DAFTAR ISI

Halaman
HALAMAN JUDUL ........................................................................................... i
HALAMAN PENGESAHAN.............................................................................ii
KATA PENGANTAR..........................................................................................iii
DAFTAR ISI........................................................................................................v
DAFTAR TABEL.................................................................................................vii
DAFTAR GAMBAR ........................................................................................... viii
DAFTAR LAMPIRAN ....................................................................................... ix
BAB I PENDAHULUAN
1.1.

Sejarah dan Perkembangan Pabrik............................................................1

1.2.

Lokasi dan Tata Letak Pabrik ...................................................................5

1.3.

Struktur Organisasi dan Sistem Manajemen Perusahaan .........................6

1.4.

Distribusi dan Pemasaran .....................................14

1.5.

Ruang Lingkup Kerja Praktek...............................17

BAB II URAIAN PROSES

2.1..............................................................................................Ba
han Baku.............................................................................. 18
2.1.1. Bahan Baku Pembuatan Ammonia...................................................... 18
2.1.2. Bahan Baku Pembuatan Urea............................................................. 22
2.2..............................................................................................Pr
oses Produksi ...................................................................... 24
2.2.1. Proses Produksi Ammonia................................................................... 24
2.2.1.1. Unit Feed Treating........................................................................ 24
2.2.1.2. Unit Reforming............................................................................. 27
2.2.1.3. Unit Purifikasi dan Methanasi...................................................... 29
2.2.1.4. Unit Sintesa Ammonia dan Refrigeration..................................... 31
2.2.1.5. Unit Purge Gas Recovery (PGRU)............................................... 34
2.2.2. Proses Produksi Urea........................................................................... 36

2.2.2.1. Unit Sintesis Urea......................................................................... 36

2.2.2.2. Unit Purifikasi dan Dekomposisi.................................................. 39
2.2.2.3. Unit Recovery............................................................................... 43
2.2.2.4. Unit Kristalisasi dan Pembutiran.................................................. 47
2.3.............................................................................................. Pr
oduk .................................................................................... 50
2.3.1. Produk Utama...................................................................................... 50
2.3.2. Produk Samping.................................................................................. 51
2.4.............................................................................................. Ut
ilitas .................................................................................... 52
2.4.1. Unit Water Treatment.......................................................................... 52
2.4.2. Unit Demin Water................................................................................ 55
2.4.3. Unit Cooling Water System................................................................. 56
2.4.4. Unit Steam System............................................................................... 59
2.4.5. Unit Gas Turbine Generator............................................................... 62
2.4.6. Unit Condensat Stripper...................................................................... 64
2.4.7. Unit Plant Air dan Instrument Air ...................................................... 64
2.5.............................................................................................. Pe
ngelolaan Lingkungan......................................................... 65
2.5.1. Pengolahan Limbah Cair..................................................................... 66
2.5.2. Pengolahan Limbah Gas dan Debu..................................................... 68
2.5.3. Pengolahan Limbah Padat .................................................................. 69
BAB III TUGAS KHUSUS
3.1........................................................Ju
dul Tugas Khusus.......................... 70
3.2........................................................La
tar Belakang .................................. 70
3.3........................................................Tu
juan ............................................... 71
3.4........................................................M
anfaat ............................................ 71

3.5............................................................................................................................Pe
rumusan Masalah .............................................................................................. 71
3.6............................................................................................................................Ti
njauan Pustaka .................................................................................................. 72
3.7............................................................................................................................Pe
mecahan Masalah ............................................................................................. 75
3.8............................................................................................................................Pe
mbahasan .......................................................................................................... 76
3.9............................................................................................................................Ke
simpulan ........................................................................................................... 78
3.10..........................................................................................................................Sa
ran ..................................................................................................................... 79
BAB IV PENUTUP ............................................................................................... 80
DAFTAR PUSTAKA ............................................................................................ 81
DAFTAR TABEL

Tabel

Halaman

1. Data Pabrik PT PUSRI.............................................................................. 3

2. Komposisi Gas Alam PT. Pertamina......................................................... 18
3. Sifat Fisik Gas Alam.................................................................................. 19
4. Karakteristik dan Komposisi Air Sungai Musi.......................................... 19
5. Sifat-Sifat Fisik Air.................................................................................... 20
6. Komposisi Udara....................................................................................... 20
7. Spesifikasi Udara Instrument.................................................................... 21

8. Sifat-Sifat Fisik Udara............................................................................... 21

9. Jenis-jenis Katalis pada Pabrik Ammonia.................................................. 22
10. Spesifikasi Ammonia Cair pada Pabrik Urea............................................. 22
11. Sifat-sifat Fisik Ammonia.......................................................................... 23
12. Spesifikasi Gas CO2 pada Pabrik Urea...................................................... 23
13. Sifat-sifat Fisik Gas CO2........................................................................... 24
14. Produksi Tahunan Ammonia dan Urea PT. PUSRI................................... 51
15. Spesifikasi Ammonia PT. PUSRI Palembang............................................ 51
16. Spesifikasi Urea PT. PUSRI..................................................................... 51
17. Standar Kualitas Air yang dihasilkan pada Cooling Tower....................... 59
18. Data Desain GTG Pusri-1B....................................................................... 62

DAFTAR GAMBAR

Gambar

Halaman

1. Logo PT. PUSRI....................................................................................... 4

2. Tata Letak PT. PUSRI Palembang............................................................. 6
3. Struktur Organisasi PT. PUSRI.................................................................12
4. Struktur Organisasi Dinas Operasi PUSRI-IB Palembang........................14
5. Jalur Pengadaan dan Distribusi Pupuk Dalam Negeri...............................15
6. Jalur Pengadaan dan Distribusi Pupuk Impor...........................................15
7. Blok Diagram Proses Pembuatan Ammonia .............................................35
8. Blok Diagram Proses Pembuatan Urea.....................................................50
9. Flowsheet Instalasi Pengolahan Air Limbah.............................................69
10. Unit Stripper 1-202-E dan Absorber 1-201-E...........................................73
11. Flowsheet Feed Treating...........................................................................152
12. Flowsheet Reforming................................................................................153
13. Flowsheet Shift Converter & CO2 Removal..............................................154
14. Flowsheet Synthetic Loop & Refrigeration...............................................155
15. Flowsheet Purge Gas Recovery.................................................................156
16. Flowsheet Pembuatan Urea.......................................................................157

DAFTAR LAMPIRAN

Lampiran

Halaman

A. Lembar Pengesahan Data.......................................................................... 82

B. Uraian Perhitungan.................................................................................... 93
C. Blok diagram.............................................................................................. 152
D. Surat-surat.................................................................................................. 158

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