CONSTRUCTION

DEVELOPMENT OF
NATURAL GAS
PIPING
PT. UNILEVER
OLEOCHEMICAL
INDONESIA
SEI MANGKE,
NORTH of
SUMATERA
: PTUOIDoc
TW2015-PIPINGNo
PNT-PJL

PAINTING
PROCEDURE

(APPROVED)

(APPROVED WITH MINOR

COMENTS)

(COMMENTED)

(ACTION / OTHER)

Date :...

Sign :..

Rev
:B
No
Proj
ect : No

PAINTING PROCEDURE
CONSTRUCTION DEVELOPMENT OF
NATURAL GAS PIPING
PT. UNILEVER OLEOCHEMICAL INDONESIA
SEI MANGKE, SUMATERA UTARA

14/03/2016

Issued For Construction

No. Document :
PTUOI-TW2015-PIPING-PNT-PJL
Revision
: B
Date
: 14/03/2016
Page
: 2 dari 8

PAINTING PROCEDURE
Discipline : Piping

12/03/2016

REV

DATE

Type of Document: Procedure

Issued For Review

PURPOSE

BY

CHK
PJL

APV

CHK

APV
UOI

REVISION TABLE
Rev

Date

Change Description

12/03/2016

Issued For Review

14/03/2016

Issued For Construction

Check by

PAINTING PROCEDURE
Discipline : Piping

Type of Document: Procedure

No. Document :
PTUOI-TW2015-PIPING-PNT-PJL
Revision
: B
Date
: 14/03/2016
Page
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TABLE OF CONTENT

PART

INFORMATION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

Purpose
Scope
Definition
Reference
General Provisions
Surface Preparation
Painting
Basic Step
Surface Finish Preparation
Paint System
Painting On Steel Surface That Have Been Primer
Surface Paint Repaired Damage
Inspections
Admission Guarantees End

PAGE
4
4
4
4
4
5
5
6
7
7
7
7
7
8

PAINTING PROCEDURE
Discipline : Piping

Type of Document: Procedure

No. Document :
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Revision
: B
Date
: 14/03/2016
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1. Purpose
Provides general guidance on the painting procedure on construction development of
natural gas piping project PT. Oleochemical Unilever Indonesia, Sei Mangke - North
Sumatera.
2. Scope
This document includes requirements - minimum requirements on the construction of the
painting procedure natural gas piping project PT. Oleochemical Unilever Indonesia, Sei
Mangke - North Sumatra.
3. Definition
4.1 Manual Cleaning is a method to remove rust, scale of the plant, and paint are
easily separated by hand with peeling, scraping and brushing using a wire
according to standard SSPC-SP 2.
4.2 The base layer is the first layer is on the surface of the painting process that is
intended to obtain adhesion and good wetting characteristics.
4.3 The second layer is the layer of the painting process that is applied after primary
or base layer was dry.
4.4 Top coat is the end of layer to finishing painting which is thickness consist the layer
before.
4. Reference
5.1
SSPC-SP 2, Surface Preparation Specification. Hand Tool Cleaning.
5.2
SSPC-SP 3, Surface Preparation Specification. Power Tool Cleaning.
5.3
Painting Procedure of Manufacture
5.4
UOI Specification
5. General Provisions
5.1 Before installation Painting should be done by people who have experience in all
aspects of painting that include surface preparation, material control, content
preparation, volatile organic compounds (volatile) storage control and blast
material, which can be allowed to include methods and waste discharge.
5.2 Preparation and painting the surface should be in accordance with the
requirements listed in this specification are approved UOI.
5.3 The surface to be painted is generally one of the conditions of the equipment
and facilities below:
(a) The surface without coating, requiring cleaning, surface preparation and
painting.
(b) Surface preparation has been done on the paint surface and the base in
the factory that require additional painting painting.
(c) Damage to the surface that has been done on the surface preparation and
priming at the factory so that the needed work surface preparation and
paint repairs back at certain places.
5.4 All permanent facilities should be painted, with the following exception:
(a) Metal working already in plating, polished
(b) Grease nipple and fittings
(c) Surface-crafted machinery
(d) Surface to contact gasket
(e) A threaded connection
(f) The portion of the material to be welded

