July 2014
PIP ELSGS01
Design and Fabrication of
High-Resistance Grounding System
(600 Volts or Below)
PRINTING HISTORY
October 1995 Issued
July 2004
Complete Revision
July
2009
July
2014
Complete Revision
Reaffirmation w/Editorial
Revision
PIP ELSGS01
Design and Fabrication of
High-Resistance Grounding System
(600 Volts or Below)
Table of Contents
1. Introduction..................................2
1.1 Purpose............................................2
1.2 Scope...............................................2
2. References...................................2
2.1 Process Industry Practices...............2
2.2 Industry Codes and Standards.........2
3. Definitions....................................2
4. Requirements..............................2
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
General............................................2
Site Conditions.................................3
Enclosure.........................................3
Control System.................................4
Disconnect Switch............................5
Resistors..........................................5
Portable Ground Current Detector. . .6
Wiring...............................................6
Space Heaters.................................7
Painting............................................7
Nameplates......................................8
Manufacturers Identification (ID) Tag8
Testing..............................................9
Documentation.................................9
Page 1 of 10
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
1.
Introduction
1.1
Purpose
This Practice provides requirements for fabrication of high-resistance grounding systems.
1.2
Scope
This Practice and the purchasers data sheet, PIP ELSGS01D, define minimum
requirements for design, fabrication, testing, and documentation of 600-volts class, threephase, high-resistance grounding systems installed in non-classified areas.
2.
References
Applicable parts of the following Practice and industry codes and standards shall be considered
an integral part of this Practice. The edition in effect on the date of contract award shall be used,
except as otherwise noted. Short titles will be used herein where appropriate.
2.1
2.2
3.
Definitions
owner: The party who owns the facility wherein the high-resistance grounding system will be used
purchaser: The party who awards the contract to the supplier. The purchaser may be the owner or
the owners authorized agent.
supplier: The party responsible for furnishing and/or installing the high-resistance grounding
system
4.
Requirements
4.1
General
4.1.1
Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D, the
grounding system shall ground the power system using high-resistance grounding
principles so that the ground fault current is limited to an adjustable value of
approximately 1 to 5 10 amperes during a phase-to-ground fault condition.
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
4.1.2
4.1.3
An adjustable time delay for ground fault alarm activation of approximately 0.2
to 2.0 seconds shall be provided to allow override of a momentary ground fault
alarm condition.
4.1.4
Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D, the
grounding system shall continuously monitor the ground current in the electrical
system neutral and indicate ground fault by means of an overcurrent relay.
4.1.5
4.1.6
The grounding system shall have normally closed (open to alarm) contacts to
provide remote indication of ground fault and loss of control voltage conditions.
4.1.7
4.1.8
Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D, the
grounding system shall be designed for operation on a 480-volt line-to-line (L-L)
system.
4.1.9
The grounding system shall be suitable for use on a wye or delta configuration as
specified on the purchasers data sheet, PIP ELSGS01D.
4.1.10 If a delta system configuration is specified, three (3) single-phase neutralderiving, dry-type 220C insulation, 80C rise, 120-volt secondary transformers
shall be provided.
4.1.11 Equipment shall be labeled by a nationally recognized testing laboratory (NRTL).
4.2
4.3
Site Conditions
4.2.1
The grounding system shall operate at the altitude indicated on the purchasers
data sheet, PIP ELSGS01D, without de-rating.
4.2.2
The grounding system shall be designed for the building code and seismic zone
indicated on the purchasers data sheet, PIP ELSGS01D.
4.2.3
Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D, the
grounding system shall be capable of operating continuously at rated output in an
ambient temperature range of 32F (0C) to 104F (40C).
4.2.4
The grounding system shall operate over the entire temperature range at a relative
humidity of 5% to 95% non-condensing.
Enclosure
4.3.1
Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D, the
grounding system shall be integrated into the switchgear.
4.3.2
When the grounding system is not integrated into the switchgear or motor control
center, the grounding system enclosure material shall be consistent with the
Page 4 of 10
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
4.3.4
4.3.5
4.3.6
All grounding system components and connection points shall be visible and
shall be safely and easily accessible from the front of the enclosure.
4.3.7
Outdoor enclosures shall have hinged front panels with inner dead-front
construction. Metering and controls shall be accessible without the use of tools.
