PC Scoopy PDF

SCOOPY
EDISI 1
18KYTBI1
PT Astra Honda Motor
DAFTAR
ISI
PETUNJUK PEMAKAIAN
KELOMPOK MESIN
KELOMPOK RANGKA
INDEKS PART NUMBER
INDEKS DESCRIPTION
PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
SCOOPY.
I. CARA MEMESAN PARTS

1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada
parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
: Part Number dan Nomor seri mesin
(b) Parts rangka
: Part Number dan Nomor seri rangka
(c) Parts karburator
: Part Number dan Nomor identifkasi karburator
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Catalog News yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami
menganjurkan agar Sdr. selalu menyimpan Parts Catalog News bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
Nomor
Kode warna
dan komponen
kode
Kode subkontraktor
model
Kode modifikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.
Nomor fungsi
Dimensi
dan tipe

Pengerjaan permukaan
secara kimiawi
SO
2. Kode warna
Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode PFW, POV, PMP dan seterusnya tidak secara menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom
"Part Number" di sebelahnya nomor part yang bersangkutan.
Kode warna pabrik seperti PFW, POV, PMP dsbnya secara langsung
menunjukkan warna part seperti ditunjukkan pada tabel berikut :
Kode Warna
Kode pabrik
Kode Honda
NH-341P
P101P
RP188P
PFW
POV
PMP
Warna
Pearl Fadeless White
Pearl Odyssey Violet
Pearl milkshake Pink
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY................. Assembly
L.E.D............... Light emitting diode
COMP............... Complete.
MPH................ Miles per hour
R........................ Right
L (100L)........... Link(100 Links)
L........................ Left
A.C.................. Alternating current
STD................... Standard
D.C.................. Direct current
MM.................... Milimeter
IN.................... Inlet
G....................... Gram
EX................... Exhaust
T(22).................. Tooth (22Teeth)
FR................... Front
A........................ Ampere
RR................... Rear
V........................ Volt
Hex.................. Hexagonal
W....................... Watt
A.M.................. Attaching mark
WL..................... With labelling
T.M.................. Transcript mark
WOL.................. Without labelling
C.D.I................ Capacitive
KPH................... Kilometers per hour
Discharge Ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part

Contoh
Pengertian
Bolt (Screw)
6x12
diameter 6mm, panjang 12mm
Pin
8x14
diameter 8mm, panjang 14mm
O-Ring
9.5x1.6
diameter 9,5mm, tebal 1,6mm
Oil seal 14x24x5
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
Tube
5x130
diameter dalam 5mm, panjang 130mm
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.
6. Part yang dipersatukan (Assemblies)
Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.

7. Jumlah yang diperlukan
Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.

Model

ACD110CSB
Tipe
No. Seri
Mesin yang
berlaku mulai
No. Seri
Rangka yang
berlaku mulai
No. Identifikasi
Karburator yang
berlaku
Indonesia
JF61E-*****1~
MH1JF611*AK*****
AVK2CT A
Kode
daerah
pemasaran
IN
* Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi di dalam contoh dibawah
AVK2CT A KC 7
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
NOMOR SERI RANGKA
NOMOR SERI MESIN
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah
diservis, dimasukkan juga kedalam F.R.T.
2. Metode perhitungan

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.

(contoh) 0,3 = 18 menit
5,6 = 5 jam dan 36 menit
DAFTAR KONVERSI
Jam
0,1
0,2
0,3
0,4
0,5
NOMOR IDENTIFIKASI
KARBURATOR
Menit
6
12
18
24
30
Jam
0,6
0,7
0,8
0,9
1,0
Menit
36
42
48
54
60
3. Menghitung F.R.T.

Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a.

Pekerjaan yang tidak berhubungan

F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis
Cylinder
Clutch spring

F.R.T.
1,4
0,7
F.R.T. untuk pekerjaan ini adalah : 1,4 + 0,7 = 2,1
b. Pekerjaan yang terulang
Ambillah F.R.T. untuk part terakhir yang akan diganti.
(contoh) Penggantian piston dan cylinder head gasket.
Pemeriksaan waktu pengapian
0,2
F.R.T.
2.
Penyetelan dan pembersihan busi
0,1
3.
Penyetelan tappet
0,3
4.
Penyetelan stasioner karburator
0,1
5.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0,1
Penyetelan kopling
0,1
Pembersihan elemen saringan udara
0,3
Pengukuran tekanan kompressi
0,1
9.
Pemeriksaan cairan baterai dan berat jenisnya
0,2
10.
Pengukuran tinggi pelampung karburator
0,6
11.
Pembersihan saringan oli mesin
0,6
12.
Penyetelan gas tangan
0,1
Cylinder head gasket
1,0
Piston
1,5
F.R.T. untuk pekerjaan ini adalah : 1,5
c. Pekerjaan yang sebagian berhubungan

6.
Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
7.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
8.
F.R.T.
Gearshift drum
* 3,9
Crankshaft
* 4,1
Pembongkaran crankcase
* 3,7
F.R.T. untuk pekerjaan ini adalah : (3,9 + 4,1) - 3,7 = 4,3
Pekerjaan yang terulang adalah pembongkaran crankcase.
* F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
Rangka
No.
4. Pengerjaan lain disamping penggantian parts

a. Penurunan dan pemasangan

No.
1.

2.

3.

Mesin
F.R.T.
1,5
Kepala silinder
1,1
Karburator
0,4
F.R.T.
1.
Penyetelan rem depan
0,1
2.
Penyetelan rem belakang
0,1
3.
Pemeriksaan cara kerja rem
0,1
4.
Penyetelan arah lampu depan

Rantai roda (termasuk penyetelan tegangan rantai
tetapi tidak termasuk penggantian sprocket)
0,1
5.
0,1
b. Pembongkaran
No.
1.
F.R.T.
1.
No.

Karburator
F.R.T.
0,7
KELOMPOK MESIN
E-1
SHROUD / FAN COVER
E-2
CYLINDER HEAD COVER
E-3
CYLINDER HEAD
2
E-4
E-8
CAMSHAFT / VALVE
E-5
CAM CHAIN / TENSIONER
E-6
CYLINDER
GENERATOR
E-11
OIL PUMP
E-12
STARTING MOTOR
TST 10 PC 003 SCOOPY
04. 06 . 2010
KELOMPOK MESIN
E-13
LEFT CRANKCASE COVER
E-16
DRIVE FACE
E-17
DRIVEN FACE
E-17-10
TRANSMISSION
E-19-10
RIGHT CRANKCASE
E-19-20
LEFT CRANKCASE
E-20
CRANKSHAFT / PISTON
E-22
CARBURETOR
04. 06 . 2010
KELOMPOK RANGKA
F-1
HEADLIGHT
F-5 FR. BRAKE MASTER CYLINDER
F-2
SPEEDOMETER
F-9
HANDLE PIPE
F-4
F-10
HANDLE LEVER/SWITCH/CABLE
STEERING STEM
F-11
FRONT FENDER
F-12
FRONT COVER
04. 06. 2010
F-14
FLOOR STEP
KELOMPOK RANGKA
F-15
BODY COVER
F-17
FRONT FORK
F-18
FRONT BRAKE CALIPER
F-20
FRONT WHEEL
F-22
REAR WHEEL
F-24
SEAT
F-26
FUEL TANK
F-28
AIR CLEANER
F-29
AIR SUCTION VALVE
04. 06 . 2010
KELOMPOK RANGKA
F-30
F-37
EXHAUST MUFFLER
F-35
STAND
F-36
WINKER
F-38
TAILLIGHT
F-39
REAR CUSHION
REAR FENDER
F-40
BATTERY
F-41
WIRE HARNESS
04. 06. 2010
F-42
FRAME BODY
KELOMPOK RANGKA
F-46
TOOLS
F-47
CAUTION LABEL
10
04. 06 . 2010
F-48
MARK / STRIPE
E-1
Shroud / Fan Cover
2
Ref
No.
1
2
4

(Relative ref. Number)

Description
F.R.T.
COVER, FAN........................................
SHROUD, ENGINE :UPPER................
(3) SHROUD, ENGINE :LOWER .........
SHROUD, ENGINE :BOTH ..................
0,2
0,8
1,2
1,2
Ref

No.
Part No.
Description
1
2
3
4
5
19610-KVY-900
19621-KVY-900
19625-KVY-900
19631-KVY-900
19639-GBC-000
COVER COMP., FAN ................................................... 1

SHROUD, IN. ............................................................... 1
SEAL, SHROUD .......................................................... 1
SHROUD, EX................................................................ 1
RUBBER, MOUNTING.................................................. 1
6
7
8
9
33715-GB0-900
93404-0602000
93903-25380
96001-0602500
COLLAR, TAILLIGHT SETTING...................................

BOLT-WASHER, 6X20..................................................
SCREW, TAPPING, 5X16.............................................
BOLT, FLANGE, 6X25...................................................
04. 06 . 2010
QTY
Notes
1
1
5
2
11
E-2
Cylinder Head Cover
2
Ref
No.

Description
F.R.T.
1 COVER, CYLINDER HEAD.................... 0,2

2 GASKET, CYLINDER HEAD COVER..... 0,2
12
Ref

No.
Part No.
Description
12310-KVY-900
12391-KVY-900
90017-GCC-000
90543-MV9-670
COVER COMP., CYLINDER HEAD..............................

GASKET, HEAD COVER...............................................
BOLT, HEAD COVER....................................................
RUBBER, MOUNTING..................................................
1
2
3
4
04. 06 . 2010
QTY
1
1
2
2
Notes
E-3
Cylinder Head
2
Ref
No.

Description
F.R.T.
1 HEAD, CYLINDER................................... 2,9

.TERMASUK: Setel dan skir klep
2 GUIDE, INTAKE VALVE(ONE)................. 2,6
.TERMASUK: Reaming

GUIDE, EXHAUST VALVE(ONE)............. 2,6
.TERMASUK: Reaming
GUIDE, VALVE : UNTUK 1 KENDARAAN 2,9
.TERMASUK: Reaming
4 GASKET, CYLINDER HEAD.................... 1,7
12 PLUG, SPARK.......................................... 0,2
Ref

No.
Part No.
Description
1
2
3
4

5
12200-KVY-900
12204-KVY-900
12206-KPL-900
12251-KVY-901
12252-KVY-307
16201-KVY-900
HEAD COMP., CYLINDER............................................ 1

GUIDE, VALVE (O.S.).................................................... 2
CLIP, VALVE GUIDE...................................................... 2
GASKET, CYLINDER HEAD (STD/0.25/0.50)............... 1
GASKET, CYLINDER HEAD (O.S. 0.75/1.00)............... (1)
GASKET, CARBURETOR INSULATOR........................ 1
6
7
8
9
10
16222-MV4-300
17110-KVY-900
17112-KVY-900
17256-KVY-900
17257-KVB-900
NUT, SQUARE, 5MM..................................................... 2

PIPE, INLET................................................................... 1
INSULATOR, CARBURETOR....................................... 1
BAND A, INSULATOR................................................... 1
COLLAR........................................................................ 2
11
12

13
14
15
17258-KVY-900
31916-KRM-841
31928-MFF-D01
90001-KVY-900
90201-GCC-000
90401-KVY-900
BAND B, INSULATOR .................................................. 1

PLUG, SPARK (CPR8EA-9) ......................................... 1
PLUG, SPARK (U24EPR9)............................................ 1
BOLT, FLANGE, 6X10................................................... 1
NUT, HEX., 7MM .......................................................... 4
PLATE, PLUNGER........................................................ 2
16
17
18
19
20
90701-KFM-900
92900-06012-0B
92900-06028-0B
93500-05025-0H
94050-06000
DOWEL PIN, SPECIAL, 8X14....................................... 2

BOLT, STUD, 6X12........................................................ 2
BOLT, STUD, 6X28........................................................ 2
SCREW, PAN, 5X25 ..................................................... 2
NUT, FLANGE, 6MM..................................................... 2
21
95701-06100-00
BOLT, FLANGE, 6X100................................................. 2

04. 06 . 2010
QTY
Notes
13
E-4
Camshaft / Valve
2
Ref
No.

Description
F.R.T.
2 CAMSHAFT............................................ 1,4
.TERMASUK: Penyetelan klep
5 SPROCKET, CAM ................................. 0,8
14
6

7

(9) ARM, INTAKE VALVE ROCKER....... 1,9

(9) ARM, EXHAUST VALVE ROCKER... 1,9

10

ARM, VALVE ROCKER

:UNTUK 1 KENDARAAN ....................... 1,9
VALVE, INTAKE(ONE) .......................... 2,2
.TERMASUK: Skir klep
11

12

VALVE, EXHAUST(ONE) ...................... 2,2

VALVE :UNTUK 1 KENDARAAN........... 2,4
(1,13,14,15)
SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE).......................... 2,0
EXHAUST VALVE(ONE)...................... 2,0
VALVE :UNTUK 1 KENDARAAN ......... 2,1
Ref

No.
Part No.
Description
1
2
3
4
5
12209-GB4-681
14100-KVY-900
14125-KVY-900
14126-KPH-901
14321-KVY-900
SEAL, VALVE STEM...................................................... 2

CAMSHAFT COMP........................................................ 1
PLUNGER, CAM SETTING........................................... 1
SPRING, PLUNGER...................................................... 1
SPROCKET, CAM (34T)................................................ 1
6
7
8
9
10
14430-KVY-900
14440-KVY-900
14451-KVY-900
14461-KVB-900
14711-KVY-900
ARM COMP., IN. VALVE ROCKER................................ 1

ARM COMP., EX. VALVE ROCKER............................... 1
SHAFT, IN. ROCKER ARM............................................ 1
SHAFT, EX. ROCKER ARM........................................... 1
VALVE, IN...................................................................... 1
11
12
13
14
15
14721-KVY-900
14751-KVY-900
14771-GB4-680
14775-KVY-900
14781-MA6-000
VALVE, EX..................................................................... 1
SPRING, VALVE............................................................ 2
RETAINER, VALVE SPRING......................................... 2
SEAT, VALVE SPRING.................................................. 2
COTTER, VALVE........................................................... 4
16
17
18
90012-333-000
90083-GB6-911
90206-001-000
SCREW, TAPPET ADJUSTING..................................... 2

BOLT, KNOCK, 5MM..................................................... 2
NUT, TAPPET ADJUSTING........................................... 2
04. 06 . 2010
QTY
Notes
E-5
Cam Chain / Tensioner
2
Description
Ref

No.
Part No.
Description
CHAIN, CAM ......................................... 3,9

.TERMASUK: Pelepasan dan
pemasangan mesin
TENSIONER, CAM CHAIN ................... 1,3
(5) LIFTER, TENSIONER ...................... 0,7
1
2
3
4
5
14401-KVB-901
14510-KVB-900
14520-KVY-901
14531-KVY-900
14560-KCW-851
CHAIN, CAM (90L)........................................................

TENSIONER, CAM CHAIN...........................................
LIFTER ASSY., TENSIONER........................................
PIVOT, CAM CHAIN TENSIONER................................
GASKET, TENSIONER LIFTER....................................
1
1
1
1
1
6 GUIDE, CAM CHAIN ............................. 1,7
6
7
8
9
10
14611-KVB-900
90005-KY7-000
91301-GR0-004
91306-MG3-001
95701-0602200
GUIDE, CAM CHAIN.....................................................

SCREW, PAN, 6X6........................................................
O-RING, 15.2X1.5.........................................................
O-RING, 1.5X9.5...........................................................
BOLT, FLANGE, 6X22...................................................
1
1
1
1
2
Ref
No.
1

2
3
F.R.T.
04. 06 . 2010
QTY
Notes
15
E- 6
Cylinder
2
Ref
No.

