5059)
6 - 79
Section 6 Schematics
February 2012
Electrical Schematic
CE Models
GS-1530/32 & 1930/32 (from serial number GS3010A-99456 to GS3011A-109999)
GS-1530/32 & 1930/32 (from serial number GS3010C-2190 to GS3011C-5059)
6 - 80
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
CE Models
GS-1530/32 & 1930/32 (from serial number GS3010A-99456 to GS3011A-109999)
GS-1530/32 & 1930/32 (from serial number GS3010C-2190 to GS3011C-5059)
6 - 81
Section 6 Schematics
February 2012
Electrical Schematic
CE Models
GS-1530/32 & 1930/32 (from serial number GS3012C-5060 to GS3012C-5311)
6 - 82
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
CE Models
GS-1530/32 & 1930/32 (from serial number GS3012C-5060 to GS3012C-5311)
6 - 83
Section 6 Schematics
February 2012
Electrical Schematic
CE Models
GS-1530/32 & 1930/32 (from serial number GS3012C-5060 to GS3012C-5311)
6 - 84
REV A
February 2012
Section 6 Schematics
Electrical Schematic
REV A
CE Models
GS-1530/32 & 1930/32 (from serial number GS3012C-5060 to GS3012C-5311)
6 - 85
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3205-75407 to GS3205-77290)
GS-2046/2646/3246 (from serial number GS4605-75438 to GS4605-76734)
6 - 86
REV E
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3205-75407 to GS3205-77290)
GS-2046/2646/3246 (from serial number GS4605-75438 to GS4605-76734)
REV E
30
87
QD4
RD
RD
WH
WH
3
1
CR48
86
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
R24
25 OHM
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
30
1
87
(DOWN COIL)
N.O.
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
LEVEL
SENSOR
CIRCUIT
BOARD
UP
LIMIT
SWITCH
C5
BL
BK
UP LIMIT SWITCH
(DOWN DELAY)
BK
OR/BK
RD
WH
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
OVERLOAD
GN
RD/BK
C12
IN
CR27D
GN/BK
B6
OUT
85
OR
WH
A10
IN
87
BL/BK
A6
OUT
87A
86
DRIVER POWER
GN
A9
OUT
30
ECM POWER
DWN LIMIT
4700 uF
C2 B11
IN IN
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
S7
LEVEL
SENSOR
BK
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142G
6 - 87
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3205-75407 to GS3205-77290)
GS-2046/2646/3246 (from serial number GS4605-75438 to GS4605-76734)
REV E
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142G
6 - 88
April 2008
Section 6 Schematics
6 - 89
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3205-77291 to GS3206-79991)
GS-2046/2646/3246 (from serial number GS4605-76735 to GS4606-78915)
6 - 90
REV D
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3205-77291 to GS3206-79991)
GS-2046/2646/3246 (from serial number GS4605-76735 to GS4606-78915)
REV D
CR28
30
86
30
85
87A
87
RD
WH
WH
3
1
CR48
86
CUT OUT
(MOTOR CONT)
QD4
RD
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
R24
25 OHM
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
(DOWN COIL)
N.O.
30
1
87
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
UP
LIMIT
SWITCH
C5
BL
BK
UP LIMIT SWITCH
(DOWN DELAY)
BK
OR/BK
C2 B11
IN IN
RD
WH
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
OVERLOAD
GN
RD/BK
C12
IN
CR27D
GN/BK
B6
OUT
85
OR
WH
A10
IN
87
BL/BK
A6
OUT
87A
86
DRIVER POWER
GN
A9
OUT
30
ECM POWER
DWN LIMIT
4700 uF
LEVEL
SENSOR
CIRCUIT
BOARD
N.O.
S7
LEVEL
SENSOR
BK
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142J
6 - 91
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3205-77291 to GS3206-79991)
GS-2046/2646/3246 (from serial number GS4605-76735 to GS4606-78915)
REV D
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142J
6 - 92
April 2008
Section 6 Schematics
6 - 93
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246 (from serial number GS4606-78916 to GS4607-82535)
6 - 94
REV C
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246 (from serial number GS4606-78916 to GS4607-82535)
REV C
CR28
30
86
30
85
87A
87
RD
WH
WH
3
1
CR48
86
CUT OUT
(MOTOR CONT)
QD4
RD
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
R24
25 OHM
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
(DOWN COIL)
N.O.