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Revision
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Date
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5.5 Pipe must be covered in full by the buffer zone before it is placed on a pedestal.
Adequate bearing metal or double plates welded to the pipe before painting, to
be installed on all the support.
5.6 Painting should be done on the environmental conditions required by the paint
manufacturing.
6. Surface Preparation
6.1 Tools for painting and surface preparation must adequately prepared by the
contractor in good condition.
6.2 Prior to painting, all surfaces must be cleaned well of any material which may
cause damage of the paint.
6.3 abrasives and other cleaning materials that are used for cleaning surfaces
must be free of contamination and to be better prepared according to
specifications.
6.4 unlined steel surfaces must be free of fractions, protrusions, weld splash, and
other deposition using a grinder, gerikan, and brush kawat.Kontaminan such
as oil and grease should be removed with detergents or solvents and is
followed by a final cleaning with a damp cloth and solvent to remove the
remaining oil in accordance denganSSPC-SP 1.
6.5 Defects caused by cleaning the surface with a blow should be corrected so as
not to degrade the quality of the paint as defined by UOI and the area should
be repeated in accordance with the standard yangdiperlukan.
6.6 After cleaning by blowing, dust, scratches, grain and similar contaminants
must be removed and cleaned prior to the painting surface, using one of the
following methods:
Vacuum cleaner
The air compressor dry and clean
Cleaning brush
6.7 Detergents or cleaning water may not be used against the steel freshly
cleaned with gusts.
6.8 Disposal of abrasive material used must be handled properly to prevent
environmental pollution.
6.9 All activities of welding, drilling and mounting bolts must be completed before
starting the cleaning and coating.
6.10
Surface preparation and painting outdoors should be done on a bright
day. Painting in the room for 24 hours a day are allowed if they meet the
requirements of the above-mentioned environmental conditions during surface
preparation and painting done.
6.11
The surface is clean and ready to be painted should be given a primer
on the same day, for all the cases / conditions, before, found signs of
oxidation or contamination has been found on the surface. Surfaces that have
been damaged or become dirty before the base painted surface preparation
must be done back
7. Painting
7.1
Prior to use, the paint should be stirred / mixed first mechanically according to the
manufacturer's instructions. Hand Mixing by hand is only allowed for a single
package in the packaging material 4 liters or smaller.

PAINTING PROCEDURE
Discipline : Piping

7.2

7.3

7.4
7.5
7.6
7.7

Type of Document: Procedure

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Paint stirred / mixed in original containers must not be moved until all the dye
(pigment) mixed with the medium, even though some of them may have been
included to facilitate mixing. Giving thinners is not permitted without the consent from
UOI.
Painting steel surfaces must be done carefully using appropriate quality spray
equipment manufacturers' recommendations and standards. Without aerial spraying
is better used than in conventional spray, conventional spray unless necessary. The
use of brushes and rollers should be restricted only if the above method of spraying
cant be done. Surfaces, painted should be free of droplets, bumps, waves.
Painting should not be carried out in the rain, wind, fog, dew, or in areas where the
air contains elements that can be detrimental. The entire surface has been cleaned
with gusts must be painted base.
In order to get the maximum, every painting should be done on anongoing basis
which form a layer with uniform thickness, free of holes. The holes or areas that do
not be repainted and allowed to dry before the next painting.
Each layer of paint should be dry before painting the next layer to prevent
unevenness such as flaking paint coating thickness.
Environmental conditions that may restrict the exercise of painting is as follows:
a) Painting should not be carried out if the ambient air temperature is less than 4 C
(40 F), relative humidity greater than 85 percent, or temperature, the surface is
less than 3 C (37 F) above the dew point of the ambient air.
b) Painting should not be carried out on the outer surface if there is a chance of rain
fell before painting perfect.
c) Painting should not be carried out if the surface temperature is below the
minimum temperature curing.
d) Painting should not be carried out if a surface temperature greater than 39 C
(102 F).
e) Painting should not be carried out if the wind speed can affect the execution of
the painting.

