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Current Process

Mike's Plan

Regular Shirts
Actual Cycle Time (min./shirt)

0.5

0.5

Manufacturing Lead Time (days)

12.25

2.06

WIP Inventory (shirts)

11760

1980

Production Capacity (shirts/day)

960

960

Capacity Utilization(%)

83.33

93.75

Direct Labor Content(min/shirt)

25.76

25.79

Direct Labor Utilization(%)

67.08

74.39

Direct Labor Cost ($/shirt)

3.84

3.47

Ike's Plan
Regular
Custom
Shirts
Shirts
0.67

3.9

12.58

0.41

9060

50

720

123

111.11

81.25

25.76

26.01

87.62

33.87

3.43

7.68

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