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DEEP SEA ELECTRONICS PLC

DSE60xx Series Control Module


Document Number 057-112
Author : Anthony Manton

DSE Model 60xx Series Control and Instrumentation System Operators Manual

Deep Sea Electronics Plc


Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND
Sales Tel: +44 (0) 1723 890099
Sales Fax: +44 (0) 1723 893303
E-mail: sales@deepseaplc.com
Website: www.deepseaplc.com

DSE Model 60xx series Control and Instrumentation System Operators Manual
Deep Sea Electronics Plc
All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic
means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents
Act 1988.
Applications for the copyright holders written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at
the address above.
The DSE logo and the names are UK registered trademarks of Deep Sea Electronics PLC.
Any reference to trademarked product names used within this publication is owned by their respective companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.

Amendments since last publication


Amd. No.
Issue 1
Issue 2
Issue 3
Issue 4
Issue 5
Issue 6

Comments
First release
Added fast loading and changes to flexible sensor alarms in the front panel configuration table.
Added Power pages front panel Watts / kVA / kVAr
Added some new output sources
Amended output list.
Amended Dimensions and Panel Cutout

Clarification of notation used within this publication.


Highlights an essential element of a procedure to ensure correctness.
NOTE:

CAUTION!

Indicates a procedure or practice, which, if not strictly observed, could result in damage or
destruction of equipment.

WARNING!

Indicates a procedure or practice, which could result in injury to personnel or loss of life if not
followed correctly.

Part No. 057-112 60xx Series OPERATING MANUAL ISSUE 6 10/05/2013 ADM

DSE Model 60xx Series Control & Instrumentation System Operators Manual

TABLE OF CONTENTS
Section
1

BIBLIOGRAPHY ............................................................................................... 5
1.1
1.2

2
3

Page

INSTALLATION INSTRUCTIONS................................................................................... 5
MANUALS....................................................................................................................... 5

INTRODUCTION .............................................................................................. 5
SPECIFICATIONS ............................................................................................ 6
3.1
PART NUMBERING ........................................................................................................ 6
3.1.1
SHORT NAMES ....................................................................................................... 6
3.1
POWER SUPPLY REQUIREMENTS .............................................................................. 7
3.2
TERMINAL SPECIFICATION.......................................................................................... 7
3.3
GENERATOR VOLTAGE / FREQUENCY SENSING ...................................................... 7
3.4
INPUTS ........................................................................................................................... 8
3.4.1
DIGITAL INPUTS ..................................................................................................... 8
3.4.2
ANALOGUE INPUTS................................................................................................ 8
3.4.3
CHARGE FAIL INPUT .............................................................................................. 9
3.4.4
MAGNETIC PICKUP ................................................................................................ 9
3.5
OUTPUTS ....................................................................................................................... 9
3.5.1
OUTPUTS A & B (FUEL AND START) ..................................................................... 9
3.5.2
CONFIGURABLE OUTPUTS C, D, E & F ................................................................. 9
3.6
COMMUNICATION PORTS ............................................................................................ 9
3.7
ACCUMULATED INSTRUMENTATION .......................................................................... 9
3.8
DIMENSIONS AND MOUNTING ................................................................................... 10
3.8.1
DIMENSIONS ......................................................................................................... 10
3.8.2
PANEL CUTOUT .................................................................................................... 10
3.8.3
WEIGHT ................................................................................................................. 10
3.8.4
FIXING CLIPS ........................................................................................................ 10
3.8.5
OPTIONAL SILICON SEALING GASKET ............................................................... 10
3.9
APPLICABLE STANDARDS ......................................................................................... 11

INSTALLATION .............................................................................................. 12
4.1
TERMINAL DESCRIPTION ........................................................................................... 12
4.1.1
DC SUPPLY, FUEL AND START OUTPUTS.......................................................... 12
4.1.2
ANALOGUE SENSORS ......................................................................................... 13
4.1.3
MAGNETIC PICKUP .............................................................................................. 13
4.1.4
CAN........................................................................................................................ 14
4.1.5
GENERATOR / MAINS VOLTAGE SENSING ........................................................ 14
4.1.6
GENERATOR CURRENT TRANSFORMERS ........................................................ 15
4.1.7
DIGITAL INPUTS ................................................................................................... 16
4.1.8
PC CONFIGURATION INTERFACE CONNECTOR ............................................... 16
4.2
TYPICAL WIRING DIAGRAMS ..................................................................................... 17
4.2.1
DSE 6010 MK2 AUTOSTART MODULE ................................................................. 17
4.2.2
DSE 6020 MK2 AUTO MAINS FAILURE MODULE ................................................ 18

DESCRIPTION OF CONTROLS .................................................................... 19


5.1
QUICKSTART GUIDE ................................................................................................... 20
5.1.1
STARTING THE ENGINE ....................................................................................... 20
5.1.2
STOPPING THE ENGINE ...................................................................................... 20
5.2
GRAPHICAL DISPLAY ................................................................................................. 21
5.3
VIEWING THE INSTRUMENTS .................................................................................... 21
5.4
EVENT LOG ................................................................................................................. 22
5.5
CONTROLS .................................................................................................................. 23

OPERATION ................................................................................................... 24
6.1
AUTOMATIC MODE OF OPERATION.......................................................................... 24
6.1.1
WAITING IN AUTO MODE ..................................................................................... 24
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6.1.2
STARTING SEQUENCE ........................................................................................ 24
6.1.3
ENGINE RUNNING ................................................................................................ 25
6.1.4
STOPPING SEQUENCE ........................................................................................ 25
6.2
MANUAL OPERATION ................................................................................................. 26
6.2.1
WAITING IN MANUAL MODE ................................................................................ 26
6.2.2
STARTING SEQUENCE ........................................................................................ 26
6.2.3
ENGINE RUNNING ................................................................................................ 27
6.2.4
STOPPING SEQUENCE ........................................................................................ 27
6.3
TEST MODE ................................................................................................................. 28
6.3.1
WAITING IN TEST MODE ..................................................................................... 28
6.3.2
STARTING SEQUENCE ........................................................................................ 28
6.3.3
ENGINE RUNNING ................................................................................................ 29

MODULE DISPLAY........................................................................................ 30
7.1
BACKLIGHT ................................................................................................................. 30
7.2
GRAPHICAL DISPLAY ................................................................................................. 30
7.2.1
DISPLAY EXAMPLE............................................................................................... 30
7.2.2
MODE ICON .......................................................................................................... 30
7.2.3
AUTO RUN ICON ................................................................................................... 31
7.2.4
INSTRUMENTATION ICONS ................................................................................. 31
7.2.5
ACTIVE CONFIGURATION.................................................................................... 32
7.3
PROTECTIONS ............................................................................................................ 33
7.4
WARNINGS .................................................................................................................. 34
7.5
SHUTDOWN ALARMS ................................................................................................. 35
7.6
ELECTRICAL TRIP ALARMS....................................................................................... 37

FRONT PANEL CONFIGURATION ............................................................... 38


8.1
8.2
8.3

ACCESSING THE FRONT PANEL EDITOR (FPE) ...................................................... 38


EDITING A PARAMETER ............................................................................................. 38
ADJUSTABLE PARAMETERS ..................................................................................... 39

COMMISSIONING .......................................................................................... 52
9.1.1

PRE-COMMISSIONING ......................................................................................... 52

10

FAULT FINDING ......................................................................................... 53

11

MAINTENANCE, SPARES, REPAIR AND SERVICING ............................. 55

11.1
PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ............................ 55
11.1.1 DSE6010 ................................................................................................................ 55
11.1.2 DSE6020 ................................................................................................................ 55
11.2
PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ......................................... 55
11.3
PURCHASING SEALING GASKET FROM DSE ....................................................... 56

12

WARRANTY................................................................................................ 57

13

DISPOSAL .................................................................................................. 57

13.1
13.2

14

WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ........................... 57


ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES) ....................................... 57

APPENDIX .................................................................................................. 58

14.1
CAN INTERFACE ..................................................................................................... 58
14.2
COMMUNICATIONS OPTION CONNECTIONS ........................................................ 59
14.2.1 DESCRIPTION ....................................................................................................... 59
14.2.2 PC TO CONTROLLER (DIRECT) CONNECTION .................................................. 59
14.3
ENCLOSURE CLASSIFICATIONS............................................................................ 60

Part No. 057-112 60xx Series OPERATING MANUAL ISSUE 6 10/05/2013 ADM

DSE Model 60xx Series Control & Instrumentation System Operators Manual

BIBLIOGRAPHY

1.1

INSTALLATION INSTRUCTIONS

DSE PART
053-076
053-077

1.2

MANUALS

DSE PART
057-004
057-114

DESCRIPTION
6010 installation instructions
6020 installation instructions

DESCRIPTION
Electronic Engines and DSE wiring
DSE60xx Config Suite Manual

INTRODUCTION

This document details the installation and operation requirements of the DSE60xx, part of the DSEUltra range of products.
DSE6100 series modules are not covered in this document.
The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied
to another party, ensure that this document is passed to them for reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future updates of this document will
be included on the DSE website at www.deepseaplc.com
The DSE 60xx series module has been designed to allow the operator to start and stop the engine/generator, and if required,
transfer the load.
The user also has the facility to view the system operating parameters via the LCD display.
The DSE 60xx module monitors the engine, indicating the operational status and fault conditions, automatically shutting down
the engine and giving a true first up fault condition of an engine failure. The LCD display indicates the fault.
The powerful microprocessor contained within the module allows for incorporation of a range of enhanced features:

Text based LCD display


True RMS Voltage monitoring with 3 phase generator sensing (Mk2 models only)
Engine parameter monitoring.
Fully configurable inputs for use as alarms or a range of different functions.
Engine ECU interface to electronic engines (specify on ordering)
Magnetic pickup interface for engine only applications (specify on ordering)

Using a PC and the 60xx series configuration software allows alteration of selected operational sequences, timers and alarm
trips.
Additionally, the modules integral fascia configuration editor allows full adjustment of all this information.
A robust plastic case designed for front panel mounting houses the module. Connections are via locking plug and sockets.

Part No. 057-112 60xx Series Mk2 OPERATING MANUAL ISSUE 6 10/05/2013 ADM

DSE Model 60xx Series Control and Instrumentation System Operators Manual

SPECIFICATIONS

3.1

PART NUMBERING
6010

002

01

Variant

Product type
DSE 6010
Autostart Module

6010

DSE 6020 Auto


Mains Failure
(AMF) Module

6020

Magnetic
version*

pickup

CAN version*

01
02

Hardware revision
Revision 1

001

NOTE*:-

Variant 01 has optional Magnetic Pickup input in the case of an engine only application. When the engine is fitted
with a main AC alternator, the engine speed can be derived from the main AC alternator output.

Variant 02 is only suitable for CAN enabled engines (with CAN engine control unit (ECU))
3.1.1

SHORT NAMES

Short name
60xx
60x0-xxx-01
60x0-xxx-02

Description
DSE 60xx series control module
6010 or 6020 MPU version module
6010 or 6020 CAN version module

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DSE Model 60xx Series Control & Instrumentation System Operators Manual

3.1

POWER SUPPLY REQUIREMENTS

Minimum supply voltage

8V continuous
Able to survive 0V for 50mS providing the supply was at least 10V
before the dropout and recovers to 5V afterwards.
35V continuous (60V protection)
-35V continuous

Cranking dropouts
Maximum supply voltage
Reverse polarity protection
Maximum operating current
(all inputs and sensor active)
Nominal standby current
(no inputs active)
Power Save Mode Active

146mA at 12V, 79mA at 24V


72mA at 12V, 42mA at 24V
43mA at 12V, 28mA at 24V

Plant supply instrumentation display


Range
Resolution
Accuracy

3.2

TERMINAL SPECIFICATION

Connection type
Min cable size
Max cable size

3.3

0V-60V DC (note Maximum continuous operating voltage of 35V DC)


0.1V
1% full scale

Screw terminal, rising clamp, no internal spring


0.5mm (AWG 24)
2.5mm (AWG 10)

GENERATOR VOLTAGE / FREQUENCY SENSING

Measurement type
Sample Rate
Harmonics
Input Impedance
Phase to Neutral
Phase to Phase
Common mode offset from Earth
Resolution
Accuracy
Minimum frequency
Maximum frequency
Frequency resolution
Frequency accuracy

True RMS conversion


5KHz or better
Up to 11th or better
300K ph-N
15V to 333V AC (max)
25V to 576V AC (max)
100V AC (max)
1V AC phase to neutral
2V AC phase to phase
1% of full scale phase to neutral
2% of full scale phase to phase
3.5Hz
75.0Hz
0.1Hz
0.2Hz

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

3.4

INPUTS

3.4.1

DIGITAL INPUTS

Number
Arrangement
Low level threshold
High level threshold
Maximum input voltage
Minimum input voltage
Contact wetting current
Open circuit voltage

3.4.2

4
Contact between terminal and ground
40% of DC supply voltage
60% of DC supply voltage
DC supply voltage positive terminal
DC supply voltage negative terminal
2.5mA @12V typical
5mA @ 24V typical
Plant supply

ANALOGUE INPUTS

Oil Pressure
Measurement type
Arrangement
Measurement current
Full scale
Over range / fail
Resolution
Accuracy
Max common mode voltage
Display range

Resistance measurement by measuring voltage across sensor with a fixed current applied
Differential resistance measurement input
15mA
240
350
1-2 PSI (0.1 Bar)
2% of full scale resistance (4.8) excluding transducer error
2V
0-200 PSI (13.7 bar) subject to limits of the sensor

Coolant Temperature
Measurement type
Arrangement
Measurement current
Full scale
Over range / fail
Resolution
Accuracy
Max common mode voltage
Display range

Resistance measurement by measuring voltage across sensor with a fixed current applied
Differential resistance measurement input
10mA
480
2k (2000)
1C, 2F
2% of full scale resistance (9.6) excluding transducer error
2V
0C -140C (32F - 284F) Depending on sensor

Flexible Sensor
Measurement type
Arrangement
Measurement current
Full scale
Over range / fail
Resolution
Accuracy
Max common mode voltage
Display range

Resistance measurement by measuring voltage across sensor with a fixed current applied
Differential resistance measurement input
10mA
480
600
1%
2% of full scale resistance (9.6) excluding transducer error
2V
0-250%

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3.4.3

CHARGE FAIL INPUT

Minimum voltage
Maximum voltage
Resolution
Accuracy
Excitation
Output Power
Current at 12V
Current at 24V

3.4.4

0V
35V (plant supply)
0.2V
1% of max measured voltage
Active circuit constant power output
2.5W nominal at 12V and 24V
210mA
105mA

MAGNETIC PICKUP

Not applicable to 44x0-xxx-02 CAN version module.


Type
Minimum voltage
Max common mode voltage
Maximum voltage
Maximum frequency
Resolution
Accuracy
Flywheel teeth

3.5
3.5.1

OUTPUTS
OUTPUTS A & B (FUEL AND START)

Type
Rating
Protection

3.5.2

Fully configurable, supplied from DC supply terminal 2.


2A @ 35V
Protected against over current & over temperature. Built in load dump feature.

COMMUNICATION PORTS

USB Port
CAN Port
(not applicable to
6010-xxx-01
MPU version)

3.7

Fuel (A) and Start (B) outputs. Supplied from DC supply terminal 2.
Fully configurable when CAN engine is selected.
2A @ 35V
Protected against over current & over temperature. Built in load dump feature.

CONFIGURABLE OUTPUTS C, D, E & F

Type
Rating
Protection

3.6

Single ended input, capacitive coupled


0.5V RMS
2V
Clamped to 70V by transient suppressers, dissipation not to exceed 1W.
10,000Hz
6.25 RPM
25 RPM
10 to 500

USB2.0 Device for connection to PC running DSE configuration suite only


Engine CAN Port
Standard implementation of Slow mode, up to 250 kbits/s
Non Isolated.
Internal Termination provided (120)

ACCUMULATED INSTRUMENTATION

NOTE : When an accumulated instrumentation value exceeds the maximum number as listed below, it will reset
and begin counting from zero again.
Engine hours run
Number of starts

Maximum 99999 hrs 59 minutes (approximately 11yrs 4months)


1,000,000 (1 million)

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3.8

DIMENSIONS AND MOUNTING

3.8.1

DIMENSIONS

216mm x 158mm x 42mm


(8.5 x 6.2 x 1.6)
3.8.2

PANEL CUTOUT

182mm x 137mm
(7.2 x 3.9)

3.8.3

WEIGHT

400g (0.4kg)

3.8.4

FIXING CLIPS

The module is held into the panel fascia using the supplied fixing clips.

Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.

Insert the three prongs of the fixing clip into the slots in the side of the 60xx series module case.

Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip are inside their
allotted slots.

Turn the fixing clip screws clockwise until they make contact with the panel fascia.

Turn the screws a little more to secure the module into the panel fascia. Care should be taken not to over tighten the
fixing clip screws.

Fixing clip

Fixing clip fitted to


module

NOTE:- In conditions of excessive vibration, mount the panel on suitable anti-vibration mountings.

3.8.5

OPTIONAL SILICON SEALING GASKET

The optional silicon gasket provides improved sealing between the 60xx series module and the panel fascia.
The gasket is fitted to the module before installation into the panel fascia.
Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.

Sealing gasket

10

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Gasket fitted to
module

DSE Model 60xx Series Control & Instrumentation System Operators Manual

3.9

APPLICABLE STANDARDS

BS 4884-1
BS 4884-2
BS 4884-3
BS EN 60068-2-1
(Minimum temperature)
BS EN 60068-2-2
(Maximum temperature)
BS EN 60950
BS EN 61000-6-2
BS EN 61000-6-4
BS EN 60529
(Degrees of protection
provided by enclosures)
UL508
NEMA rating
(Approximate)
IEEE C37.2
(Standard Electrical Power
System Device Function
Numbers and Contact
Designations)

This document conforms to BS4884-1 1992 Specification for presentation of essential


information.
This document conforms to BS4884-2 1993 Guide to content
This document conforms to BS4884-3 1993 Guide to presentation
-30C (-22F)
+70C (158F)
Safety of information technology equipment, including electrical business equipment
EMC Generic Immunity Standard (Industrial)
EMC Generic Emission Standard (Industrial)
IP65 (front of module when installed into the control panel with the optional sealing gasket)
IP42 (front of module when installed into the control panel WITHOUT being sealed to the
panel)
12 (Front of module when installed into the control panel with the optional sealing gasket).
2 (Front of module when installed into the control panel WITHOUT being sealed to the panel)
Under the scope of IEEE 37.2, function numbers can also be used to represent functions in
microprocessor devices and software programs.
The 60xx series controller is device number 11L-60xx (Multifunction device protecting Line
(generator) 60xx series module).
As the module is configurable by the generator OEM, the functions covered by the module
will vary. Under the modules factory configuration, the device numbers included within the
module are :
2 Time delay starting or closing relay
6 Starting circuit breaker
30 annunciator relay
42 Running circuit breaker
54 turning gear engaging device
62 time delay stopping or opening relay
63 pressure switch
74 alarm relay
81 frequency relay
86 lockout relay

In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

INSTALLATION

The DSE60xx Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the
section entitled Specification, Dimension and mounting elsewhere in this document.

NOTE:- Note that these connection details are for Mk2 controllers. Connection details for Mk1 controllers are
included in DSE publication 057-092

4.1

TERMINAL DESCRIPTION

4.1.1

DC SUPPLY, FUEL AND START OUTPUTS


PIN No

DESCRIPTION

CABLE
SIZE

DC Plant Supply Input


(Negative)

2.5mm
AWG 13

DC Plant Supply Input


(Positive)

2.5 mm
AWG 13

Emergency Stop

Output A

Output B

Charge fail / excite

System Eartth

Output C

Output D

10

Output E

11

Output F

1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
2.5mm
AWG 13
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18

NOTES

(Recommended Maximum Fuse 15A anti-surge)


Supplies the module (2A anti-surge requirement) and all output
relays
Plant Supply Positive from terminal 2. 3 Amp rated.
Plant Supply Positive from terminal 2. 3 Amp rated.
Normally used for FUEL control.
Plant Supply Positive from terminal 2. 3 Amp rated.
Normally used for START control.
Do not connect to ground (battery negative).
If charge alternator is not fitted, leave this terminal
disconnected.

Plant Supply Positive from terminal 2. 3 Amp rated.


Normally used for Generator load switch control.
Plant Supply Positive from terminal 2. 3 Amp rated.
Normally used for Mains load switch control (DSE6020)
Plant Supply Positive from terminal 2. 3 Amp rated.
Plant Supply Positive from terminal 2. 3 Amp rated.

NOTE:- When the module is configured for operation with an electronic engine, FUEL and START
output requirements may be different. Refer to Electronic Engines and DSE Wiring for further information.
DSE Part No. 057-004.

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4.1.2

ANALOGUE SENSORS
PIN No

DESCRIPTION

CABLE
SIZE

NOTES

12

Sensor Common Return

0.5mm
AWG 20

Return feed for sensors*

13

Oil Pressure Input

0.5mm
AWG 20

Connect to Oil pressure sensor

14

Coolant Temperature Input

0.5mm
AWG 20

Connect to Coolant Temperature sensor

15

Flexible Sensor Input

0.5mm
AWG 20

Connect to sensor

NOTE:- . It is VERY important that terminal 12 (sensor common) is soundly connected to an earth
point on the ENGINE BLOCK, not within the control panel, and must be a sound electrical connection to
the sensor bodies. This connection MUST NOT be used to provide an earth connection for other terminals
or devices. The simplest way to achieve this is to run a SEPERATE earth connection from the system
earth star point, to terminal 12 directly, and not use this earth for other connections.

NOTE:- . If you use PTFE insulating tape on the sensor thread when using earth return sensors,
ensure you do not insulate the entire thread, as this will prevent the sensor body from being earthed via
the engine block.

4.1.3

MAGNETIC PICKUP
PIN No

DESCRIPTION

16

Magnetic pickup Positive

17

Magnetic pickup Negative

18

Magnetic pickup screen

CABLE
SIZE
0.5mm
AWG 20
0.5mm
AWG 20
0.5mm
AWG 20

NOTES
Connect to Magnetic Pickup device
Connect to Magnetic Pickup device
Do not connect the other end to earth!

NOTE:- Magnetic Pickup interface is not fitted to the 6010-xx-00 module


NOTE:- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is
earthed at one end ONLY.

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

4.1.4

CAN
PIN No

DESCRIPTION

16

CAN port H

17

CAN port L

18

CAN port Common

CABLE
SIZE
0.5mm
AWG 20
0.5mm
AWG 20
0.5mm
AWG 20

NOTES
Use only 120 CAN approved cable
Use only 120 CAN approved cable
Use only 120 CAN approved cable

NOTE:- CAN interface is not fitted to the 6010-xx-01 module


NOTE:- Screened 120
impedance cable specified for use with CAN must be used for the CAN link
and the Multiset comms link.
DSE stock and supply Belden cable 9841 which is a high quality 120
impedance cable suitable for CAN
use (DSE part number 016-030)

4.1.5

GENERATOR / MAINS VOLTAGE SENSING


PIN
No

DESCRIPTION

19

Generator L1 (U) voltage monitoring

20

Generator L2 (V) voltage monitoring

21

Generator L3 (W) voltage monitoring

22

Generator Neutral (N) input

23

Mains L1 (R) voltage monitoring

24

Mains L2 (S) voltage monitoring

25

Mains L3 (T) voltage monitoring

26

Mains Neutral (N) input

CABLE
SIZE

NOTES

1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18

Connect to generator L1 (U) output (AC)


(Recommend 2A fuse)
Connect to generator L2 (V) output (AC)
(Recommend 2A fuse)
Connect to generator L3 (W) output (AC)
(Recommend 2A fuse)
Connect to generator Neutral terminal (AC)
Connect to Mains L1 (R) output (AC)
(Recommend 2A fuse)
Connect to Mains L2 (S) output (AC)
(Recommend 2A fuse)
Connect to Mains L3 (T) output (AC)
(Recommend 2A fuse)
Connect to Mains Neutral terminal (AC)

NOTE:- Terminals 23-26 are not fitted to the DSE6010.