Description
F.R.T.
1 CYLINDER............................................ 2,1
2 GASKET, CYLINDER............................ 2,0
16
Ref

No.
Part No.
Description
1
2
3
12100-KVY-900
12191-KVY-900
90701-KFM-900
CYLINDER COMP......................................................... 1
GASKET, CYLINDER.................................................... 1
DOWEL PIN, SPECIAL, 8X14....................................... 2
04. 06 . 2010
QTY
Notes
E-8
Generator
2
Ref
No.

Description
F.R.T.
1 FAN, COOLING .................................... 0,2

2 ROTOR OR FLYWHEEL ...................... 0,4
3 STATOR ................................................ 0,8
Ref

No.
Part No.
Description
1
2
3
4
5
19510-KVY-900
31110-KVY-961
31120-KVY-961
32907-KVY-900
32976-KVY-900
FAN COMP., COOLING.................................................

FLYWHEEL COMP........................................................
STATOR COMP.............................................................
CLIP, A.C. GENERATOR CORD...................................
CLAMPER, WIRE HARNESS.......................................
1
1
1
1
1
6
7
8
9
10
90002-KGH-901
90410-HC4-000
94050-10000
95701-0601600
96001-0601600
BOLT, FLANGE, 5X14...................................................

WASHER, 10MM...........................................................
NUT, FLANGE, 10MM...................................................
BOLT, FLANGE, 6X16...................................................
BOLT, FLANGE, 6X16...................................................
2
1
1
3
1
11
96001-0602000
BOLT, FLANGE, 6X20................................................... 2
04. 06 . 2010
QTY
Notes
17
E - 11
Oil Pump
2
Ref
No.

Description
F.R.T.
1 PUMP ASSY., OIL ................................ 0,8

2 (3) GEAR, OIL PUMP DRIVEN ............. 0,6
18
Ref

No.
Part No.
Description
1
2
3
4
5
15100-KVB-900
15133-KVY-900
15135-KVY-900
15331-KVB-900
15332-KVB-900
PUMP ASSY., OIL..........................................................

GEAR, OIL PUMP DRIVEN (39T)..................................
SHAFT COMP., OIL PUMP............................................
ROTOR, OIL PUMP INNER...........................................
ROTOR, OIL PUMP OUTER..........................................
1
1
1
1
1
6
7
8
9
90002-GFC-900
90702-KFM-900
93901-34120
96220-30168
BOLT, HEX., 6X30..........................................................

DOWEL PIN, 8X12.........................................................
SCREW, TAPPING, 4X8................................................
ROLLER, 3X16.8...........................................................
2
2
1
1
04. 06 . 2010
QTY
Notes
E - 12
Starting Motor
2
Ref
No.

Description
F.R.T.
2 PINION, STARTER ............................... 0,3

3 HOLDER, STARTER DRIVE GEAR ..... 0,2
6
7

8
MOTOR, STARTING............................. 0,6

(4) BRACKET, STARTING MOTOR
FRONT ................................................. 0,8
SUB HARNESS, STARTER ................. 0,5
Ref

No.
Part No.
Description
1
2
3
4
5
11205-GW3-931
28120-KVB-901
28150-KVB-900
31204-KG8-004
31206-GW3-004
BUSH, 8X12X6.............................................................. 1
PINION ASSY., STARTER ............................................ 1
HOLDER COMP., STARTER PINION............................ 1
SPRING, CARBON BRUSH.......................................... 2
PACKING....................................................................... 1
6
7
8
9
10
31210-KVY-961
31213-KEE-630
32410-KVY-960
91309-KEE-630
93892-04006-08
MOTOR UNIT, STARTER..............................................

BRACKET COMP., FR...................................................
SUB CORD, STARTER MOTOR...................................
O-RING..........................................................................
SCREW-WASHER, 4X6................................................
11
12
93892-05016-08
96001-06035-00
SCREW-WASHER, 5X16.............................................. 3
BOLT, FLANGE, 6X35................................................... 2
04. 06 . 2010
QTY
Notes
1
1
1
1
1
19
E - 13
Left Crankcase Cover
2
Ref
No.

Description
F.R.T.
2 COVER, CRANKCASE :LEFT .............. 0,5

6 GASKET, CRANKCASE COVER :LEFT 0,2
9 (8,10,11) DUCT, BELT COVER ............ 0,1
14 BEARING, DRIVESHAFT :LEFT .......... 0,4
BEARING, DRIVESHAFT :BOTH ......... 1,2
15 OIL SEAL, KICK STARTER SPINDLE.. 0,2
20
Ref

No.
Part No.
Description
1
2
3
4
5
11230-KVB-900
11340-KYT-940
11342-KVY-900
11343-KVG-900
11344-GW3-980
COVER, VENT HOLE....................................................

COVER COMP., L. SIDE................................................
PLATE, L. COVER.........................................................
TUBE, DRAIN................................................................
RUBBER, STARTER PINION HOLDER .......................
1
1
1
1
1
6
7
8
9
10
11395-KVY-900
19416-KEY-900
19741-KVY-900
19742-KVY-900
19748-KVY-900
GASKET, L. COVER......................................................
COLLAR.........................................................................
DUCT, L. COVER...........................................................
CAP, L. COVER..............................................................
SEAL, DUCT...................................................................
1
2
1
1
1
11
12
13
14
15
19749-KVY-900
90652-KVB-900
90702-KFM-900
91005-KVB-900
91211-PE9-003
SEAL, L. DUCT COVER................................................

CIRCLIP, INTERNAL, 32MM..........................................
DOWEL PIN, 8X12.........................................................
BEARING COMP., RADIAL BALL..................................
OIL SEAL, 16X26X6.......................................................
1
1
2
1
1
16
17
18
19
20
93903-34120
93903-34310
95002-80000
96001-06018-00
96001-06035-00
SCREW, TAPPING, 4X8................................................ 5

SCREW, TAPPING, 4X12.............................................. 2
CLIP, TUBE (C12).......................................................... 1
BOLT, FLANGE, 6X18.................................................... 2
BOLT, FLANGE, 6X35.................................................... 13
21
22
96001-06085-00
16236-KVG-900
BOLT, FLANGE, 6X85.................................................... 1

CLAMPER, DRAIN TUBE.............................................. 1
04. 06 . 2010
QTY
Notes
E - 16
Drive Face
2
Ref
No.

Description
F.R.T.
2 (4,6) FACE, DRIVE............................... 0,4

5 (3) FACE, MOVABLE DRIVE ................. 0,4
7 (1,8) ROLLER, WEIGHT ...................... 0,4
10 (9) GEAR, KICK STARTER DRIVEN...... 0,2
11 SPINDLE, KICK STARTER................... 0,4
14 (12) SPRING, KICK STARTER RETURN 0,4
Ref

No.
Part No.
Description
1
2
3
4
5
22011-GCC-770
22102-KVY-900
22105-KVY-960
22109-KVY-900
22110-KVY-900
PIECE SET, SLIDE........................................................ 1

FACE, DRIVE (66T)....................................................... 1
BOSS, DRIVE FACE...................................................... 1
RATCHET, STARTER ................................................... 1
FACE COMP., MOVABLE DRIVE.................................. 1
6
7
8
9
10
22113-KVY-900
22123-KVY-900
22131-KVY-900
28223-GCC-000
28230-KVB-T00
FIN, DRIVE FACE.......................................................... 1

ROLLER SET, WEIGHT................................................. 1
PLATE, RAMP............................................................... 1
SPRING, KICK DRIVEN GEAR.................................... 1
GEAR COMP., KICK STARTER SPINDLE (7T) .......... 1
11
12
13
14
15
28250-KVB-T00
28253-KVB-900
28255-GS6-000
28281-GCC-000
90412-329-000
SPINDLE COMP., KICK STARTER ..............................

BUSH, KICK SPINDLE..................................................
COLLAR, KICK BOSS...................................................
SPRING, KICK RETURN...............................................
WASHER, THRUST, 10MM...........................................
1
1
1
1
1
16
17
18
19
90426-KVB-900
90439-443-740
94030-14200
94511-16000
WASHER, SPECIAL, 14MM..........................................

WASHER, 16X22...........................................................
NUT, HEX., 14MM.........................................................
CIRCLIP, EXTERNAL, 16MM........................................
1
1
1
1
04. 06 . 2010
QTY
Notes
21
E - 17
Driven Face
2
Ref
No.

Description
F.R.T.
1 OUTER, CLUTCH ................................ 0,3

4 (2,3) WEIGHT SET, CLUTCH ............. 0,6
6 BELT, DRIVE ........................................ 0,4
7 FACE, DRIVEN .................................... 0,5
8 (9,10,20) FACE, MOVABLE DRIVEN.... 0,5
11 (12,13) SPRING, DRIVEN FACE.......... 0,5
19 (18) BEARING, DRIVEN FACE............. 0,6
.Ganti 1 bearing tambahan.................... 0,1
22
Ref

No.
Part No.
Description
1
2
3
4
5
22100-KVY-900
22350-KVY-900
22401-KVY-900
22535-KVY-900
22804-148-000
OUTER COMP., CLUTCH..............................................

PLATE COMP., DRIVE...................................................
SPRING, CLUTCH.........................................................
WEIGHT SET, CLUTCH.................................................
RUBBER, CLUTCH DAMPER.......................................
1
1
3
1
3
6
7
8
9
10
23100-KVY-901
23205-KVY-960
23224-KVY-900
23225-KSY-900
23226-KVB-900
BELT, DRIVE..................................................................
FACE SET, DRIVEN.......................................................
FACE SET, MOVABLE DRIVEN.....................................
PIN, ROLLER GUIDE.....................................................
ROLLER, GUIDE...........................................................
1
1
1
3
3
11
12
13
14
15
23233-GCC-000
23237-GCC-C50
23238-GCC-000
90202-KN7-670
90441-GY6-940
SPRING, DRIVEN FACE...............................................

COLLAR, SEAL.............................................................
COLLAR, SPRING.........................................................
NUT, SPECIAL, 30MM...................................................
WASHER, 12.2X29X2.5................................................
1
1
1
1
1
16
17
18
19
20
90442-044-000
90454-GB2-000
91009-KVY-961
91109-KVY-901
91211-GK8-013
WASHER, THRUST, 6MM.............................................

CIRCLIP, 6MM...............................................................
BEARING, RADIAL BALL, 6902U.................................
BEARING, NEEDLE, 20X29X18....................................
OIL SEAL, 34X39X3.......................................................
3
3
1
1
2
21
22
23
24
91351-GR1-000
91351-642-000
94030-12200
94520-28000
O-RING, 38.5X2.............................................................
O-RING, PINION CAP....................................................
NUT, HEX., 12MM..........................................................
CIRCLIP, INTERNAL, 28MM..........................................
1
1
1
1
04. 06 . 2010
QTY
Notes
E - 17 - 10
Transmission
2
Ref
No.

Description
F.R.T.
5 CASE, TRANSMISSION ...................... 1,1

6
7
8
9
10
GASKET, TRANSMISSION CASE .......

SHAFT, DRIVE .....................................
COUNTERSHAFT, TRANSMISSION....
GEAR, COUNTER ................................
SHAFT, FINAL GEAR ...........................
0,8
1,1
0,8
0,8
0,8
12

13

14

BEARING, DRIVESHAFT :RIGHT .......

BEARING, DRIVESHAFT :BOTH..........
BEARING, COUNTERSHAFT :RIGHT..
BEARING, COUNTERSHAFT :BOTH...
(16) BEARING, FINAL GEAR SHAFT
:RIGHT .................................................
BEARING, FINAL GEAR SHAFT
:BOTH....................................................
1,1
1,2
1,0
1,1
1,0
1,1
Ref

No.
Part No.
Description
1
2
3
4
5
11108-KVB-900
11204-KGF-900
11211-KVB-900
11241-KVB-900
21200-KVY-700
PLATE, MISSION BEARING SETTING........................

SLEEVE, RR. BRAKE CAM..........................................
TUBE, BREATHER........................................................
CLAMPER, BREATHER TUBE.....................................
CASE COMP., MISSION...............................................
1
1
1
1
1
6
7
8
9
10
21395-KVB-900
23411-KVY-900
23421-KVB-900
23422-KVG-900
23430-KVB-900
GASKET, MISSION CASE............................................

SHAFT, DRIVE (18T)....................................................
SHAFT, COUNTER (12T)..............................................
GEAR, COUNTER (51T)...............................................
GEAR COMP., FINAL (45T)..........................................
1
1
1
1
1
11
12
13
14
15
90702-KFM-901
91001-KE6-831
91007-KVB-901
91009-KVB-901
91201-434-003
DOWEL PIN, 8X12........................................................

BEARING, RADIAL BALL, 6204....................................
BEARING, RADIAL BALL, 60/22 UU.............................
OIL SEAL, 14X20X3......................................................
2
1
1
1
2
16
17
18
19
20
91255-KVB-902
94510-20000
95002-50000
95701-06014-00
95701-06030-00
OIL SEAL, 29X44X7......................................................

CIRCLIP, EXTERNAL, 20MM........................................
CLIP, TUBE (C9)............................................................
BOLT, FLANGE, 6X14...................................................
BOLT, FLANGE, 6X30...................................................
1
1
1
2
2
21
22
95701-06040-00
96001-06016-00
BOLT, FLANGE, 6X40................................................... 6

BOLT, FLANGE, 6X16................................................... 1
04. 06 . 2010
QTY
Notes
23
E - 19 - 10
Right Crankcase
2
Ref
No.

Description
F.R.T.
1 CRANKCASE :RIGHT .......................... 3,8

. TERMASUK: Pelepasan dan
pemasangan mesin
CRANKCASE :BOTH ........................... 4,9
pemasangan mesin
9 OIL SEAL, CRANKSHAFT :RIGHT ...... 3,6
pemasangan mesin
OIL SEAL, CRANKSHAFT :BOTH........ 4,8
pemasangan mesin
24
Ref

No.
Part No.
Description
1
2

3
4
5
11100-KVY-960
11103-KVB-901
11103-KVB-930
11205-GBC-300
11361-KVY-900
15651-KVY-900
CRANKCASE COMP., R................................................

BUSH, ENGINE HANGER RUBBER.............................
BUSH, ENGINE HANGER RUBBER.............................
BUSH, MAINSTAND......................................................
COVER, OIL PUMP........................................................
GAUGE, OIL LEVEL......................................................
1
1
1
1
1
1
6
7
8
9
10
90031-KVB-900
90131-883-000
90702-KVB-900
91201-GCC-771
91307-035-000
BOLT A, STUD, 7X193.5................................................

BOLT, DRAIN PLUG, 12X15..........................................
PIN, SPECIAL DOWEL, 6.3X10X12..............................
OIL SEAL, 16X26X7.......................................................
O-RING, 18X3................................................................
2
1
2
1
1
11
12
13
14
15
91307-639-000
94109-12001
95701-0602200
95701-0605500
95701-0608000
O-RING, 64X2................................................................
WASHER, DRAIN PLUG, 12MM....................................
BOLT, FLANGE, 6X22....................................................
BOLT, FLANGE, 6X55....................................................
BOLT, FLANGE, 6X80....................................................
1
1
1
3
3
16
17
95701-0608507
95701-0611500
BOLT, FLANGE, 6X85.................................................... 1

BOLT, FLANGE, 6X115.................................................. 1
04. 06 . 2010
QTY
Notes
E - 19 - 20
Left Crankcase
2
Ref
No.

Description
F.R.T.
2 CRANKCASE :LEFT ............................ 4,7

pemasangan mesin
CRANKCASE :BOTH ........................... 4,9
pemasangan mesin
7 SCREEN, OIL FILTER ......................... 0,2
11
12
13

BEARING, CRANKSHAFT :LEFT......... 3,9

OIL SEAL, DRIVESHAFT ..................... 1,1
OIL SEAL, CRANKCASE :LEFT .......... 3,9
pemasangan mesin
OIL SEAL, CRANKCASE :BOTH ......... 4,0

pemasangan mesin
17

18

BEARING, COUNTERSHAFT :LEFT....