30
1
87
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
UP
LIMIT
SWITCH
C5
BL
BK
UP LIMIT SWITCH
(DOWN DELAY)
BK
OR/BK
C2 B11
IN IN
RD
WH
A4 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
OVERLOAD
GN
RD/BK
C12
IN
CR27D
GN/BK
B6
OUT
85
OR
WH
A10
IN
87
BL/BK
A6
OUT
87A
86
DRIVER POWER
GN
A9
OUT
30
ECM POWER
DWN LIMIT
4700 uF
LEVEL
SENSOR
CIRCUIT
BOARD
N.O.
S7
LEVEL
SENSOR
BK
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142K
6 - 95
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246 (from serial number GS4606-78916 to GS4607-82535)
REV C
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142K
6 - 96
April 2008
Section 6 Schematics
6 - 97
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246 (from serial number GS4607-82536 to GS4607-84839)
6 - 98
REV B
April 2008
Section 6 Schematics
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246 (from serial number GS4607-82536 to GS4607-84839)
REV B
CR28
30
86
30
85
87A
87
RD
WH
WH
3
1
CR48
86
CUT OUT
(MOTOR CONT)
QD4
RD
POWER
RELAY TO U5
85
(E-STOP)
BL
BK
OR
R24
25 OHM
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
N.O.H.C.
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
WH
CR27B
RD
CR27A
OVERLOAD
(MOTOR CONT)
(DOWN COIL)
N.O.
30
1
87
86
30
85
86
87A
30
85
87
86
N.C.
85
LS5
UP
LIMIT
SWITCH
C5
RD/BK
WH
RD
GN/BK
GN
WH
BK
BL/BK
OR
S7
LEVEL
SENSOR
GN
BK
OR/BK
A4 B11
IN IN
(DOWN DELAY)
OVERLOAD
BL
CR27D
BK
85
87
UP LIMIT SWITCH
DRIVER POWER
87A
86
ECM POWER
30
DWN LIMIT
4700 uF
LEVEL
SENSOR
CIRCUIT
BOARD
N.O.
A9
OUT
A6
OUT
A10
IN
B6
OUT
C12
IN
C2 A2 B1 C1 C11 A5
IN IN IN IN IN OUT
U5
ELECTRONIC CONTROL MODULE
OUT
C8
OUT
C7
OUT
B7
OUT
A7
OUT
C6
WH
WH/BK
BL
RD/BK
GN/BK
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142M
6 - 99
Section 6 Schematics
April 2008
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246 (from serial number GS4607-82536 to GS4607-84839)
REV B
P2
QD3
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142M
6 - 100
April 2008
Section 6 Schematics
6 - 101
Section 6 Schematics
February 2012
REV G
6 - 102
February 2012
Section 6 Schematics
Electrical Schematic
CE Models
REV G
QD4
30
86
30
87
85
87A
CR28
RD
RD
WH
WH
3
1
BL
BK
OR
POWER
RELAY TO U5
85
(E-STOP)
GS-3232 ONLY
GROUND
R24
CUT OUT
25 OHM
(MOTOR CONT)
MC THROTTLE
MC ENABLE (IN)
24V
KS1
DRIVE ENABLE
GN
BK
BK
OR
OR/BK
CR48
86
N.C.
OVERLOAD
PS2 PLATFORM
PRESSURE SWITCH
BK
MC ENABLE (OUT)
RD/BK
DOWN LIM
LS6
N.C.H.O.
DOWN
LIMIT
SWITCH
BN
GROUND
CR27C
OVERLOAD
OVERLOAD
(LOAD SENSE)
UP COIL
REVERSE
FORWARD
UP IN
CR27B
WH
CR27A
OVERLOAD
(MOTOR CONT)
RD
GS-3232 ONLY
N.O.H.C.
(DOWN COIL)
N.O.
1
87
30
85
86
87A
30
85
87
86
N.C.
85
LS5
UP
LIMIT
SWITCH
C5
WH
A10
IN
B6
OUT
C12
IN
C2 A2 B1 C1
IN IN IN IN
RD
RD/BK
A6
OUT
GN
GN/BK
A9
OUT
WH
OR
BL/BK
BK
GN
OR/BK
OR/BK
B11
IN
(DOWN DELAY)
OVERLOAD
BL
CR27D
BK
85
87
87A
86
LEVEL
SENSOR
CIRCUIT
BOARD
N.O.
