DSE Model 60xx Series Control and Instrumentation System Operators Manual
DSE Model 60xx series Control and Instrumentation System Operators Manual
Deep Sea Electronics Plc
All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic
means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents
Act 1988.
Applications for the copyright holders written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at
the address above.
The DSE logo and the names are UK registered trademarks of Deep Sea Electronics PLC.
Any reference to trademarked product names used within this publication is owned by their respective companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.
Comments
First release
Added fast loading and changes to flexible sensor alarms in the front panel configuration table.
Added Power pages front panel Watts / kVA / kVAr
Added some new output sources
Amended output list.
Amended Dimensions and Panel Cutout
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could result in damage or
destruction of equipment.
WARNING!
Indicates a procedure or practice, which could result in injury to personnel or loss of life if not
followed correctly.
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DSE Model 60xx Series Control & Instrumentation System Operators Manual
TABLE OF CONTENTS
Section
1
BIBLIOGRAPHY ............................................................................................... 5
1.1
1.2
2
3
Page
INSTALLATION INSTRUCTIONS................................................................................... 5
MANUALS....................................................................................................................... 5
INTRODUCTION .............................................................................................. 5
SPECIFICATIONS ............................................................................................ 6
3.1
PART NUMBERING ........................................................................................................ 6
3.1.1
SHORT NAMES ....................................................................................................... 6
3.1
POWER SUPPLY REQUIREMENTS .............................................................................. 7
3.2
TERMINAL SPECIFICATION.......................................................................................... 7
3.3
GENERATOR VOLTAGE / FREQUENCY SENSING ...................................................... 7
3.4
INPUTS ........................................................................................................................... 8
3.4.1
DIGITAL INPUTS ..................................................................................................... 8
3.4.2
ANALOGUE INPUTS................................................................................................ 8
3.4.3
CHARGE FAIL INPUT .............................................................................................. 9
3.4.4
MAGNETIC PICKUP ................................................................................................ 9
3.5
OUTPUTS ....................................................................................................................... 9
3.5.1
OUTPUTS A & B (FUEL AND START) ..................................................................... 9
3.5.2
CONFIGURABLE OUTPUTS C, D, E & F ................................................................. 9
3.6
COMMUNICATION PORTS ............................................................................................ 9
3.7
ACCUMULATED INSTRUMENTATION .......................................................................... 9
3.8
DIMENSIONS AND MOUNTING ................................................................................... 10
3.8.1
DIMENSIONS ......................................................................................................... 10
3.8.2
PANEL CUTOUT .................................................................................................... 10
3.8.3
WEIGHT ................................................................................................................. 10
3.8.4
FIXING CLIPS ........................................................................................................ 10
3.8.5
OPTIONAL SILICON SEALING GASKET ............................................................... 10
3.9
APPLICABLE STANDARDS ......................................................................................... 11
INSTALLATION .............................................................................................. 12
4.1
TERMINAL DESCRIPTION ........................................................................................... 12
4.1.1
DC SUPPLY, FUEL AND START OUTPUTS.......................................................... 12
4.1.2
ANALOGUE SENSORS ......................................................................................... 13
4.1.3
MAGNETIC PICKUP .............................................................................................. 13
4.1.4
CAN........................................................................................................................ 14
4.1.5
GENERATOR / MAINS VOLTAGE SENSING ........................................................ 14
4.1.6
GENERATOR CURRENT TRANSFORMERS ........................................................ 15
4.1.7
DIGITAL INPUTS ................................................................................................... 16
4.1.8
PC CONFIGURATION INTERFACE CONNECTOR ............................................... 16
4.2
TYPICAL WIRING DIAGRAMS ..................................................................................... 17
4.2.1
DSE 6010 MK2 AUTOSTART MODULE ................................................................. 17
4.2.2
DSE 6020 MK2 AUTO MAINS FAILURE MODULE ................................................ 18
OPERATION ................................................................................................... 24
6.1
AUTOMATIC MODE OF OPERATION.......................................................................... 24
6.1.1
WAITING IN AUTO MODE ..................................................................................... 24
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6.1.2
STARTING SEQUENCE ........................................................................................ 24
6.1.3
ENGINE RUNNING ................................................................................................ 25
6.1.4
STOPPING SEQUENCE ........................................................................................ 25
6.2
MANUAL OPERATION ................................................................................................. 26
6.2.1
WAITING IN MANUAL MODE ................................................................................ 26
6.2.2
STARTING SEQUENCE ........................................................................................ 26
6.2.3
ENGINE RUNNING ................................................................................................ 27
6.2.4
STOPPING SEQUENCE ........................................................................................ 27
6.3
TEST MODE ................................................................................................................. 28
6.3.1
WAITING IN TEST MODE ..................................................................................... 28
6.3.2
STARTING SEQUENCE ........................................................................................ 28
6.3.3
ENGINE RUNNING ................................................................................................ 29
MODULE DISPLAY........................................................................................ 30
7.1
BACKLIGHT ................................................................................................................. 30
7.2
GRAPHICAL DISPLAY ................................................................................................. 30
7.2.1
DISPLAY EXAMPLE............................................................................................... 30
7.2.2
MODE ICON .......................................................................................................... 30
7.2.3
AUTO RUN ICON ................................................................................................... 31
7.2.4
INSTRUMENTATION ICONS ................................................................................. 31
7.2.5
ACTIVE CONFIGURATION.................................................................................... 32
7.3
PROTECTIONS ............................................................................................................ 33
7.4
WARNINGS .................................................................................................................. 34
7.5
SHUTDOWN ALARMS ................................................................................................. 35
7.6
ELECTRICAL TRIP ALARMS....................................................................................... 37
COMMISSIONING .......................................................................................... 52
9.1.1
PRE-COMMISSIONING ......................................................................................... 52
10
11
11.1
PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ............................ 55
11.1.1 DSE6010 ................................................................................................................ 55
11.1.2 DSE6020 ................................................................................................................ 55
11.2
PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ......................................... 55
11.3
PURCHASING SEALING GASKET FROM DSE ....................................................... 56
12
WARRANTY................................................................................................ 57
13
DISPOSAL .................................................................................................. 57
13.1
13.2
14
APPENDIX .................................................................................................. 58
14.1
CAN INTERFACE ..................................................................................................... 58
14.2
COMMUNICATIONS OPTION CONNECTIONS ........................................................ 59
14.2.1 DESCRIPTION ....................................................................................................... 59
14.2.2 PC TO CONTROLLER (DIRECT) CONNECTION .................................................. 59
14.3
ENCLOSURE CLASSIFICATIONS............................................................................ 60
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BIBLIOGRAPHY
1.1
INSTALLATION INSTRUCTIONS
DSE PART
053-076
053-077
1.2
MANUALS
DSE PART
057-004
057-114
DESCRIPTION
6010 installation instructions
6020 installation instructions
DESCRIPTION
Electronic Engines and DSE wiring
DSE60xx Config Suite Manual
INTRODUCTION
This document details the installation and operation requirements of the DSE60xx, part of the DSEUltra range of products.
DSE6100 series modules are not covered in this document.
The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied
to another party, ensure that this document is passed to them for reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future updates of this document will
be included on the DSE website at www.deepseaplc.com
The DSE 60xx series module has been designed to allow the operator to start and stop the engine/generator, and if required,
transfer the load.
The user also has the facility to view the system operating parameters via the LCD display.
The DSE 60xx module monitors the engine, indicating the operational status and fault conditions, automatically shutting down
the engine and giving a true first up fault condition of an engine failure. The LCD display indicates the fault.
The powerful microprocessor contained within the module allows for incorporation of a range of enhanced features:
Using a PC and the 60xx series configuration software allows alteration of selected operational sequences, timers and alarm
trips.
Additionally, the modules integral fascia configuration editor allows full adjustment of all this information.
A robust plastic case designed for front panel mounting houses the module. Connections are via locking plug and sockets.
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SPECIFICATIONS
3.1
PART NUMBERING
6010
002
01
Variant
Product type
DSE 6010
Autostart Module
6010
6020
Magnetic
version*
pickup
CAN version*
01
02
Hardware revision
Revision 1
001
NOTE*:-
Variant 01 has optional Magnetic Pickup input in the case of an engine only application. When the engine is fitted
with a main AC alternator, the engine speed can be derived from the main AC alternator output.
Variant 02 is only suitable for CAN enabled engines (with CAN engine control unit (ECU))
3.1.1
SHORT NAMES
Short name
60xx
60x0-xxx-01
60x0-xxx-02
Description
DSE 60xx series control module
6010 or 6020 MPU version module
6010 or 6020 CAN version module
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3.1
8V continuous
Able to survive 0V for 50mS providing the supply was at least 10V
before the dropout and recovers to 5V afterwards.
35V continuous (60V protection)
-35V continuous
Cranking dropouts
Maximum supply voltage
Reverse polarity protection
Maximum operating current
(all inputs and sensor active)
Nominal standby current
(no inputs active)
Power Save Mode Active
3.2
TERMINAL SPECIFICATION
Connection type
Min cable size
Max cable size
3.3
Measurement type
Sample Rate
Harmonics
Input Impedance
Phase to Neutral
Phase to Phase
Common mode offset from Earth
Resolution
Accuracy
Minimum frequency
Maximum frequency
Frequency resolution
Frequency accuracy
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3.4
INPUTS
3.4.1
DIGITAL INPUTS
Number
Arrangement
Low level threshold
High level threshold
Maximum input voltage
Minimum input voltage
Contact wetting current
Open circuit voltage
3.4.2
4
Contact between terminal and ground
40% of DC supply voltage
60% of DC supply voltage
DC supply voltage positive terminal
DC supply voltage negative terminal
2.5mA @12V typical
5mA @ 24V typical
Plant supply
ANALOGUE INPUTS
Oil Pressure
Measurement type
Arrangement
Measurement current
Full scale
Over range / fail
Resolution
Accuracy
Max common mode voltage
Display range
Resistance measurement by measuring voltage across sensor with a fixed current applied
Differential resistance measurement input
15mA
240
350
1-2 PSI (0.1 Bar)
2% of full scale resistance (4.8) excluding transducer error
2V
0-200 PSI (13.7 bar) subject to limits of the sensor
Coolant Temperature
Measurement type
Arrangement
Measurement current
Full scale
Over range / fail
Resolution
Accuracy
Max common mode voltage
Display range
Resistance measurement by measuring voltage across sensor with a fixed current applied
Differential resistance measurement input
10mA
480
2k (2000)
1C, 2F
2% of full scale resistance (9.6) excluding transducer error
2V
0C -140C (32F - 284F) Depending on sensor
Flexible Sensor
Measurement type
Arrangement
Measurement current
Full scale
Over range / fail
Resolution
Accuracy
Max common mode voltage
Display range
Resistance measurement by measuring voltage across sensor with a fixed current applied
Differential resistance measurement input
10mA
480
600
1%
2% of full scale resistance (9.6) excluding transducer error
2V
0-250%
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3.4.3
Minimum voltage
Maximum voltage
Resolution
Accuracy
Excitation
Output Power
Current at 12V
Current at 24V
3.4.4
0V
35V (plant supply)
0.2V
1% of max measured voltage
Active circuit constant power output
2.5W nominal at 12V and 24V
210mA
105mA
MAGNETIC PICKUP
3.5
3.5.1
OUTPUTS
OUTPUTS A & B (FUEL AND START)
Type
Rating
Protection
3.5.2
COMMUNICATION PORTS
USB Port
CAN Port
(not applicable to
6010-xxx-01
MPU version)
3.7
Fuel (A) and Start (B) outputs. Supplied from DC supply terminal 2.
Fully configurable when CAN engine is selected.
2A @ 35V
Protected against over current & over temperature. Built in load dump feature.
Type
Rating
Protection
3.6
ACCUMULATED INSTRUMENTATION
NOTE : When an accumulated instrumentation value exceeds the maximum number as listed below, it will reset
and begin counting from zero again.
Engine hours run
Number of starts
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3.8
3.8.1
DIMENSIONS
PANEL CUTOUT
182mm x 137mm
(7.2 x 3.9)
3.8.3
WEIGHT
400g (0.4kg)
3.8.4
FIXING CLIPS
The module is held into the panel fascia using the supplied fixing clips.
Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.
Insert the three prongs of the fixing clip into the slots in the side of the 60xx series module case.
Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip are inside their
allotted slots.
Turn the fixing clip screws clockwise until they make contact with the panel fascia.
Turn the screws a little more to secure the module into the panel fascia. Care should be taken not to over tighten the
fixing clip screws.
Fixing clip
NOTE:- In conditions of excessive vibration, mount the panel on suitable anti-vibration mountings.
3.8.5
The optional silicon gasket provides improved sealing between the 60xx series module and the panel fascia.
The gasket is fitted to the module before installation into the panel fascia.
Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.
