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AJ BIOLOGICS SDN. BHD.

TECHNICAL SPECIFICATION FOR COOLING WATER


CIRCULATION PUMPS
VACCINE FORMULATION, FILL AND FINISH PLANT,
MALAYSIA

CONSULTANT:

REVISION HISTORY

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA
PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

2 OF 13

Revision No.

Effective Date

Reason for Revision

00

12-02-2016

First Issue

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BY:

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Format No:

Approval

SOP/MKT/004/04 Rev. 0104/04/2015

Bidding

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Spectrum Pharmatech Consultants Pvt. Ltd. India

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TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA
PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

3 OF 13

DOCUMENT APPROVAL
Your signature indicates that, as a project team member, you have reviewed the contents of this
document and have understood and agree to the contents therein

SPECTRUM PHARMATECH CONSULTANTS PVT. LTD.


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Checked by:

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AJ BIOLOGICS SDN. BHD.


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Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA
PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

4 OF 13

CONTENTS
1

PROJECT STANDARDS..............................................................................6

INSPECTION, TESTING AND DISPATCH..........................................................6

DRAWINGS & DOCUMENTS.......................................................................7

3.1

Drawings (3 Sets).................................................................................................................. 7

3.2

Manuals and Procedures (3 Sets).........................................................................................7

3.3

Lists (3 Sets)......................................................................................................................... 7

3.4

Factory Acceptance Test Certificates (3 Sets).......................................................................7

3.5

Site Acceptance Test (3 Sets)................................................................................................7

PACKING.............................................................................................8

SPARES...............................................................................................8

SPECIFICATIONS.....................................................................................9

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA

LIST

OF

PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

5 OF 13

ANNEXURES

Annexure

Title

Drawing /
Document no.

Revision

Date

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA

PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

6 OF 13

PROJECT STANDARDS
Cooling water circulation pumps shall comply with all the requirements of the latest editions
of the applicable international / national codes and standards as far as they are equal to or
more stringent than these specifications.
Units shall conform to the following standards/ codes of the latest edition.

National Electric code.

Electric motor as per International standard s/ relevant applicable standard.

Earthing acceptance as per International codes and standard.

Mechanical vibration, balance quality requirement as per Grade G1 specified in ISO


1940/1.

INSPECTION, TESTING

AND

DISPATCH

The Pumps will be subjected to inspection at manufacturers works in the presence of


purchaser/consultant.
During inspection following routine tests shall be carried out:

Visual inspection for workmanship and verification with respect to specifications.

Mechanical operation of valves etc.

Functional test for control circuits.

Tightness of screwed/bolted connections

The vendor shall supply to purchaser, 3 sets of the certificates of internal routine tests.

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA
PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

7 OF 13

DRAWINGS & DOCUMENTS

3.1

Drawings (3 Sets)

3.2

3.3

3.4

3.5

GA Drawings, Engineering Drawings (For approval, Approved, as built, as installed)

Electrical Circuit Diagrams

System schematics

Manuals and Procedures (3 Sets)

Operation and Maintenance manuals

Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Specifications and sources of some important materials, if applicable (such as lubricants,


cleaning agents, etc.)

Lists (3 Sets)

Equipment and Instrument list with component descriptions

Electrical component parts list with descriptions, if applicable

Spare parts list with appropriate identification nos., if any

Change parts list with appropriate identification nos., if any

Factory Acceptance Test Certificates (3 Sets)

Detailed list of modifications after contract &/or in final approved design

Material specifications and test certificates, if applicable.

Instrument Calibration certificates.

Functional/ Factory acceptance certificates (such as weld inspection, passivation,


pressure/ vacuum holds, etc.).

Warranty certificates.

Surface finish test reports.

Food grade material certificate.

Site Acceptance Test (3 Sets)


Installation and commission report.

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA

PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

8 OF 13

PACKING
Equipment shall be dispatched to site packed in full wooden case (Sea Worthy). It shall be
wrapped in polythene sheets before putting in cases and it shall be ensured that damage to
the equipment does not occur during handling/transportation. Lifting hooks shall be provided
for unloading at site.

SPARES
a

Commissioning Spares The vendors shall include in the quoted price sufficient quantities of commissioning
spares required for erection and commissioning of the equipment. These shall include
such items as Bolts and other miscellaneous parts.

Essential Spares The vendor shall supply spares required for two years trouble free operation & furnish
list of spare considered with offer.

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA

PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

9 OF 13

SPECIFICATIONS

DESIGN PARAMETERS

REQUIRED SPECIFICATIONS

Equipment

Cooling Water Circulation Pump Skid

Type

Inline vertical centrifugal Pump with VFD

Tag no.

052-CWP-01, 052-CWP-02, 052-CWP-03

Qty.

3 Nos. (2 Working + 1 Stand by)

Operating unit

2 Nos.

Stand by

1 Nos.

Pump type

Horizontal End suction centrifugal Pump With VFD

Jacketed / non Jacketed

Non jacketed

Location

Utility Block terrace floor

Operating conditions
Fluid /service

Cooling water

pH

6-8

Operating temp. max / min C

32 / 15

Suspended solid (%)

Nil

Nature of solid

NA

Entrained gases

NA

Sp. Gr. @ operating temp.