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4.1.6

GENERATOR CURRENT TRANSFORMERS

WARNING!:- Do not disconnect this plug when the CTs are carrying current. Disconnection will open
circuit the secondary of the C.T.s and dangerous voltages may then develop. Always ensure the CTs are
not carrying current and the CTs are short circuit connected before making or breaking connections to
the module.
NOTE:- The 6000 series module has a burden of 0.5VA on the CT. Ensure the CT is rated for the
burden of the 6000 series controller, the cable length being used and any other equipment sharing the CT.
If in doubt, consult your CT supplier.
NOTE:- Take care to ensure correct polarity of the CT primary as shown below. If in doubt, check
with the CT supplier.
CT LABELLING
p1, k or K is the primary of the CT that points towards the GENERATOR
p2, l or L is the primary of the CT that points towards the LOAD
s1 is the secondary of the CT that connects to the DSE Modules input for the CT measuring (I1,I2,I3)
s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs and
connected to the CT common terminal of the DSE6000 series modules.
CT labelled as
p1, k or K

To Load

To Supply

CT labelled as
p2, l or L

27

Generator I1 Current Transformer

28

Generator I2 Current Transformer

29

Generator I3 Current Transformer

30
31

Generator Current Transformer


common connection

1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18
1.0mm
AWG 18

Connect to generator CT 1 (s1)


Connect to generator CT 2 (s1)
Connect to generator CT 3 (s1)
Connect to generator CT common (s2)

NOTE:- Terminals 30 and 31 are internally connected to each other.

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4.1.7

DIGITAL INPUTS
PIN
No

4.1.8

DESCRIPTION

32

Configurable digital input A

33

Configurable digital input B

34

Configurable digital input C

35

Configurable digital input D

CABLE
SIZE
0.5mm
AWG 20
0.5mm
AWG 20
0.5mm
AWG 20
0.5mm
AWG 20

NOTES
Switch to negative
Switch to negative
Switch to negative
Switch to negative

This configuration cable is


the same as normally used
between a PC and a USB
printer.

PC CONFIGURATION INTERFACE CONNECTOR


DESCRIPTION

Socket for connection to PC with DSE


Configuration Suite PC software.

CABLE
SIZE
0.5mm
AWG 20

NOTES
This is a standard USB type A to
type B cable.

NOTE:- The USB connection cable between the PC and the 6000 series module must not be extended
beyond 5m (5yds). For distances over 5m, it is possible to use a third party USB extender. Typically, they
extend USB up to 50m (yds). The supply and support of this type of equipment is outside the scope of
Deep Sea Electronics PLC.

CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the
recommended number of USB devices to the PC. For further information, consult your PC supplier.

CAUTION!: This socket must not be used for any other purpose.

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4.2
4.2.1

TYPICAL WIRING DIAGRAMS


DSE 6010 AUTOSTART MODULE

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4.2.2

18

DSE 6020 AUTO MAINS FAILURE MODULE

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DESCRIPTION OF CONTROLS

The following section details the function and meaning of the various controls on the module.

Display Scroll button

Main status display

Common Alarm
Indicator

Page button
(information)

Start engine

Select Stop
mode
Select Manual
mode

Select Auto
mode

Select Test
mode (6020

Alarm mute /
lamp test

Mains Available
(DSE6020 only)

Mains On Load
(DSE6020 only)
Generator On load
Generator
Available

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5.1

QUICKSTART GUIDE

This section provides a quick start guide to the modules operation.

5.1.1

STARTING THE ENGINE

First select Manual


mode
...Then, press the
Start button to crank
the engine.

NOTE:- For further details, see the section entitled OPERATION elsewhere in this manual.

5.1.2

STOPPING THE ENGINE

Select Stop/Reset
mode. The generator
stops.

NOTE:- For further details, see the section entitled OPERATION elsewhere in this manual.

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5.2

GRAPHICAL DISPLAY
-

5.3

4- line, 64 x 132 small Graphic Display with LED Backlight


Icon and numeric display.
Software controlled contrast
Mimic of 4 x indicators via LCD

VIEWING THE INSTRUMENTS

At power up, the display will show the software version and then show the default screen, which will display Generator
Frequency.
It is possible to scroll to display the different pages of information by repeatedly operating the down button
Pressing the information

button toggles between instrumenation and event log displays

Once selected the page will remain on the LCD display until the user selects a different page or after an extended period of
inactivity, the module will revert to the status display.
When scrolling manually by pressing the
button, the display will automatically return to the Status page if no buttons are
pressed for the duration of the configurable LCD Page Timer.
If an alarm becomes active while viewing the status page, the display shows the Alarms page to draw the operators attention
to the alarm condition.
Metering:

Generator Voltage, 3-phase, L-L and L-N


Generator Frequency
Mains Voltage, 3-phase, L-L and L-N (Model 6020 only)
Mains Voltage, 3-phase, L-L and L-N (Model 6020 only)
Mains Frequency
Generator Current
Generator kW L1 L2 L3
Generator KW
Generator kVA L1 L2 L3
Generator kVA
Generator kV Ar L1 L2 L3
Generator kV Ar
Power Factor pf L1 L2 L3
Power Factor pf
Power
kWh kV Arh

kV Ah

Battery Voltage
Engine hours Run
Oil Pressure Gauge
Engine Temperature Gauge
Fuel Level

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5.4

EVENT LOG

button toggles between the display of the instrumentation and the event log. Pressing the down
button will
The info
move to the previous event, the event log entry at position 1 being the most recent. On moving from the instrumentation
value to the event log the unit will display the most recent entry.
A number in the bottom left indicates the event log entry currently displayed. There are five event log entries in the 60xx units.
When the event log is displayed the icon in the alarm icon area indicates the alarm type at that position of the event log. The
hours run at the time of the alarm shows in the instrumentation area. The bottom right icon indicates the current mode as
normal.
Example of Auxiliary Input Shutdown Alarm.

Auxiliary input A
is logged

Event Log icon

Event number 1

Number of engine running hours when


the event was logged (99hrs 9mins)

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5.5

CONTROLS

Stop / Reset and Manual


This button places the module into its Stop/Reset and Manual mode. This will clear any alarm conditions for
which the triggering criteria have been removed. If the engine is running and the module is in Stop mode, the
module will automatically instruct the changeover device to unload the generator (Close Generator becomes
inactive (if used)). The fuel supply de-energises and the engine comes to a standstill. Should a remote start
signal be present while operating in this mode, a remote start will not occur.
button, start the engine, and run off load. If the
Once in Manual mode the module will respond to the start
engine is running off-load in the Manual mode and a remote start signal becomes present, the module will
automatically instruct the changeover device to place the generator on load (Close Generator becomes
active (if used)). Upon removal of the remote start signal, the generator remains on load until either selection
of the STOP/RESET or AUTO modes.
For further details, please see the more detailed description of Manual operation elsewhere in this manual.
Auto
This button places the module into its Automatic mode. This mode allows the module to control the function
of the generator automatically. The module will monitor the remote start input and mains supply status and
once a start request is made, the set will be automatically started and placed on load.
Upon removal of the starting signal, the module will automatically transfer the load from the generator and
shut the set down observing the stop delay timer and cooling timer as necessary. The module will then await
the next start event. For further details, please see the more detailed description of Auto operation elsewhere
in this manual.
Start
This button is only active in STOP/RESET
or MANUAL
mode.
Pressing this button in manual or test mode will start the engine and run off load (manual) or on load (test).
Pressing this button in STOP/RESET mode will turn on the CAN engine ECU (when correctly configured and
fitted to a compatible engine ECU)
Mute / Lamp Test
This button silences the audible alarm if it is sounding and illuminates all of the LEDs as a lamp test feature/
When correctly configured and fitted to a compatible engine ECU, pressing this button in STOP/RESET mode
after pressing the START
button (to power the ECU) will cancel any passive alarms on the engine ECU.
Scroll
This buttons scrolls through the instruments in the currently displayed page
Page
Toggles the display between instrumentation an event log mode,

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OPERATION

6.1

AUTOMATIC MODE OF OPERATION

NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible.
Viewing the instruments and event logs is NOT affected by panel lock.
Activate auto mode by pressing the
are present.

pushbutton. The

icon is displayed to indicate Auto Mode operation if no alarms

Auto mode will allow the generator to operate fully automatically, starting and stopping as required with no user intervention.

6.1.1

WAITING IN AUTO MODE

If a starting request is made, the starting sequence will begin.


Starting requests can be from the sources shown below. When the engine is running in AUTO mode, an icon is displayed to
indicate the reason for the set being run :
Auto run reason

Icon

Remote start input


Low battery run
Scheduled run
Mains failure (6020 only)

6.1.2

STARTING SEQUENCE

To allow for false start requests, the start delay timer begins.
Should all start requests be removed during the start delay timer, the unit will return to a stand-by state.
If a start request is still present at the end of the start delay timer, the fuel relay is energised and the engine will be cranked.

NOTE:- If the unit has been configured for CAN, compatible ECUs will receive the start command via CAN.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after
which the next start attempt is made. Should this sequence continue beyond the set number of attempts, the start sequence
will be terminated and the display shows

Fail to Start.

When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the main
alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel (Selected by
PC using the 60xx series configuration software).
Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect underspeed or overspeed).

NOTE:- If the unit has been configured for CAN, speed sensing is via CAN.
After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine Temperature,
Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault.

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6.1.3

ENGINE RUNNING

Once the engine is running and all starting timers have expired, the animated

icon is displayed.

The generator is placed on load if configured to do so.

NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear
on the engine.
If all start requests are removed, the stopping sequence will begin.

6.1.4

STOPPING SEQUENCE

The return delay timer operates to ensure that the starting request has been permanently removed and isnt just a short term
removal. Should another start request be made during the cooling down period, the set will return on load.
If there are no starting requests at the end of the return delay timer, the load is removed from the generator to the mains
supply and the cooling timer is initiated.
The cooling timer allows the set to run off load and cool sufficiently before being stopped. This is particularly important where
turbo chargers are fitted to the engine.
After the cooling timer has expired, the set is stopped.

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6.2

MANUAL OPERATION

Activate Manual mode by pressing the

pushbutton. An LED indicator beside the button confirms this action.

Manual mode allows the operator to start and stop the set manually, and if required change the state of the load
switching devices.
6.2.1

WAITING IN MANUAL MODE

When in manual mode, the set will not start automatically.


To begin the starting sequence, press the

6.2.2

button.

STARTING SEQUENCE

NOTE:- There is no start delay in this mode of operation.

The fuel relay is energised and the engine is cranked.


NOTE:- If the unit has been configured for CAN, compatible ECUs will receive the start command via CAN.

If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest
duration after which the next start attempt is made. Should this sequence continue beyond the set number of
attempts, the start sequence will be terminated and the display shows

Fail to Start.

When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from
the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the
flywheel (Selected by PC using the 60xx series configuration software).
Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect underspeed or
overspeed).
NOTE:- If the unit has been configured for CAN, speed sensing is via CAN.

After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine
Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the
fault.

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6.2.3

ENGINE RUNNING

In manual mode, the load is not transferred to the generator unless a loading request is made.
A loading request can come from a number of sources :

Remote start input


Low battery run
Scheduled run
Mains failure (6020 only)

NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear
on the engine.

Once the load has been transferred to the generator, it will not be automatically removed. To manually transfer the
load back to the mains (DSE6020) or to remove the load from the generator (DSE6010) either:

Press the auto mode


button to return to automatic mode. The set will observe all auto mode start
requests and stopping timers before beginning the Auto mode stopping sequence.

Press the stop button

6.2.4

STOPPING SEQUENCE

In manual mode the set will continue to run until either :

The stop button

The auto button


is pressed. The set will observe all auto mode start requests and stopping timers
before beginning the Auto mode stopping sequence.

is pressed The set will immediately stop

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6.3

TEST MODE
NOTE:- Test Mode is only applicable to DSE6020.

Activate test mode be pressing the

pushbutton. An LED indicator beside the button confirms this action.

Test mode will start the set and transfer the load to the generator to provide a Test on load function.

6.3.1

WAITING IN TEST MODE

When in test mode, the set will not start automatically.


To begin the starting sequence, press the

6.3.2

button.

STARTING SEQUENCE

The set begins to crank.


NOTE:- If the unit has been configured for CAN, compatible ECUs will receive the start command via
CAN.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest
duration after which the next start attempt is made. Should this sequence continue beyond the set number of
attempts, the start sequence will be terminated and the display shows Fail to Start.
When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from
the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the
flywheel (Selected by PC using the 6000 series configuration software).
Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect underspeed or
overspeed).
NOTE:- If the unit has been configured for CAN, speed sensing is via CAN.

After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine
Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the
fault.

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6.3.3

ENGINE RUNNING

Once the engine is running, the Warm Up timer, if selected, begins, allowing the engine to stabilise before
accepting the load.
Load will be automatically transferred from the mains supply to the generator.
NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents
excessive wear on the engine.
In test mode, the set will continue to run on load until either:
is pressed The set will immediately stop

The stop button

The auto button


is pressed. The set will observe all auto mode start requests and stopping timers
before beginning the Auto mode stopping sequence.

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MODULE DISPLAY

7.1

BACKLIGHT

The backlight will be on if the unit has sufficient voltage on the power connection while the unit is turned on, unless the unit is
in Power Save mode, or if the engine is cranking for which the backlight will be turned off.

7.2

GRAPHICAL DISPLAY

A 48x132 pixel LCD is used for the display. The display is segmented into areas for instrumentation, units, alarm icons and
various other icons.
Inst.
Icon
Active
config
/FPE,
event
index

7.2.1

Instrumentation

Units

Instrumentation

Units

Instrumentation

Units

Alarm
Icon

Mode
Icon

DISPLAY EXAMPLE

This example shows Generator Volts as shown by the Generator

symbol.

Instrumentation
Units

Instrumentation Icon
Active configuration

7.2.2

Mode Icon

MODE ICON

An icon is displayed in the mode icon area of the display to indicate what mode the unit is currently in.
Icon

Graphic

Details

Stopped

Appears when the engine is at rest and the unit is in stop mode.

Auto

Appears when the engine is at rest and the unit is in auto mode.

Manual

Appears when the engine is at rest and the unit is in manual mode/

Timer animation

Appears when a timer is active, for example cranking time, crank rest etc.

Running animation

Appears when the engine is running, and all timers have expired, either on or off load. The animation rate
is reduced when running in idle mode.

Front panel editor

Appears when the unit is in the front panel editor.

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7.2.3

AUTO RUN ICON

When the engine is running in AUTO mode, an icon is displayed to indicate the reason for the set being run.
Auto run reason

Icon

Remote start input


Low battery run
Scheduled run
Mains failure

7.2.4

INSTRUMENTATION ICONS

When displaying instrumentation a small icon is displayed in the instrumentation icon area to indicate what value is currently
being displayed.
Icon

Graphic

Details

Generator

Used for generator voltage and generator frequency

Mains

Used for mains voltages and mains frequency

Engine speed

Engine speed instrumentation screen

Hours Run

Hours run instrumentation screen

Battery voltage

Battery voltage instrumentation screen

Engine temperature

Coolant temperature instrumentation screen

Oil pressure

Oil pressure instrumentation screen

Flexible sensor

Flexible sensor instrumentation screen

Event log

Appears when the event log is being displayed

Unit time

Current time held in the unit

Scheduler setting

The current value of the scheduler run time and duration

CAN DTC

ECU diagnostic trouble codes

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7.2.5

ACTIVE CONFIGURATION

When not in the Front Panel Editor (FPE) mode, and with the alternative configuration enabled, the active config area of the
display will be used to display the currently active configuration.
Icon

Graphic

Details

Main config

Appears when the main configuration is selected

Alternative config

Appears when the alternative configuration is selected

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7.3

PROTECTIONS

When an alarm is present, the Common alarm LED will illuminate.


The LCD display will jump from the Information page to display the Alarm Page. See section entitled Graphical Display for
details of alarm icons.
The LCD will display multiple alarms E.g. High Engine Temperature shutdown, Emergency Stop and Low Coolant
Warning. These will automatically scroll round in the order that they occurred;
In the event of a warning alarm, the LCD will display the appropriate icon. If a shutdown then occurs, the module will again
display the appropriate icon, flashing.

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7.4

WARNINGS

Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the
operators attention to an undesirable condition.
In the event of an alarm the LCD will jump to the alarms page, and scroll through all active warnings and shutdowns.
Warning alarms are self-resetting when the fault condition is removed.
Display
Battery High Voltage
Battery Low Voltage
CAN ECU Warning
Charge Alternator Failure
Digital Input A-D
Analogue Input A-C

Reason
The DC supply has risen above the high volts setting level for the
duration of the high battery volts timer
The DC supply has fallen below the low volts setting level for the
duration of the low battery volts timer
The engine ECU has detected a warning alarm and has informed
the DSE module of this situation. The exact error is also
indicated on the modules display.
The auxiliary charge alternator voltage is low as measured from
the W/L terminal.
Auxiliary Digital inputs can be user configured as Digital inputs
and will display the relevant icon.
Auxiliary Analogue inputs can be user configured as Digital
inputs and will display the relevant icon.
The module has detected a condition that indicates that the
engine is running when it has been instructed to stop.

Fail To stop
NOTE:- Fail to Stop could indicate a faulty oil pressure sensor If engine is at rest check oil sensor wiring and configuration.

Generator High Voltage Warning


Generator Low Voltage Warning
High Coolant Temperature Warning

Low Oil Pressure Warning


Low Fuel Level
Over Frequency Warning
Over Speed Warning
Under Frequency Warning
Under Speed Warning
Flexible Sensor

34

The generator output voltage has risen above the pre-set prealarm setting.
The generator output voltage has fallen below the pre-set prealarm setting after the Safety On timer has expired.
The module detects that the engine coolant temperature has
exceeded the high engine temperature pre-alarm setting level
after the Safety On timer has expired.
The module detects that the engine oil pressure has fallen below
the low oil pressure pre-alarm setting level after the Safety On
timer has expired.
The module detects that the fuel level is below the configured
setting
The generator output frequency has risen above the pre-set prealarm setting.
The engine speed has risen above the overspeed pre alarm
setting
The generator output frequency has fallen below the pre-set prealarm setting after the Safety On timer has expired.
The engine speed has fallen below the underspeed pre alarm
setting
The flexible sensor warning alarm has been triggered.

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7.5

SHUTDOWN ALARMS

Shutdowns are latching alarms and stop the Generator. Clear the alarm and remove the fault then press Stop/Reset
reset the module.

to

NOTE:- The alarm condition must be rectified before a reset will take place. If the alarm condition remains, it will
not be possible to reset the unit (The exception to this is the Low Oil Pressure alarm and similar delayed alarms, as
the oil pressure will be low with the engine at rest).
Display
CAN ECU Data Fail
CAN ECU Shutdown
Digital Input A-D
Analogue Input A-C
Emergency Stop

Reason
The module is configured for CAN operation and does not detect data on the engine Can
datalink, the engine shuts down.
The engine ECU has detected a shutdown alarm and has informed the DSE module of
this situation. The exact error is also indicated on the modules display.
Auxiliary Digital inputs can be user configured as Digital inputs and will display the
relevant icon.
Auxiliary Analogue inputs can be user configured as Digital inputs and will display the
relevant icon.
The emergency stop button has been depressed. This is a failsafe (normally closed to
battery negative) input and will immediately stop the set should the signal be removed.

NOTE:- The Emergency Stop Negative signal must be present otherwise the
unit will shutdown.
Fail To Start
Generator High Voltage
Shutdown
Generator Low Voltage
Shutdown
High Coolant Temperature
Shutdown
Loss of Mag. Pickup Signal
Low Oil Pressure Shutdown
Low Fuel Level
Over Frequency Shutdown
Over Speed Shutdown
Under Frequency
Shutdown
Under Speed Shutdown
Continued overleaf

The engine has not fired after the preset number of start attempts
The generator output voltage has risen above the preset level
The generator output voltage has fallen below the preset level
The module detects that the engine coolant temperature has exceeded the high engine
temperature shutdown setting after the Safety On timer has expired.
The speed signal from the magnetic pickup is not being received by the DSE controller.
The engine oil pressure has fallen below the low oil pressure trip setting level after the
Safety On timer has expired.
The module detects that the fuel level is below the configured setting
The generator output frequency has risen above the preset level
The engine speed has exceeded the pre-set trip
The generator output frequency has fallen below the preset level
The engine speed has fallen below the pre-set trip after the Safety On timer has expired.

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

Continued...
Display
Temperature sensor open
circuit
Oil pressure sensor open
circuit
Flexible Sensor
Magnetic pickup open
circuit

36

Reason
Temperature sensor has been detected as being open circuit.
Oil pressure sensor has been detected as being open circuit.
The flexible sensor shutdown alarm has been triggered.
Magnetic pickup sensor has been detected as being open circuit.

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7.6

ELECTRICAL TRIP ALARMS

Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the electrical trip condition the
module will de-energise the Close Generator Output to remove the load from the generator. Once this has occurred the
module will start the Cooling timer and allow the engine to cool off-load before shutting down the engine. The alarm must be
accepted and cleared, and the fault removed to reset the module.
Electrical trips are latching alarms and stop the Generator. Remove the fault then press Stop/Reset
Digital Input A-D
Analogue Input A-C

to reset the module.

Auxiliary Digital inputs can be user configured as Digital inputs and will display the
relevant icon.
Auxiliary Analogue inputs can be user configured as Digital inputs and will display the
relevant icon.

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FRONT PANEL CONFIGURATION

This configuration mode allows the operator limited customising of the way the module operates.
All available parameters can be adjusted by this method, or alternatively by using the optional DSE Configuration Suite
Software for Windows PC in conjunction with a USB A-B cable. Full details of this are contained in the 60xx Configuration
Suite Software Manual.
Use the modules navigation buttons to traverse the menu and make value changes to the parameters:

Next page
Accept

Decrease value / next item

8.1

Increase value / next item

ACCESSING THE FRONT PANEL EDITOR (FPE)

Ensure the engine is at rest and the module is in STOP mode by pressing the Stop/Reset

Simultaneously press the Stop/Reset

The configuration icon

8.2
Press
Press

and Accept

button.

buttons.

is displayed, along with the first configurable parameter.

EDITING A PARAMETER
to select the required page as detailed in the configuration tables.
(+) to select the next parameter or

(-) to select the previous parameter within the current page.

When viewing the parameter to be changed, press the

button. The value begins to flash.

Press

(+) or

Press

the save the current value, the value ceases flashing.

Press and hold the

(-) to adjust the value to the required setting.

button to exit the editor, the configuration icon

will be removed from the display.

NOTE: - When the editor is visible, it automatically closes after 5 minutes of inactivity to ensure security.