Sealing gasket
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Gasket fitted to
module
DSE Model 60xx Series Control & Instrumentation System Operators Manual
3.9
APPLICABLE STANDARDS
BS 4884-1
BS 4884-2
BS 4884-3
BS EN 60068-2-1
(Minimum temperature)
BS EN 60068-2-2
(Maximum temperature)
BS EN 60950
BS EN 61000-6-2
BS EN 61000-6-4
BS EN 60529
(Degrees of protection
provided by enclosures)
UL508
NEMA rating
(Approximate)
IEEE C37.2
(Standard Electrical Power
System Device Function
Numbers and Contact
Designations)
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
INSTALLATION
The DSE60xx Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the
section entitled Specification, Dimension and mounting elsewhere in this document.
NOTE:- Note that these connection details are for Mk2 controllers. Connection details for Mk1 controllers are
included in DSE publication 057-092
4.1
TERMINAL DESCRIPTION
4.1.1
DESCRIPTION
CABLE
SIZE
2.5mm
AWG 13
2.5 mm
AWG 13
Emergency Stop
Output A
Output B
System Eartth
Output C
Output D
10
Output E
11
Output F
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
2.5mm
AWG 13
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
NOTES
NOTE:- When the module is configured for operation with an electronic engine, FUEL and START
output requirements may be different. Refer to Electronic Engines and DSE Wiring for further information.
DSE Part No. 057-004.
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4.1.2
ANALOGUE SENSORS
PIN No
DESCRIPTION
CABLE
SIZE
NOTES
12
0.5mm
AWG 20
13
0.5mm
AWG 20
14
0.5mm
AWG 20
15
0.5mm
AWG 20
Connect to sensor
NOTE:- . It is VERY important that terminal 12 (sensor common) is soundly connected to an earth
point on the ENGINE BLOCK, not within the control panel, and must be a sound electrical connection to
the sensor bodies. This connection MUST NOT be used to provide an earth connection for other terminals
or devices. The simplest way to achieve this is to run a SEPERATE earth connection from the system
earth star point, to terminal 12 directly, and not use this earth for other connections.
NOTE:- . If you use PTFE insulating tape on the sensor thread when using earth return sensors,
ensure you do not insulate the entire thread, as this will prevent the sensor body from being earthed via
the engine block.
4.1.3
MAGNETIC PICKUP
PIN No
DESCRIPTION
16
17
18
CABLE
SIZE
0.5mm
AWG 20
0.5mm
AWG 20
0.5mm
AWG 20
NOTES
Connect to Magnetic Pickup device
Connect to Magnetic Pickup device
Do not connect the other end to earth!
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
4.1.4
CAN
PIN No
DESCRIPTION
16
CAN port H
17
CAN port L
18
CABLE
SIZE
0.5mm
AWG 20
0.5mm
AWG 20
0.5mm
AWG 20
NOTES
Use only 120 CAN approved cable
Use only 120 CAN approved cable
Use only 120 CAN approved cable
4.1.5
DESCRIPTION
19
20
21
22
23
24
25
26
CABLE
SIZE
NOTES
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
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4.1.6
WARNING!:- Do not disconnect this plug when the CTs are carrying current. Disconnection will open
circuit the secondary of the C.T.s and dangerous voltages may then develop. Always ensure the CTs are
not carrying current and the CTs are short circuit connected before making or breaking connections to
the module.
NOTE:- The 6000 series module has a burden of 0.5VA on the CT. Ensure the CT is rated for the
burden of the 6000 series controller, the cable length being used and any other equipment sharing the CT.
If in doubt, consult your CT supplier.
NOTE:- Take care to ensure correct polarity of the CT primary as shown below. If in doubt, check
with the CT supplier.
CT LABELLING
p1, k or K is the primary of the CT that points towards the GENERATOR
p2, l or L is the primary of the CT that points towards the LOAD
s1 is the secondary of the CT that connects to the DSE Modules input for the CT measuring (I1,I2,I3)
s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs and
connected to the CT common terminal of the DSE6000 series modules.
CT labelled as
p1, k or K
To Load
To Supply
CT labelled as
p2, l or L
27
28
29
30
31
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
4.1.7
DIGITAL INPUTS
PIN
No
4.1.8
DESCRIPTION
32
33
34
35
CABLE
SIZE
0.5mm
AWG 20
0.5mm
AWG 20
0.5mm
AWG 20
0.5mm
AWG 20
NOTES
Switch to negative
Switch to negative
Switch to negative
Switch to negative
CABLE
SIZE
0.5mm
AWG 20
NOTES
This is a standard USB type A to
type B cable.
NOTE:- The USB connection cable between the PC and the 6000 series module must not be extended
beyond 5m (5yds). For distances over 5m, it is possible to use a third party USB extender. Typically, they
extend USB up to 50m (yds). The supply and support of this type of equipment is outside the scope of
Deep Sea Electronics PLC.
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the
recommended number of USB devices to the PC. For further information, consult your PC supplier.
CAUTION!: This socket must not be used for any other purpose.
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4.2
4.2.1
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
4.2.2
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DSE Model 60xx Series Control & Instrumentation System Operators Manual
DESCRIPTION OF CONTROLS
The following section details the function and meaning of the various controls on the module.
Common Alarm
Indicator
Page button
(information)
Start engine
Select Stop
mode
Select Manual
mode
Select Auto
mode
Select Test
mode (6020
Alarm mute /
lamp test
Mains Available
(DSE6020 only)
Mains On Load
(DSE6020 only)
Generator On load
Generator
Available
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
5.1
QUICKSTART GUIDE
5.1.1
NOTE:- For further details, see the section entitled OPERATION elsewhere in this manual.
5.1.2
Select Stop/Reset
mode. The generator
stops.
NOTE:- For further details, see the section entitled OPERATION elsewhere in this manual.
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5.2
GRAPHICAL DISPLAY
-
5.3
At power up, the display will show the software version and then show the default screen, which will display Generator
Frequency.
It is possible to scroll to display the different pages of information by repeatedly operating the down button
Pressing the information
Once selected the page will remain on the LCD display until the user selects a different page or after an extended period of
inactivity, the module will revert to the status display.
When scrolling manually by pressing the
button, the display will automatically return to the Status page if no buttons are
pressed for the duration of the configurable LCD Page Timer.
If an alarm becomes active while viewing the status page, the display shows the Alarms page to draw the operators attention
to the alarm condition.
Metering:
kV Ah
Battery Voltage
Engine hours Run
Oil Pressure Gauge
Engine Temperature Gauge
Fuel Level
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
5.4
EVENT LOG
button toggles between the display of the instrumentation and the event log. Pressing the down
button will
The info
move to the previous event, the event log entry at position 1 being the most recent. On moving from the instrumentation
value to the event log the unit will display the most recent entry.
A number in the bottom left indicates the event log entry currently displayed. There are five event log entries in the 60xx units.
When the event log is displayed the icon in the alarm icon area indicates the alarm type at that position of the event log. The
hours run at the time of the alarm shows in the instrumentation area. The bottom right icon indicates the current mode as
normal.
Example of Auxiliary Input Shutdown Alarm.
Auxiliary input A
is logged
Event number 1
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5.5
CONTROLS
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
OPERATION
6.1
NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible.
Viewing the instruments and event logs is NOT affected by panel lock.
Activate auto mode by pressing the
are present.
pushbutton. The
Auto mode will allow the generator to operate fully automatically, starting and stopping as required with no user intervention.
6.1.1
Icon
6.1.2
STARTING SEQUENCE
To allow for false start requests, the start delay timer begins.
Should all start requests be removed during the start delay timer, the unit will return to a stand-by state.
If a start request is still present at the end of the start delay timer, the fuel relay is energised and the engine will be cranked.
NOTE:- If the unit has been configured for CAN, compatible ECUs will receive the start command via CAN.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after
which the next start attempt is made. Should this sequence continue beyond the set number of attempts, the start sequence
will be terminated and the display shows
Fail to Start.
When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the main
alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel (Selected by
PC using the 60xx series configuration software).
Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect underspeed or overspeed).
NOTE:- If the unit has been configured for CAN, speed sensing is via CAN.
After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine Temperature,
Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault.
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6.1.3
ENGINE RUNNING
Once the engine is running and all starting timers have expired, the animated
icon is displayed.
NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear
on the engine.
If all start requests are removed, the stopping sequence will begin.
6.1.4
STOPPING SEQUENCE
The return delay timer operates to ensure that the starting request has been permanently removed and isnt just a short term
removal. Should another start request be made during the cooling down period, the set will return on load.
If there are no starting requests at the end of the return delay timer, the load is removed from the generator to the mains
supply and the cooling timer is initiated.
The cooling timer allows the set to run off load and cool sufficiently before being stopped. This is particularly important where
turbo chargers are fitted to the engine.
After the cooling timer has expired, the set is stopped.
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
6.2
MANUAL OPERATION
Manual mode allows the operator to start and stop the set manually, and if required change the state of the load
switching devices.
6.2.1
6.2.2
button.
STARTING SEQUENCE
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest
duration after which the next start attempt is made. Should this sequence continue beyond the set number of
attempts, the start sequence will be terminated and the display shows
Fail to Start.
When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from
the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the
flywheel (Selected by PC using the 60xx series configuration software).
Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect underspeed or
overspeed).
NOTE:- If the unit has been configured for CAN, speed sensing is via CAN.
After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine
Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the
fault.
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6.2.3
ENGINE RUNNING
In manual mode, the load is not transferred to the generator unless a loading request is made.
A loading request can come from a number of sources :
NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear
on the engine.
Once the load has been transferred to the generator, it will not be automatically removed. To manually transfer the
load back to the mains (DSE6020) or to remove the load from the generator (DSE6010) either:
6.2.4
STOPPING SEQUENCE
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
6.3
TEST MODE
NOTE:- Test Mode is only applicable to DSE6020.
Test mode will start the set and transfer the load to the generator to provide a Test on load function.
6.3.1
6.3.2
button.
STARTING SEQUENCE
After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine
Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the
fault.
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6.3.3
ENGINE RUNNING
Once the engine is running, the Warm Up timer, if selected, begins, allowing the engine to stabilise before
accepting the load.
Load will be automatically transferred from the mains supply to the generator.
NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents
excessive wear on the engine.
In test mode, the set will continue to run on load until either:
is pressed The set will immediately stop
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MODULE DISPLAY
7.1
BACKLIGHT
The backlight will be on if the unit has sufficient voltage on the power connection while the unit is turned on, unless the unit is
in Power Save mode, or if the engine is cranking for which the backlight will be turned off.
7.2
GRAPHICAL DISPLAY
A 48x132 pixel LCD is used for the display. The display is segmented into areas for instrumentation, units, alarm icons and
various other icons.
Inst.
Icon
Active
config
/FPE,
event
index
7.2.1
Instrumentation
Units
Instrumentation
Units
Instrumentation
Units
Alarm
Icon
Mode
Icon
DISPLAY EXAMPLE
symbol.
Instrumentation
Units
Instrumentation Icon
Active configuration
7.2.2
Mode Icon
MODE ICON
An icon is displayed in the mode icon area of the display to indicate what mode the unit is currently in.
Icon
Graphic
Details
Stopped
Appears when the engine is at rest and the unit is in stop mode.
Auto
Appears when the engine is at rest and the unit is in auto mode.
Manual
Appears when the engine is at rest and the unit is in manual mode/
Timer animation
Appears when a timer is active, for example cranking time, crank rest etc.
Running animation
Appears when the engine is running, and all timers have expired, either on or off load. The animation rate
is reduced when running in idle mode.
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7.2.3
When the engine is running in AUTO mode, an icon is displayed to indicate the reason for the set being run.
Auto run reason
Icon
7.2.4
INSTRUMENTATION ICONS
When displaying instrumentation a small icon is displayed in the instrumentation icon area to indicate what value is currently
being displayed.
Icon
Graphic
Details
Generator
Mains
Engine speed
Hours Run
Battery voltage
Engine temperature
Oil pressure
Flexible sensor
Event log
Unit time
Scheduler setting
CAN DTC
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7.2.5
ACTIVE CONFIGURATION
When not in the Front Panel Editor (FPE) mode, and with the alternative configuration enabled, the active config area of the
display will be used to display the currently active configuration.
Icon
Graphic
Details
Main config
Alternative config
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7.3
PROTECTIONS
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7.4
WARNINGS
Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the
operators attention to an undesirable condition.
In the event of an alarm the LCD will jump to the alarms page, and scroll through all active warnings and shutdowns.
Warning alarms are self-resetting when the fault condition is removed.
Display
Battery High Voltage
Battery Low Voltage
CAN ECU Warning
Charge Alternator Failure
Digital Input A-D
Analogue Input A-C
Reason
The DC supply has risen above the high volts setting level for the
duration of the high battery volts timer
The DC supply has fallen below the low volts setting level for the
duration of the low battery volts timer
The engine ECU has detected a warning alarm and has informed
the DSE module of this situation. The exact error is also
indicated on the modules display.
The auxiliary charge alternator voltage is low as measured from
the W/L terminal.
Auxiliary Digital inputs can be user configured as Digital inputs
and will display the relevant icon.