ECM POWER
30
DWN LIMIT
4700 uF
UP LIMIT SWITCH
DRIVER POWER
A4
IN
86
BL/BK
WH/BK
WH
BL/BK
30
S7
LEVEL
SENSOR
GS-3232
ONLY
BK
C11 A5
IN OUT
NOT CONNECTED
ON GS-3232
U5
NOT CONNECTED
ON GS-3232
OUT
C7
OUT
B7
OUT
A7
OUT
C6
GN/BK
RD/BK
BL
WH/BK
WH
GS-3232 ONLY
Y1
Y3
Y4
Y5
Y6
Y9
Y7
Y8
PARALLEL
STEER
RIGHT
STEER
LEFT
DRIVE
REVERSE
DRIVE
FORWARD
PLATFORM
DOWN
(GS-3232/GS-3246)
PLATFORM
DOWN
PLATFORM
UP
GND
ES0142P
6 - 103
Section 6 Schematics
February 2012
REV G
GS-3232 ONLY
RETRACT
R24
BK
GROUND
CPU
BN105
EXTEND
OR
BK
OR/BK
BL/BK
BL/BK
WH/BK
WH
RD/BK
DOWN LIM
UP IN
FORWARD
REVERSE
UP COIL
OUTRIGGER
CONTROL
PRINTED
CIRCUIT
BOARD
U36
U41
U40
TX / RX
CHIP
POWER
SUPPLY
CHIP
BN
LIFT ENABLE
ALARM
U39
FUNCTION ENABLE
(OUT)
MC ENABLE
H8
BN106
25 OHMS
10 WATT
L69
BN107
(IN)
GN
MC THROTTLE
MC ENABLE
24V
KS1
DRIVE ENABLE
L51
L52
FL OUTRIGGER
FR OUTRIGGER
L53
L54
RL OUTRIGGER
RR OUTRIGGER
WH
QD20
GN
RD
BK
BL
S8
PITCH
ROLL
GROUND
WH
BL
OR
BN
POWER
GN
WH
BL
RD
DATA (HIGH)
POWER TO PLAT
DATA (LOW)
GROUND TO PLAT
BK
C12
OUT
N.C.
UP
LIMIT
SWITCH
C1
IN
GN
BK
B7
IN
MC THROTTLE
MC ENABLE
OR
B9
IN
LS5B
N.C.
RD/BK
WH
RD/BK
WH/BK
PT3
RD/BK
FORWARD
(RF)
BL/BK
REVERSE
BL/BK
PT2
UP IN
UP COIL
(LF)
DOWN LIM
PT1
UP
LIMIT
SWITCH
MC ENABLE
KEYSWITCH
OR/BK
LS5A
DRIVE ENABLE
BK
B6
IN
SWITCH POWER
2 AXIS
TILT LEVEL
SENSOR
A1
IN
A9
IN
(RR)
LF XDCR RD
A6 IN
RF XDCR OR
A4 IN
PT4
RR XDCR GN
A3 IN
U42
IN A7
BL
(LR)
LR XDCR BL
A5 IN
IN A8
OR
OUT
C5
OUT
C6
OUT
C7
OUT
C8
RD/WH
OR/WH
BL/WH
GN/WH
24V MAIN
GND
OUT
C4
GN
BK
BK
OUT
C3
GN/BK
IN IN OUT
A2 B12 C2
BK
IN
B1
BN
Y39
RETRACT
Y40
EXTEND
Y35
Y36
Y33
LEFT
FRONT
RIGHT
FRONT
LEFT
REAR
Y34
RIGHT
REAR
BN
GND
ES0142P
6 - 104
February 2012
Section 6 Schematics
Electrical Schematic
CE Models
REV G
EMERGENCY
STOP
BK
BK
POWER TO PLATFORM
RD
POWER TO GROUND
WH
GROUND
PIO3
BL
PIO4
OR
PIO5
RD
PIO2
24V DC
D7
U3
BN
5V DC
VOLTAGE
REGULATOR
PLATFORM CONTROLS
PRINTED CIRCUIT BOARD
JC1
HALL EFFECT
GENERATOR
JOYSTICK
CONTROLLER
GY
GN
WH
BL
PP
OR
BK
RD
BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1
POUT2
POUT3
G8
POUT4
DIAGNOSTIC
DISPLAY
PIN1
PIN2
HORN BN5
PIN3
PIN4
POUT11
PIN11
RIGHT
PIN10
SW6
STEER
LEFT/ RIGHT
LEFT
PIN9
PIN8
SW5
FUNCTION ENABLE
BK
H1
ALARM
PLATFORM
CONTROLLER
ES0142P
Part No. 97385
6 - 105
Section 6 Schematics
February 2012
REV A
6 - 106
February 2012
Section 6 Schematics
Electrical Schematic
CE Models
REV A
6 - 107
Section 6 Schematics
February 2012
REV A
6 - 108
February 2012
Section 6 Schematics
Electrical Schematic
CE Models
REV A
6 - 109
Section 6 Schematics
February 2012
REV A
6 - 110
February 2012
Section 6 Schematics
Electrical Schematic
CE Models
REV A
6 - 111
Section 6 Schematics
February 2012
REV A
6 - 112
February 2012
Section 6 Schematics
Electrical Schematic
CE Models
REV A
6 - 113
Section 6 Schematics