38

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DSE Model 60xx Series Control & Instrumentation System Operators Manual

8.3

ADJUSTABLE PARAMETERS
6010
MPU
CAN

CONFIGURATION PARAMETERS MODULE (Page 1)

6020
MPU
CAN

101

Contrast

000 (%)

102

Fast loading enable

On (1), Off (0)

103

RESERVED

104

Lamp test at startup

On (1), Off (0)

105

Power save mode enable

On (1), Off (0)

106
107

RESERVED
RESERVED

108

Event log display format

On (1), Off (0)

109

Module powers up into AUTO mode

On (1), Off (0)

110

DTC string (English only) enable

On (1), Off (0)

CONFIGURATION PARAMETERS APPLICATION (Page 2)

6010
MPU
CAN

6020
MPU
CAN

201

Alternate Engine Speed

On (1), Off (0)

202

CAN ECU data fail enable

On (1), Off (0)

203

CAN ECU data fail action

0 (Action)

204

CAN ECU data fail delay

0:00

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

6010
MPU
CAN

CONFIGURATION PARAMETERS INPUTS (Page 3)

6020
MPU
CAN

301

Low oil pressure enable

On (1), Off (0)

302

Low oil pressure trip

0 PSI
0.00 bar
0 kPa

303

High engine temperature trip

00 deg C

304

Digital input A source

0 (Input source)

305

Digital input A polarity

0 (Polarity)

306

Digital input A action (if source = user config)

0 (Action)

307

Digital input A arming (if source = user config)

0 (Arming)

308

Digital input A activation delay (if source = user config)

0:00

309

Digital input B source

0 (Input source)

310

Digital input B polarity

0 (Polarity)

311

Digital input B action (if source = user config)

0 (Action)

312

Digital input B arming (if source = user config)

0 (Arming)

313

Digital input B activation delay (if source = user config)

0:00

314

Digital input C source

0 (Input source)

315

Digital input C polarity

0 (Polarity)

316

Digital input C action (if source = user config)

0 (Action)

317

Digital input C arming (if source = user config)

0 (Arming)

318

Digital input C activation delay (if source = user config)

0:00

319

Digital input D source

0 (Input source)

320

Digital input D polarity

0 (Polarity)

321

Digital input D action (if source = user config)

0 (Action)

322

Digital input D arming (if source = user config)

0 (Arming)

323

Digital input D activation delay (if source = user config)

0:00

Analogue input A sensor type

0 (sensor type)

Analogue input A sensor selection (temperature senor list)

0 (pressure sensor)

326

Analogue input A (set as digital) source (oil pressure sender)

0 (Input source)

327

Analogue input A (set as digital) polarity

0 (Polarity)

328

Analogue input A (set as digital) action (if source = user config)

0 (Action)

329

Analogue input A (set as digital) arming (if source = user config)

0 (Arming)

330

Analogue input A (set as digital) activation delay (if source = user


config)

0:00

324
325

40

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DSE Model 60xx Series Control & Instrumentation System Operators Manual

6010
MPU
CAN

CONFIGURATION PARAMETERS INPUTS (Page 3) continued

6020
MPU
CAN

Analogue input B sensor type

0 (sensor type)

Analogue input B sensor selection (temperature senor list)

0 (temp sensor)

333

Analogue input B (set as digital) source (temperature sender)

0 (Input source)

334

Analogue input B polarity

0 (Polarity)

335

Analogue input B (set as digital) action (if source = user config)

0 (Action)

336

Analogue input B (set as digital) arming (if source = user config)

0 (Arming)

0:00

0 (sensor type)

0 (pressure,
temperature or
percentage sensor)

331
332

337
338

Analogue input B (set as digital) activation delay (if source = user


config)
Analogue input C sensor type
Analogue input C sensor selection (temperature senor list)

339
340

Analogue input C (set as digital) source (flexible sender)

0 (Input source)

341

Analogue input C (set as digital) polarity

0 (Polarity)

342

Analogue input C (set as digital) action (if source = user config)

0 (Action)

343

Analogue input C (set as digital) arming (if source = user config)

0 (Arming)

344

Analogue input C (set as digital) activation delay (if source = user


config)

0:00

345

Oil pressure sender open circuit alarm enable

On (1), Off (0)

346

Temperature sender open circuit alarm enable

On (1), Off (0)

Continued overleaf...

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

CONFIGURATION PARAMETERS OUTPUTS (Page 4)

6010
MPU
CAN

6020
MPU
CAN

401

Digital output A source

0 (Output source)

402

Digital output A polarity

0 (Output source Polarity)

403

Digital output B source

0 (Output source)

404

Digital output B polarity

0 (Output source Polarity)

405

Digital output C source

0 (Output source)

406

Digital output C polarity

0 (Output source Polarity)

407

Digital output D source

0 (Output source)

408

Digital output D polarity

0 (Output source Polarity)

409

Digital output E source

0 (Output source)

410

Digital output E polarity

0 (Output source Polarity)

411

Digital output F source

0 (Output source)

412

Digital output F polarity

0 (Output source Polarity)

CONFIGURATION PARAMETERS TIMERS (Page 5)

6010
MPU
CAN

6020
MPU
CAN

501

Mains transient delay

0s

502

Start Delay

0:00

503

Preheat

0:00

504

Cranking

0s

505

Crank rest time

0s

506

Smoke limiting

0:00

507

Smoke limiting off

0s

508

Safety On Delay

0s

509

Warming up time

0:00

510

Return Delay

0:00

511

Cooling Time

0:00

512

ETS Solenoid Hold

0:00

513

Failed to stop delay

0:00

514

Generator transient delay

0.0 s

515

Power save mode delay

0:00

516

Transfer time

0.0 s

517

Breaker trip pulse

0.0 s

518

Breaker close pulse

0.0 s

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6010
MPU
CAN

CONFIGURATION PARAMETERS GENERATOR (Page 6)

MPU

6020
CAN

601

Alternator Fitted

On (1), Off (0)

602

Alternator Poles

603
604

RESERVED
RESERVED

605

Under Voltage shutdown enabled

On (1), Off (0)

606

Under Voltage shutdown level

0V

607

Loading Voltage

0V

608

Over Voltage shutdown level

0V

609

Under frequency shutdown enable

On (1), Off (0)

610

Under frequency shutdown level

0.0 Hz

611

Loading Frequency

0.0 Hz

612

Nominal Frequency

0.0 Hz

613

Over frequency shutdown enable

On (1), Off (0)

614

Over Frequency shutdown level

0.0 Hz

615

AC System

0 (AC system)

616

CT Primary

0 (Amps)

617

Full load rating

0 (Amps)

618

Immediate Over current

On (1), Off (0)

619

Over current Delayed Alarm

On (1), Off (0)

620

Over current Delayed Alarm Action

0 (Action)

621

Over current Delay

0:00:00

622

Over current Trip

0 (%)

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

6010
MPU
CAN

CONFIGURATION PARAMETERS MAINS (Page 7)

MPU

6020
CAN

701

AC system

0 (AC system)

702

Mains failure detection

On (1), Off (0)

703

Immediate mains dropout

On (1), Off (0)

704

Mains under voltage enable

On (1), Off (0

705

Mains under voltage trip level

0 V 00

706

Mains under voltage return

0V

707

Mains over voltage enable

On (1), Off (0

708

Mains over voltage return

0V

709

Mains over Voltage trip level

0V

710

Mains under frequency trip enable

On (1), Off (0)

711

Mains under frequency trip level

0.0 Hz

712

Mains under frequency return

0.0 Hz

713

Mains over frequency trip enable

On (1), Off (0)

714

Mains over frequency return

0 Hz

715

Mains over frequency trip level

0.0 Hz

Generator and Mains AC System

44

2 Phase 3 wire (L1-L2)

2 Phase 3 wire (L2-L3)

3 Phase 3 wire

3 Phase 4 wire

3 Phase 4 wire delta

Single Phase 2 wire

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DSE Model 60xx Series Control & Instrumentation System Operators Manual

6010
MPU
CAN

CONFIGURATION PARAMETERS ENGINE (Page 8)

MPU

6020
CAN

801

Magnetic pickup fitted

On (1), Off (0)

802

Flywheel teeth

000

803

Start Attempts

804
805

RESERVED
RESERVED

806

Gas choke timer (Gas engine only)

0:00

807

Gas on delay (Gas engine only)

0:00

808

Gas ignition off delay (Gas engine only)

0:00

809

Crank disconnect on Oil pressure


enable

On (1), Off (0)

810

Check oil pressure prior to starting

On (1), Off (0)

811

Crank disconnect on Oil pressure

0.00 Bar

812

Crank disconnect on frequency

0.0Hz

813

Crank disconnect on Engine Speed

000 rpm

814

Under speed enable

On (1), Off (0)

815

Under speed shutdown

0000 rpm

816

Over speed shutdown

0000 rpm

817

Low battery volts enable

On (1), Off (0)

818

Low battery volts warning

00.0 V

819

Low battery volts return

00.0 V

820

Low battery volts delay

0:00:00

821

High battery volts enable

On (1), Off (0)

822

High battery volts return

00.0 V

823

High battery volts trip

00.0 V

824

High battery volts delay

0:00:00

825

Charge alt shutdown enable

On (1), Off (0)

826

Charge alt shutdown trip

00.0 V

827

Charge alt shutdown delay

0:00:00

828

Charge alt warning enable

On (1), Off (0)

829

Charge alt warning trip

00.0 V

830

Charge alt warning delay

0:00:00

831

Low battery start arming

On (1), Off (0)

832

Low battery start threshold

00.0 V

833

Low battery start delay

0:00:00

834

Low battery start run time

0:00:00

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

CONFIGURATION PARAMETERS ALT CONFIGURATION (PAGE 9)

6010
MPU
CAN

MPU

6020
CAN

901

Default configuration

On (1), Off (0)

902

Alt config - Enable configuration

On (1), Off (0)

903

Alt config - Alternative Engine Speed

On (1), Off (0)

904

Alt config - Under Voltage Shutdown enable

On (1), Off (0)

905

Alt config - Under Voltage Shutdown trip

0V

906

Alt config - Loading Voltage

0V

907

Alt config - Over Voltage trip

0V

908

Alt config - Under frequency shutdown enable

On (1), Off (0)

909

Alt config - Under frequency shutdown trip

0.0 Hz

910

Alt config - Loading Frequency

0.0 Hz

911

Alt config - Nominal Frequency

0.0 Hz

912

Alt config - Over Frequency shutdown enable

On (1), Off (0)

913

Alt config - Over Frequency shutdown trip

0.0 Hz

Alt config - CT Primary

0 (Amps)

Alt config - Full load rating

0 (Amps)

Alt config - Immediate Over current

On (1), Off (0)

Alt config - Over current Delayed Alarm

On (1), Off (0)

Alt config - Over current Delayed Alarm Action

0 (Action)

Alt config - Over current Delay

0:00:00

Alt config - Over current Trip

0 (%)

921

Alt config - AC system

0 (AC system)

922

Alt config - Mains failure detection

On (1), Off (0)

923

Alt config - Immediate mains dropout

On (1), Off (0)

924

Alt config - Mains under volt enable

On (1), Off (0)

925

Alt config - Mains under volt trip

0V

926

Alt config - Mains under volt return

0V

927

Alt config - Mains over volt enable

On (1), Off (0)

928

Alt config - Mains over volt return

0V

929

Alt config - Mains over volt trip

0V

930

Alt config - Mains under frequency enable

On (1), Off (0)

931

Alt config - Mains under frequency trip

0.0 Hz

932

Alt config - Mains under frequency return

0.0 Hz

914
915
916
917
918
919
920

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933

Alt config - Mains over frequency enable

On (1), Off (0)

934

Alt config - Mains over frequency return

0.0 Hz

935

Alt config - Mains over frequency trip

0.0 Hz

936

Alt config - Alternative Under speed shutdown enable

On (1), Off (0)

937

Alt config - Alternative Under speed shutdown trip

0000 rpm

938

Alt config - Alternative Over speed shutdown trip

0000 rpm

6010

CONFIGURATION PARAMETERS FLEXIBLE SENSOR (PAGE 10)

1001
1002

1003

MPU

CAN

MPU

CAN

0 (Arming)

Flexible sensor - Low alarm enable

0 (Arming)

Flexible sensor - Low alarm trip (units depend upon


sensor type)

0%
0.00 bar
0 C

Flexible sensor - High alarm enable

0%
0.00 bar
0 C

Flexible sensor alarm arming

1004

1005

Flexible sensor - High alarm trip (units depend upon


sensor type)

0 (Action)

Flexible sensor - Low warning enable

0%
0.00 bar
0 C

Flexible sensor - Low warning trip (units depend upon


sensor type)

On (1), Off (0)

Flexible sensor High warning enable

0%
0.00 bar
0 C

On (1), Off (0)

1006
1007
1008
1009

6020

Flexible sensor High warning trip (units depend upon


sensor type)

Flexible sensor type selection


0

None

Digital input

Percentage sensor

Pressure sensor

Temperature sensor
6010

CONFIGURATION PARAMETERS SCHEDULER (PAGE 11)

6020

MPU

CAN

MPU

CAN

1101

Enable scheduler

On (1), Off (0)

1102

On or off load

On (1), Off (0)

1103

Start time

0:00:00

1104

Day

0 (Day, 0=Monday)

1105

Duration

0:00:00

6010

CONFIGURATION PARAMETERS TIME (PAGE 12)


1201
1202

Time of day
Day of week

6020

MPU

CAN

MPU

CAN

0:00

0 (Day, 0=Monday)

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

Parameters with multiple choices use the following identification tables for the parameter values.
INPUT SOURCE LIST
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

User Configured
Alarm Mute
Alarm Reset
Alternative Configuration
Auto restore inhibit
Auto start inhibit
Auxiliary mains fail
Coolant Temperature Switch
Emergency Stop
External Panel Lock
RESERVED
Generator load inhibit
Lamp Test
Low Fuel Level Switch
RESERVED
Mains load inhibit
Oil Pressure Switch
Remote Start Off Load
Remote Start On Load
Simulate mains available
Smoke Limiting
Transfer to Generator/Open Mains (6020)
Close Generator (6010)
Transfer to Mains/Open Generator (6020)
Open Generator (6010)

INPUT ACTION LIST


Index
Action
0
Electrical Trip
1
Shutdown
2
Warning
INPUT POLARITY LIST
Index
Action
0
Close to Activate
1
Open to Activate
CAN DATA FAIL ACTION
Index
Action
0
None
1
Shutdown
2
Warning always latched

6010

6020

INPUT ARMING LIST


Index
Arming
0
Always
1
From Safety On
2
From Starting
3
Never
OUTPUT POLARITY LIST
Index
Arming
0
Energise
1
De-energise
CAN DATA FAIL ARMING
Index
Arming
0
From Safety On
1
From Starting

Oil pressure Sensor selection


0

Not used

Digital closed for alarm

Digital open for alarm

VDO 5 Bar

VDO 10 Bar

Datacon 5 Bar

Datacon 10 Bar

Datacon 7 Bar

Murphy 7 Bar

CMB812

10

Veglia

11

User defined

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Coolant temperature sensor selection


0

Not used

Digital closed for alarm

Digital open for alarm

VDO 120 C

Datacon high

Datacon low

Murphy

Cummins

PT100

Veglia

10

Beru

11

User defined

Flexible sensor selections for Percentage type


0

Not used

Digital closed for alarm

Digital open for alarm

VDO Ohm range (10-180)

VDO Tube (90-0)

US Ohm range (240-33)

GM Ohm range (0-90)

GM Ohm range (0-30)

Ford (73-10)

User defined

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

OUTPUT SOURCE LIST

6010
MPU

X
X

X
X
X
X
X

X
X
X

X
X
X
X
X
X
X

X
X

X
X
X
X

X
X
X
X

X
X
X

6020

CAN

MPU

CAN

X
X

X
X
X

X
X
X
X
X
X
X

X
X

X
X

X
X
X
X

X
X
X
X

X
X
X

X
X

X
X
X
X
X

X
X
X
X
X
X
X

X
X

X
X
X
X

X
X

X
X

X
X

X
X
X
X
X
X
X

X
X

X
X

X
X
X
X

X
X

X
X

0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

Not Used
RESERVED
RESERVED
Audible Alarm
Battery Over Volts Warning
Battery Under Volts Warning
CAN ECU Data Fail
CAN ECU Error
CAN ECU Fail
CAN ECU Power
CAN ECU Stop
Charge Alternator Shutdown
Charge Alternator Warning
Close Gen Output
Close Gen Output Pulse
Close Mains Output
Close Mains Output Pulse
Combined Mains Failure
Common Alarm
Common Electrical Trip
Common Shutdown
Common Warning
RESERVED
RESERVED
RESERVED
RESERVED
RESERVED
RESERVED
RESERVED
Emergency Stop
Energise To Stop
RESERVED
Fail To Start
Fuel Relay
Gas Choke On
Gas Ignition
Generator Available
Generator Over Voltage Shutdown
Generator Under Voltage Shutdown
RESERVED
RESERVED
Low Fuel Level
Low Oil Pressure (Shutdown)
RESERVED
RESERVED
RESERVED
RESERVED
Open Gen Output
Open Gen Output Pulse
Open Mains Output
Open Mains Output Pulse
RESERVED
RESERVED
Preheat During Preheat Timer
Preheat Until End Of Crank
Preheat Until End Of Safety Timer
Preheat Until End Of Warming Timer
Smoke Limiting
Start Relay
RESERVED
RESERVED
Waiting For Manual Restore
Flexible Sender High Shutdown
Flexible Sender High Warning
Flexible Sender Low Warning
Flexible Sender Low Shutdown

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

COMMISSIONING

9.1.1

PRE-COMMISSIONING

Before the system is started, it is recommended that the following checks are made:

The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system.
Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are sound.

The unit DC supply is fused and connected to the battery and that it is of the correct polarity.

The Emergency Stop input is wired to an external normally closed switch connected to DC positive.

NOTE:- If Emergency Stop feature is not required, link this input to the DC Negative. The module will not operate
unless either the Emergency Stop is fitted correctly OR terminal 3 is connected to DC Positive.

To check the start cycle operation, take appropriate measures to prevent the engine from starting (disable the operation
of the fuel solenoid). After a visual inspection to ensure it is safe to proceed, connect the battery supply. Select
MANUAL and then press START the unit start sequence will commence.

The starter will engage and operate for the pre-set crank period. After the starter motor has attempted to start the
engine for the pre-set number of attempts, the LCD will display Failed to start. Select the STOP/RESET position to
reset the unit.

Restore the engine to operational status (reconnect the fuel solenoid). Select MANUAL and then press START.
This time the engine should start and the starter motor should disengage automatically. If not then check that the
engine is fully operational (fuel available, etc.) and that the fuel solenoid is operating. The engine should now run up to
operating speed. If not, and an alarm is present, check the alarm condition for validity, then check input wiring. The
engine should continue to run for an indefinite period. It will be possible at this time to view the engine and alternator
parameters - refer to the Description of Controls section of this manual.

Select AUTO on the front panel, the engine will run for the pre-set cooling down period, then stop. The generator
should stay in the standby mode. If not, check that there is no signal present on the Remote start input.

Initiate an automatic start by supplying the remote start signal (if configured). The start sequence will commence and
the engine will run up to operational speed. Once the generator is available a load transfer will take place (if
configured), the Generator will accept the load. If not, check the wiring to the Generator Contactor Coil (if used). Check
the Warming timer has timed out.

Remove the remote start signal. The return sequence will begin. After the pre-set time, the generator is unloaded. The
generator will then run for the pre-set cooling down period, then shutdown into its standby mode.

Set the module internal clock/calendar to ensure correct operation of the scheduler and event logging functions. For
details of this procedure see section entitled Front Panel Configuration Editing the date and time.

If, despite repeated checking of the connections between the 60xx series controller and the customers system,
satisfactory operation cannot be achieved, then the customer is requested to contact the factory for further advice on:INTERNATIONAL TEL: +44 (0) 1723 890099
INTERNATIONAL FAX: +44 (0) 1723 893303
E-mail: Support@Deepseaplc.com
Website : www.deepseaplc.com

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10 FAULT FINDING
SYMPTOM
Unit is inoperative
Read/Write configuration does not
operate
Unit shuts down
Unit locks out on Emergency Stop

Intermittent Magnetic Pick-up sensor


fault
Low oil Pressure fault operates after
engine has fired
High engine temperature fault
operates after engine has fired.
Shutdown fault operates
Warning fault operates
Fail to Start is activated after pre-set
number of attempts to start
Continuous starting of generator
when in AUTO
Generator fails to start on receipt of
Remote Start signal.

POSSIBLE REMEDY
Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse.

Check DC supply voltage is not above 35 Volts or below 9 Volts


Check the operating temperature is not above 70C. Check the DC fuse.
If no Emergency Stop Switch is fitted, ensure that a DC positive signal is connected to
the Emergency Stop input. Check emergency stop switch is functioning correctly.
Check Wiring is not open circuit.
Ensure that Magnetic pick-up screen only connects to earth at one end, if connected
at both ends, this enables the screen to act as an aerial and will pick up random
voltages. Check pickup is correct distance from the flywheel teeth.
Check engine oil pressure. Check oil pressure switch/sensor and wiring. Check
configured polarity (if applicable) is correct (i.e. Normally Open or Normally Closed)
or that sensor is compatible with the 60xx Module and is correctly configured.
Check engine temperature. Check switch/sensor and wiring. Check configured polarity
(if applicable) is correct (i.e. Normally Open or Normally Closed) or that sensor is
compatible with the 60xx series module.
Check relevant switch and wiring of fault indicated on LCD display. Check
configuration of input.
Check relevant switch and wiring of fault indicated on LCD display. Check
configuration of input.
Check wiring of fuel solenoid. Check fuel. Check battery supply. Check battery supply
is present on the Fuel output of the module. Check the speed-sensing signal is
present on the 60xx series module inputs. Refer to engine manual.
Check that there is no signal present on the Remote Start input. Check configured
polarity is correct.
Check Start Delay timer has timed out.
Check signal is on Remote Start input. Confirm correct configuration of input is
configured to be used as Remote Start.

Pre-heat inoperative
Starter motor inoperative

Engine runs but generator will not


take load

Check that the oil pressure switch or sensor is indicating low oil pressure to the
controller. Depending upon configuration, the set will not start if oil pressure is not
low.
Check wiring to engine heater plugs. Check battery supply. Check battery supply is
present on the Pre-heat output of module. Check pre-heat configuration is correct.
Check wiring to starter solenoid. Check battery supply. Check battery supply is
present on the Starter output of module. Ensure that the Emergency Stop input is at
Positive. Ensure oil pressure switch or sensor is indicating the low oil pressure state
to the 60xx series controller.
Check Warm up timer has timed out. Ensure generator load inhibit signal is not
present on the module inputs. Check connections to the switching device.
Note that the set will not take load in manual mode unless there is an active remote
start on load signal.

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SYMPTOM
Incorrect reading on Engine gauges
Fail to stop alarm when engine is at
rest
Module appears to revert to an
earlier configuration

POSSIBLE REMEDY
Check engine is operating correctly. Check sensor and wiring.

When editing a configuration using the PC software it is vital that the configuration is
first read from the controller before editing it. This edited configuration must then be
written back to the controller for the changes to take effect.
When editing a configuration using the Front Panel Editor, be sure to press the Save
button to save the change before moving to another item or exiting the Front
Panel Editor.

Set will not take load

Ensure the generator is available.


Check that the output configuration is correct to drive the load switch device and that
all connections are correct.

Inaccurate generator measurements


on controller display

Remember that the set will not take load in manual mode unless a remote start on
load input is present.
The 60xx series controller is true RMS measuring so gives more accurate display
when compared with an average meter such as an analogue panel meter or some
lower specified digital multimeters.
Accuracy of the controller is better than 1% of full scale. Ie Gen volts full scale is
333V ph-n so accuracy is 3.33V (1% of 333V).

NOTE:- The above fault finding is provided as a guide check-list only. As the module can be configured to
provide a wide range of different features, always refer to the source of your module configuration if in doubt.

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11 MAINTENANCE, SPARES, REPAIR AND SERVICING


The DSE60xx Series controller is designed to be Fit and Forget. As such, there are no user serviceable parts within the
controller.
In the case of malfunction, you should contact your original equipment supplier (OEM).

11.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE


If you require additional plugs from DSE, please contact our Sales department using the part numbers below.

11.1.1 DSE6010
6010 terminal designation

Plug description

Part No.

1-11

11 way 5.08mm

007-451

12-15

4 way 5.08mm

007-444

16-18

3 way 5.08mm

007-174

19-22

4 way 7.62mm

007-171

27-31

5 way 5.08mm

007-445

32-35

4 way 5.08mm

007-444

NOTE:- Terminals 22-26 and 36-37 are not fitted to DSE6010 controller.