Auxiliary Analogue inputs can be user configured as Digital
inputs and will display the relevant icon.
The module has detected a condition that indicates that the
engine is running when it has been instructed to stop.
Fail To stop
NOTE:- Fail to Stop could indicate a faulty oil pressure sensor If engine is at rest check oil sensor wiring and configuration.
34
The generator output voltage has risen above the pre-set prealarm setting.
The generator output voltage has fallen below the pre-set prealarm setting after the Safety On timer has expired.
The module detects that the engine coolant temperature has
exceeded the high engine temperature pre-alarm setting level
after the Safety On timer has expired.
The module detects that the engine oil pressure has fallen below
the low oil pressure pre-alarm setting level after the Safety On
timer has expired.
The module detects that the fuel level is below the configured
setting
The generator output frequency has risen above the pre-set prealarm setting.
The engine speed has risen above the overspeed pre alarm
setting
The generator output frequency has fallen below the pre-set prealarm setting after the Safety On timer has expired.
The engine speed has fallen below the underspeed pre alarm
setting
The flexible sensor warning alarm has been triggered.
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7.5
SHUTDOWN ALARMS
Shutdowns are latching alarms and stop the Generator. Clear the alarm and remove the fault then press Stop/Reset
reset the module.
to
NOTE:- The alarm condition must be rectified before a reset will take place. If the alarm condition remains, it will
not be possible to reset the unit (The exception to this is the Low Oil Pressure alarm and similar delayed alarms, as
the oil pressure will be low with the engine at rest).
Display
CAN ECU Data Fail
CAN ECU Shutdown
Digital Input A-D
Analogue Input A-C
Emergency Stop
Reason
The module is configured for CAN operation and does not detect data on the engine Can
datalink, the engine shuts down.
The engine ECU has detected a shutdown alarm and has informed the DSE module of
this situation. The exact error is also indicated on the modules display.
Auxiliary Digital inputs can be user configured as Digital inputs and will display the
relevant icon.
Auxiliary Analogue inputs can be user configured as Digital inputs and will display the
relevant icon.
The emergency stop button has been depressed. This is a failsafe (normally closed to
battery negative) input and will immediately stop the set should the signal be removed.
NOTE:- The Emergency Stop Negative signal must be present otherwise the
unit will shutdown.
Fail To Start
Generator High Voltage
Shutdown
Generator Low Voltage
Shutdown
High Coolant Temperature
Shutdown
Loss of Mag. Pickup Signal
Low Oil Pressure Shutdown
Low Fuel Level
Over Frequency Shutdown
Over Speed Shutdown
Under Frequency
Shutdown
Under Speed Shutdown
Continued overleaf
The engine has not fired after the preset number of start attempts
The generator output voltage has risen above the preset level
The generator output voltage has fallen below the preset level
The module detects that the engine coolant temperature has exceeded the high engine
temperature shutdown setting after the Safety On timer has expired.
The speed signal from the magnetic pickup is not being received by the DSE controller.
The engine oil pressure has fallen below the low oil pressure trip setting level after the
Safety On timer has expired.
The module detects that the fuel level is below the configured setting
The generator output frequency has risen above the preset level
The engine speed has exceeded the pre-set trip
The generator output frequency has fallen below the preset level
The engine speed has fallen below the pre-set trip after the Safety On timer has expired.
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Continued...
Display
Temperature sensor open
circuit
Oil pressure sensor open
circuit
Flexible Sensor
Magnetic pickup open
circuit
36
Reason
Temperature sensor has been detected as being open circuit.
Oil pressure sensor has been detected as being open circuit.
The flexible sensor shutdown alarm has been triggered.
Magnetic pickup sensor has been detected as being open circuit.
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7.6
Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the electrical trip condition the
module will de-energise the Close Generator Output to remove the load from the generator. Once this has occurred the
module will start the Cooling timer and allow the engine to cool off-load before shutting down the engine. The alarm must be
accepted and cleared, and the fault removed to reset the module.
Electrical trips are latching alarms and stop the Generator. Remove the fault then press Stop/Reset
Digital Input A-D
Analogue Input A-C
Auxiliary Digital inputs can be user configured as Digital inputs and will display the
relevant icon.
Auxiliary Analogue inputs can be user configured as Digital inputs and will display the
relevant icon.
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This configuration mode allows the operator limited customising of the way the module operates.
All available parameters can be adjusted by this method, or alternatively by using the optional DSE Configuration Suite
Software for Windows PC in conjunction with a USB A-B cable. Full details of this are contained in the 60xx Configuration
Suite Software Manual.
Use the modules navigation buttons to traverse the menu and make value changes to the parameters:
Next page
Accept
8.1
Ensure the engine is at rest and the module is in STOP mode by pressing the Stop/Reset
8.2
Press
Press
and Accept
button.
buttons.
EDITING A PARAMETER
to select the required page as detailed in the configuration tables.
(+) to select the next parameter or
Press
(+) or
Press
NOTE: - When the editor is visible, it automatically closes after 5 minutes of inactivity to ensure security.
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8.3
ADJUSTABLE PARAMETERS
6010
MPU
CAN
6020
MPU
CAN
101
Contrast
000 (%)
102
103
RESERVED
104
105
106
107
RESERVED
RESERVED
108
109
110
6010
MPU
CAN
6020
MPU
CAN
201
202
203
0 (Action)
204
0:00
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6010
MPU
CAN
6020
MPU
CAN
301
302
0 PSI
0.00 bar
0 kPa
303
00 deg C
304
0 (Input source)
305
0 (Polarity)
306
0 (Action)
307
0 (Arming)
308
0:00
309
0 (Input source)
310
0 (Polarity)
311
0 (Action)
312
0 (Arming)
313
0:00
314
0 (Input source)
315
0 (Polarity)
316
0 (Action)
317
0 (Arming)
318
0:00
319
0 (Input source)
320
0 (Polarity)
321
0 (Action)
322
0 (Arming)
323
0:00
0 (sensor type)
0 (pressure sensor)
326
0 (Input source)
327
0 (Polarity)
328
0 (Action)
329
0 (Arming)
330
0:00
324
325
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6010
MPU
CAN
6020
MPU
CAN
0 (sensor type)
0 (temp sensor)
333
0 (Input source)
334
0 (Polarity)
335
0 (Action)
336
0 (Arming)
0:00
0 (sensor type)
0 (pressure,
temperature or
percentage sensor)
331
332
337
338
339
340
0 (Input source)
341
0 (Polarity)
342
0 (Action)
343
0 (Arming)
344
0:00
345
346
Continued overleaf...
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
6010
MPU
CAN
6020
MPU
CAN
401
0 (Output source)
402
403
0 (Output source)
404
405
0 (Output source)
406
407
0 (Output source)
408
409
0 (Output source)
410
411
0 (Output source)
412
6010
MPU
CAN
6020
MPU
CAN
501
0s
502
Start Delay
0:00
503
Preheat
0:00
504
Cranking
0s
505
0s
506
Smoke limiting
0:00
507
0s
508
Safety On Delay
0s
509
Warming up time
0:00
510
Return Delay
0:00
511
Cooling Time
0:00
512
0:00
513
0:00
514
0.0 s
515
0:00
516
Transfer time
0.0 s
517
0.0 s
518
0.0 s
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6010
MPU
CAN
MPU
6020
CAN
601
Alternator Fitted
602
Alternator Poles
603
604
RESERVED
RESERVED
605
606
0V
607
Loading Voltage
0V
608
0V
609
610
0.0 Hz
611
Loading Frequency
0.0 Hz
612
Nominal Frequency
0.0 Hz
613
614
0.0 Hz
615
AC System
0 (AC system)
616
CT Primary
0 (Amps)
617
0 (Amps)
618
619
620
0 (Action)
621
0:00:00
622
0 (%)
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
6010
MPU
CAN
MPU
6020
CAN
701
AC system
0 (AC system)
702
703
704
On (1), Off (0
705
0 V 00
706
0V
707
On (1), Off (0
708
0V
709
0V
710
711
0.0 Hz
712
0.0 Hz
713
714
0 Hz
715
0.0 Hz
44
3 Phase 3 wire
3 Phase 4 wire
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6010
MPU
CAN
MPU
6020
CAN
801
802
Flywheel teeth
000
803
Start Attempts
804
805
RESERVED
RESERVED
806
0:00
807
0:00
808
0:00
809
810
811
0.00 Bar
812
0.0Hz
813
000 rpm
814
815
0000 rpm
816
0000 rpm
817
818
00.0 V
819
00.0 V
820
0:00:00
821
822
00.0 V
823
00.0 V
824
0:00:00
825
826
00.0 V
827
0:00:00
828
829
00.0 V
830
0:00:00
831
832
00.0 V
833
0:00:00
834
0:00:00
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
6010
MPU
CAN
MPU
6020
CAN
901
Default configuration
902
903
904
905
0V
906
0V
907
0V
908
909
0.0 Hz
910
0.0 Hz
911
0.0 Hz
912
913
0.0 Hz
0 (Amps)
0 (Amps)
0 (Action)
0:00:00
0 (%)
921
0 (AC system)
922
923
924
925
0V
926
0V
927
928
0V
929
0V
930
931
0.0 Hz
932
0.0 Hz
914
915
916
917
918
919
920
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933
934
0.0 Hz
935
0.0 Hz
936
937
0000 rpm
938
0000 rpm
6010
1001
1002
1003
MPU
CAN
MPU
CAN
0 (Arming)
0 (Arming)
0%
0.00 bar
0 C
0%
0.00 bar
0 C
1004
1005
0 (Action)
0%
0.00 bar
0 C
0%
0.00 bar
0 C
1006
1007
1008
1009
6020
None
Digital input
Percentage sensor
Pressure sensor
Temperature sensor
6010
6020
MPU
CAN
MPU
CAN
1101
Enable scheduler
1102
On or off load
1103
Start time
0:00:00
1104
Day
0 (Day, 0=Monday)
1105
Duration
0:00:00
6010
Time of day
Day of week
6020
MPU
CAN
MPU
CAN
0:00
0 (Day, 0=Monday)
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Parameters with multiple choices use the following identification tables for the parameter values.
INPUT SOURCE LIST
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
User Configured
Alarm Mute
Alarm Reset
Alternative Configuration
Auto restore inhibit
Auto start inhibit
Auxiliary mains fail
Coolant Temperature Switch
Emergency Stop
External Panel Lock
RESERVED
Generator load inhibit
Lamp Test
Low Fuel Level Switch
RESERVED
Mains load inhibit
Oil Pressure Switch
Remote Start Off Load
Remote Start On Load
Simulate mains available
Smoke Limiting
Transfer to Generator/Open Mains (6020)
Close Generator (6010)
Transfer to Mains/Open Generator (6020)
Open Generator (6010)
6010
6020
Not used
VDO 5 Bar
VDO 10 Bar
Datacon 5 Bar
Datacon 10 Bar
Datacon 7 Bar
Murphy 7 Bar
CMB812
10
Veglia
11
User defined
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Not used
VDO 120 C
Datacon high
Datacon low
Murphy
Cummins
PT100
Veglia
10
Beru
11
User defined
Not used
Ford (73-10)
User defined
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6010
MPU
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
6020
CAN
MPU
CAN
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
Not Used
RESERVED
RESERVED
Audible Alarm
Battery Over Volts Warning
Battery Under Volts Warning
CAN ECU Data Fail
CAN ECU Error
CAN ECU Fail
CAN ECU Power
CAN ECU Stop
Charge Alternator Shutdown
Charge Alternator Warning
Close Gen Output
Close Gen Output Pulse
Close Mains Output
Close Mains Output Pulse
Combined Mains Failure
Common Alarm
Common Electrical Trip
Common Shutdown
Common Warning
RESERVED
RESERVED
RESERVED
RESERVED
RESERVED
RESERVED
RESERVED
Emergency Stop
Energise To Stop
RESERVED
Fail To Start
Fuel Relay
Gas Choke On
Gas Ignition
Generator Available
Generator Over Voltage Shutdown
Generator Under Voltage Shutdown
RESERVED
RESERVED
Low Fuel Level
Low Oil Pressure (Shutdown)
RESERVED
RESERVED
RESERVED
RESERVED
Open Gen Output
Open Gen Output Pulse
Open Mains Output
Open Mains Output Pulse
RESERVED
RESERVED
Preheat During Preheat Timer
Preheat Until End Of Crank
Preheat Until End Of Safety Timer
Preheat Until End Of Warming Timer
Smoke Limiting
Start Relay
RESERVED
RESERVED
Waiting For Manual Restore
Flexible Sender High Shutdown
Flexible Sender High Warning
Flexible Sender Low Warning
Flexible Sender Low Shutdown
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COMMISSIONING
9.1.1
PRE-COMMISSIONING
Before the system is started, it is recommended that the following checks are made:
The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system.
Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are sound.
The unit DC supply is fused and connected to the battery and that it is of the correct polarity.
The Emergency Stop input is wired to an external normally closed switch connected to DC positive.