March 2007
REV B
M
Hydraulic cylinder
Variable speed motor
Brake
Pilot operated
check valve with
needle valve
Shuttle valve
Relief valve
Fixed displacement
pump
Y3
Y4
Solenoid operated
3 position 4 way
directional valve
Y7
Y1
Solenoid operated
2 position 2 way
directional valve
normally closed
Bi-directional motor
Solenoid operated
2 position 4 way
directional valve
Solenoid operated
3 position 4 way
directional valve
0.037 incn
0.94 mm
Orifice
with size
Y5
Y6
Accumulator
Y5
Y6
PS2
Platform overload
pressure switch
Filter
Check valve
Solenoid operated
3 position 5 way
directional valve
Solenoid operated
2 position 2 way valve,
normally closed
6 - 114
March 2007
Section 6 Schematics
REV B
AC
AB
AD
AA
I
Y4
Y3
Y8
Y1
Y4
Y3
Y8
C
AJ
D
AI
Function manifold,
GS-1530, GS-1532,
GS-1930 and GS-1932
AH
AG
AF
AE
Function manifold,
GS-2032, GS-2632, GS-3232
GS-2046, GS-2646 and GS-3246
J
M
Y39
Y40
K
L
BB
BA
Outrigger manifold,
GS-3232
CF
CF
CG
CE
CE
CG
CC and CD
CA and CB
6 - 115
Section 6 Schematics
March 2007
Hydraulic Schematic
GS-1530/1532/1930/1932 (from serial number GS3005A-76000 to GS3005A-76491)
GS-1530/1532/1930/1932 (from serial number GS3005B-76000 to GS3005B-76084)
BRAKE RELEASE
PRESSURE
370 to 450 psi
26 to 31 bar
M
PLATFORM
OVERLOAD
(CE MODELS)
RIGHT
LEFT
LIFT CYLINDER
(ALL MODELS)
BRAKE
MANUAL
RELEASE
HAND
PUMP
Y7
PS2
0.059 inch
1.17 mm
REV B
BRAKE
RELEASE
MANIFOLD
L
B1
STEER
RIGHT
RIGHT
DRIVE
MOTOR
LEFT
DRIVE
MOTOR
S1
S2
HP
AC
REVERSE
FORWARD
STEER
LEFT
M4
M1
Y3
Y4
10 psi
0.7 bar
Y5
Y6
E
1500 psi
103 bar
0.75 gpm
2.8 L/min
TP
10 psi
0.7 bar
C
I
FUNCTION MANIFOLD
Y8
1800 to 3500 psi
124 to 241 bar
3500 psi maximum
241 bar maximum
ABBREVIATION LEGEND
P
T
200 psi
13.8 bar
10 MICRON WITH
25 psi / 1.7 bar
BYPASS
HS0035F
6 - 116
Item
A
B
C
D
E
F
G
H
I
L
M
N
O
P
R
S
Description
Test port
Check valve, steer circuit
Relief valve, lift
Check valve, brake circuit
Drive forward/reverse
Steer left/right
Flow regulator/relief valve
Platform up
Relief valve, system
Hand pump, manual brake release
Needle valve, manual brake release
Platform lowering valve
Orifice, platform down circuit
Accumulator
Pressure switch, platform overload
Check valve, drive circuit
June 2009
Section 6 Schematics
Hydraulic Schematic
GS-1530/1532/1930/1932 (after serial number GS3005A-76491)
GS-1530/1532/1930/1932 (after serial number GS3005B-76084)
GS-1530/1532/1930/1932 (from serial number GS3008C-101)
REV D
BRAKE RELEASE
PRESSURE
370 to 450 psi
26 to 31 bar
M
N
PLATFORM
OVERLOAD
(CE MODELS)
RIGHT
LEFT
LIFT CYLINDER
(ALL MODELS)
0.037 inch
0.94 mm
BRAKE
MANUAL
RELEASE
HAND
PUMP
Y7
PS2
0.037 inch
0.94 mm
BRAKE
RELEASE
MANIFOLD
L
B1
STEER
RIGHT
RIGHT
DRIVE
MOTOR
LEFT
DRIVE
MOTOR
S2
S1
HP
AC
REVERSE
FORWARD
STEER
LEFT
M4
M1
Y3
Y4
B
0.25 gpm
0.95 L/min
Y5
Y6
E
1500 psi