BEARING, COUNTERSHAFT :BOTH...
BEARING, FINAL GEAR SHAFT :LEFT
BEARING, FINAL GEAR SHAFT :BOTH
1,0
1,1
1,0
1,1
Ref

No.
Part No.
Description
1

2
3
4
5
11103-KVB-901
11103-KVB-930
11200-KVY-960
11203-KVB-901
11205-GBC-300
11205-GW3-980
BUSH, ENGINE HANGER RUBBER............................

BUSH, ENGINE HANGER RUBBER............................
CRANKCASE COMP., L...............................................
BUSH, RR. CUSHION UNDER RUBBER....................
BUSH, MAINSTAND.....................................................
BUSH, 8X12X6.............................................................
6
7

8
9
10
12361-035-000
15421-KPL-900
15421-107-000
15426-KVB-900
90032-KVB-900
90474-333-001
CAP, TAPPET ADJUSTING HOLE................................ 1

SCREEN, OIL FILTER................................................... 1
SCREEN, OIL FILTER................................................... (1)
SPRING, OIL FILTER SCREEN.................................... 1
BOLT B, STUD, 7X198.5............................................... 2
WASHER, SEALING, 8MM........................................... 2
11
12
13
14
15
91002-KVY-901
91202-KJ9-003
91202-KVB-901
91302-001-020
94520-52150

OIL SEAL, 20X32X6......................................................
OIL SEAL, 20.8X52X6X7.5............................................
O-RING, 30.8MM...........................................................
CIRCLIP, INTERNAL, 52MM.........................................
16
17
18
95701-0801200
96100-6301000
96100-6302000
BOLT, FLANGE, 8X12................................................... 2

BEARING, RADIAL BALL, 6301.................................... 1
BEARING, RADIAL BALL, 6302.................................... 1
04. 06 . 2010
QTY
Notes
1
1
1
1
1
1
1
1
1
1
1
25
E - 20
Crankshaft / Piston
2
Ref
No.

Description
F.R.T.
1 CRANKSHAFT....................................... 3,7
3 (2,4,5)
RING, PISTON AND/OR PISTON (ONE) 2,2
26
Ref

No.
Part No.
Description
1
2

13000-KVY-960
13011-KVY-700
13012-KVY-700
13013-KVY-700
13014-KVY-700
13015-KVY-700
CRANKSHAFT COMP.................................................... 1
RING SET, PISTON (STD.)............................................ 1
RING SET, PISTON (0.25)............................................. (1)
RING SET, PISTON (0.50)............................................. (1)
RING SET, PISTON (0.75)............................................. (1)
RING SET, PISTON (1.00)............................................. (1)
3

4
5
13101-KVY-700
13102-KVY-307
13103-KVY-307
13104-KVY-307
13105-KVY-307
13111-087-000
13115-GN5-910
PISTON (STD.).............................................................. 1
PISTON (0.25)............................................................... (1)
PISTON (0.50)............................................................... (1)
PISTON (0.75)............................................................... (1)
PISTON (1.00)............................................................... (1)
PIN, PISTON.................................................................. 1
CLIP, PISTON PIN, 13MM............................................. 2
90741-KVY-900
KEY, WOODRUFF.......................................................... 1
04. 06 . 2010
QTY
Notes
E - 22
Carburetor
2
Ref
No.

Description
2 NEEDLE, JET ....................................... 0,9

3 (17) FLOAT OR FLOAT VALVE ............. 0,7
4 CHAMBER, FLOAT .............................. 0,6
8 BYSTARTER, AUTO ............................ 0,4
11 CARBURETOR ASSEMBLY ................ 0,8
13 PISTON, VACUUM ............................... 0,3
31 (19,20) JET, MAIN ................................ 0,7
Ref

No.
F.R.T.
Part No.
Description
1
2
3
4
5
16010-KGF-911
16012-KVY-961
16013-KRP-981
16015-KVY-901
16016-KRP-981
GASKET SET ...............................................................

NEEDLE SET, JET.........................................................
FLOAT SET....................................................................
CHAMBER SET, FLOAT................................................
SCREW SET A..............................................................
1
1
1
1
1
6
7
8
9
10
16028-KVB-901
16037-KCW-000
16046-KVY-902
16050-KVY-901
16075-GHB-640
SCREW SET B..............................................................

PLATE SET, VALVE.......................................................
VALVE SET, STARTER.................................................
SPRING, COMPRESSION COIL..................................
O-RING, 1.3X4.3...........................................................
1
1
1
1
1
11
12
13
14
15
16100-KYT-941
16107-GCC-000
16111-KVB-902
16119-KVB-901
16131-ZW9-801
CARBURETOR ASSY. (AVK2CT A)..............................

TOP................................................................................
PISTON COMP., VACUUM...........................................
STAY, WIRE...................................................................
PLATE, SETTING..........................................................
1
1
1
1
1
16
17
18
19
20
16140-GFC-901
16155-KJ9-751
16163-KGF-911
16165-KYT-941
16180-KGH-971
BODY COMP., BYSTARTER.........................................

VALVE COMP., FLOAT..................................................
GASKET, FLOAT CHAMBER........................................
HOLDER, NEEDLE JET................................................
JET, SLOW, #35............................................................
1
1
1
1
1
21
22
23
16190-GEE-003
16199-KVY-901
16423-KGH-901
CAP, HOLDER............................................................... 1
TUBE, AIR VENT........................................................... 1
GASKET, BYSTARTER................................................. 1
04. 06 . 2010
QTY
Notes
27
E - 22
Carburetor
2
Ref
No.
28

Description
F.R.T.
Ref

No.
Part No.
Description
24
25
93500-0400801H
93500-040120H
SCREW, PAN, 4X8........................................................ 2

SCREW, PAN, 4X12...................................................... 3
26
27
28
29
30
93500-050121H
93892-0400818
93892-0501218
95002-02089
95005-4524050
SCREW, PAN, 5X12......................................................

SCREW-WASHER, 4X8................................................
SCREW-WASHER, 5X12..............................................
CLIP, TUBE (B8)............................................................
TUBE, 4.5X240 (95005-45001-50M)............................
31
99101-KTB-0980
JET, MAIN, #98.............................................................. 1
04. 06 . 2010
QTY
2
1
2
1
1
Notes
F-1
Headlight
Ref
No.

Description
F.R.T.
2 HEADLIGHT UNIT ...............................

5 SOCKET, HEADLIGHT.........................
0,4
0,3
7 BULB, HEADLIGHT..............................
8 BULB, POSITION LIGHT......................
9 RELAY, WINKER..................................

0,2
0,2
0,3
Ref

No.
Part No.
Description
1
2
3
4
5
32920-KYT-901
33110-KYT-941
33113-MAT-611
33114-KYT-900
33130-KYT-941
CLAMP, CORD.............................................................. 1
HEADLIGHT UNIT......................................................... 1
PIPE, CP........................................................................ 1
NUT, SPECIAL.............................................................. 1
SOCKET COMP., HEADLIGHT .................................... 1
6
7
8
9
10
33140-KYT-901
34901-KPH-881
33301-SA0-741
38301-GBG-911
38306-GE7-000
SCREW COMP., ADJUSTER........................................

BULB, HEADLIGHT (12V 32/32W)..............................
BULB (12V 5W).............................................................
RELAY COMP., WINKER..............................................
SUSPENSION, WINKER RELAY...................................
11
12
93901-34310
93903-34310
SCREW, TAPPING, 4X12.............................................. 1

SCREW, TAPPING, 4X12............................................. 2
04. 06 . 2010
QTY Notes
1
1
1
1
1
29
F-2
Speedometer
Ref
No.
1
3
4
5

Description
F.R.T.
(2) BULB, METER ..............................

SPEEDOMETER ASSEMBLY ............
SPEEDOMETER ................................
LENS, METER ....................................
0,3
0,6
0,6
0,5
6 CASE, METER .................................... 0,5

8 SOCKET, METER BULB .................... 0,6
10 CABLE, SPEEDOMETER .................. 0,3
13
14
15

30
COVER, SPEEDOMETER .................

GARNISH, HANDLE :RIGHT ..............
GARNISH, HANDLE :LEFT ................
GARNISH, HANDLE :BOTH ...............
0,5
0,5
0,5
0,5
16 COVER, HANDLE :FRONT ................
0,1
Ref
No.
Part No.
Description
1

2

3
4
5
34908-GA7-701
34909-KVR-600
34908-KVE-900
34908-MB9-871
37200-KYT-941
37210-KYT-961
37211-KYT-901
BULB, WEDGE BASE (T10) (12V 3.4W)...................... 1

BULB, WEDGE BASE (T10) (12V 3.4W) ..................... 1
BULB, WEDGE BASE (T10) (12V 1.7W)..................... 3
BULB, WEDGE BASE (T10) (12V 1.7W)...................... 3
SPEEDOMETER ASSY................................................. 1
SPEEDOMETER COMP................................................ 1
LENS............................................................................. 1
6
7
8
9
10
37212-KYT-941
37215-KS3-901
37224-KYT-941
37305-KE5-008
44830-KYT-900
CASE ASSY...................................................................
CLAMP...........................................................................
SOCKET COMP.............................................................
SCREW-WASHER, 3X22..............................................
CABLE COMP., SPEEDOMETER.................................
11
13

14

15

44832-KYT-900
53206-KYT-900PFW

53206-KYT-900TBM
53207-KYT-900PFW

53207-KYT-900TBM
53208-KYT-900PFW

53208-KYT-900TBM
CLAMP, SPEEDOMETER CABLE................................. 1

COVER B, SPEEDOMETER

*NH341P* ....... PEARL FADELESS WHITE............. 1
*YR311M* ....... TIRAMISU BEIGE METALLIC......... (1)
GARNISH, R. HANDLE

GARNISH, L. HANDLE

04. 06 . 2010
QTY Notes
1
1
1
3
1
F-2
Speedometer
Ref
No.

Description
F.R.T.
Ref

No.
Part No.
Description
16

17

18
19
20
53205-KYT-940PFW

53205-KYT-940POV
86150-KPG-901
86150-KPG-902
90035-166-008
90109-MZ5-008
90115-KW7-900
COVER A, SPEEDOMETER

*NH341P* ....... PEARL FADELESS WHITE ........... 1
*P101P* .......... PEARL ODYSSEY VIOLET............ (1)
EMBLEM, PRODUCT.................................................... 1
EMBLEM, PRODUCT.................................................... 1
SCREW-WASHER, SPECIAL, 4X10............................. 2
SCREW, TAPPING, 4X14.............................................. 1
SCREW, VISOR SPECIAL SETTING............................ 1
21
22
23
24
25
91256-KK3-840
91422-KVB-900
91540-KPH-902
93903-25310
93903-34210
O-RING, 10X1.5............................................................
SCREW, SPECIAL PAN, 5M.........................................
CLIP, HARNESS BAND.................................................
SCREW, TAPPING, 5X16..............................................
SCREW, TAPPING, 4X10..............................................
26
95701-0601200
BOLT, FLANGE, 6X12................................................... 1
04. 06 . 2010
QTY Notes
1
2
1
5
2
31
F-4
Handle Lever/
Switch/ Cable
Ref
No.

Description
F.R.T.
Ref
No.
Part No.
Description
1 CABLE, THROTTLE ............................. 1,0

3 SWITCH, STARTER ............................. 0,3
5 HOUSING. STARTER SWITCH ............ 0,6
1
2
3

4
5
17910-KYT-941
30158-GW3-980
35160-KWW-A01
35160-KWW-B21
35160-KWW-711
35162-KYT-902
35165-KYT-941
CABLE COMP., THROTTLE..........................................

E-RING, 3MM................................................................
SWITCH UNIT, STARTER.............................................
HOUSING, STARTER SWITCH RR..............................
HOUSING COMP., STARTER SWITCH .......................
1
1
1
1
1
1
1
6

7

8

9
10
35170-KWW-A02
35170-KWW-B22
35170-KWW-602
35180-KWW-A01
35180-KWW-B21
35180-KWW-601
35200-KWW-A01
35200-KWW-B21
35200-KWW-601
35202-KYT-902
35205-KYT-902
SWITCH UNIT, DIMMER...............................................

SWITCH UNIT, HORN...................................................
SWITCH UNIT, HORN...................................................
SWITCH UNIT, HORN...................................................
SWITCH UNIT, WINKER...............................................
HOUSING, WINKER SWITCH RR................................
HOUSING COMP., WINKER SWITCH..........................
1
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
35340-KYT-901
43450-KYT-900
43455-KVB-900
45517-KEJ-900
53102-KYT-900
SWITCH ASSY., RR. STOP...........................................

CABLE COMP., RR. BRAKE.........................................
CLAMPER, RR. BRAKE CABLE...................................
HOLDER, MASTER CYLINDER....................................
WEIGHT A, HANDLE.....................................................
1
1
1
1
2
6
7
8
10
SWITCH, DIMMER ...............................

SWITCH, HORN ...................................
SWITCH, WINKER ...............................
HOUSING. WINKER SWITCH .............
0,3
0,3
0,3
0,6
11 SWITCH, REAR STOP :LEVER SIDE... 0,6

SWITCH, STOP :BOTH ........................ 0,7
12 CABLE, REAR BRAKE ......................... 0,6
16
17
19

20
GRIP, THROTTLE .................................

GRIP, HANDLE :LEFT ..........................
LEVER, HANDLE :LEFT .......................
LEVER, HANDLE :BOTH ......................
LEVER, PARKING LOCK .....................
0,5
0,1
0,2
0,3
0,2
32 SWITCH, LIGHTING ............................. 0,3
32
04. 06 . 2010
QTY Notes
F-4
Handle Lever/
Switch/ Cable
Ref
No.

Description
F.R.T.
Ref

No.
Part No.
Description
16
17
18
19
20
53140-KYT-940ZA
53166-KYT-900ZC
53172-KYT-900
53178-KYT-900
53181-KWN-900
GRIP COMP., THROTTLE.............................................

GRIP, L. HANDLE..........................................................
BRACKET, L. HANDLE LEVER.....................................
LEVER, L. STEERING HANDLE...................................
LEVER COMP., BRAKE LOCK......................................
1
1
1
1
1
21
22
23
25
53182-KVB-900
53183-KVB-900
88113-KCJ-660
90115-KYT-940
SPRING, RETURN LEVER...........................................

PIN, PARKING LEVER PIVOT.......................................
CAP, LOCK NUT............................................................
SCREW,HANDLE LEVER PIVOT..................................
1
1
2
1
26
27
28
29
30
90191-KWB-600
90302-KVB-T01
93892-05020-00
93892-05025-00
94002-10000-0S
SCREW, OVAL, 6X45.................................................... 2

NUT, U, 5MM................................................................. 1
SCREW-WASHER, 5X20.............................................. 2
SCREW-WASHER, 5X25.............................................. 2
NUT, HEX., 10MM......................................................... 2
31
32

33

34

96001-06022-00
35150-KWW-A01
35150-KWW-B21
88110-KYT-940PFW

88110-KYT-940POV
88120-KYT-940PFW

88120-KYT-940POV
BOLT, FLANGE, 6X22................................................... 2

SWITCH UNIT, LIGHTING............................................ 1
SWITCH UNIT, LIGHTING............................................ 1
MIRROR ASSY, R BACK
*P101P* .......... PEARL ODYSSEY VIOLET............. (1)
MIRROR ASSY, L BACK
*P101P* .......... PEARL ODYSSEY VIOLET............. (1)
04. 06 . 2010
QTY Notes
33
F-5
Fr. Brake Master
Cylinder
Ref
No.
34

Description
F.R.T.
1

2

SWITCH, FRONT STOP ...................... 0,2

SWITCH, STOP :BOTH ....................... 0,7
HOSE, FRONT BRAKE ........................ 0,6
.TERMASUK: Mengeluarkan minyak rem
6

10

CYLINDER, FRONT BRAKE MASTER 0,7

DIAPHRAGM, FRONT BRAKE

MASTER CYLINDER ........................... 0,1
12

13

PISTON SET, FRONT BRAKE MASTER 0,7

LEVER, HANDLE :RIGHT .................... 0,1
LEVER, HANDLE :BOTH ..................... 0,3
Ref
No.
Part No.
Description
1
2
3
4
5
35340-KWB-601
45126-KYT-941
45156-KYT-900
45157-KVB-T00
45504-410-003
SWITCH ASSY., FR. STOP...........................................