NOTE:- If Emergency Stop feature is not required, link this input to the DC Negative. The module will not operate
unless either the Emergency Stop is fitted correctly OR terminal 3 is connected to DC Positive.
To check the start cycle operation, take appropriate measures to prevent the engine from starting (disable the operation
of the fuel solenoid). After a visual inspection to ensure it is safe to proceed, connect the battery supply. Select
MANUAL and then press START the unit start sequence will commence.
The starter will engage and operate for the pre-set crank period. After the starter motor has attempted to start the
engine for the pre-set number of attempts, the LCD will display Failed to start. Select the STOP/RESET position to
reset the unit.
Restore the engine to operational status (reconnect the fuel solenoid). Select MANUAL and then press START.
This time the engine should start and the starter motor should disengage automatically. If not then check that the
engine is fully operational (fuel available, etc.) and that the fuel solenoid is operating. The engine should now run up to
operating speed. If not, and an alarm is present, check the alarm condition for validity, then check input wiring. The
engine should continue to run for an indefinite period. It will be possible at this time to view the engine and alternator
parameters - refer to the Description of Controls section of this manual.
Select AUTO on the front panel, the engine will run for the pre-set cooling down period, then stop. The generator
should stay in the standby mode. If not, check that there is no signal present on the Remote start input.
Initiate an automatic start by supplying the remote start signal (if configured). The start sequence will commence and
the engine will run up to operational speed. Once the generator is available a load transfer will take place (if
configured), the Generator will accept the load. If not, check the wiring to the Generator Contactor Coil (if used). Check
the Warming timer has timed out.
Remove the remote start signal. The return sequence will begin. After the pre-set time, the generator is unloaded. The
generator will then run for the pre-set cooling down period, then shutdown into its standby mode.
Set the module internal clock/calendar to ensure correct operation of the scheduler and event logging functions. For
details of this procedure see section entitled Front Panel Configuration Editing the date and time.
If, despite repeated checking of the connections between the 60xx series controller and the customers system,
satisfactory operation cannot be achieved, then the customer is requested to contact the factory for further advice on:INTERNATIONAL TEL: +44 (0) 1723 890099
INTERNATIONAL FAX: +44 (0) 1723 893303
E-mail: Support@Deepseaplc.com
Website : www.deepseaplc.com
52
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10 FAULT FINDING
SYMPTOM
Unit is inoperative
Read/Write configuration does not
operate
Unit shuts down
Unit locks out on Emergency Stop
POSSIBLE REMEDY
Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse.
Pre-heat inoperative
Starter motor inoperative
Check that the oil pressure switch or sensor is indicating low oil pressure to the
controller. Depending upon configuration, the set will not start if oil pressure is not
low.
Check wiring to engine heater plugs. Check battery supply. Check battery supply is
present on the Pre-heat output of module. Check pre-heat configuration is correct.
Check wiring to starter solenoid. Check battery supply. Check battery supply is
present on the Starter output of module. Ensure that the Emergency Stop input is at
Positive. Ensure oil pressure switch or sensor is indicating the low oil pressure state
to the 60xx series controller.
Check Warm up timer has timed out. Ensure generator load inhibit signal is not
present on the module inputs. Check connections to the switching device.
Note that the set will not take load in manual mode unless there is an active remote
start on load signal.
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
SYMPTOM
Incorrect reading on Engine gauges
Fail to stop alarm when engine is at
rest
Module appears to revert to an
earlier configuration
POSSIBLE REMEDY
Check engine is operating correctly. Check sensor and wiring.
When editing a configuration using the PC software it is vital that the configuration is
first read from the controller before editing it. This edited configuration must then be
written back to the controller for the changes to take effect.
When editing a configuration using the Front Panel Editor, be sure to press the Save
button to save the change before moving to another item or exiting the Front
Panel Editor.
Remember that the set will not take load in manual mode unless a remote start on
load input is present.
The 60xx series controller is true RMS measuring so gives more accurate display
when compared with an average meter such as an analogue panel meter or some
lower specified digital multimeters.
Accuracy of the controller is better than 1% of full scale. Ie Gen volts full scale is
333V ph-n so accuracy is 3.33V (1% of 333V).
NOTE:- The above fault finding is provided as a guide check-list only. As the module can be configured to
provide a wide range of different features, always refer to the source of your module configuration if in doubt.
54
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11.1.1 DSE6010
6010 terminal designation
Plug description
Part No.
1-11
11 way 5.08mm
007-451
12-15
4 way 5.08mm
007-444
16-18
3 way 5.08mm
007-174
19-22
4 way 7.62mm
007-171
27-31
5 way 5.08mm
007-445
32-35
4 way 5.08mm
007-444
NOTE:- Terminals 22-26 and 36-37 are not fitted to DSE6010 controller.
11.1.2 DSE6020
6020 terminal designation
Plug description
Part No.
1-11
11 way 5.08mm
007-451
12-15
4 way 5.08mm
007-444
16-18
3 way 5.08mm
007-174
19-26
8 way 7.62mm
007-171
27-31
5 way 5.08mm
007-445
32-35
4 way 5.08mm
007-444
Description
Part No.
020-294
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
56
Description
Part No.
020-313
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12 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you
are referred to your original equipment supplier (OEM).
13 DISPOSAL
13.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of WEEE
separately from your other waste.
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
14 APPENDIX
14.1 CAN INTERFACE
44x0-xxx-02 Modules are fitted with the CAN interface and are capable of receiving engine data
from engine CAN controllers compliant with the CAN standard.
CAN enabled engine controllers monitor the engines operating parameters such as engine
speed, oil pressure, engine temperature (among others) in order to closely monitor and control
the engine. The industry standard communications interface (CAN) transports data gathered
by the engine controller interface (CAN). This allows generator controllers such as the DSE 60xx to access these engine
parameters with no physical connection to the sensor device.
NOTE:- For further details for connections to CAN enabled engines and the functions available with each engine
type, refer to the manual Electronic Engines and DSE Wiring. Part No. 057-004
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NOTE:- The DC supply must be connected to the module for configuration by PC.
NOTE:- Refer to 60xx software Manual for further details on configuring the module by PC.
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DSE Model 60xx Series Control and Instrumentation System Operators Manual
First Digit
Second Digit
No protection
No protection
60
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NEMA CLASSIFICATIONS
60xx series NEMA Rating (Approximate)
12 (Front of module when module is installed into the control panel with the optional sealing gasket).
2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
NOTE: - There is no direct equivalence between IP / NEMA ratings. IP figures shown are approximate only.
1
Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.
IP30
2
Provides a degree of protection against limited amounts of falling water and dirt.
IP31
3
Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the enclosure.
IP64
3R
Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.
IP32
4 (X)
Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged by the formation of ice on the
enclosure. (Resist corrosion).
IP66
12/12K
Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.
IP65
13
Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.
IP65
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DSE
DSE6010/20 MKII
AVAILABLE VARIANTS
6010-03
6010-04
6020-03
6020-04
ELECTRICAL SAFETY
BS EN 60950
Safety of Information Technology Equipment,
including Electrical Business Equipment
TEMPERATURE
BS EN 60068-2-1
Ab/Ae Cold Test -30 oC
BS EN 60068-2-2
Bb/Be Dry Heat +70 oC
VIBRATION
BS EN 60068-2-6
Ten sweeps in each of three
major axes
5 Hz to 8 Hz at +/-7.5 mm,
8 Hz to 500 Hz @ 2 GN
HUMIDITY
BS EN 60068-2-30
Db Damp Heat Cyclic 20/55 oC
at 95% RH 48 Hours
BS EN 60068-2-78
Cab Damp Heat Static 40 oC
at 93% RH 48 Hours
SHOCK
BS EN 60068-2-27
Three shocks in each of three major axes
15 GN in 11 mS
DEGREES OF PROTECTION
PROVIDED BY ENCLOSURES
BS EN 60529
IP65 - Front of module when installed into the
control panel with the optional sealing gasket.
USB
PORT
CONFIGURABLE
INPUTS
ANALOGUE SENSOR /
DIGITAL INPUT
DC OUTPUTS
DC POWER
SUPPLY 8-35V
EMERGENCY
STOP
DSE6010/20 MKII
MAINS (UTILITY)
SENSING
(DSE6020 MKII)
DC OUTPUT
1 OF 4
GENERATOR /
LOAD CURRENT
VOLTS
1ph
2ph
3ph
GENERATOR
SENSING
VOLTS
+
1ph
2ph
3ph
N
DC OUTPUT
1 OF 4
1ph
2ph
3ph
N
CHARGE
ALTERNATOR
D+
W/L
DSE
DSE6010/20 MKII
SPECIFICATION
DSE6020 MKII
DC SUPPLY
CONTINUOUS VOLTAGE RATING
8 V to 35 V Continuous
CRANKING DROPOUTS
Able to survive 0 V for 50 mS, providing
supply was at least 10 V before dropout and
supply recovers to 5 V. This is achieved
without the need for internal batteries.
LEDs and backlight will not be maintained
during cranking.
MAXIMUM OPERATING CURRENT
100 mA at 12 V, 105 mA at 24 V
MAXIMUM STANDBY CURRENT
60 mA at 12 V, 55 mA at 24 V
MAXIMUM SLEEP CURRENT
40 mA at 12 V, 35 mA at 24 V
DSE6010 MKII
KEY BENEFITS
Automatically transfers between
mains (utility) and generator
(DSE6020 MKII only)
Hours counter provides accurate
information for monitoring and
maintenance periods
User-friendly set-up and button
layout for ease of use
Multiple parameters are
monitored simultaneously which
are clearly displayed on a large
back-lit icon display
The module can be configured
to suit a wide range of
applications
Compatible with a wide range
of CAN engines, including tier 4
engine support
Uses DSE Configuration Suite
PC Software for simplified
configuration
Licence-free PC software
IP65 rating (with optional
gasket) offers increased
resistance to water ingress
KEY FEATURES
Large back-lit icon display
Heated display option available
Fully configurable via the fascia
or PC using USB
communication
Efficient power save mode
3 phase generator sensing
3 phase mains (utility) sensing
(DSE6020 MKII only)
Generator/load power
monitoring (kW, kV A, kV Ar, pf)
Generator overload protection
(kW)
Generator/load current
monitoring and protection
Breaker control via fascia
buttons
Fuel and start outputs,
configurable when using CAN
4 configurable DC outputs
4 configurable analogue/digital
inputs
6 configurable digital inputs
Support for 0-10 V & 4-20 mA
oil pressure sensors
RELATED MATERIALS
TITLE
DSE6010/20 MKII Installation Instructions
DSE6010/20 MKII Operator Manual
DSE6010/20 MKII Configuration Suite PC Manual
ANALOGUE INPUT D
Configurable as:
Negative switching digital input
0 V to 10 V
4 mA to 20 mA
0 to 480
OUTPUTS
OUTPUT A (FUEL)
10 A short term, 5 A continuous,
at supply voltage
OUTPUT B (START)
10 A short term, 5 A continuous,
at supply voltage
AUXILIARY OUTPUTS C, D, E & F
2 A DC at supply voltage
DIMENSIONS
OVERALL
216 mm x 158 mm x 43 mm
8.5 x 6.2 x 1.5
PANEL CUT-OUT
184 mm x 137 mm
7.2 x 5.3
MAXIMUM PANEL THICKNESS
8 mm
0.3
STORAGE TEMPERATURE RANGE
-40C to +85C
-40 F to +185 F
OPERATING TEMPERATURE RANGE
-30C to +70C
-22 F to +158 F
PART NOS
053-174
057-230
057-223
PART NUMBER
020-521
Deep Sea Electronics Plc maintains a policy of continuous development and reserves the right to change
the details shown on this data sheet without prior notice. The contents are intended for guidance only.