103 bar
0.75 gpm
2.8 L/min
TP
10 psi
0.7 bar
C
I
FUNCTION MANIFOLD
Y8
0.25 gpm @ 1800 to 3700 psi
0.95 L/min @ 124 to 255 bar
ABBREVIATION LEGEND
200 psi
13.8 bar
M
4 gpm @ 2500 psi
10 MICRON WITH
25 psi / 1.7 bar
BYPASS
HYDRAULIC TANK
HS0035J
Item
A
B
C
D
E
F
G
H
I
L
M
N
O
P
R
S
Description
Test port
Check valve, steer circuit
Relief valve, lift
Check valve, brake circuit
Drive forward/reverse
Steer left/right
Flow regulator/relief valve
Platform up
Relief valve, system
Hand pump, manual brake release
Needle valve, manual brake release
Platform lowering valve
Orifice, platform down circuit
Accumulator
Pressure switch, platform overload
Check valve, drive circuit
6 - 117
Section 6 Schematics
March 2007
Hydraulic Schematic
GS-2032/2632 (from serial number GS3205-75407 to GS3206-80131)
GS-2046/2646/3246 (from serial number GS4605-75438 to GS4606-79027)
BRAKE RELEASE
PRESSURE
370 to 450 psi
26 to 31 bar
M
N
0.037 inch
0.94 mm
BRAKE
MANUAL
RELEASE
HAND
PUMP
Y7
0.059 inch
1.5 mm
BRAKE
RELEASE
MANIFOLD
L
B1
STEER
LEFT
STEER
RIGHT
Y9
S1
V
0.059 inch
1.17 mm
RIGHT
DRIVE
MOTOR
LEFT
DRIVE
MOTOR
FORWARD
S2
HP
AC
M1
REVERSE
PS2
RIGHT
LEFT
LIFT CYLINDER
(ALL MODELS)
PLATFORM
OVERLOAD
(CE MODELS)
REV D
M3
M2
M4
AC
Y3
Y4
AE
L
Y1
AD
10 psi
0.7 bar
0.040 in
1 mm
Y5
Y6
AG
1500 psi
103 bar
AI
AA
0.75 gpm
2.8 L/min
TP
AF
AH
130 psi
9 bar
AJ
AB
FUNCTION MANIFOLD
Y8
1800 to 3500 psi
124 to 241 bar
ABBREVIATION LEGEND
M
POWER UNIT
10 MICRON WITH
25 psi / 1.7 bar
BYPASS
HYDRAULIC TANK
HS0036H
6 - 118
Item
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
L
M
N
O
P
Q
R
Description
Test port
Relief valve, system
Steer left/right
Check valve, steer circuit
Drive speed
Relief valve, brake release
Drive forward/reverse
Flow regulator/relief valve
Platform up
Relief valve, lift
Hand pump, manual brake release
Needle valve, manual brake release
Platform lowering valve
Orifice, platform down circuit
Accumulator
Relief valve, platform down
Pressure switch, platform overload
March 2007
Section 6 Schematics
Hydraulic Schematic
GS-2032/2632 (from serial number GS3206-80132 to GS3207-84866)
GS- 2046/2646/3246 (from serial number GS4606-79028 to GS4607-84839)
BRAKE RELEASE
PRESSURE
370 to 450 psi
26 to 31 bar
PS2
0.037 inch
0.94 mm
RIGHT
LEFT
LIFT CYLINDER
(ALL MODELS)
PLATFORM
OVERLOAD
(CE MODELS)
BRAKE
MANUAL
RELEASE
HAND
PUMP
Y7
0.059 inch
1.5 mm
BRAKE
RELEASE
MANIFOLD
L
B1
STEER
LEFT
STEER
RIGHT
Y9
S1
V
0.037 inch
0.94 mm
RIGHT
DRIVE
MOTOR
LEFT
DRIVE
MOTOR
FORWARD
S2
HP
AC
REVERSE
REV A
M1
M3
M2
M4
AC
Y3
Y4
AE
Y1
AD
L
Y5
Y6
AG
1500 psi
103 bar
AI
AA
0.75 gpm
2.8 L/min
TP
AH
50 psi
3.4 bar
AF
AJ
AB
FUNCTION MANIFOLD
Y8
1800 to 3500 psi
124 to 241 bar
ABBREVIATION LEGEND
M
POWER UNIT
10 MICRON WITH
25 psi / 1.7 bar
BYPASS
HYDRAULIC TANK
HS0036L
Item