HOSE COMP., FR. BRAKE...........................................
CLAMPER A, BRAKE HOSE........................................
CLAMPER B, BRAKE HOSE........................................
BOOT COMP.................................................................
1
1
1
1
1
6
7
8
9
10
45510-KYT-941
45512-MA6-006
45513-KC2-961
45517-KEJ-900
45520-MG7-006
CYLINDER SUB ASSY., FR. BRAKE MASTER..........

PROTECTOR................................................................
CAP, MASTER CYLINDER...........................................
HOLDER, MASTER CYLINDER...................................
DIAPHRAGM................................................................
1
1
1
1
1
11
12
13
14
15
45521-HA2-006
45530-471-831
53175-KWN-900
90114-KGH-900
90145-KPH-B30
PLATE, DIAPHRAGM...................................................
CYLINDER SET, MASTER...........................................
LEVER, R. STEERING HANDLE..................................
BOLT, HANDLE LEVER PIVOT.....................................
BOLT, OIL, 10X22.........................................................
1
1
1
1
2
16
17
18
19
20
90545-300-000
90651-MA5-671
93600-040121G
93893-0401217
94050-06000
WASHER, OIL BOLT.....................................................

CIRCLIP.........................................................................
SCREW, FLAT, 4X12.....................................................
SCREW-WASHER, 4X12..............................................
NUT, FLANGE, 6MM.....................................................
4
1
2
1
1
21
22
23
95701-0601200
95701-0601400
96001-0602200
BOLT, FLANGE, 6X12................................................... 1

BOLT, FLANGE, 6X14................................................... 1
BOLT, FLANGE, 6X22................................................... 2
04. 06 . 2010
QTY Notes
F-9
Handle Pipe
Ref
No.

Description
F.R.T.
1 PIPE, STEERING HANDLE.................. 1,2
Ref

No.
Part No.
Description
1
2
3
4
5
53100-KYT-900
83551-MB9-000
90106-GN5-900
90304-KGH-901
90501-KPH-880
PIPE COMP., STEERING HANDLE.............................. 1

GROMMET.................................................................... 1
BOLT, FLANGE, 10X50................................................. 1
NUT, U, 10MM............................................................... 1
COLLAR A, HANDLE SETTING.................................... 1
90505-KPH-880
COLLAR B, HANDLE SETTING.................................... 1
04. 06 . 2010
QTY Notes
35
F - 10
Steering Stem
Ref
No.

Description
F.R.T.
3 RACE, STEERING BALL :UPPER ...... 1,7

4 RACE, STEERING BALL :LOWER ...... 1,7
RACE, STEERING BALL :BOTH ......... 1,7
6 RACE, STEERING TOP CONE ........... 1,3
7 (8,9) RACE, STEERING
BOTTOM CONE ................................... 1,9
11 STEM OR SHAFT ASSY., STEERING.. 1,7
12 THREAD, STEERING HEAD TOP ....... 1,3
36
Ref
No.
Part No.
Description
1
2
3
4
5
06530-GBG-B20
06531-GBG-B20
50301-GN5-901
50302-GN5-900
50306-GN5-900
BALL SET, STEEL, #6X23.............................................

BALL SET, STEEL, #6X29.............................................
RACE, STEERING TOP BALL.......................................
RACE, STEERING BOTTOM BALL..............................
NUT, STEERING STEM LOCK.....................................
1
1
1
1
1
6
7
8
9
10
53211-GN5-900
53212-GN5-900
53214-GN5-900
53215-GN5-900
53216-GN5-830
RACE, STEERING TOP CONE.....................................

RACE, STEERING BOTTOM CONE.............................
DUST SEAL, STEERING HEAD....................................
WASHER, STEERING HEAD DUST SEAL...................
WASHER, STEERING STEM NUT................................
1
1
1
1
1
11
12
13
53200-KYT-940
53220-GN5-900
95801-10040-08
STEM COMP., STEERING............................................ 1

THREAD COMP., STEERING HEAD TOP.................... 1
BOLT, FLANGE, 10X40................................................. 4
04. 06 . 2010
QTY Notes
F - 11
Front Fender
Ref
No.

Description
F.R.T.
1 FENDER, FRONT ................................ 0,2
Ref

No.
Part No.
Description
61100-KYT-940PFW

61100-KYT-940POV
61100-KYT-940PMP
FENDER, FR.

*NH341P* ........ PEARL FADELESS WHITE.......... 1
*P101P* .......... PEARL ODYSSEY VIOLET.......... (1)
*RP188P* ........ PEARL MILKSHAKE PINK........... (1)
90116-KVB-900
BOLT, FLANGE, 6MM.................................................... 3
04. 06 . 2010
QTY Notes
37
F - 12
Front Cover
Ref
No.
1
3
4
5

38

Description
F.R.T.
COVER, FRONT ..................................

COVER, FRONT SIDE :RIGHT ...........
COVER, FRONT TOP ..........................
COVER, FRONT SIDE :LEFT ..............
COVER, FRONT SIDE :BOTH ............
0,3
0,3
0,3
0,3
0,4
8 BOX, INNER ........................................

10 PANEL, INNER ....................................
0,4
0,5
Ref
No.
Part No.
Description
1

3

4

5

8

64301-KYT-940PFW

64301-KYT-940POV
64301-KYT-940PMP
64420-KYT-900VSM

64420-KYT-900PEB
64425-KYT-900VSM

64425-KYT-900PEB
64430-KYT-900VSM

64430-KYT-900PEB
81131-KYT-900PFW

81131-KYT-900POV
81131-KYT-900PMP
COVER, FR.

*NH341P* ........ PEARL FADELESS WHITE.......... 1
*P101P* .......... PEARL ODYSSEY VIOLET.......... (1)
*RP188P* ........ PEARL MILKSHAKE PINK........... (1)
MOLDING, R.

*NH177M*....... VOSTOK SILVER METALLIC......... 1
*YR312P* ....... PEARL ESPRESSO BROWN......... 1
COVER, FR. UPPER

*NH177M* ....... VOSTOK SILVER METALLIC........ 1
*YR312P* ....... PEARL ESPRESSO BROWN....... 1
MOLDING, L.

*NH177M* ....... VOSTOK SILVER METALLIC........ 1
*YR312P* ....... PEARL ESPRESSO BROWN....... 1
COVER, INNER RACK

*NH341P* ....... PEARL FADELESS WHITE........... 1
*P101P* ........... PEARL ODYSSEY VIOLET........... 1
*RP188P* ....... PEARL MILKSHAKE PINK............ 1
9

10

12
81132-GAH-000

81141-KYT-900PFW

81141-KYT-900TBM
90104-KPH-900
HOOK, LUGGAGE

*NH1* .............. BLACK........................................... 1
COVER, INNER

*NH341P* ....... PEARL FADELESS WHITE............ 1
*YR311M* ...... TIRAMISU BEIGE METALLIC........ 1
SCREW, SPECIAL, 5MM............................................. 6
04. 06 . 2010
QTY Notes
F - 12
Front Cover
Ref
No.

Description
F.R.T.
Ref

No.
Part No.
Description
4
1
15
90107-KVB-900
90677-KAN-T00
BOLT, SPECIAL, 6MM.................................................. 1

NUT, CLIP, 5MM............................................................ 10
16
17
18
19
20
90117-KVG-A20
93891-0501607
93903-34310
94591-27000
94591-41000
SCREW, PAN, 5X13...................................................... 2

SCREW-WASHER, 5X16.............................................. 2
SCREW, TAPPING, 4X12............................................. 16
CLIP, 2X70.................................................................... 1
CLIP, 4X100.................................................................. 1
1
2
22
23
61316-KYT-940
81110-KYT-940
95701-0603200
GUARD, NUMBER PLATE............................................ 1

BRACKET, FR. NUMBER PLATE................................. 1
BOLT, FLANGE, 6X32................................................... 2
04. 06 . 2010
QTY Notes
39
F - 14
Floor Step
Ref
No.

Description
F.R.T.
1 STEP, FLOOR .....................................

2 COVER, UNDER .................................
40
0,3
0,4
Ref
No.
Part No.
Description
1

2

3
4
5
64310-KYT-900

64340-KYT-900

90107-KVB-900
90115-KW7-900
90302-KWW-A00
STEP, FLOOR
*NH1* ......... BLACK.................................................
COVER, UNDER
*NH1* ......... BLACK.................................................
BOLT, SPECIAL, 6MM...................................................
SCREW, VISOR SPECIAL SETTING............................
NUT, SPRING, 4MM......................................................

1

1
4
2
4
6
7
8
9
10
90677-KAN-T00
91509-GE2-760
93404-0601207
93891-0501607
93903-24380
NUT, CLIP, 5MM............................................................

SCREW, PAN, 5X11.5...................................................
BOLT-WASHER, 6X12..................................................
SCREW-WASHER, 5X16..............................................
SCREW, TAPPING, 4X12..............................................
6
2
2
2
2
04. 06 . 2010
QTY Notes
F - 15
Body Cover
Ref
No.

Description
F.R.T.
3 LOCK, SEAT ........................................

4 COVER, BODY :CENTER ...................
5 COVER, BODY :RIGHT ......................
0,4
0,1
0,2
7 COVER, REAR CENTER ....................

9 COVER, BODY :LEFT .........................
COVER, BODY :BOTH ........................
0,4
0,2
0,3
Ref

No.
Part No.
Description
1
75581-GN8-920
2
77236-KYT-900
3
77240-KTM-851
4
80151-KYT-900PFW

80151-KYT-900TBM
5
83500-KYT-940PFW

83500-KYT-940POV

83500-KYT-940PMP
SPRING, LOCK KEY SETTING.................................... 1

WASHER, SEAT LOCK................................................. 1
LOCK ASSY., SEAT....................................................... 1
COVER, CENTER

*NH341P* ........... PEARL FADELESS WHITE......... 1
*YR311M* ........... TIRAMISU BEIGE METALLIC.... (1)
COVER SET, R. BODY (WL)

*NH341P* ........ PEARL FADELESS WHITE........... 1
*P101P* .......... PEARL ODYSSEY VIOLET........... (1)
*RP188P* ........ PEARL MILKSHAKE PINK............ (1)
7
83750-KYT-940TBM

83750-KYT-940PFW
8
83540-KYT-940
9
83600-KYT-940PFW

83600-KYT-940POV

83600-KYT-940PMP
COVER SET, RR. CENTER (WL)

*NH341P* ........... PEARL FADELESS WHITE......... 1
*YR311M* ........... TIRAMISU BEIGE METALLIC.... (1)
GUARD, R. DUST
1
COVER SET, L. BODY (WL)

*NH341P* ........ PEARL FADELESS WHITE........... 1
*P101P* .......... PEARL ODYSSEY VIOLET........... (1)
*RP188P* ........ PEARL MILKSHAKE PINK............ (1)
11
13
14
15
83640-KYT-940
90302-KWW-A00
90677-KAN-T00
91509-GE2-760
GUARD, L. DUST..........................................................
NUT, SPRING, 4MM......................................................
NUT, CLIP, 5MM............................................................
SCREW, PAN, 5X11.5...................................................
16
17
18
93903-24380
93903-24480
95701-0601000
SCREW, TAPPING, 4X12.............................................. 12

SCREW, TAPPING, 4X16.............................................. 5
BOLT, FLANGE, 6X10 .................................................. 2
04. 06 . 2010
QTY Notes
1
6
4
2
41
F - 17
Front Fork
Ref
No.

Description
F.R.T.
1 FORK ASSY., FRONT :RIGHT.............. 0,4

2 SPRING, FRONT FORK :LEFT............. 0,6
SPRING, FRONT FORK :RIGHT........... 0,6
SPRING, FRONT FORK :BOTH........... 0,9
3 (4,7,11) PIPE, FRONT FORK :LEFT.... 0,8
PIPE, FRONT FORK :RIGHT................ 0,8
PIPE, FRONT FORK :BOTH................. 1,3
5 CASE, BOTTOM :RIGHT....................... 0,9
12 SEAL SET, FRONT FORK :LEFT.......... 0,9
SEAL SET, FRONT FORK :RIGHT........ 0,9
SEAL SET, FRONT FORK :BOTH........ 1,5
13 FORK ASSY., FRONT :LEFT................. 0,4
FORK ASSY., FRONT :BOTH............... 0,5
14 CASE, BOTTOM :LEFT......................... 0,9
CASE, BOTTOM :BOTH....................... 1,5
42
Ref
No.
Part No.
Description
1
2
3
4
5
51400-KYT-941
51401-KVY-731
51410-KVY-731
51412-GN5-901
51420-KYT-941
FORK ASSY., R. FR......................................................

SPRING, FR. FORK......................................................
PIPE COMP., FR. FORK...............................................
SPRING, REBOUND.....................................................
CASE, R. FR. BOTTOM................................................
1
2
2
2
1
6
7
8
9
10
51425-GN5-901
51437-KWB-601
51454-KEV-881
51456-KPH-901
51466-065-901
SEAL, DUST..................................................................
RING, PISTON..............................................................
SEAT B, SPRING..........................................................
RING, STOPPER...........................................................
RING, OIL SEAL STOPPER..........................................
2
2
2
2
2
11
12
13
14
15
51470-KVY-731
51490-KGH-901
51500-KYT-941
51520-KYT-941
90116-KV3-701
PIPE, SEAT....................................................................
SEAL SET, FR. FORK...................................................
FORK ASSY., L. FR.......................................................
CASE, L. FR. BOTTOM.................................................
BOLT, SOCKET, 8MM....................................................
2
2
1
1
2
16
17
90544-283-000
91356-GM0-003
WASHER, SPECIAL, 8MM............................................ 2

O-RING.......................................................................... 2
04. 06 . 2010
QTY Notes
F - 18
Front Brake Caliper
Ref
No.

Description
F.R.T.
2 SHOE(PAD) SET, BRAKE :FRONT......
0,1
7 (1) PISTON, FRONT BRAKE CALIPER 0,5

11 CALIPER, FRONT BRAKE :LEFT........ 0,4
12 BRACKET, FRONT CALIPER..............
0,2
Ref

No.
Part No.
Description
1
2
3
4
5
06451-MA7-405
06455-KVB-T01
43352-568-003
43353-461-771
45108-KVB-T01
SEAL SET, PISTON....................................................... 1

PAD SET, FR. BRAKE................................................... 1
SCREW, BLEEDER....................................................... 1
CAP, BLEEDER............................................................. 1
SPRING, PAD................................................................ 1
6
7
8
9
10
45111-MAJ-G41
45118-KVB-T01
45131-GZ0-006
45132-166-016
45133-MA3-006
RING, STOPPER........................................................... 1
PISTON......................................................................... 1
BOLT, PIN...................................................................... 1
BOOT, PIN BUSH.......................................................... 1
BOOT B......................................................................... 1
11
12
13
14
15
45150-KVB-T01
45190-KVB-T01
45215-KPH-951
45216-166-006
90131-KPH-880
CALIPER SUB ASSY., L. FR......................................... 1

BRACKET SUB ASSY., FR. CALIPER........................... 1
PIN, HANGER................................................................ 1
WASHER, WAVE........................................................... 1
BOLT, TORX, 8X25........................................................ 2
04. 06 . 2010
QTY Notes
43
F - 20
Front Wheel
Ref
No.