055-190/05/14 (1) US
118
119
120
121
122
123
124
125
126
127
128
129
pf Display
130
131
132
133
kWh Display
kVArh Display
kVAh Display
Hold Start Button to Crank
203
204
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 (Action)
0s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Page 4)
(Output Source)
(Output Polarity)
(Output Source)
(Output Polarity)
(Output Source)
(Output Polarity)
407
408
409
410
411
412
(Page 5)
510 Return Delay
511 Cooling Time
512 ETS Solenoid Hold
513 Failed To Stop Delay
514 Generator Transient Delay
515 Transfer Time
516 Breaker Trip Pulse
517 Breaker Close Pulse
518 Delayed Load Output 1
(Output Source)
(Output Polarity)
(Output Source)
(Output Polarity)
(Output Source)
(Output Polarity)
610
0V
629
611
612
0V
0V
630
631
632
0%
0.0 Hz
633
kW Rating
0 kW
634
0.0 Hz
635
636
637
0 (Action)
0%
0s
709
710
711
712
713
714
715
0V
On (1), Off (0)
0.0 Hz
0.0 Hz
On (1), Off (0)
0 Hz
0.0 Hz
819
820
821
613
614
615
616
617
618
619
0.0 Hz
0.0 Hz
0.0 V
818
0:00:00
Sensor Type
Index Type
0
Percentage Sensor
1
Pressure Sensor
2
Temperature Sensor
620
621
622
623
624
625
626
627
628
519
520
521
522
523
524
525
526
0
0
0
0
0
0
822
823
0s
824
0.0 V
825
0s
826
827
828
0.0 V
0s
829
830
831
832
833
834
0.0 V
0s
0s
On (1), Off (0)
0
835
AC System
Index Type
0
2 Phase 3 Wire (L1-L2)
1
2 Phase 3 Wire (L1-L3)
2
3 Phase 3 Wire
3
3 Phase 4 Wire
4
3 Phase 4 Wire (Delta)
5
Single Phase 2 Wire
0s
Power Up Mode
Index Mode
0
Stop
1
Manual
2
Auto
Enable Scheduler
Schedule Run On or Off Load
Scheduler Period
Start Time (Entry 1-8)
Day (Entry 1-8)
Week (Entry 1-8)
Duration (Entry 1-8)
1104
1105
1106
Day of Month
Month of Year
Year
053-174 Issue 2
1-31
1-12
0-99
EDITING A PARAMETER
1206
1202
0 (Action)
1207
0h
1208
0 (Action)
1204
1209
0h
1205
0 (Action)
1203
0h
Press the
34
35
36
37
38
5
6
7
39
40
41
42
9
10
11
12
13
14
15
16
17
18
19
20
21
22
43
44
45
46
47
48
49
50
51
52
53
54
55
56
23
Digital Input B
57
24
25
26
Digital Input C
Digital Input D
Digital Input E
58
59
60
27
Digital Input F
61
28
29
30
31
32
33
RESERVED
Emergency Stop
Energise To Stop
Fail To Start
Fail To Stop
Fuel Relay
62
63
64
65
66
67
Input Sources
0
User Configured
1
Alarm Mute
2
Alarm Reset
3
Alternative Configuration
4
Auto Restore Inhibit
5
Auto Start Inhibit
6
Auxiliary Mains Fail
Coolant Temperature
7
Switch
8
RESERVED
9
External Panel Lock
Digital Input Polarity
Index Polarity
0
Close to Activate
1
Open to Activate
10
11
12
13
14
15
16
Gas Choke On
Gas Ignition
Generator Available
Generator Over Voltage
Shutdown
Generator Under Voltage
Shutdown
kW Overload Alarm
Over Current Immediate Warning
Delayed Over Current Trip Alarm
High Coolant Temperature
Shutdown
Low Oil Pressure Shutdown
Mains High Frequency
Mains High Voltage
Mains Low Frequency
Mains Low Voltage
Oil Pressure Sender Open Circuit
Open Gen Output
Open Gen Output Pulse
Open Mains Output
Open Mains Output Pulse
Gen Over Frequency Shutdown
Over Speed Shutdown
Preheat During Preheat Timer
Preheat Until End Of Crank
Preheat Until End Of Safety
Timer
Preheat Until End Of Warming
Smoke Limiting
Start Relay
Temperature Sender Open
Circuit
Under Frequency Shutdown
Under Speed Shutdown
Flexible Sender A High Alarm
Flexible Sender A High Alarm
Flexible Sender A Low Pre-Alarm
Flexible Sender A Low Alarm
Generator Load Inhibit
Lamp Test
Low Fuel Level Switch
Mains Load Inhibit
Oil Pressure Switch
Remote Start Off Load
Remote Start On Load
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
20
21
22
23
24
25
26
17
27
18
19
28
29
Output Polarity
Index Polarity
0
Energise
1
De-Energise
Alarm Action
Index Action
0
Electrical Trip
1
Shutdown
2
Warning
mode.
Press the
(up) or
(down) navigation buttons to cycle through the
front panel editor in increments of 100.
and
() button, the
PANEL CUTOUT
TERMINALS
216 mm x 158 mm x 42 mm
(8.5 x 6.2 x 1.6)
182 mm x 137 mm
(7.2 x 5.4)
NOTE: Terminals 29, 30, 31 & 32 are not fitted to DSE6010 MKII
NOTE: A larger version of the typical wiring diagram is included in
the products operator manual. Refer to DSE Publication:
057-218 DSE6010 MKII & DSE6020 MKII Operators Manual
Current Inputs
Communication Circuits
DC Output Pilot Duty
Mounting
Operating Temperature
Storage Temperature
Description
4.5 lb-in (0.5 Nm)
Terminals suitable for connection of conductor size 24 AWG to 12 AWG (0.5 mm to 2.0 mm).
Conductor protection must be provided in accordance with NFPA 70, Article 240
Low voltage circuits (35 V or less) must be supplied from the engine starting battery or an isolated secondary circuit.
The communication, sensor, and/or battery derived circuit conductors shall be separated and secured to maintain at least (6 mm) separation from the generator and mains connected circuit
conductors unless all conductors are rated 600 V or greater.
Must be connected through UL Listed or Recognized isolating current transformers with the secondary rating of 5 A max.
Must be connected to communication circuits of UL Listed equipment
0.5 A
Suitable for use in type 1 Enclosure Type rating with surrounding air temperature -22 F to +158 F (-30 C to +70 C)
Suitable for pollution degree 3 environments when voltage sensing inputs do not exceed 300 V. When used to monitor voltages over 300 V device to be installed in an unventilated or filtered
ventilation enclosure to maintain a pollution degree 2 environment.
-22 F to +158 F (-30 C to +70 C)
-40 F to +158 F (-40 C to +70 C)
DSEGenset
DSE6010/20
USB
PORT
CONFIGURABLE
INPUTS
DC OUTPUTS
ANALOGUE
SENDERS
EMERGENCY
STOP
DC POWER
SUPPLY 8-35V
DSE6010/20
DEUTZ
ISUZU
PERKINS
CATERPILLAR
MTU
VOLVO
CUMMINS
SCANIA
7
OTHER
MAINS (UTILITY)
SENSING
DSE6020 ONLY
DC OUTPUTS
CURRENT
VOLTS
+
1ph
2ph
3ph
N
CHARGE
ALTERNATOR
GENERATOR SENSING
VOLTS
+
1
1ph
2ph
3ph
N
D+
W/L
ELECTRONIC
ENGINES OR
MAGNETIC PICK-UP
1ph
2ph
3ph
N
ISSUE 2
Amendments List
Issue
1
2
3
4
5
6
6.1
6.2
6.3
Comments
Added DSE7000 Series
Updated most engines with more detail
Added 3110 controller
Added 7500 series
Added more ADEC information (Issue 5.1)
Changed manual layout and added new information.
Added ADEM3 wiring amendments.
Added ECU8 wiring
Added photo for DDEC, MDEC, EDC4, EEMR3, EMR2, EMR3, S6, CM570 & CM2250
Typeface: The typeface used in this document is Arial. Care should be taken not to mistake the upper case letter I with the numeral 1. The
numeral 1 has a top serif to avoid this confusion.
NOTE:
CAUTION!:
Indicates a procedure or practice which, if not strictly observed, could result in damage or destruction of
equipment.
WARNING!:
Indicates a procedure or practice which could result in injury to personnel or loss of life if not followed
correctly.
Deep Sea Electronics Plc owns the copyright to this manual, which cannot be copied, reproduced or disclosed
to a third party without prior written permission.
SAE
TABLE OF CONTENTS
1
BIBLIOGRAPHY .............................................................................................. 7
1.1
1.2
TRAINING GUIDES...................................................................................................................... 7
MANUALS ................................................................................................................................... 7
INTRODUCTION .............................................................................................. 8
2.1
2.2
2.3
2.4
2.5
CAN ............................................................................................................................................. 8
SAE J1939................................................................................................................................... 8
RS485 .......................................................................................................................................... 8
TWISTED PAIR CABLING ........................................................................................................... 8
IMPEDANCE MATCHING ............................................................................................................ 8
INSTRUMENTATION ................................................................................................................... 9
USE OF ENGINE MANUFACTURERS SOFTWARE TOOLS ........................................................ 9
TURNING ON THE ECU MANUALLY........................................................................................... 9
ECU TROUBLE CODES AND DIAGNOSTICS............................................................................ 10
3.4.1
3.4.2
3.4.3
3.4.4
CONNECTIONS ............................................................................................. 12
4.1
4.2
4.3
4.4
4.5
OUTPUTS .................................................................................................................................. 12
CAN / RS485.............................................................................................................................. 12
DSE CONTROLLER AND CAN FILE COMPATIBILITY .............................................................. 13
TYPICAL CONNECTIONS ......................................................................................................... 14
ECU POWER AND ECU STOP OUTPUTS ................................................................................. 14
4.5.1
4.5.2
4.6
4.6.1
4.6.2
4.6.3
5
6
CATERPILLAR .............................................................................................. 15
CUMMINS....................................................................................................... 16
6.1
CM570 ....................................................................................................................................... 17
6.1.1
6.1.2
6.1.2.1
6.1.2.2
6.1.2.3
6.2
CM850 ....................................................................................................................................... 19
6.2.1
6.2.2
6.2.2.1
6.2.2.2
6.2.2.3
6.3
6.3.3.1
6.3.3.2
6.4.3.1
6.4.3.2
ISB ............................................................................................................................................ 25
6.5.1
6.5.2
6.5.3
6.5.3.1
6.5.3.2
GCS ........................................................................................................................................... 23
6.4.1
6.4.2
6.4.3
6.5
CAN CONFIGURATION.................................................................................................................................................... 20
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 20
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 20
CM2250 ..................................................................................................................................... 21
6.3.1
6.3.2
6.3.3
6.4
CAN CONFIGURATION.................................................................................................................................................... 18
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 18
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 18
DETROIT ........................................................................................................ 27
7.1
7.1.1
DDEC III/IV................................................................................................................................. 28
ECU FUNCTIONALITY ........................................................................................................................................ 28
7.1.3.1
7.1.3.2
DEUTZ............................................................................................................ 30
8.1
EMR2......................................................................................................................................... 31
8.1.1
8.1.2
8.1.3
8.2
8.1.3.1
8.1.3.2
EMR 3........................................................................................................................................ 33
8.2.1
8.2.2
8.2.3
8.2.3.1
8.2.3.2
10
FORD .......................................................................................................... 36
10.1
GCP ........................................................................................................................................... 37
10.1.1
10.1.2
10.1.3
10.1.3.1
10.1.3.2
11
ECU FUNCTIONALITY.................................................................................................................................... 37
ECU WIRING.................................................................................................................................................... 37
CAN CONFIGURATION .................................................................................................................................. 38
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 38
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 38
GM ............................................................................................................... 39
11.1
PSI ............................................................................................................................................. 40
11.1.1
11.1.2
11.1.3
11.1.3.1
11.1.3.2
12
ECU FUNCTIONALITY.................................................................................................................................... 40
ECU WIRING.................................................................................................................................................... 40
CAN CONFIGURATION .................................................................................................................................. 41
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 41
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 41
ISUZU .......................................................................................................... 42
12.1
4H .............................................................................................................................................. 43
12.1.1
12.1.2
12.1.3
12.1.3.1
12.1.3.2
13
ECU FUNCTIONALITY.................................................................................................................................... 43
ECU WIRING.................................................................................................................................................... 43
CAN CONFIGURATION .................................................................................................................................. 44
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 44
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 44
IVECO ......................................................................................................... 45
13.1
EDC62 ....................................................................................................................................... 46
13.1.1
13.1.2
13.1.3
13.1.3.1
13.1.3.2
13.2
13.2.3.1
13.2.3.2
13.3.3.1
13.3.3.2
ECU FUNCTIONALITY.................................................................................................................................... 50
ECU WIRING.................................................................................................................................................... 50
CAN CONFIGURATION .................................................................................................................................. 51
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 51
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 51
T3 .............................................................................................................................................. 52
13.4.1
13.4.2
13.4.3
13.4.3.1
13.4.3.2
14
ECU FUNCTIONALITY.................................................................................................................................... 48
ECU WIRING.................................................................................................................................................... 48
CAN CONFIGURATION .................................................................................................................................. 49
EDC7UC31 ................................................................................................................................ 50
13.3.1
13.3.2
13.3.3
13.4
EDC7C1 ..................................................................................................................................... 48
13.2.1
13.2.2
13.2.3
13.3
ECU FUNCTIONALITY.................................................................................................................................... 46
ECU WIRING.................................................................................................................................................... 46
CAN CONFIGURATION .................................................................................................................................. 47
ECU FUNCTIONALITY.................................................................................................................................... 52
ECU WIRING.................................................................................................................................................... 52
CAN CONFIGURATION .................................................................................................................................. 53
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 53
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 53
14.1
JDEC ......................................................................................................................................... 55
14.1.1
14.1.2
14.1.3
14.1.3.1
14.1.3.2
ECU FUNCTIONALITY.................................................................................................................................... 55
ECU WIRING.................................................................................................................................................... 55
CAN CONFIGURATION .................................................................................................................................. 56
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 56
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 56
15
MTU ............................................................................................................. 57
15.1
ADEC......................................................................................................................................... 58
15.1.1
15.1.2
15.1.3
15.1.3.1
15.1.3.2
15.2
15.2.3.1
15.2.3.2
ECU FUNCTIONALITY.................................................................................................................................... 60
ECU WIRING.................................................................................................................................................... 60