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
L
M
N
O
P
Q
R
Description
Test port
Relief valve, system
Steer left/right
Check valve, steer circuit
Drive speed
Relief valve, brake release
Drive forward/reverse
Flow regulator/relief valve
Platform up
Relief valve, lift
Hand pump, manual brake release
Needle valve, manual brake release
Platform lowering valve
Orifice, platform down circuit
Accumulator
Relief valve, platform down
Pressure switch, platform overload
6 - 119
Section 6 Schematics
June 2009
Hydraulic Schematic
REV D
BRAKE RELEASE
PRESSURE
370 to 450 psi
26 to 31 bar
N
0.037 inch
0.94 mm
BRAKE
MANUAL
RELEASE
HAND
PUMP
Y7
0.059 inch
1.5 mm
BRAKE
RELEASE
MANIFOLD
L
B1
STEER
LEFT
STEER
RIGHT
FORWARD
Y9
S1
V
0.037 inch
0.94 mm
RIGHT
DRIVE
MOTOR
LEFT
DRIVE
MOTOR
S2
HP
AC
REVERSE
PS2
RIGHT
LEFT
LIFT CYLINDER
(ALL MODELS)
PLATFORM
OVERLOAD
(CE MODELS)
M1
M3
M2
M4
AC
Y3
Y4
AE
Y1
AD
L
0.25 gpm
0.95 L/min
Y5
Y6
AG
1500 psi
103 bar
AI
AA
0.75 gpm
2.8 L/min
TP
AH
50 psi
3.4 bar
AF
AJ
AB
Y8
FUNCTION MANIFOLD
NOT CONNECTED
ON GS-3232
ABBREVIATION LEGEND
M
POWER UNIT
10 MICRON WITH
25 psi / 1.7 bar
BYPASS
HYDRAULIC TANK
To Outrigger Manifold In Port GS-3232 Models
To Outrigger Manifold Out Port GS-3232 Models
BB
HS0036N
6 - 120
Item
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
BA
Description
Test port
Relief valve, system
Steer left/right
Check valve, steer circuit
Drive speed
Relief valve, brake release
Drive forward/reverse
Flow regulator/relief valve
Platform up
Relief valve, lift
3 position, 4 way directional valve
outrigger cylinder extend/retract
Relief valve, outrigger circuit
June 2009
Section 6 Schematics
Hydraulic Schematic
GS-3232 (from serial number GS3207-84867)
(from serial number GS3208C-101)
REV D
CF
CF
LF OUTRIGGER
CYLINDER
CB
CA
EXTEND
Y35
0.035 in
0.9 mm
EXTEND
0.037 in
0.94 mm
0.037 in
0.94 mm
CE
CE
Y36
RETRACT
PRESSURE
SENSE PORT
RETRACT
B2
B3
B1
0.035 in
0.9 mm
PRESSURE
SENSE PORT
R3 R1 R2
CG
CG
BA
Y39
OUTRIGGER
MANIFOLD
Y40
BB
IN
OUT
CF
CF
LR OUTRIGGER
CYLINDER
RF OUTRIGGER
CYLINDER
CD
CC
EXTEND
Y33
0.035 in
0.9 mm
EXTEND
RR OUTRIGGER
CYLINDER
0.037 in
0.94 mm
0.037 in
0.94 mm
Y34
CE
CE
RETRACT
RETRACT
PRESSURE
SENSE PORT
0.035 in
0.9 mm
PRESSURE
SENSE PORT
CG
CG
Description
Right front outrigger extend / retract
Left front outrigger extend / retract
Right rear outrigger extend / retract
Left rear outrigger extend / retract
Orifice plug outrigger retract
Check valve, pilot operated
Pressure transducer
Hand pump, manual brake release
Needle valve, manual brake release
Platform lowering valve
Orifice, platform down circuit
Accumulator
Relief valve, platform down
Pressure switch, platform overload
HS0040B
6 - 121
Section 6 Schematics
6 - 122
March 2007
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