Description
F.R.T.
1 AXLE, FRONT WHEEL......................... 0,2

4 FRONT WHEEL.................................... 0,8
5 FRONT TIRE(ONE)............................... 0,7
6 TUBE, FRONT TIRE(ONE)................... 0,7
7 GEARBOX ASSY., SPEEDOMETER.... 0,2
10 DISC, FRONT BRAKE.......................... 0,3
13 (3) BEARING, FRONT WHEEL(ONE).... 0,4
.Ganti 1 bearing tambahan .................... 0,1
44
Ref
No.
Part No.
Description
QTY Notes
1
44301-GN5-900
2
44311-KVB-910
3
44620-KVB-910
4
44601-KVB-946

5
44711-KVB-930
AXLE, FR. WHEEL........................................................

COLLAR, FR. WHEEL SIDE..........................................
COLLAR, FR. DISTANCE..............................................
WHEEL., FR.

*NH196* ........... ROSS WHITE..............................
TIRE, FR. (80/90-14 M/C 40P)......................................
6
7
8
9
10

27514-300-140000
44800-KVB-910
44806-KVB-911
44809-KFM-900
45351-KVB-931
45351-KVB-S02
45351-KVY-961
TUBE, TIRE.................................................................... 1
BOX ASSY., SPEEDOMETER GEAR............................ 1
GEAR, SPEEDOMETER (21T)...................................... 1
WASHER, SPEEDOMETER GEAR............................... 1
DISK, FR. BRAKE.......................................................... 1
DISK, FR. BRAKE.......................................................... 1
DISK, FR. BRAKE.......................................................... 1
11
12
13

14
15
90105-KGH-900
90306-KGH-901
91052-KVB-901
91052-KWB-601
91251-KPH-901
91258-KM1-004
BOLT, BRAKE DISK, 8X24............................................

NUT, U, 12MM...............................................................
BEARING, RADIAL BALL, 6201(U)...............................
BEARING, RADIAL BALL, 6201U..................................
DUST SEAL, 21X37X7 .................................................
SEAL, SPEEDOMETER GEAR BOX.............................
04. 06 . 2010
1
1
1

1
1
4
1
2
2
1
1
F - 22
Rear Wheel
Ref
No.
1
2
3
4

Description
F.R.T.
SHOE(PAD) SET, BRAKE :REAR.........

REAR WHEEL ......................................
REAR TIRE(ONE) ................................
CAM, BRAKE :REAR ...........................
0,4
0,8
0,8
0,5
6 ARM, BRAKE :REAR ........................... 0,5

8 TUBE, REAR TIRE(ONE) ..................... 0,8
Ref

No.
Part No.
Description
1
2

3
4
5
06430-KVB-930
42601-KVB-946

42711-KVB-931
43141-KVB-900
43151-329-000
SHOE SET, BRAKE......................................................

WHEEL COMP., RR.

*NH196*............ ROSS WHITE..............................
TIRE, RR. (90/90-14M/C 46P)......................................
CAM, RR. BRAKE.........................................................
SPRING, BRAKE SHOE...............................................
6
7
8
9
10
43410-KYT-900
43472-KVB-900
27514-300-140000
90112-KVB-900
90305-KVB-901
ARM, RR. BRAKE......................................................... 1

SPRING, RR. BRAKE ARM........................................... 1
TUBE, TIRE................................................................... 1
BOLT, FLANGE, 6X32................................................... 1
NUT, U, 16MM............................................................... 1
11
12
13
90501-KBN-900
95015-32001
95015-42000
WASHER, 16MM........................................................... 1
JOINT B, BRAKE ARM.................................................. 1
NUT B, BRAKE ROD ADJUSTING................................ 1
04. 06 . 2010
QTY Notes
1

1
1
1
2
45
F - 24
Seat
Ref
No.

Description
F.R.T.
1 RAIL, GRAB :REAR ............................. 0,1

3 SEAT :DOUBLE .................................. 0,1
7 CATCH, SEAT :REAR SIDE ................ 0,4
9 BOX, LUGGAGE .................................. 0,4
10 LID, LUGGAGE BOX ........................... 0,1
46
Ref
No.
Part No.
Description
1
2
3
4
5
50410-KYT-940
50415-KYT-940
77200-KYT-940
77201-KVG-900
77214-KPH-900
PIPE, RR. GRIP............................................................

CAP, RR. GRAB END...................................................
SEAT COMP., DOUBLE................................................
HINGE, SEAT................................................................
RUBBER B, SEAT SETTING........................................
1
2
1
1
2
6
7
8
9
10
77215-KW7-900
77230-KYT-901
77234-GN2-000
81250-KYT-940
81251-KYT-900
RUBBER C, SEAT SETTING........................................

CATCH COMP., SEAT...................................................
SPRING, SEAT LOCK...................................................
BOX, LUGGAGE...........................................................
COVER, LUGGAGE BOX.............................................
2
1
1
1
1
11
12
13
14
15
81255-KYT-940
90105-KVG-900
90302-KWW-A00
90501-KVY-700
90683-GAZ-003
COVER, BATTERY........................................................
BOLT, SEAT HINGE......................................................
NUT, SPRING, 4MM.....................................................
COLLAR, LUGGAGE SET............................................
CLIP, TRIM....................................................................
1
1
5
2
1
16
17
18
19
20
93404-0601000
95701-0602000
94001-060000S
95701-0801600
96001-0601200
BOLT-WASHER, 6X10..................................................
BOLT, FLANGE, 6X20...................................................
NUT, HEX., 6MM...........................................................
BOLT, FLANGE, 8X16...................................................
BOLT, FLANGE, 6X12...................................................
2
2
2
4
2
21
22
23
81252-KVY-900
81254-KVY-960
80107-KYT-900
CAP, LUGGAGE BOX................................................... 1

CAP, LUGGAGE SIDE.................................................. 1
GUARD, HEAT.............................................................. 1
04. 06 . 2010
QTY Notes
F - 26
Fuel Tank
Ref
No.

Description
F.R.T.
1 COCK, FUEL AUTO ............................. 0,5

2 SCREEN, FUEL STRAINER ................ 0,5
4 TANK, FUEL ......................................... 0,6
12 FUEL TANK SENDING UNIT ............... 0,2
Ref

No.
Part No.
Description
1
2
3
4
5
16950-KJ9-752
16952-KJ9-752
16958-397-771
17510-KVY-960
17525-KBN-900
COCK ASSY., FUEL AUTO...........................................

SCREEN SET, FUEL STRAINER..................................
O-RING, 9.0X1.3...........................................................
TANK COMP., FUEL......................................................
JOINT, FUEL TUBE.......................................................
6
7
8
9
10
17525-KYT-940
17526-KYT-900
17620-KGH-600
17630-KVY-960
17631-KEV-900
TRAY, FUEL................................................................... 1
TUBE, DRAIN................................................................ 1
CAP, FUEL FILLER........................................................ 1
TUBE, FUEL.................................................................. 1
PACKING, FUEL FILLER CAP....................................... 1
11
12
13
14
15
17635-KVY-900
37800-KVY-961
37801-GA7-700
37802-KTL-740
95002-02070
TUBE, PRESSURE....................................................... 1
FUEL UNIT..................................................................... 1
PACKING, BASE........................................................... 1
RETAINER, FUEL UNIT................................................ 1
CLIP, TUBE (B7)............................................................ 2
16
17
18
95002-02080
95002-80000
95701-0601200
CLIP, TUBE (B8)............................................................ 2

CLIP, TUBE (C12).......................................................... 1
BOLT, FLANGE, 6X12................................................... 2
04. 06 . 2010
QTY Notes
1
1
1
1
1
47
F - 28
Air Cleaner
Ref
No.

Description
F.R.T.
2 ELEMENT, AIR CLEANER ................... 0,2

6 CASE, AIR CLEANER ......................... 0,7
7 (10) COVER, AIR CLEANER CASE ..... 0,2
11 TUBE, AIR CLEANER CONNECTING.. 0,7
16 ELEMENT, SUB AIR CLEANER .......... 0,2
48
Ref
No.
Part No.
Description
1
2
3
4
5
15771-551-000
17210-KVY-960
17212-KVY-900
17213-KVY-900
17218-KVY-900
CLIP, OIL DRAIN TUBE.................................................

ELEMENT COMP., AIR CLEANER................................
SEAL A, AIR CLEANER.................................................
SEAL B, AIR CLEANER.................................................
TUBE, BREATHER........................................................
2
1
2
1
1
6
7
8
9
10
17225-KVY-960
17235-KVY-900
17236-KVB-900
17244-KVY-900
17251-KVY-960
CASE SUB ASSY., AIR CLEANER................................

COVER SUB ASSY., AIR CLEANER.............................
PLUG, AIR CLEANER DRAIN.......................................
RUBBER, AIR SUCTION VALVE MOUNTING..............
DUCT, AIR CLEANER INTAKE......................................
1
1
1
1
1
11
12
13
14
15
17253-KVY-900
17254-KVY-900
17261-KVY-900
17274-KVB-900
17370-419-700
TUBE, AIR CLEANER CONNECTING..........................

BAND, CONNECTING TUBE (50).................................
TUBE, AIR CLEANER DRAIN.......................................
TUBE, AIR OPENING....................................................
PLUG, BREATHER TUBE.............................................
1
1
1
1
1
16
17
18
19
20
18805-KVY-900
64531-KFM-900
87509-KVB-930
93903-25510
95002-02130
ELEMENT, AIR CLEANER............................................

COLLAR, BODY COVER..............................................
LABEL, AIR CLEANER CASE COVER.........................
SCREW, TAPPING, 5X25..............................................
CLIP, TUBE (B12.5).......................................................
1
3
1
6
2
21
22
23
95002-4120008
95002-80000
95701-0602500
CLAMP, TUBE (D12)..................................................... 2

CLIP, TUBE (C12).......................................................... 1
BOLT, FLANGE, 6X25................................................... 3
04. 06 . 2010
QTY Notes
F - 29
Air Suction Valve
Ref
No.

Description
F.R.T.
3 VALVE, SECONDARY AIR CONTROL. 0,5

4 (5) PIPE, SECONDARY AIR................. 0,2
Ref

No.
Part No.
Description
1
2
3
4
5
17240-KVY-900
17622-GB7-900
18600-KVB-901
18640-KVY-900
18645-KVY-900
STAY, AIR SUCTION VALVE.........................................

RUBBER, CUSHION.....................................................
VALVE ASSY., AIR SUCTION........................................
PIPE COMP., AIR FEED................................................
GASKET, AIR FEED PIPE.............................................
1
2
1
1
1
6
7
8
9
10
18652-KYT-940
18655-KVY-900
19509-KVB-900
90501-124-000
90678-MN5-000
HOSE, AIR SUCTION VALVE.......................................

TUBE, AIR SUCTION VALVE........................................
CLAMP, TUBE (D19).....................................................
WASHER, FR. COVER SETTING.................................
CLIP, FUEL HOSE.........................................................
1
1
1
2
1
11
12
13
14
15
93404-0603000
94050-06000
95002-02070
95701-0601200
95701-0601800
BOLT-WASHER, 6X30..................................................
NUT, FLANGE, 6MM.....................................................
CLIP, TUBE (B7)............................................................
BOLT, FLANGE, 6X12...................................................
BOLT, FLANGE, 6X18...................................................
2
2
2
2
3
04. 06 . 2010
QTY Notes
49
F - 30
Exhaust Muffler
Ref
No.

Description
F.R.T.
1 GASKET, EXHAUST PIPE ................... 0,1

3 MUFFLER ............................................ 0,2
5 PROTECTOR, MUFFLER .................... 0,1
50
Ref
No.
Part No.
Description
1
2
3
4
5

18291-KVB-900
18293-KSB-900
18300-KYT-940
18316-KVB-900
18318-KYT-900ZL

GASKET, EX. PIPE.......................................................

RUBBER, PROTECTOR PACKING..............................
MUFFLER COMP., EX..................................................
COLLAR, MUFFLER PROTECTOR.............................
PROTECTOR A, MUFFLER

*NH341P* ......... PEARL FADELESS WHITE.......
1
2
1
2

1
6
7
8
9
90202-ZV0-000
95701-1004007
95801-0601602
18301-KYT-940
NUT, CAP, 6MM............................................................

BOLT, FLANGE, 10X40................................................
BOLT, FLANGE, 6X16..................................................
MUFFLER ASSY, EXHAUST........................................
2
2
2
1
04. 06 . 2010
QTY Notes
F - 35
Stand
Ref
No.

Description
F.R.T.
1 ARM, KICK STARTER .........................

2 SWITCH, SIDE STAND .......................
4 STAND, MAIN ......................................
0,1
0,5
0,4
6
7
9
10

0,2
0,2
0,1
0,1
0,2
SPRING, MAIN STAND .......................

BAR, SIDE STAND ..............................
BAR, PILLION STEP :RIGHT ..............
BAR, PILLION STEP :LEFT ................
BAR, PILLION STEP :BOTH ...............
21 SPRING, SIDE STAND ........................ 0,1
Ref

No.
Part No.
Description
1
2
3
4
5
28300-KVY-900
28333-300-000
35700-KYT-901
50500-KVY-870
50503-KYT-900
ARM ASSY., KICK STARTER........................................ 1

SPRING, KICK STARTER STOPPER........................... 2
SWITCH ASSY., SIDE STAND...................................... 1
STAND COMP., MAIN.................................................... 1
SHAFT, MAIN STAND.................................................... 1
6
7
8
9
10
50520-KVB-900
50530-KVY-870
50718-KYT-900
50720-KYT-900
50730-KYT-900
SPRING, MAIN STAND................................................. 1

BAR COMP., SIDE STAND............................................ 1
PLATE, PILLION STEP CLICK...................................... 2
ARM, R. PILLION STEP................................................. 1
ARM, L. PILLION STEP................................................. 1
11
12
13
14
15
61101-KCJ-690
90101-KVY-900
90108-MK6-670
90147-KVY-900
90203-KVB-900
COLLAR, FR. FENDER SETTING................................ 1

BOLT, SETTING, 6X16.................................................. 1
BOLT, SIDE STAND PIVOT........................................... 1
BOLT, SWITCH SETTING............................................. 1
NUT, SIDE STAND......................................................... 1
16
17
18
19
20
94101-06000
94101-10800
94201-16150
94201-30200
95011-61000
WASHER, PLAIN, 6MM................................................. 2

WASHER, PLAIN, 10MM............................................... 1
PIN, SPLIT, 1.6X15........................................................ 2
PIN, SPLIT, 3.0X20........................................................ 1
RUBBER A, STAND STOPPER..................................... 1
21
22
23
24
95014-72102
95015-81000
95701-0802500
96211-08000
SPRING A, SIDE STAND............................................... 1

PIN A, PILLION STEP.................................................... 2
BOLT, FLANGE, 8X25................................................... 1
BALL, STEEL, #8 (1/4).................................................. 2
04. 06 . 2010
QTY Notes
51
F - 36
Rear Cushion
Ref
No.

Description
1 CUSHION ASSY., REAR .....................
52
F.R.T.
0,2
Ref
No.
Part No.
Description
52400-KVB-931
52485-088-901
52486-GA7-003
95801-0803200
95801-1003500
CUSHION ASSY., RR....................................................

BUSH, RR. CUSHION RUBBER...................................
COLLAR, RUBBER BUSH............................................
BOLT, FLANGE, 8X32...................................................
BOLT, FLANGE, 10X35.................................................
1
2
3
4
5
04. 06 . 2010
QTY Notes
1
1
1
1
1
F - 37
Winker
Ref
No.

Description
F.R.T.
1
3

4
WINKER :RIGHT FRONT ....................

WINKER :LEFT FRONT ......................
WINKER :BOTH FRONT .....................
WINKER :RIGHT REAR ......................
0,5
0,5
0,5
0,6
6

8

WINKER :LEFT REAR ........................

WINKER :BOTH REAR .......................
BULB, WINKER :FRONT ....................
.CATATAN: Waktu sama untuk dua unit
BULB, WINKER :REAR ......................
.CATATAN: Waktu sama untuk dua unit
BULB, WINKER :FOR 1 VEHICLE......
0,6
0,6
0,1
0,1
0,2
Ref

No.
Part No.
Description
33400-KYT-901
33409-KFE-700
33450-KYT-901
33600-KYT-901
33606-KYT-901
WINKER ASSY., R. FR. (12V 10W)...............................