8. Basic Step
8.1 Surfaces without the coating should be the base layer.
8.2 Limitations associated with the use of primer is:
a) layer of primer should be applied within a maximum period of 1 (one) day from
the time of completion of cleaning.
b) coating that has been completed must be free from defects (such as pinholes,
perforation, bubble, melt and arches). Defective area to be repaired and
repainted.
c) Surfaces that have been painted base associated with the sea air or polluted air,
must be cleaned with fresh water and dried before repainted.
d) If the metal without coatings exposed for cleaning steel that has been painted
previously, priming should be used to cover the exposed areas prior to the
implementation of the intermediate layer (intermediate) or final layer.
8.3 To achieve sufficient paint thickness basis, all the heads of bolts, nuts, edges, nooks
and crannies to be painted base with a brush in a painting (if the spraying method
used) before priming steel given in full.

.
9. Surface Finish Preparation

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9.1 Top coat should consist of undercoat and overcoat layer is applied to the base
paint. If thinners allowed by PMC / UOI to be used, the thickness of the layer in
wet conditions shall be increased proportionately to obtain Dry Film Thickness
(DFT), which according to UOI specifications.
8.1 Implementation of the top coat layer and paint must meet the following
requirements:
a) Each layer of paint must be dry to the touch before painting the next layer.
b) Mixing / stirring the paint for the top coat must be made within the time limit
specified by the manufacturer.
c) piping system should be given a color corresponding to the type of fluid
flowing in it. If the maximum time relining specified by the manufacturer has
been exceeded, surface finish preparation must be done again as the
recommendation of the manufacturer and the approval of UOI.
10. Painting System
System for metal surfaces painting consists of a base coat of paint, coating
intermediates and the final layer (top).
11. Painting On Steel Surfaces That Have Been gave Primer
Steel that has been given a basic paint should be cleaned of dust, oil, grease, rust,
scale, and other harmful material. If the surface has been given a paint base undergo
welding, all the sludge slag flux, sediment flux welds formed when welding must be
removed 5 cm of the weld region by abrasive blasting, wire brush or mechanical means
other in accordance with SSPC-SP 2 or SSPC-SP 3. this procedure can also be applied
to the improvement of the surface has been given a paint base of the plant that were
damaged during construction.
12. Surface Paint Repair Damaged
When the painting was done in the factory suffered damage during handling, all the
damage and paint loses adhesion (peeling) should be removed and the surface should
be cleaned well and do the repainting.
13. Inspections
13.1 All work and materials used in this standard should be inspected by UOI. All stages
of a painting should be monitored by PMC / UOI. Approval of any job location,
equipment, surface preparation, coating the first and so must be obtained before
work begins.
13.2 The work must be inspected with the following conditions:
a) Inspection of all surfaces either before, during or after the preparatory work
surface.
b) Inspection of all blasting and spraying equipment to ensure cleanliness,
suitability operation, and the required air quality are met.
c) Inspection of mixing two paint packaging to ensure perfectly catalyzed resin
and induction time requirements are met.
d) Inspection of continuity and thickness of each layer of paint.
e) To ensure that all stages of the work in accordance with the standards of
cleanliness and procedures prescribed.
f) Accept or reject the result of the work at each stage of the painting procedure.
g) Carry out inspections in certain areas (spots) against contamination in
intercoat.
13.3

UOI may conduct random sampling of the paint material in accordance with ASTM
D3925 for analysis and testing. Samples must be provided by the contractor or
vendor in accordance with the purposes UOI.

PAINTING PROCEDURE
Discipline : Piping

13.4
13.5
13.6

Type of Document: Procedure

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PMC / UOI has the right to witness all tests and quality control procedures.
Dry Film Thickness (DFT) for final layer must be determined in accordance with the
project specifications.
If necessary, representatives of the manufacturer must present an ongoing basis to
ensure that the mixing, catalysis resin and paint according to the manufacturer's
recommendations.

14. Admission Guarantees End

14.1
UOI is not liable if the contractor or vendor is required to stop work due to
their harmful environmental conditions. In this case, the work should still be held in
conditions that are protected from bad neighborhoods or contractor or vendor is
given the authority to move the implementation of the work to another location until
the environmental conditions improve.
14.2
Name of the vendor should be mentioned in the final inspection results must
be equipped with a certificate regarding quality assurance statement paints.
14.3
The contractor or vendor must ensure that all work though painting corrosion
occurs more dangerous than that included in the specification. This warranty does
not apply in case of damage