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Paket

DOKUMEN NEGARA

UJIAN NASIONAL
TAHUN PELAJARAN 2016/2017

REPORT SHEET
UJIAN PRAKTIK KEJURUAN
OVERHAUL ENGINE KONVENSIONAL DAN PEMERIKSAANNYA
Satuan Pendidikan
Kompetensi Keahlian
Kode
Sekolah
Nama Peserta Ujian
No. Ujian
Hari/ Tanggal Ujian
Waktu

: Sekolah Menengah Kejuruan


: Teknik Kendaraan Ringan
: 1289
: SMK Negeri 1 Sungai Lilin
: ..............................................
: ..............................................
: ............ / ...............................
: .............. WIB s/d ................WIB

I. Langkah Kerja
A. Penurunan engine dari kendaraan
B. Pembongkaran komponen - komponen engine
C. Pembersihan dan menata komponen
D. Pemeriksaan komponen Engine Cylinder Block
1. Pemeriksaan dinding Cylinder Block terhadap goresan
Cylinder No
Kondisi
I
Baik
Tidak Baik
II
Baik
Tidak Baik
III
Baik
Tidak Baik
IV
Baik
Tidak Baik
2. Mengukur kerataan permukaan cylinder Block yang berhubungan dengan sisi
Cylinder Head
Posisi
Hasil (mm)
A
.....................
B
.....................
C
.....................
D
.....................
E
.....................
F
.....................
G
.....................
3. Mengukur diameter atau ketirusan dan keovalan Cylinder Block
Cylinder No
T (mm)
C (mm)
B (mm)
I
.................... ..................... ......................
II
.................... ..................... ......................
III
.................... ...................... ......................
IV
.................... ...................... ......................

Lembaran Kerja Over Haul Engine Konvensional

E. Pemeriksaan Cylinder Head, Katup Assy, and Piston Assy


1. Mengukur tebal margin kepala katup
Katup IN
mm
Katup EX
mm
1
..................... ................... ....................
2
..................... ................... ....................
3
..................... ................... ....................
4
..................... ................... ....................
2. Mengukur Panjang Pegas Katup
Pegas IN
mm
1
.....................
2
.....................
3
.....................
4
.....................

Pegas EX
...................
...................
...................
...................

mm
....................
....................
....................
....................

3. Mengukur diameter Piston


Piston No
T (mm)
I
.....................
II
.....................
III
.....................
IV
.....................

M (mm)
...................
...................
...................
...................

B (mm)
....................
....................
....................
....................

4. Mengukur Piston Ring end Gap


Ring
T (mm)
M (mm)
Piston No
I

II
III
IV

Top 1
Top 2
Oil
Top 1
Top 2
Oil
Top 1
Top 2
Oil
Top 1
Top 2
Oil

.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................

...................
...................
...................
...................
...................
...................
...................
...................
...................
...................
...................
...................

Lembaran Kerja Over Haul Engine Konvensional

B (mm)
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................

5. Mengukur Piston Ring Side Clearance


Ring
Hasil (mm)
Piston No
I

II
III
IV

Top 1
Top 2
Oil
Top 1
Top 2
Oil
Top 1
Top 2
Oil
Top 1
Top 2
Oil

.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................

6. Mengukur Diameter Luar dan Dalam Pen Piston


Pen Piston
L (mm)
D (mm)
I
.................. .....................
II
.................. .....................
III
.................. .....................
IV
.................. .....................
F. Pemeriksaan Crankshaft
1. Mengukur diameter main journal/ crank journal crankshaft
C Pin No
X (mm)
Y (mm)
I
.................. .....................
II
.................. .....................
III
.................. .....................
IV
.................. .....................

2. Pemeriksaan Crank Pin dengan menggunakan Plastic Gauge


C Pin No
X (mm)
C Pin No
Y (mm)
I
..................
V
.....................
II
..................
VI
.....................
III
..................
VII
.....................
IV
..................
VIII
.....................

Lembaran Kerja Over Haul Engine Konvensional

3. Mengkondisikan engine dan mengukur Celah Katup


Silinder
I
II
III
IV

Jumlah
Katup

Hasil (mm)

IN
EX
IN
EX
IN
EX
IN
EX

.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................

G. Pemeriksaan Camshaft
1. Pemeriksaan ketirusan, keovalan, dan journal Cylilnder Head
Posisi
Hasil (mm)
A
.....................
B
.....................
C
.....................
D
.....................
E
.....................
F
.....................
G
.....................
H. Pemasangan Komponen Engine pada kendaraan
I. Running Test
II. Kesimpulan
Kesimpulan kondisi komponen dan tindakan perbaikan Sistem Baterai

Kesimpulan kondisi komponen dan tindakan perbaikan Keovalan, Ketirusan, dan Kerataan
Cylinder Block

Kesimpulan kondisi komponen dan tindakan perbaikan Kerataan Cylinder Head

Lembaran Kerja Over Haul Engine Konvensional

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Katup dan Pegasnya

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Crankshaft

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Piston Assy

..................., ........................ 2017


Hormat saya,
Peserta Ujian,

(........................................)

Mengetahui,
Penguji 1

Penguji 2

(......................................)

(.......................................)

Lembaran Kerja Over Haul Engine Konvensional