COLLAR, WINKER SETTING.......................................
WINKER ASSY., L. FR. (12V 10W)...............................
WINKER ASSY., R. RR. (12V 10W)..............................
LENS COMP., WINKER................................................
1
2
1
1
4
6
7
8
9
10
33650-KYT-901
33690-KYT-940
34905-KAN-W01
90102-GS3-003
93902-34310
WINKER ASSY., L. RR. (12V 10W)...............................

RUBBER, WINKER MOUNTING...................................
BULB, WINKER (12V 10W)...........................................
SCREW, SPECIAL........................................................
SCREW, TAPPING, 4X12..............................................
1
2
4
2
2
11
12
13
94002-100000S
94101-10800
93902-34380
NUT, HEX., 10MM......................................................... 2

WASHER, PLAIN, 10MM............................................... 2
SCREW, TAPPING, 4X12.............................................. 2
1
2
3
4
5
04. 06 . 2010
QTY Notes
53
F - 38
Taillight
Ref
No.
1
2
3
5

Description
F.R.T.
TAILLIGHT ASSEMBLY .......................

LENS, TAILLIGHT.................................
BASE, TAILLIGHT.................................
BULB, TAILLIGHT :LOWER.................
0,4
0,1
0,4
0,1
6 BULB, TAILLIGHT :UPPER.................. 0,1

BULB, TAILLIGHT :UNTUK 1
KENDARAAN........................................ 0,1
54
Ref
No.
Part No.
Description
1
2
3
4
5
33701-KYT-941
33702-KYT-941
33703-KYT-941
33705-KYT-901
34351-657-921
TAILLIGHT ASSY. (12V 18/5W).....................................

LENS COMP., TAILLIGHT..............................................
BASE COMP., TAILLIGHT..............................................
PACKING.......................................................................
BULB (12V/5W).............................................................
6
7
8
34906-GB6-921
91509-GE2-760
93901-24480
BULB, TAILLIGHT (12V 18/5W)..................................... 1

SCREW, PAN, 5X11.5.................................................... 4
SCREW, TAPPING, 4X16.............................................. 2
04. 06 . 2010
QTY Notes
1
1
1
1
1
F - 39
Rear Fender
Ref
No.

Description
F.R.T.
3 FENDER, REAR .................................. 0,7

4 FENDER, INNER :REAR ..................... 0,7
Ref

No.
Part No.
Description
1
2
3
4
5
33741-KAN-961
80104-KYT-940
80105-KYT-940
80106-KYT-940
80107-KYT-900
REFLECTOR, RR. REFLEX.......................................... 1

GUARD, SPLASH.......................................................... 1
FENDER, RR................................................................. 1
FENDER, RR. INNER.................................................... 1
GUARD, R. WINKER..................................................... 1
6
7
8
9
10
80108-KYT-900
90677-KAN-T00
91509-GE2-760
93404-0601200
93903-34310
GUARD, L. WINKER......................................................
NUT, CLIP, 5MM.............................................................
SCREW, PAN, 5X11.5....................................................
BOLT-WASHER, 6X12...................................................
SCREW, TAPPING, 4X12..............................................
04. 06 . 2010
QTY Notes
1
4
2
2
2
55
F - 40
Battery
Ref
No.

Description
F.R.T.
1 BATTERY ............................................. 0,2
56
Ref
No.
Part No.
Description
31500-KWW-A01
BATTERY (GTZ4V)
04. 06 . 2010
QTY Notes
1
F - 41
Wire Harness
Ref
No.

Description
F.R.T.
2 IGNITION CONTROL MODULE ........... 0,4

3 COIL, IGNITION ................................... 0,5
5 RECTIFIER, REGULATE ...................... 0,4
6 HARNESS, WIRE ................................. 1,0
9 KEY SET ............................................... 2,3
10 SWITCH, COMBINATION & LOCK ...... 1,9
12 KEY, SHUTTER .................................... 1,8
14 HORN ................................................... 0,3
16 RELAY, STARTER ................................ 0,2
Ref

No.
Part No.
Description
1
2
3
4
5
30401-KYT-940
30410-KVY-961
30500-KVY-901
30700-KVY-961
31600-KVB-N51
CUSHION, C.D.I. UNIT ................................................

C.D.I. UNIT COMP........................................................
COIL ASSY., IGNITION.................................................
CAP ASSY., NOISE SUPPRESSOR.............................
RECTIFIER COMP., REGULATOR...............................
6
7
8
9
10
32100-KYT-940
32412-MV4-000
33714-KL3-620
35010-KYT-940
35100-KYT-941
HARNESS, WIRE......................................................... 1
COVER, BATTERY TERMINAL.................................... 1
RUBBER, TAILLIGHT BRACKET.................................. 2
KEY SET........................................................................ 1
SWITCH ASSY., COMBINATION & LOCK.................... 1
11
12
13
14
15
35109-KWW-A01
35110-KWW-A01
35121-KWW-A00
38110-KYT-941
38117-KPH-880
BOLT, SOCKET, 5X8.....................................................

KEY SET, SHUTTER.....................................................
KEY, BLANK (A0KEYTOP2REPORDER)....................
HORN COMP. (HIGH)...................................................
COLLAR, HORN SETTING...........................................
1
1
1
1
1
16

17
18
19
20
38501-KPH-901
38501-KVB-901
90164-028-000
95701-0601200
95701-0602000
98200-41000
RELAY COMP., STARTER............................................

RELAY COMP., STARTER............................................
SCREW, U-LOCK FLAT, 6X12......................................
BOLT, FLANGE, 6X12...................................................
BOLT, FLANGE, 6X20...................................................
FUSE, MINI (10A).........................................................
1
1
2
2
3
2
21
98200-41500
FUSE, MINI (15A)......................................................... 2

04. 06 . 2010
QTY Notes
1
1
1
1
1
57
F - 42
Frame Body
Ref
No.
1

2
3

5
58

Description
F.R.T.
BODY, FRAME......................................
pemasangan mesin
FRAME :REAR ....................................
LINK, ENGINE HANGER .....................
pemasangan mesin
STAY, FRONT COVER .........................
5,6
0,7
0,7
1,6
Ref
No.
Part No.
Description
50100-KYT-940
50200-KYT-900
50350-KVY-900
50352-KVY-900
64223-KYT-900
BODY COMP., FRAME.................................................

SUB FRAME, RR..........................................................
LINK ASSY., ENGINE HANGER...................................
RUBBER, LINK STOPPER (70)....................................
STAY, FR. COVER.........................................................
1
1
1
2
1
6
7
8
9
10
83551-376-000
90105-KVY-900
90106-GCC-000
90304-KGH-901
95701-0601200
GROMMET, SIDE COVER............................................

BOLT, FLANGE, 10X270...............................................
BOLT, FLANGE, 10X238...............................................
NUT, U, 10MM...............................................................
BOLT, FLANGE, 6X12...................................................
1
1
1
2
4
11
95701-0804500
BOLT, FLANGE, 8X45................................................... 2
1
2
3
4
5
04. 06 . 2010
QTY Notes
F - 46
Tools
Ref
No.

Description
F.R.T.
Ref

No.
Part No.
Description
1
2
3
4
83642-171-000
89102-538-000
89103-538-000
89216-KVY-960
BAG, OWNERS MANUAL............................................ 1

DRIVER, SCREW (NO.2 + -)........................................ 1
GRIP.............................................................................. 1
WRENCH, SPARK PLUG............................................. 1
04. 06 . 2010
QTY Notes
59
F - 47
Caution Label
Ref
No.

Description
F.R.T.
Ref
No.
1
2
3
60
Part No.
Description
87505-KVY-960
87560-KVB-930
87586-KVB-930
LABEL, TIRE................................................................. 1
LABEL, DRIVE CAUTION............................................. 1
LABEL, FUEL................................................................ 1
04. 06 . 2010
QTY Notes
F - 48
Mark / Stripe
Ref
No.

Description
F.R.T.
Ref

No.
Part No.
Description
871X0-KYT-940ZAR

871X0-KYT-940ZBR
871X0-KYT-940ZCR
STRIPE, R

WHITE BROWN....................................................... 1
PINK WHITE............................................................ (1)
VIOLET WHITE........................................................ (1)
871X0-KYT-940ZAL

871X0-KYT-940ZBL
871X0-KYT-940ZCL
STRIPE, L.

WHITE BROWN....................................................... 1
PINK WHITE............................................................. (1)
VIOLET WHITE......................................................... (1)
04. 06 . 2010
QTY Notes
61
I N D E K S PART NUMBER
Part Number
62

(00000)
06430-KVB-930
06451-MA7-405
06455-KVB-T01
06530-GBG-B20
06531-GBG-B20

(10000)
11100-KVY-960
11103-KVB-901
11103-KVB-901
11103-KVB-930
11103-KVB-930
11108-KVB-900
11200-KVY-960
11203-KVB-901
11204-KGF-900
11205-GBC-300
11205-GBC-300
11205-GW3-931
11205-GW3-980
11211-KVB-900
11230-KVB-900
11241-KVB-900
11340-KYT-940
11342-KVY-900
11343-KVG-900
11344-GW3-980
11361-KVY-900
11395-KVY-900
12100-KVY-900
12191-KVY-900
12200-KVY-900
12204-KVY-900
12206-KPL-900
12209-GB4-681
12251-KVY-901
12252-KVY-307
12310-KVY-900
12361-035-000
12391-KVY-900
13000-KVY-960
13011-KVY-700
13012-KVY-700
13013-KVY-700
07.06.2010
Block No.
F22
F18
F18
F10
F10
E19-10
E19-10
E19-20
E19-10
E19-20
E17-10
E19-20
E19-20
E17-10
E19-10
E19-20
E12
E19-20
E17-10
E13
E17-10
E13
E13
E13
E13
E19-10
E13
E6
E6
E3
E3
E3
E4
E3
E3
E2
E19-20
E2
E20
E20
E20
E20
Part Number
13014-KVY-700
13015-KVY-700
13101-KVY-700
13102-KVY-307
13103-KVY-307
13104-KVY-307
13105-KVY-307
13111-087-000
13115-GN5-910
14100-KVY-900
14125-KVY-900
14126-KPH-901
14321-KVY-900
14401-KVB-901
14430-KVY-900
14440-KVY-900
14451-KVY-900
14461-KVB-900
14510-KVB-900
14520-KVY-901
14531-KVY-900
14560-KCW-851
14611-KVB-900
14711-KVY-900
14721-KVY-900
14751-KVY-900
14771-GB4-680
14775-KVY-900
14781-MA6-000
15100-KVB-900
15133-KVY-900
15135-KVY-900
15331-KVB-900
15332-KVB-900
15421-107-000
15421-KPL-900
15426-KVB-900
15651-KVY-900
15771-551-000
16010-KGF-911
16012-KVY-961
16013-KRP-981
16015-KVY-901
16016-KRP-981
16028-KVB-901
Block No.
E20
E20
E20
E20
E20
E20
E20
E20
E20
E4
E4
E4
E4
E5
E4
E4
E4
E4
E5
E5
E5
E5
E5
E4
E4
E4
E4
E4
E4
E11
E11
E11
E11
E11
E19-20
E19-20
E19-20
E19-10
F28
E22
E22
E22
E22
E22
E22
Part Number
16037-KCW-000
16046-KVY-902
16050-KVY-901
16075-GHB-640
16100-KYT-941
16107-GCC-000
16111-KVB-902
16119-KVB-901
16131-ZW9-801
16140-GFC-901
16155-KJ9-751
16163-KGF-911
16165-KYT-941
16180-KGH-971
16190-GEE-003
16199-KVY-901
16201-KVY-900
16222-MV4-300
16236-KVG-900
16423-KGH-901
16950-KJ9-752
16952-KJ9-752
16958-397-771
17110-KVY-900
17112-KVY-900
17210-KVY-960
17212-KVY-900
17213-KVY-900
17218-KVY-900
17225-KVY-960
17235-KVY-900
17236-KVB-900
17240-KVY-900
17244-KVY-900
17251-KVY-960
17253-KVY-900
17254-KVY-900
17256-KVY-900
17257-KVB-900
17258-KVY-900
17261-KVY-900
17274-KVB-900
17370-419-700
17510-KVY-960
17525-KBN-900
Block No.
E22
E22
E22
E22
E22
E22
E22
E22
E22
E22
E22
E22
E22
E22
E22
E22
E3
E3
E13
E22
F26
F26
F26
E3
E3
F28
F28
F28
F28
F28
F28
F28
F29
F28
F28
F28
F28
E3
E3
E3
F28
F28
F28
F26
F26
Part Number
Block No.
17525-KYT-940
F26
17526-KYT-900
F26
17620-KGH-600
F26
17622-GB7-900
F29
17630-KVY-960
F26
17631-KEV-900
F26
17635-KVY-900
F26
17910-KYT-941
F4
18291-KVB-900
F30
18293-KSB-900
F30
18300-KYT-940
F30
18301-KYT-940
F30
18316-KVB-900
F30
18318-KYT-900ZL
F30
18600-KVB-901
F29
18640-KVY-900
F29
18645-KVY-900
F29
18652-KYT-940
F29
18655-KVY-900
F29
18805-KVY-900
F28
19416-KEY-900
E13
19509-KVB-900
F29
19510-KVY-900
E8
19610-KVY-900
E1
19621-KVY-900
E1
19625-KVY-900
E1
19631-KVY-900
E1
19639-GBC-000
E1
19741-KVY-900
E13
19742-KVY-900
E13
19748-KVY-900
E13
19749-KVY-900
E13

(20000)
21200-KVY-700
E17-10
21395-KVB-900
E17-10
22011-GCC-770
E16
22100-KVY-900
E17
22102-KVY-900
E16
22105-KVY-960
E16
22109-KVY-900
E16
22110-KVY-900
E16
22113-KVY-900
E16
22123-KVY-900
E16
22131-KVY-900
E16
22350-KVY-900
E17
Part Number
Block No.
22401-KVY-900
E17
22535-KVY-900
E17
22804-148-000
E17
23100-KVY-901
E17
23205-KVY-960
E17
23224-KVY-900
E17
23225-KSY-900
E17
23226-KVB-900
E17
23233-GCC-000
E17
23237-GCC-C50
E17
23238-GCC-000
E17
23411-KVY-900
E17-10
23421-KVB-900
E17-10
23422-KVG-900
E17-10
23430-KVB-900
E17-10
28120-KVB-901
E12
28150-KVB-900
E12
28223-GCC-000
E16
28230-KVB-T00
E16
28250-KVB-T00
E16
28253-KVB-900
E16
28255-GS6-000
E16
28281-GCC-000
E16
28300-KVY-900
F35
28333-300-000
F35