11.1.2 DSE6020
6020 terminal designation

Plug description

Part No.

1-11

11 way 5.08mm

007-451

12-15

4 way 5.08mm

007-444

16-18

3 way 5.08mm

007-174

19-26

8 way 7.62mm

007-171

27-31

5 way 5.08mm

007-445

32-35

4 way 5.08mm

007-444

NOTE:- Terminals 36-37 are not fitted to DSE6010 controller.

11.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE


Item

Description

Part No.

60xx series fixing clips (packet of 4)

020-294

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DSE Model 60xx Series Control and Instrumentation System Operators Manual

11.3 PURCHASING SEALING GASKET FROM DSE


The optional sealing gasket is not supplied with the controller but can be purchased separately.
Item

56

Description

Part No.

60xx series silicon sealing gasket

020-313

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12 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you
are referred to your original equipment supplier (OEM).

13 DISPOSAL
13.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of WEEE
separately from your other waste.

13.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES)


Directive 2002/95/EC:2006
To remove specified hazardous substances (Lead, Mercury, Hexavalent Chromium, Cadmium, PBB & PBDEs)
Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the WEEE directive will be exempt
from the RoHS legislation. This was confirmed in the August 2005 UKs Department of Trade and Industry RoHS
REGULATIONS Guide (Para 11).
Despite this exemption DSE has been carefully removing all non RoHS compliant components from our supply chain and
products.
When this is completed a Lead Free & RoHS compatible manufacturing process will be phased into DSE production.
This is a process that is almost complete and is being phased through different product groups.

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14 APPENDIX
14.1 CAN INTERFACE
44x0-xxx-02 Modules are fitted with the CAN interface and are capable of receiving engine data
from engine CAN controllers compliant with the CAN standard.
CAN enabled engine controllers monitor the engines operating parameters such as engine
speed, oil pressure, engine temperature (among others) in order to closely monitor and control
the engine. The industry standard communications interface (CAN) transports data gathered
by the engine controller interface (CAN). This allows generator controllers such as the DSE 60xx to access these engine
parameters with no physical connection to the sensor device.

NOTE:- For further details for connections to CAN enabled engines and the functions available with each engine
type, refer to the manual Electronic Engines and DSE Wiring. Part No. 057-004

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14.2 COMMUNICATIONS OPTION CONNECTIONS


14.2.1 DESCRIPTION
The 60xx series configuration software allows the controller to communicate with a PC. The computer connects to the module
as shown below and allows easy adjustment of the operating parameters and firmware update of the controller.

14.2.2 PC TO CONTROLLER (DIRECT) CONNECTION


To connect a 60xx series module to a PC the following items are required: -

60xx series module

60xx series configuration software (Supplied on configuration suite


software CD or available from www.deepseaplc.com free of charge).

USB cable Type A to Type B.

NOTE:- The DC supply must be connected to the module for configuration by PC.

NOTE:- Refer to 60xx software Manual for further details on configuring the module by PC.

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14.3 ENCLOSURE CLASSIFICATIONS


IP CLASSIFICATIONS
60xx series specification under BS EN 60529 Degrees of protection provided by enclosures
IP65 (Front of module when module is installed into the control panel with the supplied sealing gasket).
IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)

First Digit

Second Digit

Protection against contact and ingress of solid objects

Protection against ingress of water

No protection

No protection

Protected against ingress solid objects with a diameter of


more than 50 mm. No protection against deliberate access,
e.g. with a hand, but large surfaces of the body are
prevented from approach.

Protection against dripping water falling vertically. No harmful


effect must be produced (vertically falling drops).

Protected against penetration by solid objects with a


diameter of more than 12 mm. Fingers or similar objects
prevented from approach.

Protection against dripping water falling vertically. There must


be no harmful effect when the equipment (enclosure) is tilted at
an angle up to 15 from its normal position (drops falling at an
angle).

Protected against ingress of solid objects with a diameter of


more than 2.5 mm. Tools, wires etc. with a thickness of
more than 2.5 mm are prevented from approach.

Protection against water falling at any angle up to 60 from the


vertical. There must be no harmful effect (spray water).

Protected against ingress of solid objects with a diameter of


more than 1 mm. Tools, wires etc. with a thickness of more
than 1 mm are prevented from approach.

Protection against water splashed against the equipment


(enclosure) from any direction. There must be no harmful effect
(splashing water).

Protected against harmful dust deposits. Ingress of dust is


not totally prevented but the dust must not enter in sufficient
quantity to interface with satisfactory operation of the
equipment. Complete protection against contact.

Protection against water projected from a nozzle against the


equipment (enclosure) from any direction. There must be no
harmful effect (water jet).

Protection against ingress of dust (dust tight). Complete


protection against contact.

Protection against heavy seas or powerful water jets. Water


must not enter the equipment (enclosure) in harmful quantities
(splashing over).

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NEMA CLASSIFICATIONS
60xx series NEMA Rating (Approximate)
12 (Front of module when module is installed into the control panel with the optional sealing gasket).
2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)

NOTE: - There is no direct equivalence between IP / NEMA ratings. IP figures shown are approximate only.
1

Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.

IP30
2

Provides a degree of protection against limited amounts of falling water and dirt.

IP31
3

Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the enclosure.

IP64
3R

Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.

IP32
4 (X)

Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged by the formation of ice on the
enclosure. (Resist corrosion).

IP66
12/12K

Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.

IP65
13

Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.

IP65

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63

DSE

DSE6010/20 MKII

ENVIRONMENTAL TESTING STANDARDS


ELECTRO-MAGNETIC COMPATIBILITY
BS EN 61000-6-2
EMC Generic Immunity Standard for
the Industrial Environment
BS EN 61000-6-4
EMC Generic Emission Standard for
the Industrial Environment

AUTO START AND AUTO MAINS FAILURE


CONTROL MODULES
FEATURES

The DSE6010 MKII Auto Start


Control Module and the DSE6020
MKII Auto Mains (Utility) Failure
Control Module are suitable for a
wide variety of single gen-set
applications.
Monitoring engine speed, oil
pressure, coolant temperature,
frequency, voltage, current, power
and fuel level, the modules give
comprehensive engine and
alternator protection. This is
indicated on a large back-lit LCD
icon display via an array of warning,
electrical trip and shutdown alarms.

Electronic J1939 (CAN) and nonelectronic MPU and alternator


sensing engine support for diesel,
gas and petrol engines all in one
variant. With a number of flexible
inputs, outputs and protections, the
modules can be easily adapted to
suit a wide range of applications.
Through USB Communication both
modules can be configured using
the DSE Configuration Suite PC
Software or through the module's
front panel editor.

Using the DSE Configuration Suite


PC Software the controller is easy
to use and configure which allows
alteration of operating parameters,
sequences, timers and alarms.

AVAILABLE VARIANTS
6010-03

Auto Start with real time clock

6010-04

Auto start with real time clock and


heated display

6020-03

Auto Mains Failure with real time


clock

6020-04

Auto Mains Failure with real time


clock and heated display

ELECTRICAL SAFETY
BS EN 60950
Safety of Information Technology Equipment,
including Electrical Business Equipment
TEMPERATURE
BS EN 60068-2-1
Ab/Ae Cold Test -30 oC
BS EN 60068-2-2
Bb/Be Dry Heat +70 oC
VIBRATION
BS EN 60068-2-6
Ten sweeps in each of three
major axes
5 Hz to 8 Hz at +/-7.5 mm,
8 Hz to 500 Hz @ 2 GN
HUMIDITY
BS EN 60068-2-30
Db Damp Heat Cyclic 20/55 oC
at 95% RH 48 Hours
BS EN 60068-2-78
Cab Damp Heat Static 40 oC
at 93% RH 48 Hours
SHOCK
BS EN 60068-2-27
Three shocks in each of three major axes
15 GN in 11 mS
DEGREES OF PROTECTION
PROVIDED BY ENCLOSURES
BS EN 60529
IP65 - Front of module when installed into the
control panel with the optional sealing gasket.

COMPREHENSIVE FEATURE LIST TO SUIT A


WIDE VARIETY OF GEN-SET APPLICATIONS
PC
6

USB
PORT

CONFIGURABLE
INPUTS

ANALOGUE SENSOR /
DIGITAL INPUT

DC OUTPUTS

DC POWER
SUPPLY 8-35V

EMERGENCY
STOP

DSE6010/20 MKII

MAINS (UTILITY)
SENSING
(DSE6020 MKII)

DC OUTPUT
1 OF 4

GENERATOR /
LOAD CURRENT

VOLTS

1ph
2ph
3ph

GENERATOR
SENSING

VOLTS

+
1ph
2ph
3ph
N

DC OUTPUT
1 OF 4

1ph
2ph
3ph
N

CHARGE
ALTERNATOR

D+
W/L

FUEL & START


OUTPUTS
(Flexible with CAN)

DSE

DSE6010/20 MKII

SPECIFICATION

AUTO START AND AUTO MAINS FAILURE


CONTROL MODULES
FEATURES

DSE6020 MKII

DC SUPPLY
CONTINUOUS VOLTAGE RATING
8 V to 35 V Continuous
CRANKING DROPOUTS
Able to survive 0 V for 50 mS, providing
supply was at least 10 V before dropout and
supply recovers to 5 V. This is achieved
without the need for internal batteries.
LEDs and backlight will not be maintained
during cranking.
MAXIMUM OPERATING CURRENT
100 mA at 12 V, 105 mA at 24 V
MAXIMUM STANDBY CURRENT
60 mA at 12 V, 55 mA at 24 V
MAXIMUM SLEEP CURRENT
40 mA at 12 V, 35 mA at 24 V

DSE6010 MKII

GENERATOR & MAINS (UTILITY)


VOLTAGE RANGE
15 V to 415 V AC (Ph to N)
26 V to 719 V AC (Ph to Ph)
FREQUENCY RANGE
3.5 Hz to 75 Hz
INPUTS
DIGITAL INPUTS A to F
Negative switching
ANALOGUE INPUTS A to C
Configurable as:
Negative switching digital input
0 to 480

KEY BENEFITS
Automatically transfers between
mains (utility) and generator
(DSE6020 MKII only)
Hours counter provides accurate
information for monitoring and
maintenance periods
User-friendly set-up and button
layout for ease of use
Multiple parameters are
monitored simultaneously which
are clearly displayed on a large
back-lit icon display
The module can be configured
to suit a wide range of
applications
Compatible with a wide range
of CAN engines, including tier 4
engine support
Uses DSE Configuration Suite
PC Software for simplified
configuration
Licence-free PC software
IP65 rating (with optional
gasket) offers increased
resistance to water ingress

KEY FEATURES
Large back-lit icon display
Heated display option available
Fully configurable via the fascia
or PC using USB
communication
Efficient power save mode
3 phase generator sensing
3 phase mains (utility) sensing
(DSE6020 MKII only)
Generator/load power
monitoring (kW, kV A, kV Ar, pf)
Generator overload protection
(kW)
Generator/load current
monitoring and protection
Breaker control via fascia
buttons
Fuel and start outputs,
configurable when using CAN
4 configurable DC outputs
4 configurable analogue/digital
inputs
6 configurable digital inputs
Support for 0-10 V & 4-20 mA
oil pressure sensors

RELATED MATERIALS
TITLE
DSE6010/20 MKII Installation Instructions
DSE6010/20 MKII Operator Manual
DSE6010/20 MKII Configuration Suite PC Manual

Configurable staged loading


outputs
CAN, MPU and alternator
speed sensing in one variant
3 engine maintenance alarms
Engine speed protection
Engine hours counter
Engine pre-heat
Engine run-time scheduler
Engine idle control for starting &
stopping
Fuel pump control
Real time clock
Battery voltage monitoring
Start on low battery voltage
Configurable remote start input
1 alternative configuration
Comprehensive warning,
electrical trip or shutdown
protection upon fault condition
LCD and LED alarm indication
Configurable event log (50)

ANALOGUE INPUT D
Configurable as:
Negative switching digital input
0 V to 10 V
4 mA to 20 mA
0 to 480
OUTPUTS
OUTPUT A (FUEL)
10 A short term, 5 A continuous,
at supply voltage
OUTPUT B (START)
10 A short term, 5 A continuous,
at supply voltage
AUXILIARY OUTPUTS C, D, E & F
2 A DC at supply voltage
DIMENSIONS
OVERALL
216 mm x 158 mm x 43 mm
8.5 x 6.2 x 1.5
PANEL CUT-OUT
184 mm x 137 mm
7.2 x 5.3
MAXIMUM PANEL THICKNESS
8 mm
0.3
STORAGE TEMPERATURE RANGE
-40C to +85C
-40 F to +185 F
OPERATING TEMPERATURE RANGE
-30C to +70C
-22 F to +158 F

PART NOS
053-174
057-230
057-223

HEATED DISPLAY VARIANT


-40 C to +70 C
-40 F to +158 F
OPTIONAL PARTS
PART
IP65 Gasket

PART NUMBER
020-521

DEEP SEA ELECTRONICS PLC UK


Highfield House, Hunmanby Industrial Estate, Hunmanby YO14 0PH
TELEPHONE +44 (0) 1723 890099 FACSIMILE +44 (0) 1723 893303
EMAIL sales@deepseaplc.com WEBSITE www.deepseaplc.com

DEEP SEA ELECTRONICS INC USA


3230 Williams Avenue, Rockford, IL 61101-2668 USA
TELEPHONE +1 (815) 316 8706 FACSIMILE +1 (815) 316 8708
EMAIL sales@deepseausa.com WEBSITE www.deepseausa.com

Deep Sea Electronics Plc maintains a policy of continuous development and reserves the right to change
the details shown on this data sheet without prior notice. The contents are intended for guidance only.

Registered in England & Wales No.01319649


VAT No.316923457

055-190/05/14 (1) US

Configuration Parameters Module (Page 1)


101 Contrast
0 (%)
102 Fast Loading Enabled
On (1), Off (0)
103 All Warnings Latched
On (1), Off (0)
104 Lamp Test At Startup
On (1), Off (0)
105 Power Save Mode Enable On (1), Off (0)
106 RESERVED
107 RESERVED
108 Event Log Display Format On (1), Off (0)
109 Power Up Mode
0 (Power Up Mode)
110 DTC String Enable
On (1), Off (0)
111 RESERVED
Pin Protected
On (1), Off (0)
112
Maintenance Reset
113 Stop Button Cooldown
On (1), Off (0)
114 Use Module Oil Pressure On (1), Off (0)
115 Use Module Coolant Temp On (1), Off (0)
116 Use Module Engine Hours On (1), Off (0)
117 Use Module RPM
On (1), Off (0)
Configuration Parameters CAN Application (Page 2)
201 CAN Alternative Engine Speed
On (1), Off (0)
202 CAN ECU Data Fail Enable
On (1), Off (0)

118
119
120
121
122
123
124
125
126
127
128

Use Module Charge Alt


Disable CAN Speed Control
CT Position
Generator Voltage Display
Mains Voltage Display
Generator Frequency Display
Mains Frequency Display
Current Display
kW Display
kVAr Display
kVA Display

129

pf Display

On (1), Off (0)

130
131
132
133

kWh Display
kVArh Display
kVAh Display
Hold Start Button to Crank

On (1), Off (0)


On (1), Off (0)
On (1), Off (0)
On (1), Off (0)

203
204

CAN ECU Data Fail Action


CAN ECU Data Fail Delay

Configuration Parameters Digital Inputs (Page 3)


301 Digital Input A Source
302 Digital Input A Polarity
303 Digital Input A Action (If Source = User Config)
304 Digital Input A Arming (If Source = User Config)
305 Digital Input A Activation Delay (If Source = User Config)
306 Digital Input B Source
307 Digital Input B Polarity
308 Digital Input B Action (If Source = User Config)
309 Digital Input B Arming (If Source = User Config)
310 Digital Input B Activation Delay (If Source = User Config)
311 Digital Input C Source
312 Digital Input C Polarity
313 Digital Input C Action (If Source = User Config)
314 Digital Input C Arming (If Source = User Config)
315 Digital Input C Activation Delay (If Source = User Config)
316 Digital Input D Source
317 Digital Input D Polarity
318 Digital Input D Action (If Source = User Config)
319 Digital Input D Arming (If Source = User Config)
320 Digital Input D Activation Delay (If Source = User Config)
321 Digital Input E Source
322 Digital Input E Polarity
323 Digital Input E Action (If Source = User Config)
324 Digital Input E Arming (If Source = User Config)
325 Digital Input E Activation Delay (If Source = User Config)
326 Digital Input F Source
327 Digital Input F Polarity
328 Digital Input F Action (If Source = User Config)
329 Digital Input F Arming (If Source = User Config)
330 Digital Input F Activation Delay (If Source = User Config)
331 Analogue Input A (Set As Digital) Source
332 Analogue Input A (Set As Digital) Polarity
333 Analogue Input A (Set As Digital) Action (If Source = User Config)
334 Analogue Input A (Set As Digital) Arming (If Source = User Config)
335 Analogue Input A (Set As Digital) Activation Delay (If Source = User Config)
336 Analogue Input B (Set As Digital) Source
337 Analogue Input B (Set As Digital) Polarity
338 Analogue Input B (Set As Digital) Action (If Source = User Config)
339 Analogue Input B (Set As Digital) Arming (If Source = User Config)
340 Analogue Input B (Set As Digital) Activation Delay (If Source = User Config)
341 Analogue Input C (Set As Digital) Source
342 Analogue Input C (Set As Digital) Polarity
343 Analogue Input C (Set As Digital) Action (If Source = User Config)
344 Analogue Input C (Set As Digital) Arming (If Source = User Config)
345 Analogue Input C (Set As Digital) Activation Delay (If Source = User Config)
346 Analogue Input D (Set As Digital) Source
347 Analogue Input D (Set As Digital) Polarity
348 Analogue Input D (Set As Digital) Action (If Source = User Config)
349 Analogue Input D (Set As Digital) Arming (If Source = User Config)
350 Analogue Input D (Set As Digital) Activation Delay (If Source = User Config)
Pressure Sensor List
Index Type
0
Not used
1
Dig Closed for Alarm
2
Dig Open for Alarm
3
VDO 5 Bar
4
VDO 10 Bar
5
Datcon 5 Bar
6
Datcon 10 Bar
7
Datcon 7 Bar
8
Murphy 7 Bar
9
CMB812
10
Veglia
11
User Defined

On (1), Off (0)


On (1), Off (0)
Gen (0), Load(1)
On (1), Off (0)
On (1), Off (0)
On (1), Off (0)
On (1), Off (0)
On (1), Off (0)
On (1), Off (0)
On (1), Off (0)
On (1), Off (0)

Temperature Senor List


Index
Type
0
Not Used
1
Dig Closed for Alarm
2
Dig Open for Alarm
3
VDO 120 C
4
Datcon High
5
Datcon Low
6
Murphy
7
Cummins
8
PT100
9
Veglia
10
Beru
11
User Defined

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0 (Action)
0s

(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s
(Input Source)
(Polarity)
(Action)
(Arming)
s

Percentage Sensor List


Index
Type
0
Not Used
1
Dig Closed for Alarm
2
Dig Open for Alarm
3
VDO Ohm (10-180)
4
VDO Tube (90-0)
5
US Ohm (240-33)
6
GM Ohm (0-90)
7
GM Ohm (0-30)
8
Ford (73-10)
9
User Defined

Configuration Parameters Outputs


401 Digital Output A Source
0
402 Digital Output A Polarity
0
403 Digital Output B Source
0
404 Digital Output B Polarity
0
405 Digital Output C Source
0
406 Digital Output C Polarity
0
Configuration Parameters Timers
501 Mains Transient Delay
502 Start Delay
503 Preheat Timer
504 Crank Time
505 Crank Rest Time
506 Smoke Limiting
507 Smoke Limiting Off
508 Safety On Delay
509 Warm Up Time

(Page 4)
(Output Source)
(Output Polarity)
(Output Source)
(Output Polarity)
(Output Source)
(Output Polarity)

407
408
409
410
411
412

Digital Output D Source


Digital Output D Polarity
Digital Output E Source
Digital Output E Polarity
Digital Output F Source
Digital Output F Polarity

(Page 5)
510 Return Delay
511 Cooling Time
512 ETS Solenoid Hold
513 Failed To Stop Delay
514 Generator Transient Delay
515 Transfer Time
516 Breaker Trip Pulse
517 Breaker Close Pulse
518 Delayed Load Output 1

Configuration Parameters Generator (Page 6)


601 Alternator Fitted
On (1), Off (0)
602 Alternator Poles
0
603 Under Voltage Shutdown Enable On (1), Off (0)
604 Under Voltage Trip Shutdown
0V
605 Under Voltage Warning Enable
On (1), Off (0)
606 Under Voltage Warning Trip
0V
607 RESERVED
608 Loading Voltage
0V
609 Over Voltage Warning Enable
On (1), Off (0)

(Output Source)
(Output Polarity)
(Output Source)
(Output Polarity)
(Output Source)
(Output Polarity)

Delayed Load Output 2


Delayed Load Output 3
Delayed Load Output 4
Power Save Mode Delay
RESERVED
Page Timer
Cooling Time at Idle
Manual Crank Limit

610

Over Voltage Warning Return

0V

629

611
612

Over Voltage Warning Trip


Over Voltage Shutdown Trip
Under Frequency Shutdown
Enable
Under Frequency Shutdown Trip
Under Frequency Warning
Enable
Under Frequency Warning Trip
RESERVED
Loading Frequency
Nominal Frequency

0V
0V

630
631

Over Frequency Warning Enable


Over Frequency Warning Return
Over Frequency Warning Trip
Over Frequency Shutdown Enable
Over Frequency Shutdown Trip
AC System
CT Primary
Full Load Rating
Immediate Over Current Enable
Delayed Over Current Alarm
Enable
Delayed Over Current Alarm Action
Over Current Delay Time

On (1), Off (0)

632

Over Current Trip

0%

0.0 Hz

633

kW Rating

0 kW

On (1), Off (0)

634

Over kW Protection Enable

On (1), Off (0)

0.0 Hz

635
636
637

Over kW Protection Action


Over kW Protection Trip
Over kW Protection Trip Delay

0 (Action)
0%
0s

709
710
711
712
713
714
715

Over Voltage Level Trip


Under Frequency Enable
Under Frequency Trip
Under Frequency Return
Over Frequency Enable
Over Frequency Return
Over Frequency Trip

0V
On (1), Off (0)
0.0 Hz
0.0 Hz
On (1), Off (0)
0 Hz
0.0 Hz

819
820
821

High Battery Voltage Enable


High Battery Voltage Return
High Battery Voltage Trip
High Battery Voltage Warning
Delay

On (1), Off (0)


0.0 V
0.0 V

Charge Alt Shutdown Enable

On (1), Off (0)

613
614
615
616
617
618
619

0.0 Hz
0.0 Hz

Configuration Parameters Mains (Page 7)


701 AC System
0 (AC System)
702 Mains Failure Detection
On (1), Off (0)
703 Immediate Mains Dropout
On (1), Off (0)
704 Under Voltage Enable
On (1), Off (0)
705 Under Voltage Level
0V
706 Under Voltage Return
0V
707 Over Voltage Enable
On (1), Off (0)
708 Over Voltage Return
0V
Configuration Parameters Engine (Page 8)
801 Start Attempts
0
802 Over Speed Overshoot
0%
803 Over Speed Delay
0s
Gas Choke Timer
0s
804
(Gas Engine Only)
Gas On Delay
0s
805
(Gas Engine Only)
Gas Ignition Off Delay
0s
806
(Gas Engine Only)
Crank Disconnect On Oil
On (1), Off (0)
807
Pressure Enable
Check Oil Pressure Prior To
On (1), Off (0)
808
Starting
809 Crank Disconnect On Oil
0.00 Bar
810 Crank Disconnect On Frequency 0.0 Hz
Crank Disconnect On Engine
0 RPM
811
Speed
812 Under Speed Enable
On (1), Off (0)
813 Under Speed Trip
0 RPM
814 Over Speed Trip
0 RPM
815 Low Battery Voltage Enable
On (1), Off (0)
816 Low Battery Voltage Trip
0.0 V
817