Viscosity @ operating temp.(cP)

Vap. Press. At OT (mm hg)

36.5 / 13.37

Suction condition

Flooded

Capacity (m3/hr)

225

Head (m)

20

Type of construction
Make

Vendor to Specify

Model

Vendor to Specify

Casing, construction

Single volute

Casing mounting

Vertical foot mounted

Impeller type

Closed

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA
PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

10 OF 13

DESIGN PARAMETERS
Impeller mounting

REQUIRED SPECIFICATIONS
Foot

Bearings

SKF / Vendor to Specify

Lubrication

Oil

Rotation facing drive

Clockwise / Anticlockwise

End connection
Suction

Connection to pump skid common header

Size (NB)

Vendor to Specify

Rating

ASA 150#

Face

SORF

Position

Side

Discharge

Connection to pump skid common header

Size (NB)

Vendor to Specify

Rating

ASA 150

Face

SORF

Position

Side

Performance characteristics
Pump model

Vendor to Specify

NPSH-required (m)

Vendor to Specify

Capacity-operating (m3/hr)

Vendor to Specify

Head-operating (m)

Vendor to Specify

Impeller dia.-rated (mm)

Vendor to Specify

Impeller. Dia. max/min (mm)

Vendor to Specify

Eff - duty conditions (%)

Vendor to Specify

BKW with water at duty (BKW)

Vendor to Specify

BKW with liquid at duty (BKW)

Vendor to Specify

BKW water-end of curve (BKW)

Vendor to Specify

Speed (RPM)

Vendor to Specify

Safe min flow (m3/hr)

Vendor to Specify

Shut off head (mwc)

Vendor to Specify

Performance curve no.

Vendor to Specify

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA
PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

11 OF 13

DESIGN PARAMETERS
Material of construction

REQUIRED SPECIFICATIONS

Casing

CS / WCB

Impeller

Bronze/ WCB

Shaft

EN-8 / SS

Shaft sleeve

SS 304

Coupling / size / model

CS/CI/ (Vendor to Specify)

Coupling guard

Al

Base plate.

MS - epoxy painted

Foundation bolts

MS

Mating flanges

CS

Gasket for pump

PTFE / CNAF

Fastener for pump

CS

Shaft seal
Shaft seal

Mechanical seal

Make

Vendor to Specify

Seal type / model

Single

Seal face stationary /rotary

Silicon vs carbon

Flushing plan

Vendor to Specify

Cooling plan

Vendor to Specify

Flushing liquid

Vendor to Specify

Cooling liquid

Vendor to Specify

Drive - motor
Make

Crompton / ABB

kW / Hp

Vendor to Specify

RPM

1450

Type

Sq. Cage induction

Efficiency

Protection

IP-65, Non Flameproof

Mounting flange/foot

Foot

Frame size

Vendor to Specify

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA
PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

12 OF 13

DESIGN PARAMETERS
Power

REQUIRED SPECIFICATIONS
415 V, 50 HZ, 3ph

Accessories
Base plate (pump + drive)

To include

Coupling

To include

Coupling guard

To include

Foundation bolts

To include

Oil cup for lubrication

Not Required

Matching flanges

Required

Strainers

To include

Non return Check valves

To include

Isolation Butterfly valve

To include

Supporting skid to mount pumps and other


accessories

To include

Spare parts

Vendor to consider spare parts required for trouble free


operation for 2 years

Scope of supply
Pump

To include

VFD controller

To include

Motor

To include

Mechanical seal

To include

Accessories

To include

Inspection

To include

Commissioning asst.

To include

Documentation

To include

Weights &dimensions
Pump + accessories

Vendor to specify

Drive - motor

Vendor to specify

Size

Vendor to specify

Controlling
VFD

Required for 3 pump

Control panel

Required

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India

TECHNICAL SPECIFICATION FOR COOLING WATER CIRCULATION PUMP


VACCINE FORMULATION, FILL AND FINISH PLANT, MALAYSIA
PROJECT NO.

15915

REVISION NO.

00

DOCUMENT NO.

MU-00-S08

PAGE NO.

13 OF 13

Starter
DESIGN PARAMETERS
Protection

Required
REQUIRED SPECIFICATIONS
IP 55

SKID

Separate skid for control panel

VFD Mounting

Inside control Panel

Cabling from control panel to pump skid


and instruments

Required

Automation Philosophy & Working

The scheme consists of variable volume Cooling water loop which combines the Cooling
water generation and distribution systems.
The pumps are equipped with the Variable Frequency Drive (VFD)
Pressure Transmitter (PT) will be installed in Discharge header. The pressure
Transmitter will be connected with VFD. PT senses change in pressure of Discharge
header as per load variations in discharge header. Accordingly, the speed of VFD pumps
shall be controlled as per inputs from PT.

Format No:

SOP/MKT/004/04 Rev. 0104/04/2015

Spectrum Pharmatech Consultants Pvt. Ltd. India