CAN CONFIGURATION .................................................................................................................................. 61
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 61
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 61
ECU8 ......................................................................................................................................... 62
15.3.1
15.3.2
15.3.3
15.3.3.1
15.3.3.2
16
MDEC ........................................................................................................................................ 60
15.2.1
15.2.2
15.2.3
15.3
ECU FUNCTIONALITY.................................................................................................................................... 58
ECU WIRING.................................................................................................................................................... 58
CAN CONFIGURATION .................................................................................................................................. 59
ECU FUNCTIONALITY.................................................................................................................................... 62
ECU WIRING.................................................................................................................................................... 62
CAN CONFIGURATION .................................................................................................................................. 63
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 63
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 63
PERKINS ..................................................................................................... 64
16.1
1300........................................................................................................................................... 65
16.1.1
16.1.2
16.1.3
16.1.3.1
16.1.3.2
16.2
16.2.3.1
16.2.3.2
ECU FUNCTIONALITY.................................................................................................................................... 67
ECU WIRING.................................................................................................................................................... 67
CAN CONFIGURATION .................................................................................................................................. 68
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 68
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 68
ADEM4 ...................................................................................................................................... 69
16.3.1
16.3.2
16.3.3
16.3.3.1
16.3.3.2
17
ADEM3 ...................................................................................................................................... 67
16.2.1
16.2.2
16.2.3
16.3
ECU FUNCTIONALITY.................................................................................................................................... 65
ECU WIRING.................................................................................................................................................... 65
CAN CONFIGURATION .................................................................................................................................. 66
ECU FUNCTIONALITY.................................................................................................................................... 69
ECU WIRING.................................................................................................................................................... 69
CAN CONFIGURATION .................................................................................................................................. 70
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 70
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 70
SCANIA ....................................................................................................... 71
17.1
S6 .............................................................................................................................................. 72
17.1.1
17.1.2
17.1.3
17.1.3.1
17.1.3.2
18
ECU FUNCTIONALITY.................................................................................................................................... 72
ECU WIRING.................................................................................................................................................... 72
CAN CONFIGURATION .................................................................................................................................. 73
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 73
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 73
SISU ............................................................................................................ 74
18.1
EEM3 ......................................................................................................................................... 75
18.1.1
18.1.2
18.1.3
18.1.3.1
18.1.3.2
19
ECU FUNCTIONALITY.................................................................................................................................... 75
ECU WIRING.................................................................................................................................................... 75
CAN CONFIGURATION .................................................................................................................................. 76
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 76
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 76
VOLVO ........................................................................................................ 77
19.1
EDC3 ......................................................................................................................................... 78
19.1.1
19.1.2
19.1.3
19.1.3.1
19.1.3.2
19.2
19.2.3.1
19.2.3.2
ECU FUNCTIONALITY.................................................................................................................................... 80
ECU WIRING.................................................................................................................................................... 80
CAN CONFIGURATION .................................................................................................................................. 81
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 81
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 81
EMS2/B ..................................................................................................................................... 82
19.3.1
19.3.2
19.3.3
19.3.3.1
19.3.3.2
20
EDC4 ......................................................................................................................................... 80
19.2.1
19.2.2
19.2.3
19.3
ECU FUNCTIONALITY.................................................................................................................................... 78
ECU WIRING.................................................................................................................................................... 78
CAN CONFIGURATION .................................................................................................................................. 79
ECU FUNCTIONALITY.................................................................................................................................... 82
ECU WIRING.................................................................................................................................................... 82
CAN CONFIGURATION .................................................................................................................................. 83
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 83
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 83
YANMAR ..................................................................................................... 84
20.1
ECO ........................................................................................................................................... 85
20.1.1
ECU FUNCTIONALITY.................................................................................................................................... 85
ECU WIRING.................................................................................................................................................... 85
CAN CONFIGURATION .................................................................................................................................. 86
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 86
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 86
Bibliography
1 BIBLIOGRAPHY
This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website
www.deepseaplc.com
1.1
TRAINING GUIDES
Training Guides are produced to give handout sheets on specific subjects during training sessions.
DSE PART
056-023
1.2
DESCRIPTION
Adding New CAN Files
MANUALS
DSE PART
057-086
057-087
057-111
057-093
057-013
057-014
057-006
057-015
057-016
057-007
057-112
057-114
057-095
057-096
057-113
057-117
057-074
057-077
057-088
057-089
057-078
057-115
057-119
057-124
057-127
DESCRIPTION
31xx Series Operators Manual
31xx Series Configuration Suite Software Manual
44xx Mk2 Series Operators Manual
44xx Series Configuration Suite Software Manual
5310 Operators Manual
5320 Operators Manual
52/xx53xx Series Configuration Suite Software Manual
5510 Operators Manual
5520 Operators Manual
55xx Series Configuration Suite Software Manual
60xx Series Operators Manual
60xx Series Configuration Suite Software Manual
61xx Series Operators Manual
61xx Series Configuration Suite Software Manual
71xx Series Operators Manual
71xx Series Configuration Suite Software Manual
72/73xx Series Operators Manual
72/73xx Series Configuration Suite Software Manual
7510 Operators Manual
7520 Operators Manual
75xx Series Configuration Suite Software Manual
8610 Operators Manual
86xx Series Configuration Suite Software Manual
8710 Operators Manual
87xx Series Configuration Suite Software Manual
Introduction
2 INTRODUCTION
2.1
CAN
Controller Area Network (CAN) is a serial bus standard, originally developed in the 1980s by Robert Bosch GmbH, for connecting electronic
control units (ECUs). CAN was specifically designed to be robust in noisy environments. It can be even more robust against noise if twisted
pair wire is used. Although initially created for automotive purposes, nowadays it is used in many embedded control applications (e.g.,
generator sets) that may be subject to noise.
2.2
SAE J1939
SAE J1939 is the Vehicle Network Communication standard using CAN for communication and diagnostics by the heavy duty truck industry.
As generator engines are usually based upon truck engines, this standard has also been adopted by the majority of (but not all) Generator
Engine Manufacturers.
For instance MTU engines use CAN but have not adopted J1939. However DSE controllers are also compatible with and officially certified for
use with MTU engines.
2.3
RS485
RS485 is a serial bus standard for connecting multiple devices to the same bus.
This connection standard is used by Cummins on some engine ranges rather than the CAN standard adopted by other genset manufacturers.
However DSE 5300 Series controllers are also compatible with the Cummins RS485 enabled engines.
2.4
NOTE:-DSE stock and supply Belden cable 9841 which is a high quality 120
impedance cable suitable for CAN or RS485 use (DSE part number
016-030)
2.5
IMPEDANCE MATCHING
When sending power down a transmission line, it is desirable that all the power is absorbed by the load and none of it is reflected back to the
source. This can be ensured by making the source and load impedances equal in which case the line is said to be matched.
CAN and RS485 specifies 120 cable be used with 120 termination resistors at each end to match impedances. The termination resistor is
fitted internally into the DSE CAN interface controller so is not required externally. Ensure that the DSE controller is the last device on the
communications link where more than one device is connected to the engine ECUs CAN connector.
If the cable impedance and/or termination resistors are not correctly fitted, this can cause some of the received signal to be reflected back to
the transmitting module. This reflection will collide with further data transmissions, causing data transmission errors.
INSTRUMENTATION
3.2
Occasionally it is necessary to connect the engine manufacturers software tools to the engine ECU in order to make changes to the engine
configuration.
The ECU may need to be powered up to perform this operation and as the ECU is normally only powered when the engine is running, it must
be turned on manually as described in the following section.
NOTE:- If the manufacturers software tool connects to the same CAN interface as the DSE module, ensure the DSE module is the last device on
the CAN interface.
If the tool does not operate when connected to the same CAN interface as the DSE module, you are referred to your engine manufacturer.
3.3
When the ECU is not powered it is not possible to read the diagnostic trouble codes or instrumentation. Additionally, it is not possible to use
the engine manufacturers configuration tools. As the ECU is unpowered when the engine is not running, it must be turned on manually as
follows :
Select STOP
This is also useful if the engine manufacturers tools need to be connected to the engine, for instance to configure the engine as the ECU
needs to be powered up to perform this operation.
3.4
3.4.1
SPN/FMI CODES
If the engine ECU detects a fault with the engine, it will communicate this problem to the DSE controller in the form of a trouble code. There
are two levels to these trouble codes
1.
2.
SPN = Suspect Parameter Number. This indicates what is wrong (i.e. Engine temperature).
FMI = Failure Mode Indicator. This indicates the type of failure (i.e. High).
SPN 100, FMI 1 = Means Oil Pressure Sensor - Value below Normal
SPN 100, FMI 3 = Means Oil Pressure Sensor - Short Circuit
SPN 100, FMI 5 = Means Oil Pressure Sensor - Open Circuit
The DSE controller will display these codes in text format :
Alarm
1/1
Low Oil Pressure
Shutdown
Where an unknown code is sent by the ECU, the DSE controller will display the SPN/FMI code number allowing the user to cross reference
this information with the fault codes supplied by the engine manufacturer.
The DSE fault text display replaces the flashing twinkle code lamp available on some trouble code display systems giving a much more user
friendly interface to the engine ECU.
Each alarm can be one of two types, ECU ERROR or ECU FAIL. These are detailed in the following sections.
With DSE7000 Series controllers, these alarms are named CAN ECU WARNING and CAN ECU SHUTDOWN.
10
3.4.2
This is a warning type alarm (Sometimes called the yellow lamp alarm by engine manufacturers) the engine ECU does not shutdown the
engine, it continues to run. The DSE controller takes no action other than to generate a warning alarm and to indicate the alarm via the
fascia display.
Alarm
1/1
CAN ECU Warning
Warning
3.4.3
Alarm
1/1
Water Level Low
xxx,xxx,xxx
This is a shutdown type alarm (Sometimes called the red lamp alarm by engine manufacturers) the engine has been shutdown by the
ECU. The DSE controller performs the relevant shutdown procedure for the ECU as dictated by the CAN file selection, generates a
shutdown alarm and indicates the alarm via the fascia display.
Alarm
1/1
CAN ECU Shutdown
Shutdown
Alarm
1/1
Fuel Pressure Low
xxx,xxx,xxx
NOTE: - If the CAN message is a manufacturers specific code, it may not be displayed as text. If this is the case, the display will show the generic
manufacturers code only, which must be cross-referenced with the engine manufacturers literature. Please contact the engine manufacturer for
further assistance.
The above displays show a standard J1939 based system. Other manufacturers systems supported by the module work in a similar way though the
exact detail may vary from those illustrated.
Example
Alarm
1/1
CAN ECU Shutdown
xxx,xxx,xxx
To reset latched warning faults on the engine ECU, press the DSE controller mute
button.
To reset latched shutdown faults on the engine ECU, press the DSE controller stop/reset
3.4.4
button.
As the engine ECU CAN link is used to provide engine protection, it is a matter of safety that the CAN link remains intact.
If the link is not operative during normal running, an engine shutdown will occur and Can data fail is shown on the modules display :
Alarm
1/1
CAN ECU Data Fail
Shutdown
As the CAN link is not operative, shutdown of the engine cannot be made using a CAN message (!).
In this case, the only method of shutdown is via the ECU STOP output.
NOTE:-The check for data on the ECU link takes place after the DSE controllers safety delay timer.
NOTE:-DSE3110 controllers display only the common
11
4 CONNECTIONS
As the connections to DSE controllers are similar across the DSE range the engine ECU connections are
common for all controllers. The following table details the differences between the different ranges.
4.1
3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx
4.2
3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx
OUTPUTS
Fuel
Use output A (terminal 3)
3
4
4
4
4
4
4
4
4
4
4
Start
Use output B (terminal 4)
4
5
5
5
5
5
5
5
5
5
5
Auxiliary Output 1
5 (C)
6
6
6
8 (C)
8 (C)
8 (E)
8 (E)
8 (E)
8 (E)
8 (E)
8 (E)
Auxiliary Output 2
6 (D)
7
7
7
9 (D)
9 (D)
9 (F)
9 (F)
9 (F)
9 (F)
9 (F)
9 (F)
CAN / RS485
CAN SCR
N/A
14
20
23
18
18
27
27
27
27
27
27
CAN H
10
12
21
24
16
16
25
25
25
25
25
25
CAN L
11
13
22
25
17
17
26
26
26
26
26
26
RS485 SCR
N/A
N/A
23
29
N/A
N/A
N/A
SCR
SCR
SCR
SCR
SCR
RS485 B
N/A
N/A
24
30
N/A
N/A
N/A
B
B
B
B
B
RS485 A
N/A
N/A
25
31
N/A
N/A
N/A
A
A
A
A
A
12
4.3
3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx
3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx
CUMMINS
CM570
ISUZU
4H
CUMMINS
CM850
IVECO
EDC62
3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx
CUMMINS
CM2250
IVECO
EDC7C1
PERKINS
1100
CUMMINS
ISB
IVECO
EDC7UC31
PERKINS
1300
CUMMINS
QSK
IVECO
T3
PERKINS
ADEM3
JOHN
DEERE
JDEC
PERKINS
ADEM4
CUMMINS
QST
JOHN
DEERE
PUMP
SCANIA
S6
13
CUMMINS
QSX
MTU
ADEC
SISU
EEM3
MTU
ECU8
DEUTZ
EMR2
DEUTZ
EMR3
MTU
MDEC201
VOLVO
EDC3
VOLVO
EDC4
ECONTROLS
GCP
MTU
MDEC302
VOLVO
EMS2
GENERIC
J1939
MTU
MDEC303
VOLVO
EMS2B
GENERIC
PLUS
MTU
MDEC304
YANMAR
ECO
GM
PSI
MTU
MDEC506
4.4
TYPICAL CONNECTIONS
Connections between the DSE controller and the engine system are similar for all engine types and includes connection to the Engine ECU
link and in some engine types, ancilliary control is also required.