Low Battery Voltage Return

0.0 V

818

Low Battery Voltage Delay

0:00:00

Sensor Type
Index Type
0
Percentage Sensor
1
Pressure Sensor
2
Temperature Sensor

620
621
622
623
624
625
626
627
628

519
520
521
522
523
524
525
526

0
0
0
0
0
0

822
823

On (1), Off (0)


0 (Action)
0s

0s

824

Charge Alt Shutdown Trip

0.0 V

825

Charge Alt Shutdown Delay

0s

826

Charge Alt Warning Enable

On (1), Off (0)

827
828

Charge Alt Warning Trip


Charge Alt Warning Delay

0.0 V
0s

829

Low Battery Start Arming

On (1), Off (0)

830
831
832
833
834

Low Battery Start Threshold


Low Battery Start Delay
Low Battery Start Run Time
Magnetic Pickup Fitted
Flywheel Teeth
Crank Disconnect On Oil Pressure
Delay

0.0 V
0s
0s
On (1), Off (0)
0

835

AC System
Index Type
0
2 Phase 3 Wire (L1-L2)
1
2 Phase 3 Wire (L1-L3)
2
3 Phase 3 Wire
3
3 Phase 4 Wire
4
3 Phase 4 Wire (Delta)
5
Single Phase 2 Wire

Functionality in DSE6010 and DSE6020 MKII


Functionality in DSE6020 MKII only

On (1), Off (0)


0.0 Hz
0.0 Hz
On (1), Off (0)
0.0 Hz
0 (Ac System)
0A
0A
On (1), Off (0)

Digital Input Alarm Arming


Index Arming
0
Always
1
From Safety On
2
From Starting
3
Never

0s

Power Up Mode
Index Mode
0
Stop
1
Manual
2
Auto

Configuration Parameters Analogue Inputs (Page 9)


901
Low Oil Pressure Enable
On (1), Off (0)
902
Low Oil Pressure Trip
0 Bar
903
Oil Pressure Sender Open Circuit
On (1), Off (0)
904
Analogue Input A Sensor Usage
Digital Input (0), Flexible (1), Oil Pressure (3) Sensor
905
Analogue Input A Flexible Senor Type
0 (Sensor Type)
906
Analogue Input A Sensor Selection
0 (Pressure, Temperature, Percentage Sensor List)
907
Flexible Sensor A Arming
0 (Arming)
908
Flexible Sensor A Low Alarm Action
0 (Action)
909
Flexible Sensor A Low Alarm Trip
0 % / Bar / C
910
RESERVED
911
Flexible Sensor A Low Pre-Alarm Enable
On (1), Off (0)
912
Flexible Sensor A Low Pre-Alarm Trip
0 % / Bar / C
913
Flexible Sensor A Low Pre-Alarm Return
0 % / Bar / C
914
RESERVED
915
Flexible Sensor A High Pre-Alarm Enable
On (1), Off (0)
916
Flexible Sensor A High Pre-Alarm Return
0 % / Bar / C
917
Flexible Sensor A High Pre-Alarm Trip
0 % / Bar / C
918-919 RESERVED
920
Flexible Sensor A High Alarm Action
0 (Action)
921
Flexible Sensor A High Alarm Trip
0 % / Bar / C
922
RESERVED
923
Analogue Input B Sensor Usage
Digital Input (0), Temperature (2) Sensor
924
Analogue Input B Sensor Selection
0 (Pressure, Temperature, Percentage Sensor List)
925
High Engine Temperature Trip
0.00 C
926
Temperature Sender Open Circuit
On (1), Off (0)
927
Analogue Input C Sensor Usage
Digital Input (0), Flexible (1), Fuel Level (2) Sensor
928
Analogue Input C Flexible Senor Type
0 (Sensor Type)
929
Analogue Input C Sensor Selection
0 (Pressure, Temperature, Percentage Sensor List)
930
Flexible Sensor C Arming
0 (Arming)
931
Flexible Sensor C Low Alarm Action
0 (Action)
932
Flexible Sensor C Low Alarm Trip
0 % / Bar / C
933
RESERVED
934
Flexible Sensor C Low Pre-Alarm Enable
On (1), Off (0)
935
Flexible Sensor C Low Pre-Alarm Trip
0 % / Bar / C
936
Flexible Sensor C Low Pre-Alarm Return
0 % / Bar / C
937
RESERVED
938
Flexible Sensor C High Pre-Alarm Enable On (1), Off (0)
939
Flexible Sensor C High Pre-Alarm Return
0 % / Bar / C
940
Flexible Sensor C High Pre-Alarm Trip
0 % / Bar / C
941-942 RESERVED
943
Flexible Sensor C High Alarm Action
0 (Action)
944
Flexible Sensor C High Alarm Trip
0 % / Bar / C
945-946 RESERVED
947
Fuel Sensor C Low Shutdown Enable
On (1), Off (0)
948
Fuel Sensor C Low Shutdown Trip
0%
949
Fuel Sensor C Low Shutdown Delay
0s
950
Fuel Sensor C Low Pre-Alarm Enable
On (1), Off (0)
951
Fuel Sensor C Low Pre-Alarm Trip
0%
952
Fuel Sensor C Low Pre-Alarm Return
0%
953
Fuel Sensor C Low Pre-Alarm Delay
0s
954
Fuel Sensor C High Pre-Alarm Enable
On (1), Off (0)
955
Fuel Sensor C High Pre-Alarm Return
0%
956
Fuel Sensor C High Pre-Alarm Trip
0%
957
Fuel Sensor C High Pre Alarm Delay
0s
959
Fuel Sensor C High Alarm Action
0 (Action)
960
Fuel Sensor C High Alarm Trip
0%
961
Fuel Sensor C High Alarm Delay
0s
962
Analogue Input D Sensor Usage
Digital Input (0), Flexible (1), Oil Pressure (3) Sensor
963
Analogue Input D Sensor Type
0 (Sensor Type)
964
Analogue Input D Sensor Selection
0 (Pressure / Temperature / Percentage Sensor List)
965
Analogue Input D Sensor Signal
Current (0), Resistive (1), Voltage (2)
966
Flexible Sensor D Arming
0 (Arming)
967
Flexible Sensor D Low Alarm Enable
On (1), Off (0)
968
Flexible Sensor D Low Alarm Trip
0 % / Bar / C
969
RESERVED
970
Flexible Sensor D Low Pre-Alarm Enable
On (1), Off (0)
971
Flexible Sensor D Low Pre-Alarm Trip
0 % / Bar / C
972
Flexible Sensor D Low Pre-Alarm Return
0 % / Bar / C
973
RESERVED
974
Flexible Sensor D High Pre-Alarm Enable On (1), Off (0)
975
Flexible Sensor D High Pre-Alarm Return
0 % / Bar / C
976
Flexible Sensor D High Pre-Alarm Trip
0 % / Bar / C
977-978 RESERVED
979
Flexible Sensor D High Alarm Action
0 (Action)
980
Flexible Sensor D High Alarm Trip
0 % / Bar / C
981
RESERVED
982
Fuel Sensor Units
0 (Fuel Sensor Units)
983
Fuel Tank Size
0
984
Fuel Pump Enable
On (1), Off (0)
985
Fuel Pump On Level
0%
986
Fuel Pump Off Level
0%

Configuration Parameters Scheduler (Page 10)


1001
1002
1003
1004, 1008, 1012, 1016, 1020, 1024, 1028, 1032
1005, 1009, 1013, 1017, 1021, 1025, 1029, 1033
1006, 1010, 1014, 1018, 1022, 1026, 1030, 1034
1007, 1011, 1015, 1019, 1023, 1027, 1031, 1035

Enable Scheduler
Schedule Run On or Off Load
Scheduler Period
Start Time (Entry 1-8)
Day (Entry 1-8)
Week (Entry 1-8)
Duration (Entry 1-8)

Configuration Parameters Time (Page 11)


1101 Time of Day
0:00:00
1102 Day of Week
0 (1=Monday)
1103 Week of Year
1-52

1104
1105
1106

On (1), Off (0)


On (1), Off (0)
Weekly(0), Monthly(1)
0:00:00
0 (1=Monday)
1, 2, 3 or 4
0s

Day of Month
Month of Year
Year

TYPICAL WIRING DIAGRAM

053-174 Issue 2

DEEP SEA ELECTRONICS PLC


DSE6010 MKII & DSE6020 MKII
Installation Instructions

1-31
1-12
0-99

EDITING A PARAMETER

Configuration Parameters Maintenance Alarms (Page 12)


1201

Oil Maintenance Alarm Enable

On (1), Off (0)

1206

1202

Oil Maintenance Alarm Action


Oil Maintenance Alarm Engine
Hours

0 (Action)

1207

Air Maintenance Alarm Engine


Hours
Fuel Maintenance Alarm Enable

0h

1208

Fuel Maintenance Alarm Action

0 (Action)

1204

Air Maintenance Alarm Enable

On (1), Off (0)

1209

Fuel Maintenance Alarm Engine


Hours

0h

1205

Air Maintenance Alarm Action

0 (Action)

1203

0h

Press the

On (1), Off (0)

34
35
36

Battery Over Volts Warning

37

Battery Under Volts Warning

38

5
6
7

CAN ECU Data Fail


CAN ECU Error
CAN ECU Fail

39
40
41

CAN ECU Power

42

9
10
11
12
13
14
15
16
17
18
19
20
21
22

CAN ECU Stop


Charge Alternator Shutdown
Charge Alternator Warning
Close Gen Output
Close Gen Output Pulse
Close Mains Output
Close Mains Output Pulse
Combined Mains Failure
Common Alarm
Common Electrical Trip
Common Shutdown
Common Warning
Cooling Down
Digital Input A

43
44
45
46
47
48
49
50
51
52
53
54
55
56

23

Digital Input B

57

24
25
26

Digital Input C
Digital Input D
Digital Input E

58
59
60

27

Digital Input F

61

28
29
30
31
32
33

RESERVED
Emergency Stop
Energise To Stop
Fail To Start
Fail To Stop
Fuel Relay

62
63
64
65
66
67

Input Sources
0
User Configured
1
Alarm Mute
2
Alarm Reset
3
Alternative Configuration
4
Auto Restore Inhibit
5
Auto Start Inhibit
6
Auxiliary Mains Fail
Coolant Temperature
7
Switch
8
RESERVED
9
External Panel Lock
Digital Input Polarity
Index Polarity
0
Close to Activate
1
Open to Activate

10
11
12
13
14
15
16

Gas Choke On
Gas Ignition
Generator Available
Generator Over Voltage
Shutdown
Generator Under Voltage
Shutdown
kW Overload Alarm
Over Current Immediate Warning
Delayed Over Current Trip Alarm
High Coolant Temperature
Shutdown
Low Oil Pressure Shutdown
Mains High Frequency
Mains High Voltage
Mains Low Frequency
Mains Low Voltage
Oil Pressure Sender Open Circuit
Open Gen Output
Open Gen Output Pulse
Open Mains Output
Open Mains Output Pulse
Gen Over Frequency Shutdown
Over Speed Shutdown
Preheat During Preheat Timer
Preheat Until End Of Crank
Preheat Until End Of Safety
Timer
Preheat Until End Of Warming
Smoke Limiting
Start Relay
Temperature Sender Open
Circuit
Under Frequency Shutdown
Under Speed Shutdown
Flexible Sender A High Alarm
Flexible Sender A High Alarm
Flexible Sender A Low Pre-Alarm
Flexible Sender A Low Alarm
Generator Load Inhibit
Lamp Test
Low Fuel Level Switch
Mains Load Inhibit
Oil Pressure Switch
Remote Start Off Load
Remote Start On Load

68
69
70

Waiting For Manual Restore


Flexible Sender C High Alarm
Flexible Sender C High Alarm

71

Flexible Sender C Low Pre-Alarm

72

Flexible Sender C Low Alarm

73
74
75

Flexible Sender D High Alarm


Flexible Sender D High Alarm
Flexible Sender D Low Pre-Alarm

76

Flexible Sender D Low Alarm

77
78
79
80
81
82
83
84
85
86
87
88
89
90

Fuel Sender High Alarm


Fuel Sender High Alarm
Fuel Sender Low Pre-Alarm
Fuel Sender Low Alarm
Delayed Load Output 1
Delayed Load Output 2
Delayed Load Output 3
Delayed Load Output 4
Air Filter Maintenance Output
Oil Filter Maintenance Output
Fuel Filter Maintenance Output
System In Stop Mode
System In Auto Mode
System In Manual Mode

91

Fuel Pump Control

92
93
94

Analogue Input A (Digital)


Analogue Input B (Digital)
Analogue Input C (Digital)

95

Analogue Input D (Digital)

96
97
98
99
100
101

System In Test Mode


Loss Of MPU Signal
MPU Open Circuit
Over Speed Overshoot
Over Frequency Overshoot
Display Heater Fitted and Active

20
21
22
23
24
25
26

Simulate Start Button


Smoke Limiting
Close Generator Open Mains
Close To Mains Open Generator
Maintenance Reset Oil
Maintenance Reset Air
Maintenance Reset Fuel

17

Simulate Mains Available

27

Simulate Manual Button

18
19

Simulate Stop Button


Simulate Auto Button

28
29

Simulate Test Button


Manual Mode And Start Request

Output Polarity
Index Polarity
0
Energise
1
De-Energise

Functionality in DSE6010 and DSE6020 MKII


Functionality in DSE6020 MKII only

Alarm Action
Index Action
0
Electrical Trip
1
Shutdown
2
Warning

Fuel Sensor Units


Index Units
0
Litres
1
Imperial Gallons
2
US Gallons

() buttons together to enter the editor

mode.

Press the
(up) or
(down) navigation buttons to cycle through the
front panel editor in increments of 100.

Configuration Parameters Alternate Configuration (Page 20)


For information on this section, refer to DSE Publication: 057-218 DSE6010 MKII & DSE6020 MKII Operators Manual
Output Sources
0 Not Used
1 Air Flap Relay
2 Audible Alarm

and

Press the ( + ) or ( - ) buttons to cycle through the front panel editor in


increments of 1.
When viewing the parameter to be edited, press the
value begins to flash.
6010 / 6020 MKII

() button, the

Press the ( + ) or ( - ) navigation buttons to adjust the value to the required


setting.
Press the
flashing.

() button the save the current value, the value ceases

Press and hold the


configuration icon

() button to save and exit the editor, the


is removed from the display.

NOTE: Pressing and holding the


or
navigation buttons or
( + ) or ( - ) gives an auto-repeat functionality. Values can be changed
quickly by holding the navigation buttons for a prolonged period of time.
DIMENSIONS

PANEL CUTOUT

TERMINALS

216 mm x 158 mm x 42 mm
(8.5 x 6.2 x 1.6)

182 mm x 137 mm
(7.2 x 5.4)

Tightening Torque: 0.5 Nm (4.5 lb-in)


Conductor Size: 0.5 mm to 2.5 mm
(AWG 24 to AWG 10)

NOTE: Terminals 29, 30, 31 & 32 are not fitted to DSE6010 MKII
NOTE: A larger version of the typical wiring diagram is included in
the products operator manual. Refer to DSE Publication:
057-218 DSE6010 MKII & DSE6020 MKII Operators Manual

REQUIREMENTS FOR UL CERTIFICATION


Specification
Screw Terminal Tightening Torque
Conductors

Current Inputs
Communication Circuits
DC Output Pilot Duty
Mounting

Operating Temperature
Storage Temperature

Deep Sea Electronics PLC

Deep Sea Electronics Inc

Tel: +44 (0)1723 890099


Fax: +44 (0)1723 893303
Email: sales@deepseaplc.com
Web: www.deepseaplc.com

Tel: +1 (815) 316-8706


Fax: +1 (815) 316-8708
Email: sales@deepseausa.com
Web: www.deepseausa.com

Description
4.5 lb-in (0.5 Nm)
Terminals suitable for connection of conductor size 24 AWG to 12 AWG (0.5 mm to 2.0 mm).
Conductor protection must be provided in accordance with NFPA 70, Article 240
Low voltage circuits (35 V or less) must be supplied from the engine starting battery or an isolated secondary circuit.
The communication, sensor, and/or battery derived circuit conductors shall be separated and secured to maintain at least (6 mm) separation from the generator and mains connected circuit
conductors unless all conductors are rated 600 V or greater.
Must be connected through UL Listed or Recognized isolating current transformers with the secondary rating of 5 A max.
Must be connected to communication circuits of UL Listed equipment
0.5 A
Suitable for use in type 1 Enclosure Type rating with surrounding air temperature -22 F to +158 F (-30 C to +70 C)
Suitable for pollution degree 3 environments when voltage sensing inputs do not exceed 300 V. When used to monitor voltages over 300 V device to be installed in an unventilated or filtered
ventilation enclosure to maintain a pollution degree 2 environment.
-22 F to +158 F (-30 C to +70 C)
-40 F to +158 F (-40 C to +70 C)

DSEGenset

DSE6010/20

AUTO START & AUTO MAINS FAILURE


CONTROL MODULES
PC
4

USB
PORT

CONFIGURABLE
INPUTS

DC OUTPUTS

ANALOGUE
SENDERS

EMERGENCY
STOP

DC POWER
SUPPLY 8-35V

DSE6010/20

DEUTZ
ISUZU
PERKINS
CATERPILLAR
MTU
VOLVO
CUMMINS
SCANIA

7
OTHER

MAINS (UTILITY)
SENSING
DSE6020 ONLY

DC OUTPUTS

CURRENT

VOLTS

+
1ph
2ph
3ph
N

CHARGE
ALTERNATOR

GENERATOR SENSING

VOLTS

+
1

1ph
2ph
3ph
N

D+
W/L

FUEL & CRANK


OUTPUTS
(Flexible with CAN)

ELECTRONIC
ENGINES OR
MAGNETIC PICK-UP

1ph
2ph
3ph
N

ISSUE 2

DEEP SEA ELECTRONICS PLC


Electronic Engines and DSE Controllers
Document Number 057-004
Author: Ashley Senior

Electronic Engines and DSE Controllers Manual ISSUE 6.3

Electronic Engines and DSE Controllers

DEEP SEA ELECTRONICS PLC


Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND
Sales Tel: +44 (0) 1723 890099
Sales Fax: +44 (0) 1723 893303
E-mail : sales@deepseaplc.com
Website : www.deepseaplc.com
Electronic Engines and DSE Controllers
(Previously named CAN AND DSE CONTROLLERS)
Deep Sea Electronics Plc
All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by
electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright,
Designs and Patents Act 1988.
Applications for the copyright holders written permission to reproduce any part of this publication should be addressed to Deep Sea
Electronics Plc at the address above.
The DSE logo is a UK registered trademarks of Deep Sea Electronics PLC.
Any reference to trademarked product names used within this publication is owned by their respective companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.

Amendments List
Issue
1
2
3
4
5
6
6.1
6.2
6.3

Comments
Added DSE7000 Series
Updated most engines with more detail
Added 3110 controller
Added 7500 series
Added more ADEC information (Issue 5.1)
Changed manual layout and added new information.
Added ADEM3 wiring amendments.
Added ECU8 wiring
Added photo for DDEC, MDEC, EDC4, EEMR3, EMR2, EMR3, S6, CM570 & CM2250

Typeface: The typeface used in this document is Arial. Care should be taken not to mistake the upper case letter I with the numeral 1. The
numeral 1 has a top serif to avoid this confusion.

NOTE:

Highlights an essential element of a procedure to ensure correctness.

CAUTION!:

Indicates a procedure or practice which, if not strictly observed, could result in damage or destruction of
equipment.

WARNING!:

Indicates a procedure or practice which could result in injury to personnel or loss of life if not followed
correctly.

Deep Sea Electronics Plc owns the copyright to this manual, which cannot be copied, reproduced or disclosed
to a third party without prior written permission.

SAE

Society of Automotive Engineers (USA)

Electronic Engines and DSE Controllers

TABLE OF CONTENTS
1

BIBLIOGRAPHY .............................................................................................. 7
1.1
1.2

TRAINING GUIDES...................................................................................................................... 7
MANUALS ................................................................................................................................... 7

INTRODUCTION .............................................................................................. 8
2.1
2.2
2.3
2.4
2.5

CAN ............................................................................................................................................. 8
SAE J1939................................................................................................................................... 8
RS485 .......................................................................................................................................... 8
TWISTED PAIR CABLING ........................................................................................................... 8
IMPEDANCE MATCHING ............................................................................................................ 8

ELECTRONIC ENGINES AND THE DSE MODULE ........................................ 9


3.1
3.2
3.3
3.4

INSTRUMENTATION ................................................................................................................... 9
USE OF ENGINE MANUFACTURERS SOFTWARE TOOLS ........................................................ 9
TURNING ON THE ECU MANUALLY........................................................................................... 9
ECU TROUBLE CODES AND DIAGNOSTICS............................................................................ 10

3.4.1
3.4.2
3.4.3
3.4.4

CONNECTIONS ............................................................................................. 12
4.1
4.2
4.3
4.4
4.5

OUTPUTS .................................................................................................................................. 12
CAN / RS485.............................................................................................................................. 12
DSE CONTROLLER AND CAN FILE COMPATIBILITY .............................................................. 13
TYPICAL CONNECTIONS ......................................................................................................... 14
ECU POWER AND ECU STOP OUTPUTS ................................................................................. 14

4.5.1
4.5.2

4.6

4.6.1
4.6.2
4.6.3

5
6

SPN/FMI CODES .................................................................................................................................................. 10


CAN ECU WARNING (CAN ECU ERROR) ........................................................................................................ 11
CAN ECU SHUTDOWN (CAN ECU FAIL).......................................................................................................... 11
CAN ECU DATA FAIL ......................................................................................................................................... 11

CAN ECU POWER ............................................................................................................................................... 14


CAN ECU STOP ................................................................................................................................................... 14

REMOTE SPEED CONTROL ..................................................................................................... 14


DSE53XX SERIES................................................................................................................................................ 14
DSE55XX SERIES................................................................................................................................................ 14
DSE7XXX AND DSE8XXX SERIES .................................................................................................................... 14

CATERPILLAR .............................................................................................. 15
CUMMINS....................................................................................................... 16
6.1

CM570 ....................................................................................................................................... 17

6.1.1
6.1.2

ECU FUNCTIONALITY ........................................................................................................................................ 17


ECU WIRING ........................................................................................................................................................ 17

6.1.2.1
6.1.2.2
6.1.2.3

6.2

CM850 ....................................................................................................................................... 19

6.2.1
6.2.2

ECU FUNCTIONALITY ........................................................................................................................................ 19


ECU WIRING ........................................................................................................................................................ 19

6.2.2.1
6.2.2.2
6.2.2.3

6.3

ECU FUNCTIONALITY ........................................................................................................................................ 21


ECU WIRING ........................................................................................................................................................ 21
CAN CONFIGURATION....................................................................................................................................... 22

6.3.3.1
6.3.3.2

ECU FUNCTIONALITY ........................................................................................................................................ 23


ECU WIRING ........................................................................................................................................................ 23
CAN CONFIGURATION....................................................................................................................................... 24

6.4.3.1
6.4.3.2

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 24


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 24

ISB ............................................................................................................................................ 25

6.5.1
6.5.2
6.5.3

ECU FUNCTIONALITY ........................................................................................................................................ 25


ECU WIRING ........................................................................................................................................................ 25
CAN CONFIGURATION....................................................................................................................................... 26