(30000)
30158-GW3-980
F4
30401-KYT-940
F41
30410-KVY-961
F41
30500-KVY-901
F41
30700-KVY-961
F41
31110-KVY-961
E8
31120-KVY-961
E8
31204-KG8-004
E12
31206-GW3-004
E12
31210-KVY-961
E12
31213-KEE-630
E12
31500-KWW-A01
F40
31600-KVB-N51
F41
31916-KRM-841
E3
31928-MFF-D01
E3
32100-KYT-940
F41
32410-KVY-960
E12
32412-MV4-000
F41
32907-KVY-900
E8
Part Number
32920-KYT-901
32976-KVY-900
33110-KYT-941
33113-MAT-611
33114-KYT-900
33130-KYT-941
33140-KYT-901
33301-SA0-741
33400-KYT-901
33409-KFE-700
33450-KYT-901
33600-KYT-901
33606-KYT-901
33650-KYT-901
33690-KYT-940
33701-KYT-941
33702-KYT-941
33703-KYT-941
33705-KYT-901
33714-KL3-620
33715-GB0-900
33741-KAN-961
34351-657-921
34901-KPH-881
34905-KAN-W01
34906-GB6-921
34908-GA7-701
34908-KVE-900
34908-MB9-871
34909-KVR-600
35010-KYT-940
35100-KYT-941
35109-KWW-A01
35110-KWW-A01
35121-KWW-A00
35150-KWW-A01
35150-KWW-B21
35160-KWW-711
35160-KWW-A01
35160-KWW-B21
35162-KYT-902
35165-KYT-941
35170-KWW-602
35170-KWW-A02
Block No.
F1
E8
F1
F1
F1
F1
F1
F1
F37
F37
F37
F37
F37
F37
F37
F38
F38
F38
F38
F41
E1
F39
F38
F1
F37
F38
F2
F2
F2
F2
F41
F41
F41
F41
F41
F4
F4
F4
F4
F4
F4
F4
F4
F4
Block No.
Part Number
35170-KWW-B22
F4
35180-KWW-601
F4
35180-KWW-A01
F4
35180-KWW-B21
F4
35200-KWW-601
F4
35200-KWW-A01
F4
35200-KWW-B21
F4
35202-KYT-902
F4
35205-KYT-902
F4
35340-KWB-601
F5
35340-KYT-901
F4
35700-KYT-901
F35
37200-KYT-941
F2
37210-KYT-961
F2
37211-KYT-901
F2
37212-KYT-941
F2
37215-KS3-901
F2
37224-KYT-941
F2
37305-KE5-008
F2
37800-KVY-961
F26
37801-GA7-700
F26
37802-KTL-740
F26
38110-KYT-941
F41
38117-KPH-880
F41
38301-GBG-911
F1
38306-GE7-000
F1
38501-KPH-901
F41
38501-KVB-901
F41

(40000)
42601-KVB-946
F22
42711-KVB-931
F22
43141-KVB-900
F22
43151-329-000
F22
43352-568-003
F18
43353-461-771
F18
43410-KYT-900
F22
43450-KYT-900
F4
43455-KVB-900
F4
43472-KVB-900
F22
44301-GN5-900
F20
44311-KVB-910
F20
44601-KVB-946
F20
44620-KVB-910
F20
44711-KVB-930
F20
Block No.
Part Number
44800-KVB-910
F20
44806-KVB-911
F20
44809-KFM-900
F20
44830-KYT-900
F2
44832-KYT-900
F2
45108-KVB-T01
F18
45111-MAJ-G41
F18
45118-KVB-T01
F18
45126-KYT-941
F5
45131-GZ0-006
F18
45132-166-016
F18
45133-MA3-006
F18
45150-KVB-T01
F18
45156-KYT-900
F5
45157-KVB-T00
F5
45190-KVB-T01
F18
45215-KPH-951
F18
45216-166-006
F18
45351-KVB-931
F20
45351-KVB-S02
F20
45351-KVY-961
F20
45504-410-003
F5
45510-KYT-941
F5
45512-MA6-006
F5
45513-KC2-961
F5
45517-KEJ-900
F4
45517-KEJ-900
F5
45520-MG7-006
F5
45521-HA2-006
F5
45530-471-831
F5

(50000)
50100-KYT-940
F42
50200-KYT-900
F42
50301-GN5-901
F10
50302-GN5-900
F10
50306-GN5-900
F10
50350-KVY-900
F42
50352-KVY-900
F42
50410-KYT-940
F24
50415-KYT-940
F24
50500-KVY-870
F35
50503-KYT-900
F35
50520-KVB-900
F35
50530-KVY-870
F35
Block No.
Part Number
50718-KYT-900
F35
50720-KYT-900
F35
50730-KYT-900
F35
51400-KYT-941
F17
51401-KVY-731
F17
51410-KVY-731
F17
51412-GN5-901
F17
51420-KYT-941
F17
51425-GN5-901
F17
51437-KWB-601
F17
51454-KEV-881
F17
51456-KPH-901
F17
51466-065-901
F17
51470-KVY-731
F17
51490-KGH-901
F17
51500-KYT-941
F17
51520-KYT-941
F17
52400-KVB-931
F36
52485-088-901
F36
52486-GA7-003
F36
53100-KYT-900
F9
53102-KYT-900
F4
53140-KYT-940ZA
F4
53166-KYT-900ZC
F4
53172-KYT-900
F4
53175-KWN-900
F5
53178-KYT-900
F4
53181-KWN-900
F4
53182-KVB-900
F4
53183-KVB-900
F4
53200-KYT-940
F10
53205-KYT-940PFW
F2
53205-KYT-940POV
F2
53206-KYT-900PFW
F2
53206-KYT-900TBM
F2
53207-KYT-900PFW
F2
53207-KYT-900TBM
F2
53208-KYT-900PFW
F2
53208-KYT-900TBM
F2
53211-GN5-900
F10
53212-GN5-900
F10
53214-GN5-900
F10
53215-GN5-900
F10
53216-GN5-830
F10
Block No.
Part Number
53220-GN5-900
F10

(60000)
61100-KYT-940PFW
61100-KYT-940PMP
F11
61100-KYT-940POV
F11
61101-KCJ-690
F35
61316-KYT-940
F12
64223-KYT-900
F42
64301-KYT-940PFW
F12
64301-KYT-940PMP
F12
64301-KYT-940POV
F12
64310-KYT-900
F14
64340-KYT-900
F14
64420-KYT-900PEB
F12
64420-KYT-900VSM
F12
64425-KYT-900PEB
F12
64425-KYT-900VSM
F12
64430-KYT-900PEB
F12
64430-KYT-900VSM
F12
64531-KFM-900
F28
(70000)
75581-GN8-920
77200-KYT-940
77201-KVG-900
77214-KPH-900
77215-KW7-900
77230-KYT-901
77234-GN2-000
77236-KYT-900
77240-KTM-851
F15
F24
F24
F24
F24
F24
F24
F15
F15
80104-KYT-940
80105-KYT-940
80106-KYT-940
80107-KYT-900
80107-KYT-900
80108-KYT-900
80151-KYT-900PFW
80151-KYT-900TBM
81110-KYT-940
81131-KYT-900PFW
81131-KYT-900PMP
81131-KYT-900POV
81132-GAH-000
F39
F39
F39
F24
F39
F39
F15
F15
F12
F12
F12
F12
F12
(80000)
07.06.2010
63
Part Number
81141-KYT-900PFW
81141-KYT-900TBM
81250-KYT-940
81251-KYT-900
81252-KVY-900
81254-KVY-960
81255-KYT-940
83500-KYT-940PFW
83500-KYT-940PMP
83500-KYT-940POV
83540-KYT-940
83551-376-000
83551-MB9-000
83600-KYT-940PFW
83600-KYT-940PMP
83600-KYT-940POV
83640-KYT-940
83642-171-000
83750-KYT-940PFW
83750-KYT-940TBM
86150-KPG-901
86150-KPG-902
871X0-KYT-940ZAL
871X0-KYT-940ZAR
871X0-KYT-940ZBL
871X0-KYT-940ZBR
871X0-KYT-940ZCL
871X0-KYT-940ZCR
87505-KVY-960
87509-KVB-930
87560-KVB-930
87586-KVB-930
88110-KYT-940PFW
88110-KYT-940POV
88113-KCJ-660
88120-KYT-940PFW
88120-KYT-940POV
89102-538-000
89103-538-000
89216-KVY-960
F12
F12
F24
F24
F24
F24
F24
F15
F15
F15
F15
F42
F9
F15
F15
F15
F15
F46
F15
F15
F2
F2
F48
F48
F48
F48
F48
F48
F47
F28
F47
F47
F4
F4
F4
F4
F4
F46
F46
F46
90001-KVY-900
90002-GFC-900
90002-KGH-901
E3
E11
E8
64
Block No.
07.06.2010
(90000)
Part Number
90005-KY7-000
90012-333-000
90017-GCC-000
90031-KVB-900
90032-KVB-900
90035-166-008
90083-GB6-911
90101-KVY-900
90102-GS3-003
90104-KPH-900
90105-KGH-900
90105-KVG-900
90105-KVY-900
90106-GCC-000
90106-GN5-900
90107-KVB-900
90107-KVB-900
90108-MK6-670
90109-MZ5-008
90112-KVB-900
90114-KGH-900
90115-KW7-900
90115-KW7-900
90115-KYT-940
90116-KV3-701
90116-KVB-900
90117-KVG-A20
90131-883-000
90131-KPH-880
90145-KPH-B30
90147-KVY-900
90164-028-000
90191-KWB-600
90201-GCC-000
90202-KN7-670
90202-ZV0-000
90203-KVB-900
90206-001-000
90302-KVB-T01
90302-KWW-A00
90302-KWW-A00
90302-KWW-A00
90304-KGH-901
90304-KGH-901
Block No.
E5
E4
E2
E19-10
E19-20
F2
E4
F35
F37
F12
F20
F24
F42
F42
F9
F12
F14
F35
F2
F22
F5
F2
F14
F4
F17
F11
F12
E19-10
F18
F5
F35
F41
F4
E3
E17
F30
F35
E4
F4
F14
F15
F24
F9
F42
Part Number
90305-KVB-901
90306-KGH-901
90401-KVY-900
90410-HC4-000
90412-329-000
90426-KVB-900
90439-443-740
90441-GY6-940
90442-044-000
90454-GB2-000
90474-333-001
90501-124-000
90501-KBN-900
90501-KPH-880
90501-KVY-700
90505-KPH-880
90543-MV9-670
90544-283-000
90545-300-000
90651-MA5-671
90652-KVB-900
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90678-MN5-000
90683-GAZ-003
90701-KFM-900
90701-KFM-900
90702-KFM-900
90702-KFM-900
90702-KFM-901
90702-KVB-900
90741-KVY-900
91001-KE6-831
91002-KVY-901
91005-KVB-900
91007-KVB-901
91009-KVB-901
91009-KVY-961
91052-KVB-901
91052-KWB-601
91109-KVY-901
91201-434-003
Block No.
F22
F20
E3
E8
E16
E16
E16
E17
E17
E17
E19-20
F29
F22
F9
F24
F9
E2
F17
F5
F5
E13
F12
F14
F15
F39
F29
F24
E3
E6
E11
E13
E17-10
E19-10
E20
E17-10
E19-20
E13
E17-10
E17-10
E17
F20
F20
E17
E17-10
Part Number
91201-GCC-771
91202-KJ9-003
91202-KVB-901
91211-GK8-013
91211-PE9-003
91251-KPH-901
91255-KVB-902
91256-KK3-840
91258-KM1-004
91301-GR0-004
91302-001-020
91306-MG3-001
91307-035-000
91307-639-000
91309-KEE-630
91351-642-000
91351-GR1-000
91356-GM0-003
91422-KVB-900
91509-GE2-760
91509-GE2-760
91509-GE2-760
91509-GE2-760
91540-KPH-902
92900-06012-0B
92900-06028-0B
93404-0601000
93404-0601200
93404-0601207
93404-0602000
93404-0603000
93500-0400801H
93500-040120H
93500-050121H
93500-05025-0H
93600-040121G
93891-0501607
93891-0501607
93892-04006-08
93892-0400818
93892-0501218
93892-05016-08
93892-05020-00
93892-05025-00
Block No.
E19-10
E19-20
E19-20
E17
E13
F20
E17-10
F2
F20
E5
E19-20
E5
E19-10
E19-10
E12
E17
E17
F17
F2
F14
F15
F39
F38
F2
E3
E3
F24
F39
F14
E1
F29
E22
E22
E22
E3
F5
F12
F14
E12
E22
E22
E12
F4
F4
Part Number
93893-0401217
93901-24480
93901-34120
93901-34310
93902-34310
93902-34380
93903-24380
93903-24380
93903-24480
93903-25310
93903-25380
93903-25510
93903-34120
93903-34210
93903-34310
93903-34310
93903-34310
93903-34310
94001-060000S
94002-100000S
94002-10000-0S
94030-12200
94030-14200
94050-06000
94050-06000
94050-06000
94050-10000
94101-06000
94101-10800
94101-10800
94109-12001
94201-16150
94201-30200
94510-20000
94511-16000
94520-28000
94520-52150
94591-27000
94591-41000
95002-02070
95002-02070
95002-02080
95002-02089
95002-02130
Block No.
F5
F38
E11
F1
F37
F37
F14
F15
F15
F2
E1
F28
E13
F2
E13
F1
F12
F39
F24
F37
F4
E17
E16
E3
F5
F29
E8
F35
F35
F37
E19-10
F35
F35
E17-10
E16
E17
E19-20
F12
F12
F26
F29
F26
E22
F28
Part Number
95002-4120008
95002-50000
95002-80000
95002-80000
95002-80000
95005-4524050
95011-61000
95014-72102
95015-32001
95015-42000
95015-81000
95701-0601000
95701-0601200
95701-0601200
95701-0601200
95701-0601200
95701-0601200
95701-0601200
95701-0601400
95701-06014-00
95701-0601600
95701-0601800
95701-0602000
95701-0602000
95701-0602200
95701-0602200
95701-0602500
95701-06030-00
95701-0603200
95701-06040-00
95701-0605500
95701-0608000
95701-0608507
95701-06100-00
95701-0611500
95701-0801200
95701-0801600
95701-0802500
95701-0804500
95701-1004007
95801-0601602
95801-0803200
95801-1003500
95801-10040-08
96001-0601200
Block No.
F28
E17-10
E13
F26
F28
E22
F35
F35
F22
F22
F35
F15
F2
F5
F26
F29
F41
F42
F5
E17-10
E8
F29
F24
F41
E5
E19-10
F28
E17-10
F12
E17-10
E19-10
E19-10
E19-10
E3
E19-10
E19-20
F24
F35
F42
F30
F30
F36
F36
F10
F24
Part Number
96001-0601600
96001-06016-00
96001-06018-00
96001-0602000
96001-0602200
96001-06022-00
96001-0602500
96001-06035-00
96001-06035-00
96001-06085-00
96100-6301000
96100-6302000
96211-08000
96220-30168
98200-41000
98200-41500
99101-KTB-0980
Block No.
E8
E17-10
E13
E8
F5
F4
E1
E12
E13
E13
E19-20
E19-20
F35
E11
F41
F41
E22
Part Number
Block No.
Part Number
Block No.
Part Number
Block No.
07.06.2010
65
INDEKS DESCRIPTION
Part Name
Block No
(A)
ARM ASSY., KICK STARTER

ARM COMP., EX. VALVE ROCKER
ARM COMP., IN. VALVE ROCKER
ARM, L. PILLION STEP

ARM, R. PILLION STEP

ARM, RR. BRAKE

AXLE, FR. WHEEL

(B)
F35
E4
E4
F35
F35
F22
F20
BAG, OWNERS MANUAL

F46
BALL SET, STEEL, #6X23

F10
BALL SET, STEEL, #6X29

F10
BALL, STEEL, #8 (1/4)

F35
BAND A, INSULATOR

E3
BAND B, INSULATOR

E3
BAND, CONNECTING TUBE (50) F28
BAR COMP., SIDE STAND

F35
BASE COMP., TAILLIGHT

F38
BATTERY (GTZ4V)

F40
BEARING COMP., RADIAL BALL E13
BEARING, NEEDLE, 20X29X18 E17
BEARING, RADIAL BALL, 60/22UU E17-10
BEARING, RADIAL BALL, 6007 E19-20
BEARING, RADIAL BALL, 6201U F20
BEARING, RADIAL BALL, 6902U E17
BELT, DRIVE