ECU
FUEL / CAN
ECU POWER
Engine
CRANK
NOTE:- RUN/POWER and CRANK are not required with all engine types. See specific connection lists elsewhere in this manual for further
details.
4.5
4.5.1
Normally used to turn on the ECU (sometimes via an external slave relay).
Some engine ECUs are permanently powered in which case the ECU Power output is used to give input to a Run (or similarly named) input
on the ECU.
4.5.2
Used to give input to a Stop (or similarly named) input on the ECU. This is used as a backup stop system should the ECU Data link fail. In this
instance, its not possible to stop the engine using a data command as the link is not operative. As a backup, the STOP signal is given to the
engine via a separate hardwired connection.
CAUTION!: Check the current rating of the ECU terminals that CAN ECU POWER and CAN ECU STOP signals are connected to and ensure the DSE
output rating is not exceeded.
4.6
4.6.1
As the DSE modules analogue inputs for oil pressure and coolant temperature are not used when the module is configured for use with an
electronic engine, it is possible to use the coolant temperature input as engine speed control by connecting a potentiometer. Contact Deep
Sea Electronics Technical Support Department for further details and to confirm the list of engines that support this feature.
4.6.2
DSE55XX SERIES
Version 10 and later DSE5510/5520 controllers have a configurable speed parameter that can be adjusted when the engine is running. Refer
to the relevant operator and PC software configuration manual for further details on enabling and utilising this function.
4.6.3
The DSE7XXX and DSE8XXX controllers have a configurable speed parameter that can be adjusted when the engine is running. Refer to the
relevant operator and PC software configuration manual for further details on enabling and utilising this function.
14
5 CATERPILLAR
Engines in the Caterpillar range are split into subgroups depending upon the type of engine governing are employed. These different systems
are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
NOTE:-Caterpillar engines use the ADEM3 and ADEM4 ECUs which are also found on the Perkins range of engines. Please refer to the section
entitled Perkins else where in this manual for more information.
15
6 CUMMINS
Engines in the Cummins range are split into subgroups depending upon the type of engine governing are employed. These different systems
are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
16
6.1
CM570
6.1.1
ECU FUNCTIONALITY
CM570 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel
6.1.2
CM570 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
0xDC
ECU Power
ECU Stop
J1939 msg
RQST, CCVS
Proprietary msg
GAP,GCP,EG
Notes
DTC Ignore
DSE
DSE
DSE
Legend
DSE
Function supported
Not supported
DSE controller measures/calculates the value
ECU WIRING
DSE TERMINAL
DESCRIPTION
Fuel Relay
Output
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
H
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.
Start Relay
Output
DSE TERMINAL
DESCRIPTION
CANbus
common
CANbus H
CANbus L
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
NOTES
Screen for the J1939 cable. Connect at Cummins ECU end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
17
18
6.2
6.2.1
CM850
ECU FUNCTIONALITY
CM850 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel
6.2.2
CM850 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
0xDC
ECU Power
ECU Stop
J1939 msg
RQST, CCVS
Proprietary msg
GAP, GCP, EG
Notes
DTC Ignore
DSE
DSE
DSE
Legend
DSE
Function supported
Not supported
DSE controller measures/calculates the value
ECU WIRING
DSE TERMINAL
DESCRIPTION
Fuel Relay
Output
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
39
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.
Start Relay
Output
DSE TERMINAL
DESCRIPTION
CANbus
common
CANbus H
CANbus L
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
NOTES
Screen for the J1939 cable. Connect at Cummins ECU end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
19
20
6.3
CM2250
6.3.1
ECU FUNCTIONALITY
CM2250 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel
6.3.2
DSE
DSE
DSE
CM2250 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
0xDC
ECU Power
ECU Stop
J1939 msg
RQST, CCVS
Proprietary msg
GAP, GCP, EG
Notes
DTC Ignore
Legend
DSE
Function supported
Not supported
DSE controller measures/calculates the value
ECU WIRING
NOTE:- DSE currently do not have any wiring information for this ECU. Please contact the engine supplier for more information.
21
6.3.3
CAN CONFIGURATION
Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.
22
6.4
6.4.1
GCS
ECU FUNCTIONALITY
GCS FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel
6.4.2
DSE
DSE
DSE
(Not available on QSK)
(Not available on QSX)
GCS FUNCTIONALITY
DM1 Conv. Method
N/A
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
N/A
ECU Power
&delay
ECU Stop
J1939 msg
N/A
Proprietary msg
N/A
Notes
DTC Ignore
Legend
DSE
Function supported
Not supported
DSE controller measures/calculates the value
ECU WIRING
DSE TERMINAL
DESCRIPTION
Fuel Relay
Output
CUMMINS D PIN
CONNECTOR 6
TERMINALS
5,8
NOTES
External relay used to close terminal 5 to terminal 8.
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay will be needed. Check the current consumption and
specify relay accordingly.
Connect directly to engine starter solenoid.
Start Relay
Output
RS485 A
18
RS485 B
21
19, 22
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
RS485 - Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
RS485 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
Link 19 and 22 together to enable Cummins ECU 120 termination resistor.
NOTE:- Newer variants of these engines may be fitted with the CM850 ECU (as fitted to the QSL11 engines). Contact Cummins for further
information.
NOTE:- The GCS uses a MOBUS RS485 protocol and consequently a DSE controller with MODBUS engine control must be used with these
controllers (DSE53XX (RS485 version), DSE55XX (RS485 version), DSE73XX, DSE75XX and DSE8XXX).
23
6.4.3
CAN CONFIGURATION
Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.
NOTE:- The GCS uses a MOBUS RS485 protocol and consequently a DSE controller with MODBUS engine control must be used with either of
these controllers DSE73XX, DSE75XX and DSE8XXX.
Using the Cummins QSK engine select the
Cummins QSK CAN File. Selecting the
incorrect CAN file will result in
instrumentation not being display
NOTE:- The GCS uses a MOBUS RS485 protocol and consequently a DSE controller with MODBUS engine control must be used with either of
these controllers DSE53XX (RS485 version) and DSE55XX (RS485 version).
Using the Cummins QSK engine select the
Cummins-QSK-Modbus CAN File.
Selecting the incorrect CAN file will result in
instrumentation not being display
24
6.5
6.5.1
ISB
ECU FUNCTIONALITY
ISB FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Atmospheric Pressure
Water in Fuel
6.5.2
ISB FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
Legend
DSE
0x2B
RQST
None
Not supported
DSE controller measures/calculates the value
ECU WIRING
DSE TERMINAL
DESCRIPTION
Fuel Relay
Output
CUMMINS ISB
CONNECTOR B
TERMINALS
39
NOTES
Key switch input
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.
Start Relay
Output
Auxiliary
Output 1
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Using PC software configure Auxiliary Output 1 to be ECU POWER
External relay used to close terminal 1, 7, 12 and 13 to DC battery supply.
1, 7, 12, 13
CAUTION!:- An external slave relay will be needed. Check the current consumption and
specify relay accordingly.
DSE
TERMINAL
DESCRIPTION
CANbus
common
CANbus H
CANbus L
NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
25
6.5.3
CAN CONFIGURATION
Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.
26
7 DETROIT
Engines in the Detroit range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
27
7.1
7.1.1
DDEC III/IV
ECU FUNCTIONALITY
7.1.2
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
0x2B
ECU Power
ECU Stop
J1939 msg
RQST, TSC1
Proprietary msg
None
Notes
OEM DTC lookup table
DTC Ignore
DSE
DSE
LEGEND
DSE
Function supported
Not supported
DSE controller measures/calculates the value
ECU WIRING
DSE TERMINAL
DESCRIPTION
DETROIT
CONNECTOR
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.
CANbus common
CANbus H
12
CANbus L
13
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
28
7.1.3
CAN CONFIGURATION
Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.
29
8 DEUTZ
Engines in the Deutz range are split into subgroups depending upon the type of engine governing are employed. These different systems are
fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
30
8.1
8.1.1
EMR2
ECU FUNCTIONALITY
EMR2 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel
8.1.2
DSE
DSE
DSE
EMR2 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
TSC1
Volvo_STP
Uses CM1, as EMR3
91, 6771, 6279
Legend
DSE
Function supported
Not supported
DSE controller measures/calculates the value
1
91
0x2B, 0x11
ECU WIRING
DSE TERMINAL
DESCRIPTION
Fuel Relay
Output
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
14
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.
Start Relay
Output
CANbus
common
CANbus H
12
CANbus L
13
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connects directly to battery negative
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
NOTE:-It may be necessary to enable the Deutz ECU for CAN control. Using the Deutz service tool software, change parameter 4400 on Page 6 to
1.
Once this is done, depending upon the Deutz ECU configuration the engine speed may change. If this occurs, terminals 17 & 18 of the Deutz ECU
should be linked.
31
8.1.3
CAN CONFIGURATION
Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.
32
8.2
EMR 3
Deutz EMR3-E
8.2.1
ECU FUNCTIONALITY
EMR3 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel
8.2.2
Deutz EMR3-S
DSE
DSE
DSE
EMR3 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
Legend
DSE
0x03
RQST, TSC1
Volvo_Stop
Function supported
Not supported
DSE controller measures/calculates the value
ECU WIRING
DSE TERMINAL
DESCRIPTION
Fuel Relay
Output
DEUTZ EMR3-E
DIAGNOSTIC
CONNECTOR
TERMINAL
Key switch
NOTES
Connect to terminal 15
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.
Start Relay
Output
CANbus common
CANbus H
CANbus L
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
33
8.2.3
CAN CONFIGURATION
Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.
34
9 FIAT POWERTRAIN
Engines in the Fiat Powertrain range are split into subgroups depending upon the type of engine governing are employed. These different
systems are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939
link.
NOTE:-Fiat Powertrain was original named Iveco. Please refer to the section Iveco elsewhere in this manual for more information.
35
10 FORD
Engines in the Ford range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
36
10.1 GCP
Space Reserved for Photo of ECU
GCP FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
LEGEND
DSE
0xEA
RQST, TSC1
None
OEM DTC lookup table
Function supported
Not supported
DSE controller measures/calculates the value
FORD 42 PIN
CONNECTOR
TERMINALS
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.
CANbus common
CANbus H
28
CANbus L
29
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
37
NOTE:- The Econtrols ECP CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.
38
11 GM
Engines in the GM range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
39
11.1 PSI
DSE
DSE
DSE
PSI FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
LEGEND
DSE
0xEA
RQST, TSC1
None
OEM DTC lookup table
Function supported
Not supported
DSE controller measures/calculates the value
40
NOTE:- The GM PSI CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical Support
Department for more information.
41
12 ISUZU
Engines in the Isuzu range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
42
12.1 4H
Space Reserved for Photo of ECU
4H FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
DSE
LEGEND
DSE
0x11, 0xE4
&delay
RQST, RQST CI, SHUTDN, TSC1
None
Function supported
Not supported
DSE controller measures/calculates the value
ISUZU V
CONNECTOR
TERMINAL
24
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
26
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
CANbus common
CANbus H
18
CANbus L
37
43
44
13 IVECO
Engines in the Iveco range are split into subgroups depending upon the type of engine governing are employed. These different systems are
fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
45
13.1 EDC62
EDC62 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
DSE
DSE
LEGEND
DSE
0x03
RQST, TSC1
Iveco_EDC2BC
No oil pressure via CAN
Function supported
Not supported
DSE controller measures/calculates the value
EDC62
INTERFACE J3
CONNECTOR
TERMINALS
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
DSE TERMINAL
DESCRIPTION
CANbus common
EDC62
INTERFACE J7
CONNECTOR
TERMINALS
-
CANbus H
CANbus L
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
46
47
13.2 EDC7C1
EDC7C1 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
LEGEND
DSE
0x03
RQST, TSC1
Iveco_EDC2BC
Function supported
Not supported
DSE controller measures/calculates the value
EDC7UC31
INTERFACE J3
CONNECTOR
TERMINALS
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
DSE TERMINAL
DESCRIPTION
CANbus common
EDC7UC31
INTERFACE J7
CONNECTOR
TERMINALS
-
CANbus H
CANbus L
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
48
49
13.3 EDC7UC31
EDC7UC31 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
0x27
ECU Power
ECU Stop
J1939 msg
RQST, TSC1
Proprietary msg
Iveco_EDC2BC
Notes
DTC Ignore
DSE
DSE
DSE
LEGEND
DSE
Function supported
Not supported
DSE controller measures/calculates the value
EDC7UC31
INTERFACE J3
CONNECTOR
TERMINALS
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
DSE TERMINAL
DESCRIPTION
CANbus common
EDC7UC31
INTERFACE J7
CONNECTOR
TERMINALS
-
CANbus H
CANbus L
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
50
NOTE:- The Iveco EDC7UC31 CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.