6.5.3.1
6.5.3.2

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 22


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 22

GCS ........................................................................................................................................... 23

6.4.1
6.4.2
6.4.3

6.5

CAN CONFIGURATION.................................................................................................................................................... 20
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 20
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 20

CM2250 ..................................................................................................................................... 21

6.3.1
6.3.2
6.3.3

6.4

CAN CONFIGURATION.................................................................................................................................................... 18
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 18
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 18

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 26


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 26

DETROIT ........................................................................................................ 27
7.1
7.1.1

DDEC III/IV................................................................................................................................. 28
ECU FUNCTIONALITY ........................................................................................................................................ 28

Electronic Engines and DSE Controllers


7.1.2
7.1.3

ECU WIRING ........................................................................................................................................................ 28


CAN CONFIGURATION....................................................................................................................................... 29

7.1.3.1
7.1.3.2

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 29


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 29

DEUTZ............................................................................................................ 30
8.1

EMR2......................................................................................................................................... 31

8.1.1
8.1.2
8.1.3

8.2

ECU FUNCTIONALITY ........................................................................................................................................ 31


ECU WIRING ........................................................................................................................................................ 31
CAN CONFIGURATION....................................................................................................................................... 32

8.1.3.1
8.1.3.2

EMR 3........................................................................................................................................ 33

8.2.1
8.2.2
8.2.3

ECU FUNCTIONALITY ........................................................................................................................................ 33


ECU WIRING ........................................................................................................................................................ 33
CAN CONFIGURATION....................................................................................................................................... 34

8.2.3.1
8.2.3.2

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 32


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 32

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 34


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 34

FIAT POWERTRAIN ...................................................................................... 35

10

FORD .......................................................................................................... 36

10.1

GCP ........................................................................................................................................... 37

10.1.1
10.1.2
10.1.3
10.1.3.1
10.1.3.2

11

ECU FUNCTIONALITY.................................................................................................................................... 37
ECU WIRING.................................................................................................................................................... 37
CAN CONFIGURATION .................................................................................................................................. 38
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 38
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 38

GM ............................................................................................................... 39

11.1

PSI ............................................................................................................................................. 40

11.1.1
11.1.2
11.1.3
11.1.3.1
11.1.3.2

12

ECU FUNCTIONALITY.................................................................................................................................... 40
ECU WIRING.................................................................................................................................................... 40
CAN CONFIGURATION .................................................................................................................................. 41
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 41
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 41

ISUZU .......................................................................................................... 42

12.1

4H .............................................................................................................................................. 43

12.1.1
12.1.2
12.1.3
12.1.3.1
12.1.3.2

13

ECU FUNCTIONALITY.................................................................................................................................... 43
ECU WIRING.................................................................................................................................................... 43
CAN CONFIGURATION .................................................................................................................................. 44
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 44
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 44

IVECO ......................................................................................................... 45

13.1

EDC62 ....................................................................................................................................... 46

13.1.1
13.1.2
13.1.3
13.1.3.1
13.1.3.2

13.2

13.2.3.1
13.2.3.2

13.3.3.1
13.3.3.2

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 49


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 49

ECU FUNCTIONALITY.................................................................................................................................... 50
ECU WIRING.................................................................................................................................................... 50
CAN CONFIGURATION .................................................................................................................................. 51
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 51
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 51

T3 .............................................................................................................................................. 52

13.4.1
13.4.2
13.4.3
13.4.3.1
13.4.3.2

14

ECU FUNCTIONALITY.................................................................................................................................... 48
ECU WIRING.................................................................................................................................................... 48
CAN CONFIGURATION .................................................................................................................................. 49

EDC7UC31 ................................................................................................................................ 50

13.3.1
13.3.2
13.3.3

13.4

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 47


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 47

EDC7C1 ..................................................................................................................................... 48

13.2.1
13.2.2
13.2.3

13.3

ECU FUNCTIONALITY.................................................................................................................................... 46
ECU WIRING.................................................................................................................................................... 46
CAN CONFIGURATION .................................................................................................................................. 47

ECU FUNCTIONALITY.................................................................................................................................... 52
ECU WIRING.................................................................................................................................................... 52
CAN CONFIGURATION .................................................................................................................................. 53
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 53
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 53

JOHN DEERE ............................................................................................. 54

14.1

JDEC ......................................................................................................................................... 55

14.1.1
14.1.2
14.1.3
14.1.3.1
14.1.3.2

ECU FUNCTIONALITY.................................................................................................................................... 55
ECU WIRING.................................................................................................................................................... 55
CAN CONFIGURATION .................................................................................................................................. 56
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 56
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 56

Electronic Engines and DSE Controllers

15

MTU ............................................................................................................. 57

15.1

ADEC......................................................................................................................................... 58

15.1.1
15.1.2
15.1.3
15.1.3.1
15.1.3.2

15.2

15.2.3.1
15.2.3.2

ECU FUNCTIONALITY.................................................................................................................................... 60
ECU WIRING.................................................................................................................................................... 60
CAN CONFIGURATION .................................................................................................................................. 61
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 61
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 61

ECU8 ......................................................................................................................................... 62

15.3.1
15.3.2
15.3.3
15.3.3.1
15.3.3.2

16

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 59


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 59

MDEC ........................................................................................................................................ 60

15.2.1
15.2.2
15.2.3

15.3

ECU FUNCTIONALITY.................................................................................................................................... 58
ECU WIRING.................................................................................................................................................... 58
CAN CONFIGURATION .................................................................................................................................. 59

ECU FUNCTIONALITY.................................................................................................................................... 62
ECU WIRING.................................................................................................................................................... 62
CAN CONFIGURATION .................................................................................................................................. 63
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 63
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 63

PERKINS ..................................................................................................... 64

16.1

1300........................................................................................................................................... 65

16.1.1
16.1.2
16.1.3
16.1.3.1
16.1.3.2

16.2

16.2.3.1
16.2.3.2

ECU FUNCTIONALITY.................................................................................................................................... 67
ECU WIRING.................................................................................................................................................... 67
CAN CONFIGURATION .................................................................................................................................. 68
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 68
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 68

ADEM4 ...................................................................................................................................... 69

16.3.1
16.3.2
16.3.3
16.3.3.1
16.3.3.2

17

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 66


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 66

ADEM3 ...................................................................................................................................... 67

16.2.1
16.2.2
16.2.3

16.3

ECU FUNCTIONALITY.................................................................................................................................... 65
ECU WIRING.................................................................................................................................................... 65
CAN CONFIGURATION .................................................................................................................................. 66

ECU FUNCTIONALITY.................................................................................................................................... 69
ECU WIRING.................................................................................................................................................... 69
CAN CONFIGURATION .................................................................................................................................. 70
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 70
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 70

SCANIA ....................................................................................................... 71

17.1

S6 .............................................................................................................................................. 72

17.1.1
17.1.2
17.1.3
17.1.3.1
17.1.3.2

18

ECU FUNCTIONALITY.................................................................................................................................... 72
ECU WIRING.................................................................................................................................................... 72
CAN CONFIGURATION .................................................................................................................................. 73
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 73
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 73

SISU ............................................................................................................ 74

18.1

EEM3 ......................................................................................................................................... 75

18.1.1
18.1.2
18.1.3
18.1.3.1
18.1.3.2

19

ECU FUNCTIONALITY.................................................................................................................................... 75
ECU WIRING.................................................................................................................................................... 75
CAN CONFIGURATION .................................................................................................................................. 76
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 76
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 76

VOLVO ........................................................................................................ 77

19.1

EDC3 ......................................................................................................................................... 78

19.1.1
19.1.2
19.1.3
19.1.3.1
19.1.3.2

19.2

19.2.3.1
19.2.3.2

ECU FUNCTIONALITY.................................................................................................................................... 80
ECU WIRING.................................................................................................................................................... 80
CAN CONFIGURATION .................................................................................................................................. 81
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 81
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 81

EMS2/B ..................................................................................................................................... 82

19.3.1
19.3.2
19.3.3
19.3.3.1
19.3.3.2

20

DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 79


DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 79

EDC4 ......................................................................................................................................... 80

19.2.1
19.2.2
19.2.3

19.3

ECU FUNCTIONALITY.................................................................................................................................... 78
ECU WIRING.................................................................................................................................................... 78
CAN CONFIGURATION .................................................................................................................................. 79

ECU FUNCTIONALITY.................................................................................................................................... 82
ECU WIRING.................................................................................................................................................... 82
CAN CONFIGURATION .................................................................................................................................. 83
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 83
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 83

YANMAR ..................................................................................................... 84

20.1

ECO ........................................................................................................................................... 85

20.1.1

ECU FUNCTIONALITY.................................................................................................................................... 85

Electronic Engines and DSE Controllers


20.1.2
20.1.3
20.1.3.1
20.1.3.2

ECU WIRING.................................................................................................................................................... 85
CAN CONFIGURATION .................................................................................................................................. 86
DSE CONFIGURATION SUITE SOFTWARE .................................................................................................................. 86
DSE5XXX/75XX PC SOFTWARE .................................................................................................................................... 86

Bibliography

1 BIBLIOGRAPHY
This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website
www.deepseaplc.com

1.1

TRAINING GUIDES

Training Guides are produced to give handout sheets on specific subjects during training sessions.
DSE PART
056-023

1.2

DESCRIPTION
Adding New CAN Files

MANUALS

DSE PART
057-086
057-087
057-111
057-093
057-013
057-014
057-006
057-015
057-016
057-007
057-112
057-114
057-095
057-096
057-113
057-117
057-074
057-077
057-088
057-089
057-078
057-115
057-119
057-124
057-127

DESCRIPTION
31xx Series Operators Manual
31xx Series Configuration Suite Software Manual
44xx Mk2 Series Operators Manual
44xx Series Configuration Suite Software Manual
5310 Operators Manual
5320 Operators Manual
52/xx53xx Series Configuration Suite Software Manual
5510 Operators Manual
5520 Operators Manual
55xx Series Configuration Suite Software Manual
60xx Series Operators Manual
60xx Series Configuration Suite Software Manual
61xx Series Operators Manual
61xx Series Configuration Suite Software Manual
71xx Series Operators Manual
71xx Series Configuration Suite Software Manual
72/73xx Series Operators Manual
72/73xx Series Configuration Suite Software Manual
7510 Operators Manual
7520 Operators Manual
75xx Series Configuration Suite Software Manual
8610 Operators Manual
86xx Series Configuration Suite Software Manual
8710 Operators Manual
87xx Series Configuration Suite Software Manual

Introduction

2 INTRODUCTION
2.1

CAN

Controller Area Network (CAN) is a serial bus standard, originally developed in the 1980s by Robert Bosch GmbH, for connecting electronic
control units (ECUs). CAN was specifically designed to be robust in noisy environments. It can be even more robust against noise if twisted
pair wire is used. Although initially created for automotive purposes, nowadays it is used in many embedded control applications (e.g.,
generator sets) that may be subject to noise.

2.2

SAE J1939

SAE J1939 is the Vehicle Network Communication standard using CAN for communication and diagnostics by the heavy duty truck industry.
As generator engines are usually based upon truck engines, this standard has also been adopted by the majority of (but not all) Generator
Engine Manufacturers.
For instance MTU engines use CAN but have not adopted J1939. However DSE controllers are also compatible with and officially certified for
use with MTU engines.

2.3

RS485

RS485 is a serial bus standard for connecting multiple devices to the same bus.
This connection standard is used by Cummins on some engine ranges rather than the CAN standard adopted by other genset manufacturers.
However DSE 5300 Series controllers are also compatible with the Cummins RS485 enabled engines.

2.4

TWISTED PAIR CABLING

Twisted pair (TP) cabling is a common form of wiring in which


two conductors are wound around each other for the purposes of
canceling out electromagnetic interference (known as crosstalk).
The number of twists in the cable per meter make up part of the
specification for a given type of cable. The greater the number of
twists, the more crosstalk is reduced.
Twisting wires decreases interference because:
The loop area between the wires (which determines the magnetic
coupling into the signal) is reduced as much as physically
possible.
The directions of current generated by a uniform coupled
magnetic field is reversed for every twist, canceling each other
out.
The characteristic impedance of a twisted pair cable is around 100 making it suitable for both CAN or RS485 use. Screened,
Shielded Twisted Pair is particularly suitable as the screening and shield offer even more protection.
If incorrect cable type is used it will lead to data transmission errors in the future, potentially after commissioning and the engineer has
left site!

NOTE:-DSE stock and supply Belden cable 9841 which is a high quality 120
impedance cable suitable for CAN or RS485 use (DSE part number
016-030)

2.5

IMPEDANCE MATCHING

When sending power down a transmission line, it is desirable that all the power is absorbed by the load and none of it is reflected back to the
source. This can be ensured by making the source and load impedances equal in which case the line is said to be matched.
CAN and RS485 specifies 120 cable be used with 120 termination resistors at each end to match impedances. The termination resistor is
fitted internally into the DSE CAN interface controller so is not required externally. Ensure that the DSE controller is the last device on the
communications link where more than one device is connected to the engine ECUs CAN connector.
If the cable impedance and/or termination resistors are not correctly fitted, this can cause some of the received signal to be reflected back to
the transmitting module. This reflection will collide with further data transmissions, causing data transmission errors.

NOTE:-The DSE RS485 interface does not include the 120


termination resistor internally so must be fitted externally.
The RS485 interface is NOT used for CAN engines.

Electronic Engines and DSE Controllers

3 ELECTRONIC ENGINES AND THE DSE MODULE


3.1

INSTRUMENTATION

As the Engine ECU is connected to measurement sensors


on the engine, this instrumentation is available to be read
into the DSE controller.
All DSE electronic engine enabled controllers will read
engine oil pressure, engine coolant temperature and
engine speed from the engine ECU.
In addition to this, DSE44xx, DSE5xxx, DSE6xxx, DSE7xxx
and DSE8xxx controllers will display enhanced engine
ECU instrumentation when it is supported by the engine
ECU.
This information can also be viewed using the Engine
instrumentation pages of the configuration software.
When the ECU is not powered it is not possible to read the
diagnostic trouble codes or instrumentation. See the
section entitled Turning on the ECU manually.

NOTE:- 3110 controllers do not support SCADA monitoring by PC software.


NOTE:- When connected to an active ECU supporting the instrument, the instruments value are shown on the DSE modules screen and also on
the PC remote instrumentation page.
When the ECU is not powered, engine ECU instrumentation will indicate # # #
When instrument has an errors (for instance sensor errors), x x x is displayed.
Unsupported instruments have blank values (no indication).
NOTE:- Some engine ECUs do not support all of the enhanced engine ECU instrumentation. The unsupported displays will appear blank on the
module display.

3.2

USE OF ENGINE MANUFACTURERS SOFTWARE TOOLS

Occasionally it is necessary to connect the engine manufacturers software tools to the engine ECU in order to make changes to the engine
configuration.
The ECU may need to be powered up to perform this operation and as the ECU is normally only powered when the engine is running, it must
be turned on manually as described in the following section.

NOTE:- If the manufacturers software tool connects to the same CAN interface as the DSE module, ensure the DSE module is the last device on
the CAN interface.
If the tool does not operate when connected to the same CAN interface as the DSE module, you are referred to your engine manufacturer.

3.3

TURNING ON THE ECU MANUALLY

When the ECU is not powered it is not possible to read the diagnostic trouble codes or instrumentation. Additionally, it is not possible to use
the engine manufacturers configuration tools. As the ECU is unpowered when the engine is not running, it must be turned on manually as
follows :

Select STOP

Press and hold the START


button to power the ECU. As the controller is in STOP mode, the engine will not be started.
Continue to hold the start button for as long as you need the ECU to be powered.
The ECU will remain powered until a few seconds after the START button is released.

mode on the DSE controller.

This is also useful if the engine manufacturers tools need to be connected to the engine, for instance to configure the engine as the ECU
needs to be powered up to perform this operation.

NOTE:-DSE3110 does not include the ECU OVERRIDE function.


NOTE:-When the ECU is not powered, engine ECU instrumentation will indicate ### on the display of the DSE controller.
NOTE:-When it is required for the DSE controller to change ECU settings (ie when the Alternative Frequency setting is changed) the settings will
the sent to the ECU the next time the ECU is turned on. Setting ECU will appear on the DSE display while this adjustment takes place.

Electronic Engines and DSE Controllers

3.4

ECU TROUBLE CODES AND DIAGNOSTICS


NOTE:-DSE3110 controllers display only the common

3.4.1

Check Engine indicator Contact your engine supplier for details.

SPN/FMI CODES

If the engine ECU detects a fault with the engine, it will communicate this problem to the DSE controller in the form of a trouble code. There
are two levels to these trouble codes
1.
2.

SPN = Suspect Parameter Number. This indicates what is wrong (i.e. Engine temperature).
FMI = Failure Mode Indicator. This indicates the type of failure (i.e. High).

Example taken from Volvo Penta Engine Documentation :

SPN 100, FMI 1 = Means Oil Pressure Sensor - Value below Normal
SPN 100, FMI 3 = Means Oil Pressure Sensor - Short Circuit
SPN 100, FMI 5 = Means Oil Pressure Sensor - Open Circuit
The DSE controller will display these codes in text format :

Alarm
1/1
Low Oil Pressure
Shutdown
Where an unknown code is sent by the ECU, the DSE controller will display the SPN/FMI code number allowing the user to cross reference
this information with the fault codes supplied by the engine manufacturer.
The DSE fault text display replaces the flashing twinkle code lamp available on some trouble code display systems giving a much more user
friendly interface to the engine ECU.
Each alarm can be one of two types, ECU ERROR or ECU FAIL. These are detailed in the following sections.
With DSE7000 Series controllers, these alarms are named CAN ECU WARNING and CAN ECU SHUTDOWN.

NOTE:-DSE3110 controllers display only the common

Check Engine indicator Contact your engine supplier for details.

10

Electronic Engines and DSE Controllers

3.4.2

CAN ECU WARNING (CAN ECU ERROR)

NOTE:-DSE3110 controllers display only the common

Check Engine indicator Contact your engine supplier for details.

This is a warning type alarm (Sometimes called the yellow lamp alarm by engine manufacturers) the engine ECU does not shutdown the
engine, it continues to run. The DSE controller takes no action other than to generate a warning alarm and to indicate the alarm via the
fascia display.

Alarm
1/1
CAN ECU Warning
Warning

3.4.3

The display will alternate between the


text display and the manufacturers
error codes.

Alarm
1/1
Water Level Low
xxx,xxx,xxx

CAN ECU SHUTDOWN (CAN ECU FAIL)

NOTE:-DSE3110 controllers display only the common

Check Engine indicator Contact your engine supplier for details.

This is a shutdown type alarm (Sometimes called the red lamp alarm by engine manufacturers) the engine has been shutdown by the
ECU. The DSE controller performs the relevant shutdown procedure for the ECU as dictated by the CAN file selection, generates a
shutdown alarm and indicates the alarm via the fascia display.

Alarm
1/1
CAN ECU Shutdown
Shutdown

The display will alternate between the


text display and the manufacturers
error codes.

Alarm
1/1
Fuel Pressure Low
xxx,xxx,xxx

NOTE: - If the CAN message is a manufacturers specific code, it may not be displayed as text. If this is the case, the display will show the generic
manufacturers code only, which must be cross-referenced with the engine manufacturers literature. Please contact the engine manufacturer for
further assistance.
The above displays show a standard J1939 based system. Other manufacturers systems supported by the module work in a similar way though the
exact detail may vary from those illustrated.
Example

Alarm
1/1
CAN ECU Shutdown
xxx,xxx,xxx
To reset latched warning faults on the engine ECU, press the DSE controller mute

button.

To reset latched shutdown faults on the engine ECU, press the DSE controller stop/reset

3.4.4

button.

CAN ECU DATA FAIL

As the engine ECU CAN link is used to provide engine protection, it is a matter of safety that the CAN link remains intact.
If the link is not operative during normal running, an engine shutdown will occur and Can data fail is shown on the modules display :

Alarm
1/1
CAN ECU Data Fail
Shutdown
As the CAN link is not operative, shutdown of the engine cannot be made using a CAN message (!).
In this case, the only method of shutdown is via the ECU STOP output.

NOTE:-The check for data on the ECU link takes place after the DSE controllers safety delay timer.
NOTE:-DSE3110 controllers display only the common

Check Engine indicator Contact your engine supplier for details.

11

DSE Module Connection

4 CONNECTIONS
As the connections to DSE controllers are similar across the DSE range the engine ECU connections are
common for all controllers. The following table details the differences between the different ranges.

4.1
3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx

4.2
3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx

OUTPUTS
Fuel
Use output A (terminal 3)
3
4
4
4
4
4
4
4
4
4
4

Start
Use output B (terminal 4)
4
5
5
5
5
5
5
5
5
5
5

Auxiliary Output 1
5 (C)
6
6
6
8 (C)
8 (C)
8 (E)
8 (E)
8 (E)
8 (E)
8 (E)
8 (E)

Auxiliary Output 2
6 (D)
7
7
7
9 (D)
9 (D)
9 (F)
9 (F)
9 (F)
9 (F)
9 (F)
9 (F)

CAN / RS485
CAN SCR
N/A
14
20
23
18
18
27
27
27
27
27
27

CAN H
10
12
21
24
16
16
25
25
25
25
25
25

CAN L
11
13
22
25
17
17
26
26
26
26
26
26

RS485 SCR
N/A
N/A
23
29
N/A
N/A
N/A
SCR
SCR
SCR
SCR
SCR

RS485 B
N/A
N/A
24
30
N/A
N/A
N/A
B
B
B
B
B

RS485 A
N/A
N/A
25
31
N/A
N/A
N/A
A
A
A
A
A

NOTE:- The CAN and RS485 specifications, require that a 120


terminator is fitted to each end of the communications link. This termination
resistor is fitted internally into the DSE CAN interface so is not required externally. Ensure that the DSE controller is the last device on the
communications link where more than one device is connected to the engine ECUs CAN connector.
However, the DSE RS485 interface does not include the 120
termination resistor internally, this is supplied loose with the RS485 enabled controller.
NOTE:- DSE31xx Series fuel/start outputs are rated at 2A DC. DSE31xx auxiliary outputs are rated at 2A DC.
NOTE:- DSE44xx Series fuel/start outputs are rated at 2A DC. DSE44xx auxiliary outputs are rated at 2A DC.
NOTE:- DSE5xxx Series fuel/start outputs are rated at 15A DC. DSE5xxx auxiliary outputs are rated at 5A DC.
NOTE:- DSE6xxx Series fuel/start outputs are rated at 2A DC. DSE6xxx auxiliary outputs are rated at 2A DC.
NOTE:- DSE7xxx Series fuel/start outputs are rated at 15A DC. DSE7xxx auxiliary outputs are rated at 2A DC.
NOTE:- DSE8xxx Series fuel/start outputs are rated at 15A DC. DSE7xxx auxiliary outputs are rated at 2A DC.

12

DSE Module Connection

4.3

DSE CONTROLLER AND CAN FILE COMPATIBILITY


NOTE:-If a DSE module does not have the CAN file you require, please contact DSE Technical Support for more information.

3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx

3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx

CUMMINS
CM570

ISUZU
4H

CUMMINS
CM850

IVECO
EDC62

3110
44xx
53xx
55xx
60xx
61xx
71xx
72xx
73xx
75xx
86xx
87xx

CUMMINS
CM2250

IVECO
EDC7C1

PERKINS
1100

CUMMINS
ISB

IVECO
EDC7UC31

PERKINS
1300

CUMMINS
QSK

IVECO
T3

PERKINS
ADEM3

JOHN
DEERE
JDEC

PERKINS
ADEM4

CUMMINS
QST

JOHN
DEERE
PUMP

SCANIA
S6

13

CUMMINS
QSX

MTU
ADEC

SISU
EEM3

MTU
ECU8

DEUTZ
EMR2

DEUTZ
EMR3

MTU
MDEC201

VOLVO
EDC3

VOLVO
EDC4

ECONTROLS
GCP

MTU
MDEC302

VOLVO
EMS2

GENERIC
J1939

MTU
MDEC303

VOLVO
EMS2B

GENERIC
PLUS

MTU
MDEC304

YANMAR
ECO

GM
PSI

MTU
MDEC506

DSE Module Connection

4.4

TYPICAL CONNECTIONS

Connections between the DSE controller and the engine system are similar for all engine types and includes connection to the Engine ECU
link and in some engine types, ancilliary control is also required.