4.3.8
4.3.9
Control System
4.4.1
Control system shall include the following components, unless included as part
of a digital control unit:
a. One (1) ammeter (0 to 10 A movement) to indicate ground current if a
ground occurs on the system. Ammeter shall have suitable range to indicate
maximum pulsing current.
b. Neutral current transformer
c. Test push-button to simulate a ground-fault condition
d. Reset push-button to reset the system
e. A red indicating light to indicate ground fault
f.
g. A ground current test loop and a test current test loop in resistor wiring that
allow the use of a clamp on ammeter to measure ground current
h. A provision for selection of normal or pulse operation
i.
A holding relay with two additional normally open and two normally closed
contacts for use by the purchaser. Holding relay contacts shall be connected
to terminal blocks for purchaser connections.
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
j.
k. When specified on the purchasers data sheet, PIP ELSGS01D, for systems
supplying power to adjustable speed drives, and without drive isolation
transformers, a filter to eliminate nuisance alarms if the detection and alarm
system is not inherently insensitive to carrier frequency and other harmonics.
l.
An undervoltage relay with two normally open and two normally closed
contacts for remote indication of loss of control power. The contacts shall be
connected to terminal blocks for purchasers connections.
4.6
4.7
All indicating lights shall be replaceable high-brightness, single-element lightemitting diode (LED) lamps. A push to test function shall be provided for each light.
Disconnect Switch
4.5.1
The grounding system shall have a disconnect device for isolation of control power.
4.5.2
If specified on the purchasers data sheet, PIP ELSGS01D, for a wye system, a
disconnect switch shall be provided for the neutral connection.
4.5.3
If specified on the purchasers data sheet, PIP ELSGS01D, for a delta system, a
disconnect switch shall be provided for the neutral deriving transformer.
4.5.4
The disconnect device shall be prominently marked to warn that, if the device is
opened, the power system will be ungrounded.
Resistors
4.6.1
The grounding system shall have continuous rated, wire or edge wound resistors
of corrosion resistant material.
4.6.2
4.6.3
For systems operating at 550 and 600 volts, resistors shall be rated at 350 volts
AC minimum.
4.6.4
4.6.5
4.7.2
Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D, the
system shall be furnished with a portable ground current detector.
4.7.3
Page 6 of 10
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
g. A carrying case
4.8
Wiring
4.8.1
General
4.8.1.1 All wiring shall be stranded copper conductors.
4.8.1.2 Power and control wiring shall be #14 AWG minimum.
4.8.1.3 Wiring from transformer neutral to high resistance grounding system
shall be #8 AWG, copper minimum.
4.8.1.4 Current transformer (CT) wiring shall be #10 AWG conductor minimum.
4.8.1.5 Wiring insulation shall be rated for 600 volts and a conductor
temperature of 90C minimum.
4.8.1.6 A separate, properly labeled terminal strip shall be provided for
connection to remote devices.
4.8.1.7 Spare relay contacts shall be wired to terminal blocks.
4.8.1.8 Exposed wiring shall be neatly bundled, protected against contact with
sharp edges, and secured with wire ties. Adhesive-back wire supports
shall not be used to support wiring.
4.8.1.9 All wiring, except CT wiring, shall be terminated with seamless,
insulated, locking-fork type lugs.
4.8.1.10 CT circuit wiring shall be terminated with insulated, ring-type lugs.
4.8.1.11 Wiring to the resistor shall be rated for the operating temperature of the
resistor.
4.8.2
Terminal Blocks
4.8.2.1 Terminal blocks shall be front-accessible, rated for 600 volts, and
suitable for holding spade and ring-type lugs.
4.8.2.2 A maximum of two wires shall be connected at each side of each terminal.
4.8.2.3 All purchaser-connected wiring shall be connected on one side of the
terminal block provided for external connections.
4.8.2.4 Separate terminal blocks shall be provided for terminating the incoming
neutral connection, the outgoing connection to ground, and the connection
to an external source of 120-volt AC control power if required.
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
Labeling
4.8.3.1 Each wire shall have permanent wire labels at both ends. Labels shall be
consistent with wiring diagrams. Adhesive-type wire labels are not acceptable.
4.8.3.2 Relays, fuse blocks, terminal blocks, and other auxiliary devices shall be
labeled with nameplates.
4.9
4.10
Space Heaters
4.9.1
4.9.2
Low dissipation space heaters (surface temperature of the heating element shall not
exceed 160C) shall be provided rated for 240 volts and operated at 120-volts AC.