51
13.4 T3
Space Reserved for Photo of ECU
DSE
DSE
DSE
DSE
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel
T3 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
LEGEND
DSE
0x03
delay
RQST, TSC1
Iveco_ENG_CNTRL
Proprietary messages for oil pressure and coolant
temperature
Function supported
Not supported
DSE controller measures/calculates the value
IVECO T3
CONNECTIONS
Ignition Switch
Terminal
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.
CANbus common
CANbus H
31
CANbus L
32
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
NOTE: Some Iveco engines have been reported to not show the 'Hours Run' Instrumentation when used with the Generic can config.
NOTE: The start input on some ECUs will not start the engine, direct wiring to the starter motor needs to be made.
52
53
14 JOHN DEERE
Engines in the John Deere range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers
when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
54
14.1 JDEC
DSE
DSE
DSE
DSE
JDEC FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
LEGEND
DSE
0x03
RQST, TSC3
None
Function supported
Not supported
DSE controller measures/calculates the value
NOTES
Terminal J on the John Deere connection is the ignition
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Terminal D on the John Deere connection is the start input
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Using PC software select the relevant engine and configure Auxiliary Output 1 to be
ECU POWER.
Auxiliary
Output 1
G
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
CANbus common
CANbus H
1 (Hi)
CANbus L
2 (Lo)
NOTE:- The JDEC ECU must be configured to enable Torque Speed Control on TSC source 1 to source address 3 and the Governor set to Single
Governor Isochronous governing selected.
55
56
15 MTU
Engines in the MTU range are split into subgroups depending upon the type of engine governing are employed. These different systems are
fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
57
15.1 ADEC
ADEC FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
LEGEND
DSE
0x1
&delay
OHECS, RQST, EBC1, CCVS, TSC1
mtu_LS, mtu_SDS, mtu_CONT
ECU permanently powered.
Function supported
Not supported
DSE controller measures/calculates the value
MTU ADEC
TERMINAL
MTU SAM
TERMINAL
X1 37
X1 43
CANbus common
X23 3
CANbus H
1 (Hi)
X23 2
CANbus L
2 (Lo)
X23 1
NOTES
Start input of ADEC (DI 7).
Connect X1 22 to GND
This terminal is optional. Start command is also sent by CAN message.
Stop input of ADEC (DI 1).
Connect X1 28 to GND
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
NOTE:- The ADEC ECU is designed to be permanently powered via the emergency stop button on the control panel.
NOTE:- Cranking of the engine is managed by the ADEC controller following instruction from the DSE controller.
NOTE:-The ADEC ECU has to be used with in conjunction with the MTU SAM display module.
58
59
15.2 MDEC
MDEC FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
LEGEND
DSE
N/A
N/A
&delay
N/A
N/A
ECU permanently powered.
Function supported
Not supported
DSE controller measures/calculates the value
MTU MDEC X1
CONNECTER
TERMINAL
BE9
BE1
E
CANbus H
CANbus L
NOTES
Start input of MDEC
Run input of MDEC
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
NOTE:-The MDEC ECU is designed to be permanently powered however the DSE controller can be configured to switch the ECU power by
configuring an Auxiliary output to be ECU power. This output should be used to control the ECU power relay and will turn off the MDEC ECU when
the DSE controller is placed into STOP/RESET
mode. Note that using this method, the MDEC ECU takes approximately 30 seconds to power up
mode.
NOTE:-Cranking of the engine is managed by the MDEC controller following instruction from the DSE controller.
NOTE:-The MTU engine can be used with or without the MTU PIM display module. Ensure that MTU are informed prior to the despatch of your
engine whether or not you intend to fit the PIM module and also that you require CAN for connection to the DSE controller. This will ensure that you
receive the engine with the relevant options enabled. Incorrectly set options for PIM and secondary CAN controller may lead to CAN 1 NODE LOST
180 errors displayed by the DSE module (and MTU PIM module)
NOTE:-DSE55xx, DSE75xx and DSE8xxx can perform synchronising and loadsharing using CAN instructions to the engine ECU when using the
MTU-MDEC-304 configuration file in conjunction with compatible MDEC controllers. If in doubt about the MDEC version you have, you are referred to
MTU.
NOTE:-MDEC Speed control is configurable. Ensure it is set to receive speed control signals via the CAN interface.
60
Using the MTU MDEC304 CAN file and above will require
a SW1 setting of 5.0 and an SW2 setting of 4.0. This
setting is only applicable with DSE Load Share
Controllers and will need fine tuning during the DSE Four
Steps to Successful Synchronisation Commissioning
steps.
NOTE:- The mtu-MDEC-506 CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.
Using the MTU MDEC304 CAN file and above
will require a SW1 setting of 5.0 and an SW2
setting of 4.0. This setting is only applicable with
DSE Load Share Controllers and will need fine
tuning during the DSE Four Steps to Successful
Synchronisation Commissioning steps.
Ensure crank disconnect on Charge Alternator
Voltage is disabled (not checked).
61
15.3 ECU8
DSE
DSE
DSE
ECU8 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
LEGEND
DSE
N/A
0x01
&delay
OHECS, RQST, EBC1, CCVS, TSC1
mtu_LS, mtu_SDS, mtu_CONT
Function supported
Not supported
DSE controller measures/calculates the value
Fuel Relay
Output
ECU8
X1 CONNECTOR
TERMINAL
31, 32
NOTES
External relay used to close terminal 31 to terminal 32.
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay will be needed. Check the current consumption and
specify relay accordingly.
DSE TERMINAL
DESCRIPTION
CANbus common
SMART CONNECT
X4 CONNECTOR
TERMINAL
3
CANbus H
CANbus L
NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
62
NOTE:- The MTU ECU8 CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.
63
16 PERKINS
Engines in the Perkins range are split into subgroups depending upon the type of engine governing are employed. These different systems
are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
64
16.1 1300
DSE
DSE
DSE
DSE
1300 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
Legend
DSE
0x11
&delay
None
Perkins_A
Function supported
Not supported
DSE controller measures/calculates the value
65
NOTE:- The Perkins 1300 CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.
66
16.2 ADEM3
ADEM3 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
0x11
ECU Power
&delay
ECU Stop
J1939 msg
RQST, TC1, ETC3
Proprietary msg
None
Notes
DTC Ignore
DSE
DSE
DSE
Legend
DSE
Function supported
Not supported
DSE controller measures/calculates the value
PERKINS J1 CONNECTOR
TERMINAL
Fuel Relay
Output
70
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.
Start Relay
Output
CANbus common
42
CANbus H
50
CANbus L
34
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
NOTE:- According to Perkins, warning lamps or equivalent must be connected to Perkins customer interface connector terminals 28, 29, 30 & 31.
Failure to connect to these terminals will result in open circuit alarms from the ECU. Perkins have advised that a suitable equivalent for the warning
lamp is a 220
5W resistor. Be aware that outputs on terminals 10,19 & 20 are battery positive outputs. The outputs on terminals 28, 29, 30 & 31 are
battery negative outputs.
67
68
16.3 ADEM4
ADEM4 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
0x11
ECU Power
&delay2
ECU Stop
J1939 msg
RQST, TC1, ETC3
Proprietary msg
None
Notes
ECU permanently powered
DTC Ignore
DSE
DSE
DSE
Legend
DSE
Function supported
Not supported
DSE controller measures/calculates the value
PERKINS
COMMUNICATION
INTERFACE CONNECTOR
(DEUTSCH HD16-9-96S)
TERMINAL
Unknown
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Unknown
CANbus common
CANbus H
CANbus L
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
69
70
17 SCANIA
Engines in the Scania range are fitted with the S6 type of engine governing. The Scania diagnostics system is known as Keyword 2000 and
is fully compatible with the DSE Controllers when configured correctly. It can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines below.
71
17.1 S6
S6 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
Legend
DSE
0x27, 0xFB
CCVS, KW2000
Scania_TSC, Scania_DLN1
Function supported
Not supported
DSE controller measures/calculates the value
SCANIA EMS B1
CONNECTOR TERMINAL
Fuel Relay
Output
NOTES
Ignition U15
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.
Start Relay
Output
NOTE:- Not required on later Scania S6 engines as cranking is performed by the S6 ECU.
Contact Scania for more information.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
CANbus common
CANbus H
CANbus L
10
NOTE:- DSE55xx, DSE75xx and DSE8xxx can perform synchronising and load sharing using CAN instructions to the engine ECU.
72
73
18 SISU
Engines in the Sisu range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
74
18.1 EEM3
EEM3 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
LEGEND
DSE
Function supported
Not supported
DSE controller measures/calculates the value
Fuel Relay
Output
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
CANbus common
CANbus H
30
CANbus L
31
75
76
19 VOLVO
Engines in the Volvo Penta range are split into subgroups depending upon the type of engine governing are employed. These different
systems are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939
link.
We have collated the following data for the electronically governed engines.
77
19.1 EDC3
EDC3 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
Legend
DSE
0x11, 0x2B
Pulse
RQST, TSC1
Volvo_VP_Status
Uses CM1
Function supported
Not supported
DSE controller measures/calculates the value
NOTES
Fuel Relay
Output
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Start Relay
Output
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Using PC software configure Auxiliary Output 1 to be ECU POWER
Auxiliary
Output 1
CANbus common
CANbus H
1 (Hi)
CANbus L
2 (Lo)
NOTE:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
NOTE:- Should the TAD12 ECU detect an engine fault not monitored by the DSE Module, an external reset must be provided to reset the ECU.
Volvo specify that the reset is performed using external pushbuttons to give an input to TAD12 Standalone connector terminal J (diagnostics), P
(power) and H(stop).
According to Volvo, the reset sequence is:
1.
Press and hold down the diagnostic button (terminal J) and apply power to H (stop)
2.
Apply power to P (but dont start the engine).
3.
Hold these inputs for three seconds.
4.
Release the diagnostic button (terminal J).
5.
Remove power from H (stop).
6.
Remove power from P (power).
78
79
19.2 EDC4
EDC4 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
DSE
Legend
DSE
0x03
RQST, TSC1
Volvo_EngineStopRequest
Uses CM1
91, 743, 677, 6279
Function supported
Not supported
DSE controller measures/calculates the value
VOLVO EDC4
CONNECTOR
TERMINAL
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
14
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.
Start Relay
Output
CANbus common
1
-
CANbus H
12
CANbus L
13
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connects directly to battery negative
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
80
81
19.3 EMS2/B
DSE
DSE
EMS2/B FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
LEGEND
DSE
0x11, 0x2B
Pulse
RQST, TSC1
Volvo_VP_Status
608
Function supported
Not supported
DSE controller measures/calculates the value
VOLVO EMS2/B
CONNECTOR
TERMINAL
NOTES
Using PC software select the relevant engine and configure Auxiliary Output 1 to be ECU
POWER
5
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Using PC software select the relevant engine and configure Auxiliary Output 2 to be ECU
STOP
Auxiliary
Output 2
CANbus common
CANbus H
1 (Hi)
CANbus L
2 (Lo)
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
NOTE:- Speed control via CAN is not possible if the Volvo CIU is fitted to the engine or with Variable Speed (VE) engines.
NOTE:- Cranking of the engine is managed by the EMS2 controller following instruction from the DSE controller.
NOTE:- DSE55xx, DSE75xx and DSE8xxx can perform synchronising and load sharing using CAN instructions to the engine ECU.
82
83
20 YANMAR
Engines in the Yanmar range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.
84
20.1 ECO
Space Reserved for Photo of ECU
ECO FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore
DSE
DSE
LEGEND
DSE
0x11
RQST, TSC1
Yanmar_OLS, Yanmar_EC, Yanmar_STP
Function supported
Not supported
DSE controller measures/calculates the value
ECO
KEYSWITCH TERMINAL
Fuel Relay
Output
Start Relay
Output
DSE TERMINAL
DESCRIPTION
CANbus common
ECO
R1 CONNECTOR TERMINAL
C
CANbus H
CANbus L
NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption
does not exceed the DSE units output specification.
CAUTION!:- An external slave relay may be needed. Check the current consumption
does not exceed the DSE units output specification.
NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
85
86
87
88