Engine ECU link


DSE
Controller

ECU

FUEL / CAN
ECU POWER
Engine
CRANK

NOTE:- RUN/POWER and CRANK are not required with all engine types. See specific connection lists elsewhere in this manual for further
details.

4.5

ECU POWER AND ECU STOP OUTPUTS

DSE controllers have configurable output sources specifically


designed to control the engine ECU. These are labelled CAN
ECU Power and ECU Stop in the DSE configuration software.
The exact timing/sequence of their operation varies slightly
depending upon the configuration of Electronic Engine type but
essentially their functions are as follows:

4.5.1

CAN ECU POWER

Normally used to turn on the ECU (sometimes via an external slave relay).
Some engine ECUs are permanently powered in which case the ECU Power output is used to give input to a Run (or similarly named) input
on the ECU.

4.5.2

CAN ECU STOP

Used to give input to a Stop (or similarly named) input on the ECU. This is used as a backup stop system should the ECU Data link fail. In this
instance, its not possible to stop the engine using a data command as the link is not operative. As a backup, the STOP signal is given to the
engine via a separate hardwired connection.

CAUTION!: Check the current rating of the ECU terminals that CAN ECU POWER and CAN ECU STOP signals are connected to and ensure the DSE
output rating is not exceeded.

4.6
4.6.1

REMOTE SPEED CONTROL


DSE53XX SERIES

As the DSE modules analogue inputs for oil pressure and coolant temperature are not used when the module is configured for use with an
electronic engine, it is possible to use the coolant temperature input as engine speed control by connecting a potentiometer. Contact Deep
Sea Electronics Technical Support Department for further details and to confirm the list of engines that support this feature.

4.6.2

DSE55XX SERIES

Version 10 and later DSE5510/5520 controllers have a configurable speed parameter that can be adjusted when the engine is running. Refer
to the relevant operator and PC software configuration manual for further details on enabling and utilising this function.

4.6.3

DSE7XXX AND DSE8XXX SERIES

The DSE7XXX and DSE8XXX controllers have a configurable speed parameter that can be adjusted when the engine is running. Refer to the
relevant operator and PC software configuration manual for further details on enabling and utilising this function.

14

Caterpillar and DSE Controllers

5 CATERPILLAR
Engines in the Caterpillar range are split into subgroups depending upon the type of engine governing are employed. These different systems
are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.

NOTE:-Caterpillar engines use the ADEM3 and ADEM4 ECUs which are also found on the Perkins range of engines. Please refer to the section
entitled Perkins else where in this manual for more information.

15

Cummins and DSE Controllers

6 CUMMINS
Engines in the Cummins range are split into subgroups depending upon the type of engine governing are employed. These different systems
are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

16

Cummins and DSE Controllers

6.1

CM570

CM570 Mounted on the engine

6.1.1

ECU FUNCTIONALITY

CM570 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

6.1.2

J1939 Data link connector

CM570 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber

DM1 Red

DM1 Protect

DM1 Malfunction

Start
Stop

1500/1800 switch

Idle Mode

Speed Control

Source address
0xDC
ECU Power
ECU Stop
J1939 msg
RQST, CCVS
Proprietary msg
GAP,GCP,EG
Notes
DTC Ignore

DSE
DSE

DSE

Legend

DSE

Function supported
Not supported
DSE controller measures/calculates the value

ECU WIRING

DSE TERMINAL
DESCRIPTION
Fuel Relay
Output

CUMMINS CM570 6 PIN


POWER CONNECTOR
TERMINALS

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.

H
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay
Output

DSE TERMINAL
DESCRIPTION
CANbus
common

CUMMINS DATA LINK


CONNECTOR
TERMINALS
C

CANbus H

CANbus L

CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.

NOTES
Screen for the J1939 cable. Connect at Cummins ECU end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

17

Cummins and DSE Controllers

6.1.2.1 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

6.1.2.2 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.

The DSE controller must be configured for the


Cummins CM570 or Cummins ISB CAN file
depending which is available.

Using the Cummins CM570 CAN file will require a


SW1 setting of 5.0 and an SW2 setting of 4.0. This
setting is only applicable with DSE Load Share
Controllers and will need fine tuning during the DSE
Four Steps to Successful Synchronisation
Commissioning steps.

6.1.2.3 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

The DSE controller must be configured for


either the Cummins-CM570 or Cummins ISB
CAN file depending which is available.

Using the Cummins-CM570 CAN file will


require a SW1 setting of 5.0 and an SW2
setting of 2.0. This setting is only applicable
with DSE Load Share Controllers and will
need fine tuning during the DSE Four Steps
to Successful Synchronisation
Commissioning steps

18

Cummins and DSE Controllers

6.2

6.2.1

CM850

ECU FUNCTIONALITY

CM850 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

6.2.2

CM850 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber

DM1 Red

DM1 Protect

DM1 Malfunction

Start
Stop

1500/1800 switch

Idle Mode
Speed Control

Source address
0xDC
ECU Power
ECU Stop
J1939 msg
RQST, CCVS
Proprietary msg
GAP, GCP, EG
Notes
DTC Ignore

DSE
DSE

DSE

Legend

DSE

Function supported
Not supported
DSE controller measures/calculates the value

ECU WIRING

DSE TERMINAL
DESCRIPTION
Fuel Relay
Output

CUMMINS CM850 50 PIN


CONNECTOR
TERMINALS

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.

39
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay
Output

DSE TERMINAL
DESCRIPTION
CANbus
common

CUMMINS CM850 9 PIN


CONNECTOR
TERMINALS
E

CANbus H

CANbus L

CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.

NOTES
Screen for the J1939 cable. Connect at Cummins ECU end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

19

Cummins and DSE Controllers

6.2.2.1 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

6.2.2.2 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for the
Cummins CM850 CAN file.

Using the Cummins CM850 CAN file will require a


SW1 setting of 5.0 and an SW2 setting of 4.0.
This setting is only applicable with DSE Load
Share Controllers and will need fine tuning during
the DSE Four Steps to Successful
Synchronisation Commissioning steps.

6.2.2.3 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Cummins-CM850 CAN file.

Using the Cummins-CM850 CAN file will


require a SW1 setting of 5.0 and an SW2
setting of 2.0. This setting is only applicable
with DSE Load Share Controllers and will
need fine tuning during the DSE Four Steps
to Successful Synchronisation
Commissioning steps

20

Cummins and DSE Controllers

6.3

CM2250

6.3.1

ECU FUNCTIONALITY

CM2250 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

6.3.2

DSE
DSE

DSE

CM2250 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber

DM1 Red

DM1 Protect

DM1 Malfunction

Start
Stop

1500/1800 switch

Idle Mode
Speed Control

Source address
0xDC
ECU Power
ECU Stop
J1939 msg
RQST, CCVS
Proprietary msg
GAP, GCP, EG
Notes
DTC Ignore

Legend

DSE

Function supported
Not supported
DSE controller measures/calculates the value

ECU WIRING

NOTE:- DSE currently do not have any wiring information for this ECU. Please contact the engine supplier for more information.

21

Cummins and DSE Controllers

6.3.3

CAN CONFIGURATION

Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

6.3.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Cummins CM2250 CAN file.

Using the Cummins CM2250 CAN file will


require a SW1 setting of 5.0 and an SW2
setting of 4.0. This setting is only applicable
with DSE Load Share Controllers and will
need fine tuning during the DSE Four Steps
to Successful Synchronisation
Commissioning steps.

6.3.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Cummins-CM2250 CAN file.

Using the Cummins-CM570 CAN file will


require a SW1 setting of 5.0 and an SW2
setting of 2.0. This setting is only applicable
with DSE Load Share Controllers and will
need fine tuning during the DSE Four Steps
to Successful Synchronisation
Commissioning steps

22

Cummins and DSE Controllers

6.4

6.4.1

GCS

ECU FUNCTIONALITY

GCS FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

6.4.2

DSE
DSE

DSE
(Not available on QSK)
(Not available on QSX)

(Not available on QSX)

GCS FUNCTIONALITY
DM1 Conv. Method
N/A
DM1 Ignored
DM1 Amber

DM1 Red

DM1 Protect

DM1 Malfunction

Start

Stop

1500/1800 switch

Idle Mode

Speed Control
Source address
N/A
ECU Power
&delay
ECU Stop
J1939 msg
N/A
Proprietary msg
N/A
Notes
DTC Ignore

Legend

DSE

Function supported
Not supported
DSE controller measures/calculates the value

ECU WIRING

DSE TERMINAL
DESCRIPTION

Fuel Relay
Output

CUMMINS D PIN
CONNECTOR 6
TERMINALS

5,8

NOTES
External relay used to close terminal 5 to terminal 8.
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay will be needed. Check the current consumption and
specify relay accordingly.
Connect directly to engine starter solenoid.

Start Relay
Output

RS485 A

18

RS485 B

21
19, 22

CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
RS485 - Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
RS485 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
Link 19 and 22 together to enable Cummins ECU 120 termination resistor.

NOTE:- Newer variants of these engines may be fitted with the CM850 ECU (as fitted to the QSL11 engines). Contact Cummins for further
information.
NOTE:- The GCS uses a MOBUS RS485 protocol and consequently a DSE controller with MODBUS engine control must be used with these
controllers (DSE53XX (RS485 version), DSE55XX (RS485 version), DSE73XX, DSE75XX and DSE8XXX).

23

Cummins and DSE Controllers

6.4.3

CAN CONFIGURATION

Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

6.4.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.

NOTE:- The GCS uses a MOBUS RS485 protocol and consequently a DSE controller with MODBUS engine control must be used with either of
these controllers DSE73XX, DSE75XX and DSE8XXX.
Using the Cummins QSK engine select the
Cummins QSK CAN File. Selecting the
incorrect CAN file will result in
instrumentation not being display

Using the Cummins QST engine select the


Cummins QST CAN File. Selecting the
incorrect CAN file will result in
instrumentation not being display

Using the Cummins QSX engine select the


Cummins QSX CAN File. Selecting the
incorrect CAN file will result in
instrumentation not being display

The Cummins GCM ECU uses MODBUS


communication over RS485 rather then
J1939 over CAN. The user can select if they
wish to use the DSE modules RS485 port
or the DSEnet port if either or is in use.

6.4.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

NOTE:- The GCS uses a MOBUS RS485 protocol and consequently a DSE controller with MODBUS engine control must be used with either of
these controllers DSE53XX (RS485 version) and DSE55XX (RS485 version).
Using the Cummins QSK engine select the
Cummins-QSK-Modbus CAN File.
Selecting the incorrect CAN file will result in
instrumentation not being display

Using the Cummins QST engine select the


Cummins-QST-Mobus CAN File. Selecting
the incorrect CAN file will result in
instrumentation not being display

Using the Cummins QSX engine select the


Cummins-QSX-Modbus CAN File.
Selecting the incorrect CAN file will result in
instrumentation not being display.

24

Cummins and DSE Controllers

6.5

6.5.1

ISB

ECU FUNCTIONALITY

ISB FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption

Atmospheric Pressure
Water in Fuel

6.5.2

ISB FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE
DSE

DSE

Legend

DSE

0x2B

RQST
None

Not supported
DSE controller measures/calculates the value

ECU WIRING

DSE TERMINAL
DESCRIPTION
Fuel Relay
Output

CUMMINS ISB
CONNECTOR B
TERMINALS
39

NOTES
Key switch input
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay
Output

Auxiliary
Output 1

CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Using PC software configure Auxiliary Output 1 to be ECU POWER
External relay used to close terminal 1, 7, 12 and 13 to DC battery supply.

1, 7, 12, 13
CAUTION!:- An external slave relay will be needed. Check the current consumption and
specify relay accordingly.

DSE
TERMINAL
DESCRIPTION
CANbus
common

CUMMINS ISB 9 PIN


DEUTSCH CONNECTOR
TERMINALS

CANbus H

SAE J1939 signal

CANbus L

SAE J1939 return

SAE J1939 shield

NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

25

Cummins and DSE Controllers

6.5.3

CAN CONFIGURATION

Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

6.5.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Cummins ISB CAN file.

6.5.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Cummins ISB CAN file.

26

Detroit and DSE Controllers

7 DETROIT
Engines in the Detroit range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

27

Detroit and DSE Controllers

7.1

7.1.1

DDEC III/IV

ECU FUNCTIONALITY

DDEC III/IV FUNCTIONALITY


MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

7.1.2

DDEC III/IV FUNCTIONALITY


DM1 Conv. Method
4
DM1 Ignored
DM1 Amber

DM1 Red

DM1 Protect

DM1 Malfunction

Start

Stop
1500/1800 switch

Idle Mode

Speed Control
Source address
0x2B
ECU Power
ECU Stop
J1939 msg
RQST, TSC1
Proprietary msg
None
Notes
OEM DTC lookup table
DTC Ignore

DSE

DSE

LEGEND

DSE

Function supported
Not supported
DSE controller measures/calculates the value

ECU WIRING

DSE TERMINAL
DESCRIPTION

DETROIT
CONNECTOR

Fuel Relay Output

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay Output

CANbus common

CANbus H

12

CANbus L

13

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

28

Detroit and DSE Controllers

7.1.3

CAN CONFIGURATION

Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

7.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Generic J1939 CAN file.

7.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Generic J1939 CAN file.

29

Deutz and DSE Controllers

8 DEUTZ
Engines in the Deutz range are split into subgroups depending upon the type of engine governing are employed. These different systems are
fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

30

Deutz and DSE Controllers

8.1

8.1.1

EMR2

ECU FUNCTIONALITY

EMR2 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

8.1.2

DSE
DSE

DSE

EMR2 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

TSC1
Volvo_STP
Uses CM1, as EMR3
91, 6771, 6279

Legend

DSE

Function supported
Not supported
DSE controller measures/calculates the value

1
91

0x2B, 0x11

ECU WIRING

DSE TERMINAL
DESCRIPTION
Fuel Relay
Output

DEUTZ VEHICLE SIDE


(F) CONNECTOR
TERMINALS

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.

14
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay
Output

CANbus
common

CANbus H

12

CANbus L

13

CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connects directly to battery negative
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

NOTE:-It may be necessary to enable the Deutz ECU for CAN control. Using the Deutz service tool software, change parameter 4400 on Page 6 to
1.
Once this is done, depending upon the Deutz ECU configuration the engine speed may change. If this occurs, terminals 17 & 18 of the Deutz ECU
should be linked.

31

Deutz and DSE Controllers

8.1.3

CAN CONFIGURATION

Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

8.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.

The DSE controller must be configured for


the Deutz EMR2 or Volvo EDC4 CAN file
depending which is available.

8.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

The DSE controller must be configured for


either the Deutz-EMR2 or VolvoEDC4 CAN
file depending which is available.

32

Deutz and DSE Controllers

8.2

EMR 3

Deutz EMR3-E

8.2.1

ECU FUNCTIONALITY

EMR3 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

8.2.2

Deutz EMR3-S

DSE
DSE

DSE

EMR3 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

Legend

DSE

0x03

RQST, TSC1
Volvo_Stop

Function supported
Not supported
DSE controller measures/calculates the value

ECU WIRING

DSE TERMINAL
DESCRIPTION

Fuel Relay
Output

DEUTZ EMR3-E
DIAGNOSTIC
CONNECTOR
TERMINAL

Key switch

NOTES
Connect to terminal 15
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay
Output

CANbus common

CANbus H

CANbus L

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

33

Deutz and DSE Controllers

8.2.3

CAN CONFIGURATION

Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

8.2.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Deutz EMR3 CAN file.

8.2.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Deutz-EMR3 CAN file.

34

Fiat Powertrain and DSE Controllers

9 FIAT POWERTRAIN
Engines in the Fiat Powertrain range are split into subgroups depending upon the type of engine governing are employed. These different
systems are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939
link.

NOTE:-Fiat Powertrain was original named Iveco. Please refer to the section Iveco elsewhere in this manual for more information.

35

Ford and DSE Controllers

10 FORD
Engines in the Ford range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

36

Ford and DSE Controllers

10.1 GCP
Space Reserved for Photo of ECU

10.1.1 ECU FUNCTIONALITY


GCP FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

GCP FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE
DSE

DSE

LEGEND

DSE

0xEA

RQST, TSC1
None
OEM DTC lookup table

Function supported
Not supported
DSE controller measures/calculates the value

10.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

FORD 42 PIN
CONNECTOR
TERMINALS

Fuel Relay Output

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay Output

CANbus common

CANbus H

28

CANbus L

29

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

37

Ford and DSE Controllers

10.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

10.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Econtrols GCP CAN file.

10.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

NOTE:- The Econtrols ECP CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.

38

GM and DSE Controllers

11 GM
Engines in the GM range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

39

GM and DSE Controllers

11.1 PSI

11.1.1 ECU FUNCTIONALITY


PSI FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

DSE
DSE

DSE

PSI FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

LEGEND

DSE

0xEA

RQST, TSC1
None
OEM DTC lookup table

Function supported
Not supported
DSE controller measures/calculates the value

11.1.2 ECU WIRING


NOTE:- DSE currently do not have any wiring information for this ECU. Please contact the engine supplier for more information.

40

GM and DSE Controllers

11.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

11.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the GM PSI CAN file.

Using the GM PSI CAN file will require a


SW1 setting of 5.0 and an SW2 setting of
4.0. This setting is only applicable with DSE
Load Share Controllers and will need fine
tuning during the DSE Four Steps to
Successful Synchronisation Commissioning
steps.

11.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

NOTE:- The GM PSI CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical Support
Department for more information.

41

Isuzu and DSE Controllers

12 ISUZU
Engines in the Isuzu range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

42

Isuzu and DSE Controllers

12.1 4H
Space Reserved for Photo of ECU

12.1.1 ECU FUNCTIONALITY


4H FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

4H FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE
DSE
DSE
DSE

LEGEND

DSE

0x11, 0xE4
&delay
RQST, RQST CI, SHUTDN, TSC1
None

Function supported
Not supported
DSE controller measures/calculates the value

12.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

ISUZU V
CONNECTOR
TERMINAL

Fuel Relay Output

24

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

Start Relay Output

26

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

CANbus common

CANbus H

18

CANbus L

37

Screen for the J1939 cable. Connect at one end only.


J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

43

Isuzu and DSE Controllers

12.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

12.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Isuzu 4H CAN file.

Using the Isuzu 4H CAN file will require a


SW1 setting of 5.0 and an SW2 setting of
4.0. This setting is only applicable with DSE
Load Share Controllers and will need fine
tuning during the DSE Four Steps to
Successful Synchronisation Commissioning
steps.

12.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Isuzu-ECM CAN file.

Using the Isuzu-ECM CAN file will require a


SW1 setting of 5.0 and an SW2 setting of
2.0. This setting is only applicable with DSE
Load Share Controllers and will need fine
tuning during the DSE Four Steps to
Successful Synchronisation Commissioning
steps

44

Iveco and DSE Controllers

13 IVECO
Engines in the Iveco range are split into subgroups depending upon the type of engine governing are employed. These different systems are
fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

45

Iveco and DSE Controllers

13.1 EDC62

Iveco EDC62 mounted on the engine

EDC62 interface board

13.1.1 ECU FUNCTIONALITY


EDC62 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

EDC62 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE

DSE
DSE
DSE
DSE

LEGEND

DSE

0x03

RQST, TSC1
Iveco_EDC2BC
No oil pressure via CAN

Function supported
Not supported
DSE controller measures/calculates the value

13.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

EDC62
INTERFACE J3
CONNECTOR
TERMINALS

Fuel Relay Output

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

Start Relay Output

DSE TERMINAL
DESCRIPTION
CANbus common

EDC62
INTERFACE J7
CONNECTOR
TERMINALS
-

CANbus H

CANbus L

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

46

Iveco and DSE Controllers

13.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

13.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Iveco EDC62 CAN file.

13.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Iveco-EDC62 CAN file.

47

Iveco and DSE Controllers

13.2 EDC7C1

13.2.1 ECU FUNCTIONALITY


EDC7C1 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

EDC7C1 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE
DSE

DSE

LEGEND

DSE

0x03

RQST, TSC1
Iveco_EDC2BC

Function supported
Not supported
DSE controller measures/calculates the value

13.2.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

EDC7UC31
INTERFACE J3
CONNECTOR
TERMINALS

Fuel Relay Output

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

Start Relay Output

DSE TERMINAL
DESCRIPTION
CANbus common

EDC7UC31
INTERFACE J7
CONNECTOR
TERMINALS
-

CANbus H

CANbus L

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

48

Iveco and DSE Controllers

13.2.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

13.2.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Iveco EDC7C1 CAN file.

13.2.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Iveco-EDC7C1 CAN file.

49

Iveco and DSE Controllers

13.3 EDC7UC31

13.3.1 ECU FUNCTIONALITY


EDC7UC31 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

EDC7UC31 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber

DM1 Red

DM1 Protect

DM1 Malfunction

Start

Stop
1500/1800 switch

Idle Mode

Speed Control

Source address
0x27
ECU Power
ECU Stop
J1939 msg
RQST, TSC1
Proprietary msg
Iveco_EDC2BC
Notes
DTC Ignore

DSE
DSE

DSE

LEGEND

DSE

Function supported
Not supported
DSE controller measures/calculates the value

13.3.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

EDC7UC31
INTERFACE J3
CONNECTOR
TERMINALS

Fuel Relay Output

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

Start Relay Output

DSE TERMINAL
DESCRIPTION
CANbus common

EDC7UC31
INTERFACE J7
CONNECTOR
TERMINALS
-

CANbus H

CANbus L

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

50

Iveco and DSE Controllers

13.3.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

13.3.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Iveco EDC7UC31 CAN file.

13.3.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

NOTE:- The Iveco EDC7UC31 CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.

51

Iveco and DSE Controllers

13.4 T3
Space Reserved for Photo of ECU

13.4.1 ECU FUNCTIONALITY


T3 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature

DSE
DSE
DSE
DSE

Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

T3 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

LEGEND

DSE

0x03
delay
RQST, TSC1
Iveco_ENG_CNTRL
Proprietary messages for oil pressure and coolant
temperature

Function supported
Not supported
DSE controller measures/calculates the value

13.4.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

IVECO T3
CONNECTIONS

Fuel Relay Output

Ignition Switch
Terminal

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay Output

CANbus common

CANbus H

31

CANbus L

32

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

NOTE: Some Iveco engines have been reported to not show the 'Hours Run' Instrumentation when used with the Generic can config.
NOTE: The start input on some ECUs will not start the engine, direct wiring to the starter motor needs to be made.

52

Iveco and DSE Controllers

13.4.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

13.4.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Iveco T3 CAN file.

13.4.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Iveco-Tier3 CAN file.

53

John Deere and DSE Controllers

14 JOHN DEERE
Engines in the John Deere range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers
when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

54

John Deere and DSE Controllers

14.1 JDEC

14.1.1 ECU FUNCTIONALITY


JDEC FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

DSE
DSE
DSE
DSE

JDEC FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

LEGEND

DSE

0x03

RQST, TSC3
None

Function supported
Not supported
DSE controller measures/calculates the value

14.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

JOHN DEERE 21-PIN


DEUTSCH CONNECTOR
TERMINAL

Fuel Relay Output

NOTES
Terminal J on the John Deere connection is the ignition
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Terminal D on the John Deere connection is the start input

Start Relay Output

CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Using PC software select the relevant engine and configure Auxiliary Output 1 to be
ECU POWER.