4.9.3
Unless specified otherwise on the purchasers data sheet, PIP ELSGS01D, space
heaters shall be controlled by either a humidistat or thermostat that shall be
adjustable between 15C (59F) and 30C (86F).
4.9.4
Space heaters shall be completely wired for connection to an external power source.
4.9.5
4.9.6
Space heaters shall be provided with expanded metal cages to protect personnel
from contact with the hot surface.
4.9.7
Wiring to the space heater terminals shall be rated for the temperature of the heater.
Painting
4.10.1 External and internal steel surfaces of grounding system enclosure shall be painted.
4.10.2 Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D,
exterior paint color shall be ANSI 61 light gray.
4.10.3 Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D,
interior color shall be manufacturers standard.
4.10.4 The finish coat shall be free from craters, pinholes, holidays, embedded foreign
matter, and other visual defects.
4.10.5 The topcoat shall provide complete hiding, consistent coverage and thickness,
and uniform color.
4.10.6 For outdoor and indoor service in non-corrosive environments, the suppliers
standard surface preparation and coating system are acceptable if applied in
accordance with the coating manufacturers written instructions and if the finish
coat is for outdoor use.
Page 8 of 10
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
4.10.7 For service in corrosive environments, the painting and protective coatings shall
be in accordance with the purchasers data sheet, PIP ELSGS01D.
4.10.8 A 1-pint (0.5-L) container of paint shall be provided for field touch-up.
4.11
Nameplates
4.11.1 Unless otherwise specified on the purchasers data sheet, PIP ELSGS01D,
nameplates shall be made of laminated plastic with black engraved lettering on
white background. Lettering shall be 1/4 inch high, minimum.
4.11.2 Nameplates shall be attached in accordance to the purchasers data sheet,
PIP ELSGS01D.
4.11.3 An instruction nameplate shall be on the front of the enclosure of the grounding
system with complete step-by-step instructions for normal operation, ground fault
detection, and test procedures. Instruction nameplate shall have engraved black
lettering on white background.
4.11.4 Each main component on the front of the enclosure shall have a nameplate that
indicates the name or function of the component.
4.11.5 Auxiliary equipment on the back or on the inside of the enclosure shall have
nameplates indicating the name of the device as indicated on the control
schematic drawing. The inside nameplates can be a permanent adhesive type.
4.11.6 If the grounding system has more than one source of external power, warning
nameplates indicating multiple sources of power shall be provided.
4.12
4.13
Testing
4.13.1 If specified on purchasers data sheet, PIP ELSGS01D, manufacturers standard
tests, including a complete functional, operational, and point-to-point check of
the wiring, shall be performed.
4.13.2 If specified on purchasers data sheet, PIP ELSGS01D, purchaser shall witness tests.
4.13.3 A certified test report shall be provided before shipment of the grounding system.
4.13.4 Dielectric tests shall be performed in accordance with ANSI/IEEE C37.20.1 and
IEEE 32.
4.14
Documentation
4.14.1 Drawings shall provide a space on the right-bottom corner for purchasers title block.
4.14.2 Schematic drawings shall include the following information as a minimum:
a. Complete schematic diagram with item numbers corresponding to bill of
materials.
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
B
For
Review
C
Final
Certified
D
As
Built
X(1)(2)
DESCRIPTION
Notes:
A. These documents shall be furnished with proposal.
B. These documents shall be furnished for purchasers review and authorization to proceed
before fabrication.
C. These documents shall be furnished as part of the final certified document submittal.
(1) Equipment shall be shipped with one set of installation, operation, and maintenance manuals.
(2) Equipment shall be shipped with one complete set of drawings.
D. The finalCertified as-built documents shall be furnished within 2 weeks following shipment.
(Certified Documents shall match the equipment shipped.)
Page 10 of 10
PIP ELSGS01
REAFFIRMATION WITH EDITORIAL REVISION
Design and Fabrication of High-Resistance Grounding System (600 Volts or Below)
July 2014
4.15
Conflict Resolution
Any conflicts between the referenced documents shall be identified to the purchaser in
writing for resolution. In general, when resolving conflicts, the following order of
precedence shall apply:
a. One-line diagram
b. PIP ELSGS01D Data Sheet
c. This Practice, PIP ELSGS01
d. Referenced standards