Auxiliary
Output 1

G
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.

CANbus common

CANbus H

1 (Hi)

CANbus L

2 (Lo)

Screen for the J1939 cable. Connect at one end only.


J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

NOTE:- The JDEC ECU must be configured to enable Torque Speed Control on TSC source 1 to source address 3 and the Governor set to Single
Governor Isochronous governing selected.

55

John Deere and DSE Controllers

14.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

14.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the John Deere CAN file.

The DSE controller must be configured for


the John Deere Pump CAN file to disable
speed control.

Using the John Deere CAN file will require


a SW1 setting of 5.0 and an SW2 setting of
4.0. This setting is only applicable with DSE
Load Share Controllers and will need fine
tuning during the DSE Four Steps to
Successful Synchronisation Commissioning
steps.

14.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the John Deere CAN file.

Using the John Deere CAN file will require


a SW1 setting of 5.0 and an SW2 setting of
2.0. This setting is only applicable with DSE
Load Share Controllers and will need fine
tuning during the DSE Four Steps to
Successful Synchronisation Commissioning
steps

56

MTU and DSE Controllers

15 MTU
Engines in the MTU range are split into subgroups depending upon the type of engine governing are employed. These different systems are
fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

57

MTU and DSE Controllers

15.1 ADEC

ADEC ECU Mounted on the engine

SAM module mounted in the customer panel

15.1.1 ECU FUNCTIONALITY


ADEC FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

ADEC FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE
DSE

DSE

LEGEND

DSE

0x1
&delay
OHECS, RQST, EBC1, CCVS, TSC1
mtu_LS, mtu_SDS, mtu_CONT
ECU permanently powered.

Function supported
Not supported
DSE controller measures/calculates the value

15.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

MTU ADEC
TERMINAL

MTU SAM
TERMINAL

Fuel Relay Output

X1 37

Start Relay Output

X1 43

CANbus common

X23 3

CANbus H

1 (Hi)

X23 2

CANbus L

2 (Lo)

X23 1

NOTES
Start input of ADEC (DI 7).
Connect X1 22 to GND
This terminal is optional. Start command is also sent by CAN message.
Stop input of ADEC (DI 1).
Connect X1 28 to GND
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

NOTE:- The ADEC ECU is designed to be permanently powered via the emergency stop button on the control panel.
NOTE:- Cranking of the engine is managed by the ADEC controller following instruction from the DSE controller.
NOTE:-The ADEC ECU has to be used with in conjunction with the MTU SAM display module.

58

MTU and DSE Controllers

15.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

15.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the MTU ADEC CAN file.

15.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the mtu-ADEC CAN file.

59

MTU and DSE Controllers

15.2 MDEC

15.2.1 ECU FUNCTIONALITY


MDEC FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

MDEC FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE

DSE

LEGEND

DSE

N/A

(Not available when using MTU MDEC 303)

N/A
&delay
N/A
N/A
ECU permanently powered.

Function supported
Not supported
DSE controller measures/calculates the value

15.2.2 ECU WIRING


DSE TERMINAL
DESCRIPTION
Fuel Relay Output
Start Relay Output
CANbus common

MTU MDEC X1
CONNECTER
TERMINAL
BE9
BE1
E

CANbus H

CANbus L

NOTES
Start input of MDEC
Run input of MDEC
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

NOTE:-The MDEC ECU is designed to be permanently powered however the DSE controller can be configured to switch the ECU power by
configuring an Auxiliary output to be ECU power. This output should be used to control the ECU power relay and will turn off the MDEC ECU when
the DSE controller is placed into STOP/RESET

mode. Note that using this method, the MDEC ECU takes approximately 30 seconds to power up

once the DSE controller is taken out of STOP/RESET

mode.

NOTE:-Cranking of the engine is managed by the MDEC controller following instruction from the DSE controller.
NOTE:-The MTU engine can be used with or without the MTU PIM display module. Ensure that MTU are informed prior to the despatch of your
engine whether or not you intend to fit the PIM module and also that you require CAN for connection to the DSE controller. This will ensure that you
receive the engine with the relevant options enabled. Incorrectly set options for PIM and secondary CAN controller may lead to CAN 1 NODE LOST
180 errors displayed by the DSE module (and MTU PIM module)
NOTE:-DSE55xx, DSE75xx and DSE8xxx can perform synchronising and loadsharing using CAN instructions to the engine ECU when using the
MTU-MDEC-304 configuration file in conjunction with compatible MDEC controllers. If in doubt about the MDEC version you have, you are referred to
MTU.
NOTE:-MDEC Speed control is configurable. Ensure it is set to receive speed control signals via the CAN interface.

60

MTU and DSE Controllers

15.2.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

15.2.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
Using the MTU MDEC303 CAN file with a version 304
MDEC a warning error code SD CAN SPEED DEMAND
250 will be displayed on the DSE controller (and MTU
PIM module). Speed control is not available using the
MTU MDEC303 CAN file. If in doubt about the MDEC
version you have, you are referred to MTU.
When using the MTU MDEC304 CAN file, speed control
is available. If in doubt about the MDEC version you have,
you are referred to MTU.

When using the MTU MDEC504 CAN file, speed control


is available. If in doubt about the MDEC version you have,
you are referred to MTU.

Using the MTU MDEC304 CAN file and above will require
a SW1 setting of 5.0 and an SW2 setting of 4.0. This
setting is only applicable with DSE Load Share
Controllers and will need fine tuning during the DSE Four
Steps to Successful Synchronisation Commissioning
steps.

15.2.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
Using the mtu-MDEC-303 CAN file with a version 304
MDEC, a warning error code SD CAN SPEED
DEMAND 250 will be displayed on the DSE controller
(and MTU PIM module). Speed control is not available
using the mtu-MDEC-303 CAN file
When using the mtu-MDEC-304 CAN file, speed control
is available.

NOTE:- The mtu-MDEC-506 CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.
Using the MTU MDEC304 CAN file and above
will require a SW1 setting of 5.0 and an SW2
setting of 4.0. This setting is only applicable with
DSE Load Share Controllers and will need fine
tuning during the DSE Four Steps to Successful
Synchronisation Commissioning steps.
Ensure crank disconnect on Charge Alternator
Voltage is disabled (not checked).

61

MTU and DSE Controllers

15.3 ECU8

ECU8 Mounted on the engine

Smart Connect module mounted in the customer panel

15.3.1 ECU FUNCTIONALITY


ECU8 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

DSE
DSE

DSE

ECU8 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

LEGEND

DSE

N/A

0x01
&delay
OHECS, RQST, EBC1, CCVS, TSC1
mtu_LS, mtu_SDS, mtu_CONT

Function supported
Not supported
DSE controller measures/calculates the value

15.3.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

Fuel Relay
Output

ECU8
X1 CONNECTOR
TERMINAL

31, 32

NOTES
External relay used to close terminal 31 to terminal 32.
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay will be needed. Check the current consumption and
specify relay accordingly.

DSE TERMINAL
DESCRIPTION
CANbus common

SMART CONNECT
X4 CONNECTOR
TERMINAL
3

CANbus H

CANbus L

NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

62

MTU and DSE Controllers

15.3.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

15.3.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for the
MTU ECU8 CAN file.

Using the MTU ECU8 CAN file will require a SW1


setting of 5.0 and an SW2 setting of 4.0. This
setting is only applicable with DSE Load Share
Controllers and will need fine tuning during the
DSE Four Steps to Successful Synchronisation
Commissioning steps.

15.3.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

NOTE:- The MTU ECU8 CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.

63

Perkins and DSE Controllers

16 PERKINS
Engines in the Perkins range are split into subgroups depending upon the type of engine governing are employed. These different systems
are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

64

Perkins and DSE Controllers

16.1 1300

16.1.1 ECU FUNCTIONALITY


1300 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine Speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

DSE
DSE
DSE
DSE

1300 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

Legend

DSE

0x11
&delay
None
Perkins_A

Function supported
Not supported
DSE controller measures/calculates the value

16.1.2 ECU WIRING


NOTE:- DSE currently do not have any wiring information for this ECU. Please contact the engine supplier for more information.

65

Perkins and DSE Controllers

16.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

16.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Perkins 1300 CAN file.

16.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

NOTE:- The Perkins 1300 CAN file is not currently available for the DSE5xxx and DSE75xxx range of modules. Please contact the DSE Technical
Support Department for more information.

66

Perkins and DSE Controllers

16.2 ADEM3

16.2.1 ECU FUNCTIONALITY


ADEM3 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine Speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

ADEM3 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber

DM1 Red

DM1 Protect

DM1 Malfunction
Start

Stop

1500/1800 switch

Idle Mode

Speed Control

Source address
0x11
ECU Power
&delay
ECU Stop
J1939 msg
RQST, TC1, ETC3
Proprietary msg
None
Notes
DTC Ignore

DSE
DSE

DSE

Legend

DSE

Function supported
Not supported
DSE controller measures/calculates the value

16.2.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

PERKINS J1 CONNECTOR
TERMINAL

Fuel Relay
Output

70

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay
Output

CANbus common

42

CANbus H

50

CANbus L

34

CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

NOTE:- According to Perkins, warning lamps or equivalent must be connected to Perkins customer interface connector terminals 28, 29, 30 & 31.
Failure to connect to these terminals will result in open circuit alarms from the ECU. Perkins have advised that a suitable equivalent for the warning
lamp is a 220
5W resistor. Be aware that outputs on terminals 10,19 & 20 are battery positive outputs. The outputs on terminals 28, 29, 30 & 31 are
battery negative outputs.

67

Perkins and DSE Controllers

16.2.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

16.2.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Perkins ADEM3 CAN file.

16.2.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Perkins CAN file.

68

Perkins and DSE Controllers

16.3 ADEM4

16.3.1 ECU FUNCTIONALITY


ADEM4 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine Speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

ADEM4 FUNCTIONALITY
DM1 Conv. Method
4
DM1 Ignored
DM1 Amber

DM1 Red

DM1 Protect

DM1 Malfunction
Start

Stop

1500/1800 switch

Idle Mode

Speed Control

Source address
0x11
ECU Power
&delay2
ECU Stop
J1939 msg
RQST, TC1, ETC3
Proprietary msg
None
Notes
ECU permanently powered
DTC Ignore

DSE
DSE

DSE

Legend

DSE

Function supported
Not supported
DSE controller measures/calculates the value

16.3.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

PERKINS
COMMUNICATION
INTERFACE CONNECTOR
(DEUTSCH HD16-9-96S)
TERMINAL

Fuel Relay Output

Unknown

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.

Start Relay Output

Unknown

CANbus common

CANbus H

CANbus L

CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

69

Perkins and DSE Controllers

16.3.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

16.3.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Perkins ADEM4 CAN file.

Using the Perkins ADEM4 CAN file will


require a SW1 setting of 5.0 and an SW2
setting of 4.0. This setting is only applicable
with DSE Load Share Controllers and will
need fine tuning during the DSE Four Steps
to Successful Synchronisation
Commissioning steps.

16.3.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Perkins_ADEM_4 CAN file.

Using the Perkins_ADEM_4 CAN file will


require a SW1 setting of 5.0 and an SW2
setting of 2.0. This setting is only applicable
with DSE Load Share Controllers and will
need fine tuning during the DSE Four Steps
to Successful Synchronisation
Commissioning steps

70

Scania and DSE Controllers

17 SCANIA
Engines in the Scania range are fitted with the S6 type of engine governing. The Scania diagnostics system is known as Keyword 2000 and
is fully compatible with the DSE Controllers when configured correctly. It can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines below.

71

Scania and DSE Controllers

17.1 S6

17.1.1 ECU FUNCTIONALITY


S6 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

S6 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE
DSE

DSE

Legend

DSE

0x27, 0xFB

CCVS, KW2000
Scania_TSC, Scania_DLN1

Function supported
Not supported
DSE controller measures/calculates the value

17.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

SCANIA EMS B1
CONNECTOR TERMINAL

Fuel Relay
Output

NOTES
Ignition U15
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay
Output

NOTE:- Not required on later Scania S6 engines as cranking is performed by the S6 ECU.
Contact Scania for more information.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.

CANbus common

CANbus H

CANbus L

10

Screen for the J1939 cable. Connect at one end only.


J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

NOTE:- DSE55xx, DSE75xx and DSE8xxx can perform synchronising and load sharing using CAN instructions to the engine ECU.

72

Scania and DSE Controllers

17.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

17.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for the
Scania S6 CAN file. The Scania Co-ordinator
device must not be connected to the engine
with this CAN file.

Using the Scania S6 CAN file will require a


SW1 setting of 5.0 and an SW2 setting of 4.0.
This setting is only applicable with DSE Load
Share Controllers and will need fine tuning
during the DSE Four Steps to Successful
Synchronisation Commissioning steps.

17.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Scania-kw2000 CAN file when the
Co-ordinator device is fitted to the engine.

The DSE controller must be configured for


the Scania-kw2k-coo CAN file when the
Co-ordinator device is not fitted to the
engine. The DSE controller will perform
some additional functions normally
performed by the Co-ordinator.
Using the Scania-kw2000 or Scania-kw2kcoo CAN file will require a SW1 setting of
5.0 and an SW2 setting of 2.0. This setting
is only applicable with DSE Load Share
Controllers and will need fine tuning during
the DSE Four Steps to Successful
Synchronisation Commissioning steps.

73

Sisu and DSE Controllers

18 SISU
Engines in the Sisu range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

74

Sisu and DSE Controllers

18.1 EEM3

18.1.1 ECU FUNCTIONALITY


EEM3 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

EEM3 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE
DSE

DSE

LEGEND

DSE

0x03, 0x11, 0x27

RQST, TSC1, OHECS, GPM24, DM3


None
OEM DTCs messages included

Function supported
Not supported
DSE controller measures/calculates the value

18.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

SISU EEM3 CONNECTOR


TERMINAL

Fuel Relay
Output

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption does
not exceed the DSE units output specification.

CANbus common

CANbus H

30

CANbus L

31

Screen for the J1939 cable. Connect at one end only.


J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

75

Sisu and DSE Controllers

18.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

18.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Sisu EEM3 CAN file.

Using the Sisu EEM3 CAN file will require a


SW1 setting of 5.0 and an SW2 setting of
4.0. This setting is only applicable with DSE
Load Share Controllers and will need fine
tuning during the DSE Four Steps to
Successful Synchronisation Commissioning
steps.

18.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Sisu-EEM3 CAN file..

Using the Sisu-EEM3 CAN file will require a


SW1 setting of 5.0 and an SW2 setting of
2.0. This setting is only applicable with DSE
Load Share Controllers and will need fine
tuning during the DSE Four Steps to
Successful Synchronisation Commissioning
steps

76

Volvo and DSE Controllers

19 VOLVO
Engines in the Volvo Penta range are split into subgroups depending upon the type of engine governing are employed. These different
systems are fully compatible with the DSE Controllers when configured correctly and can allow engine control and diagnostics via the J1939
link.
We have collated the following data for the electronically governed engines.

77

Volvo and DSE Controllers

19.1 EDC3

19.1.1 ECU FUNCTIONALITY


EDC3 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

EDC3 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE

DSE

Legend

DSE

0x11, 0x2B
Pulse
RQST, TSC1
Volvo_VP_Status
Uses CM1

Function supported
Not supported
DSE controller measures/calculates the value

19.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

VOLVO TAD12 STAND


ALONE CONNECTOR
TERMINAL

NOTES

Fuel Relay
Output

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.

Start Relay
Output

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Using PC software configure Auxiliary Output 1 to be ECU POWER

Auxiliary
Output 1

CANbus common

CANbus H

1 (Hi)

CANbus L

2 (Lo)

NOTE:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

NOTE:- Should the TAD12 ECU detect an engine fault not monitored by the DSE Module, an external reset must be provided to reset the ECU.
Volvo specify that the reset is performed using external pushbuttons to give an input to TAD12 Standalone connector terminal J (diagnostics), P
(power) and H(stop).
According to Volvo, the reset sequence is:
1.
Press and hold down the diagnostic button (terminal J) and apply power to H (stop)
2.
Apply power to P (but dont start the engine).
3.
Hold these inputs for three seconds.
4.
Release the diagnostic button (terminal J).
5.
Remove power from H (stop).
6.
Remove power from P (power).

78

Volvo and DSE Controllers

19.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

19.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Volvo EDC4 CAN file.

19.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.

The DSE controller must be configured for


either the Volvo or Volvo-EDC3 CAN file
depending which is available.

79

Volvo and DSE Controllers

19.2 EDC4

19.2.1 ECU FUNCTIONALITY


EDC4 FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

EDC4 FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE
DSE

DSE

Legend

DSE

0x03

RQST, TSC1
Volvo_EngineStopRequest
Uses CM1
91, 743, 677, 6279

Function supported
Not supported
DSE controller measures/calculates the value

19.2.2 ECU WIRING


DSE TERMINAL
DESCRIPTION
Fuel Relay
Output

VOLVO EDC4
CONNECTOR
TERMINAL

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.

14
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connect directly to engine starter solenoid.

Start Relay
Output

CANbus common

1
-

CANbus H

12

CANbus L

13

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Connects directly to battery negative
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

80

Volvo and DSE Controllers

19.2.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

19.2.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Volvo EDC4 CAN file.

19.2.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the VolvoEDC4 CAN file.

81

Volvo and DSE Controllers

19.3 EMS2/B

19.3.1 ECU FUNCTIONALITY


EMS2/B FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

DSE

DSE

EMS2/B FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

LEGEND

DSE

0x11, 0x2B
Pulse
RQST, TSC1
Volvo_VP_Status
608

Function supported
Not supported
DSE controller measures/calculates the value

19.3.2 ECU WIRING


DSE TERMINAL
DESCRIPTION
Auxiliary
Output 1

VOLVO EMS2/B
CONNECTOR
TERMINAL

NOTES
Using PC software select the relevant engine and configure Auxiliary Output 1 to be ECU
POWER

5
CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Using PC software select the relevant engine and configure Auxiliary Output 2 to be ECU
STOP

Auxiliary
Output 2

CANbus common

CANbus H

1 (Hi)

CANbus L

2 (Lo)

CAUTION!:- An external slave relay may be needed. Check the current consumption does not
exceed the DSE units output specification.
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in CANbus
applications.
J1939 Use only screened 120 impedance cable approved specifically for use in CANbus
applications.

NOTE:- Speed control via CAN is not possible if the Volvo CIU is fitted to the engine or with Variable Speed (VE) engines.
NOTE:- Cranking of the engine is managed by the EMS2 controller following instruction from the DSE controller.
NOTE:- DSE55xx, DSE75xx and DSE8xxx can perform synchronising and load sharing using CAN instructions to the engine ECU.

82

Volvo and DSE Controllers

19.3.3 CAN CONFIGURATION


EMS2 and EMS2b are different versions of the same ECU. EMS2b is a later version with some issues with the original EMS2 diagnostic
reporting having been addressed. As Volvo EMS2/EMS2b has speed control via CAN, you must set the SW1 and SW2 if using a DSE Load
Share controller. Information regarding these configuration parameters can be found in the products software manual, please refer to section
entitled Bibliography for more details.

19.3.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
Using the Volvo EMS2b CAN file with an
Volvo EMS2 engine will result in an alarm
being continuously present.

Using the Volvo EMS2 CAN file with an


Volvo EMS2b engine will result in some
alarms not being annunciated on the DSE
controller.

If the Volvo CIU IS fitted, you must use the


Volvo EDC3 CAN file instead of the Volvo
EMS2 file. In this situation speed control by
CAN is NOT possible.

Using the Volvo EMS2/b CAN file will


require a SW1 setting of 5.0 and an SW2
setting of 4.0. This setting is only applicable
with DSE Load Share Controllers and will
need fine tuning during the DSE Four Steps
to Successful Synchronisation
Commissioning steps.

19.3.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
Using the Volvo-EMS2b CAN file with an
Volvo EMS2 engine will result in an alarm
being continuously present.

Using the Volvo-EMS2 CAN file with an


Volvo EMS2b engine will result in some
alarms not being annunciated on the DSE
controller.

If the Volvo CIU IS fitted, you must use the


Volvo CAN file instead of the Volvo EMS2
file. In this situation speed control by CAN is
NOT possible.

Using the Volvo-EMS2/b CAN file will


require a SW1 setting of 5.0 and an SW2
setting of 2.0. This setting is only applicable
with DSE Load Share Controllers and will
need fine tuning during the DSE Four Steps
to Successful Synchronisation
Commissioning steps

83

Yanmar and DSE Controllers

20 YANMAR
Engines in the Yanmar range are fitted with only one type of engine governing. This system is fully compatible with the DSE Controllers when
configured correctly and can allow engine control and diagnostics via the J1939 link.
We have collated the following data for the electronically governed engines.

84

Yanmar and DSE Controllers

20.1 ECO
Space Reserved for Photo of ECU

20.1.1 ECU FUNCTIONALITY


ECO FUNCTIONALITY
MODBUS Engine Hours
MODBUS Oil Pressure
MODBUS Coolant Temperature
MODBUS Engine RPM
MODBUS Charge Alt
MODBUS Speed Feed
Engine speed
Oil Pressure
Coolant Temperature
Battery Voltage
Charge Alternator Voltage
Engine Hours
Number of Starts
Oil Temperature
Coolant Pressure
Inlet Temperature
Exhaust Temperature
Fuel Temperature
Turbo Pressure
Fuel Pressure
Fuel Consumption
Fuel Used
Atmospheric Pressure
Water in Fuel

ECO FUNCTIONALITY
DM1 Conv. Method
DM1 Ignored
DM1 Amber
DM1 Red
DM1 Protect
DM1 Malfunction
Start
Stop
1500/1800 switch
Idle Mode
Speed Control
Source address
ECU Power
ECU Stop
J1939 msg
Proprietary msg
Notes
DTC Ignore

DSE

DSE

LEGEND

DSE

0x11

RQST, TSC1
Yanmar_OLS, Yanmar_EC, Yanmar_STP

Function supported
Not supported
DSE controller measures/calculates the value

20.1.2 ECU WIRING


DSE TERMINAL
DESCRIPTION

ECO
KEYSWITCH TERMINAL

Fuel Relay
Output

Start Relay
Output

DSE TERMINAL
DESCRIPTION
CANbus common

ECO
R1 CONNECTOR TERMINAL
C

CANbus H

CANbus L

NOTES
NOTE:- On applicable modules, configure the Fuel Relay Output to CAN ECU Power.
CAUTION!:- An external slave relay may be needed. Check the current consumption
does not exceed the DSE units output specification.
CAUTION!:- An external slave relay may be needed. Check the current consumption
does not exceed the DSE units output specification.

NOTES
Screen for the J1939 cable. Connect at one end only.
J1939 + Use only screened 120 impedance cable approved specifically for use in
CANbus applications.
J1939 Use only screened 120 impedance cable approved specifically for use in
CANbus applications.

85

Yanmar and DSE Controllers

20.1.3 CAN CONFIGURATION


Information regarding these configuration parameters can be found in the products software manual, please refer to section entitled
Bibliography for more details.

20.1.3.1 DSE CONFIGURATION SUITE SOFTWARE


These settings are only applicable to DSE controllers which use the DSE Configuration Suite Software. This comprises of the DSE31xx,
DSE44xx, DSE6xxx, DSE71xx, DSE72xx, DSE73xx and DSE8xxx series of controllers.
The DSE controller must be configured for
the Yanmar ECO CAN file.

20.1.3.2 DSE5XXX/75XX PC SOFTWARE


These settings are only applicable to DSE controllers which use the DSE5xxx and DSE75xx PC Software. This comprises the DSE5xxx and
DSE75xx series of controllers.
The DSE controller must be configured for
the Yanmar-ECO CAN file.

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