E17
BODY COMP., BYSTARTER
E22
BODY COMP., FRAME

F42
BOLT A, STUD, 7X193.5

E19-10
BOLT B, STUD, 7X198.5

E19-20
BOLT, BRAKE DISK, 8X24

F20
BOLT, DRAIN PLUG, 12X15
E19-10
BOLT, FLANGE, 10X238

F42
BOLT, FLANGE, 10X270

F42
BOLT, FLANGE, 10X35

F36
BOLT, FLANGE, 10X40

F10
BOLT, FLANGE, 10X40

F30
BOLT, FLANGE, 10X50

F9
BOLT, FLANGE, 5X14

E8
BOLT, FLANGE, 6MM

F11
BOLT, FLANGE, 6X10

E3
BOLT, FLANGE, 6X10

F15
BOLT, FLANGE, 6X100

E3
BOLT, FLANGE, 6X115

E19-10
5
66
07.06.2010
Part Name
Block No
BOLT, FLANGE, 6X12

F2
BOLT, FLANGE, 6X12

F5
BOLT, FLANGE, 6X12

F24
BOLT, FLANGE, 6X12

F26
BOLT, FLANGE, 6X12

F29
BOLT, FLANGE, 6X12

F41
BOLT, FLANGE, 6X12

F42
BOLT, FLANGE, 6X14

E17-10
BOLT, FLANGE, 6X14

F5
BOLT, FLANGE, 6X16

E8
BOLT, FLANGE, 6X16

E8
BOLT, FLANGE, 6X16

E17-10
BOLT, FLANGE, 6X16

F30
BOLT, FLANGE, 6X18

E13
BOLT, FLANGE, 6X18

F29
BOLT, FLANGE, 6X20

E8
BOLT, FLANGE, 6X20

F24
BOLT, FLANGE, 6X20

F41
BOLT, FLANGE, 6X22

E5
BOLT, FLANGE, 6X22

E19-10
BOLT, FLANGE, 6X22

F4
BOLT, FLANGE, 6X22

F5
BOLT, FLANGE, 6X25

E1
BOLT, FLANGE, 6X25

F28
BOLT, FLANGE, 6X30

E17-10
BOLT, FLANGE, 6X32

F12
BOLT, FLANGE, 6X32

F22
BOLT, FLANGE, 6X35

E12
BOLT, FLANGE, 6X35

E13
BOLT, FLANGE, 6X40

E17-10
BOLT, FLANGE, 6X55

E19-10
BOLT, FLANGE, 6X80

E19-10
BOLT, FLANGE, 6X85

E19-10
BOLT, FLANGE, 6X85

E13
BOLT, FLANGE, 8X12

E19-20
BOLT, FLANGE, 8X16

F24
BOLT, FLANGE, 8X25

F35
BOLT, FLANGE, 8X32

F36
BOLT, FLANGE, 8X45

F42
BOLT, HANDLE LEVER PIVOT
F5
BOLT, HEAD COVER

E2
BOLT, HEX., 6X30

E11
BOLT, KNOCK, 5MM

E4
BOLT, OIL, 10X22
F5
BOLT, PIN

F18
BOLT, SEAT HINGE

F24
BOLT, SETTING, 6X16

F35
BOLT, SIDE STAND PIVOT

F35
BOLT, SOCKET, 5X8

F41
Part Name
Block No
BOLT, SOCKET, 8MM

F17
BOLT, SPECIAL, 6MM

F12
BOLT, SPECIAL, 6MM

F14
BOLT, STUD, 6X12

E3
BOLT, STUD, 6X28

E3
BOLT, SWITCH SETTING

F35
BOLT, TORX, 8X25

F18
BOLT-WASHER, 6X10

F24
BOLT-WASHER, 6X12

F14
BOLT-WASHER, 6X12

F39
BOLT-WASHER, 6X20

E1
BOLT-WASHER, 6X30

F29
BOOT B

F18
BOOT COMP.

F5
BOOT, PIN BUSH
F18
BOSS, DRIVE FACE

E16
BOX SPEEDOMETER GEAR
F20
BOX, LUGGAGE

F24
BRACKET COMP., FR.

E12
BRACKET FR. CALIPER
F18
BRACKET, FR. NUMBER PLATE F12
BRACKET, L. HANDLE LEVER
F4
BULB (12V 5W)

F1
BULB (12V/5W)
F38
BULB, HEADLIGHT (12V 32/32W) F1
BULB, TAILLIGHT (12V 18/5W) F38
BULB, WEDGE BASE (T10)
F2
BULB, WINKER (12V 10W)

F37
BUSH, 8X12X6

E12
BUSH, 8X12X6

E19-20
BUSH, ENGINE HANGER RUBBER E19-10
BUSH, ENGINE HANGER RUBBER E19-20
BUSH, KICK SPINDLE

E16
BUSH, MAINSTAND

E19-10
BUSH, MAINSTAND

E19-20
BUSH, RR. CUSHION RUBBER
F36
BUSH, RR. CUSHION U RUBBER E19-20
(C)
C.D.I. UNIT COMP

F41
CABLE COMP., RR. BRAKE
F4
CABLE COMP., SPEEDOMETER F2
CABLE COMP., THROTTLE
F4
CALIPER SUB ASSY., L. FR.
F18
CAM, RR. BRAKE

F22
CAMSHAFT COMP.

E4
CAP ASSY., NOISE SUPPRESSOR F41
CAP, BLEEDER

F18
CAP, FUEL FILLER

F26
Part Name
Block No
CAP, HOLDER

E22
CAP, L. COVER

E13
CAP, LOCK NUT

F4
CAP, LUGGAGE BOX

F24
CAP, LUGGAGE SIDE

F24
CAP, MASTER CYLINDER
F5
CAP, RR. GRAB END

F24
CAP, TAPPET ADJUSTING HOLE E19-20
CARBURETOR ASSY.
E22
CASE ASSY.

F2
CASE COMP., MISSION

E17-10
CASE SUB ASSY., AIR CLEANER F28
CASE, L. FR. BOTTOM
F17
CASE, R. FR. BOTTOM
F17
CATCH COMP., SEAT

F24
CHAIN, CAM (90L)

E5
CHAMBER SET, FLOAT

E22
CIRCLIP

F5
CIRCLIP, 6MM

E17
CIRCLIP, EXTERNAL, 16MM
E16
CIRCLIP, EXTERNAL, 20MM
E17-10
CIRCLIP, INTERNAL, 28MM
E17
E13
E19-20
CLAMP

F2
CLAMP, CORD

F1
CLAMP, SPEEDOMETER CABLE F2
CLAMP, TUBE (D12)

F28
CLAMP, TUBE (D19)

F29
CLAMPER A, BRAKE HOSE
F5
CLAMPER B, BRAKE HOSE
F5
CLAMPER, BREATHER TUBE
E17-10
CLAMPER, DRAIN TUBE
E13
CLAMPER, RR. BRAKE CABLE
F4
CLAMPER, WIRE HARNESS
E8
CLIP, 2X70

F12
CLIP, 4X100

F12
CLIP, A.C. GENERATOR CORD E8
CLIP, FUEL HOSE

F29
CLIP, HARNESS BAND

F2
CLIP, OIL DRAIN TUBE

F28
CLIP, PISTON PIN, 13MM

E20
CLIP, TRIM

F24
CLIP, TUBE (B12.5)

F28
CLIP, TUBE (B7)

F26
CLIP, TUBE (B7)

F29
CLIP, TUBE (B8)

E22
CLIP, TUBE (B8)

F26
CLIP, TUBE (C12)

E13
INDEKS DESCRIPTION
Part Name
Block No
CLIP, TUBE (C12)

F26
CLIP, TUBE (C12)

F28
CLIP, TUBE (C9)

E17-10
CLIP, VALVE GUIDE

E3
COCK ASSY., FUEL AUTO
F26
COIL ASSY., IGNITION

F41
COLLAR

E3
COLLAR

E13
COLLAR A, HANDLE SETTING
F9
COLLAR B, HANDLE SETTING
F9
COLLAR, BODY COVER
F28
COLLAR, FR. DISTANCE

F20
COLLAR, FR. FENDER SETTING F35
COLLAR, FR. WHEEL SIDE
F20
COLLAR, HORN SETTING
F41
COLLAR, KICK BOSS

E16
COLLAR, LUGGAGE SET
F24
COLLAR, MUFFLER PROTECTOR F30
COLLAR, RUBBER BUSH
F36
COLLAR, SEAL

E17
COLLAR, SPRING

E17
COLLAR, TAILLIGHT SETTING E1
COLLAR, WINKER SETTING
F37
COTTER, VALVE

E4
COVER B, SPEEDOMETER
F2
COVER COMP., CYLINDER HEAD E2
COVER COMP., FAN

E1
COVER COMP., L. SIDE

E13
COVER SET A, SPEEDOMETER F2
COVER SET, L. BODY (WL)
F15
COVER SET, R. BODY (WL)
F15
COVER SET, RR. CENTER (WL) F15
COVER SUB ASSY., AIR CLEANER F28
COVER, BATTERY

F24
COVER, BATTERY TERMINAL
F41
COVER, CENTER

F15
COVER, FR.

F12
COVER, FR. UPPER

F12
COVER, INNER

F12
COVER, INNER RACK

F12
COVER, LUGGAGE BOX
F24
COVER, OIL PUMP

E19-10
COVER, UNDER

F14
COVER, VENT HOLE

E13
CRANKCASE COMP., L.

E19-20
CRANKCASE COMP., R.

E19-10
CRANKSHAFT COMP.

E20
CUSHION ASSY., RR.
F36
CUSHION, C.D.I. UNIT

F41
Part Name
Block No
CYLINDER COMP.

E6
CYLINDER SET, MASTER
F5
CYLINDER FR. BRAKE MASTER F5
(D)
DIAPHRAGM

DISK, FR. BRAKE
DISK, FR. BRAKE
DISK, FR. BRAKE

DOWEL PIN, 8X12

DOWEL PIN, 8X12

DOWEL PIN, 8X12

DOWEL PIN, SPECIAL, 8X14

DOWEL PIN, SPECIAL, 8X14

DRIVER, SCREW (NO.2 + -)

DUCT, AIR CLEANER INTAKE

DUCT, L. COVER

DUST SEAL, 21X37X7

DUST SEAL, STEERING HEAD
F5
F20
F20
F20
E11
E13
E17-10
E3
E6
F46
F28
E13
F20
F10
(E)
ELEMENT COMP., AIR CLEANER

ELEMENT, AIR CLEANER (ASV)
EMBLEM, PRODUCT

EMBLEM, PRODUCT

E-RING, 3MM

(F)
FACE COMP., MOVABLE DRIVE

FACE SET, DRIVEN

FACE SET, MOVABLE DRIVEN
FACE, DRIVE (66T)

FAN COMP., COOLING

FENDER, RR.

FENDER, RR. INNER

FIN, DRIVE FACE

FLOAT SET

FLYWHEEL COMP.
FORK ASSY., L. FR.
FORK ASSY., R. FR.
FUEL UNIT

FUSE, MINI (10A)

FUSE, MINI (15A)

(G)
F28
F28
F2
F2
F4
E16
E17
E17
E16
E8
F39
F39
E16
E22
E8
F17
F17
F26
F41
F41
GARNISH, L. HANDLE

GARNISH, R. HANDLE

GASKET SET

GASKET, AIR FEED PIPE

GASKET, BYSTARTER

GASKET, CARBURETOR INSULATOR
F2
F2
E22
F29
E22
E3
Part Name
Block No
GASKET, CYLINDER

E6
GASKET, CYLINDER HEAD
E3
GASKET, CYLINDER HEAD
E3
GASKET, EX. PIPE

F30
GASKET, FLOAT CHAMBER
E22
GASKET, HEAD COVER

E2
GASKET, L. COVER

E13
GASKET, MISSION CASE
E17-10
GASKET, TENSIONER LIFTER
E5
GAUGE, OIL LEVEL

E19-10
GEAR COMP., FINAL (45T)

E17-10
GEAR KICK STARTER SPINDLE E16
GEAR, COUNTER (51T)

E17-10
GEAR, OIL PUMP DRIVEN (39T) E11
GEAR, SPEEDOMETER (21T)
F20
GRIP

F46
GRIP COMP., THROTTLE
F4
GRIP, L. HANDLE

F4
GROMMET

F9
GROMMET, SIDE COVER
F42
GUARD, HEAT

F24
GUARD, L. DUST

F15
GUARD, L. WINKER

F39
GUARD, NUMBER PLATE
F12
GUARD, R. DUST

F15
GUARD, R. WINKER

F39
GUARD, SPLASH

F39
GUIDE, CAM CHAIN

E5
GUIDE, VALVE (O.S.)

E3
(H)
HARNESS, WIRE

F41
HEAD COMP., CYLINDER
E3
HEADLIGHT UNIT

F1
HINGE, SEAT

F24
HOLDER, STARTER PINION
E12
HOLDER, MASTER CYLINDER
F4
HOLDER, MASTER CYLINDER
F5
HOLDER, NEEDLE JET

E22
HOOK, LUGGAGE

F12
HORN COMP. (HIGH)

F41
HOSE COMP., FR. BRAKE
F5
HOSE, AIR SUCTION VALVE
F29
HOUSING, STARTER SWITCH
F4
HOUSING, WINKER SWITCH
F4
HOUSING, STARTER SWITCH RR. F4
HOUSING, WINKER SWITCH RR F4
(I)
INSULATOR, CARBURETOR
E3
Part Name
Block No
(J)
JET, MAIN, #98

JET, SLOW, #35
JOINT B, BRAKE ARM
JOINT, FUEL TUBE
(K)
KEY SET
KEY SET, SHUTTER
KEY, BLANK

KEY, WOODRUFF
E22
E22
F22
F26
F41
F41
F41
E20
(L)
LABEL, AIR CLEANER CASE COVER F28

LABEL, DRIVE CAUTION

F47
LABEL, FUEL

F47
LABEL, TIRE

F47
LENS

F2
LENS COMP., TAILLIGHT

F38
LENS COMP., WINKER

F37
LEVER COMP., BRAKE LOCK
F4
LEVER, L. STEERING HANDLE F4
LEVER, R. STEERING HANDLE F5
LIFTER ASSY., TENSIONER
E5
LINK ASSY., ENGINE HANGER F42
LOCK ASSY., SEAT

F15
(M)
MIRROR ASSY, L BACK

MIRROR ASSY, R BACK
MOLDING, L.

MOLDING, R.

MOTOR UNIT, STARTER
MUFFLER ASSY, EXHAUST
MUFFLER COMP., EX.

(N)
NEEDLE SET, JET

NUT B, BRAKE ROD ADJUSTING
NUT, CAP, 6MM

NUT, CLIP, 5MM

NUT, CLIP, 5MM

NUT, CLIP, 5MM

NUT, CLIP, 5MM

NUT, FLANGE, 10MM

NUT, FLANGE, 6MM

NUT, FLANGE, 6MM

NUT, FLANGE, 6MM

NUT, HEX., 10MM

NUT, HEX., 10MM

NUT, HEX., 12MM

F4
F4
F12
F12
E12
F30
F30
E22
F22
F30
F12
F14
F15
F39
E8
E3
F5
F29
F4
F37
E17
07.06.2010
5
67
INDEKS DESCRIPTION
Part Name
Block No
NUT, HEX., 14MM

NUT, HEX., 6MM

NUT, HEX., 7MM

NUT, SIDE STAND

NUT, SPECIAL

NUT, SPECIAL, 30MM

NUT, SPRING, 4MM

NUT, SPRING, 4MM

NUT, SPRING, 4MM

NUT, SQUARE, 5MM

NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING
NUT, U, 10MM

NUT, U, 10MM

NUT, U, 12MM

NUT, U, 16MM

NUT, U, 5MM

(O)
E16
F24
E3
F35
F1
E17
F14
F15
F24
E3
F10
E4
F9
F42
F20
F22
F4
OIL SEAL, 14X20X3

OIL SEAL, 16X26X6
OIL SEAL, 16X26X7

OIL SEAL, 20.8X52X6X7.5

OIL SEAL, 20X32X6

OIL SEAL, 29X44X7
OIL SEAL, 34X39X3
O-RING

O-RING

O-RING, 1.3X4.3

O-RING, 1.5X9.5

O-RING, 10X1.5

O-RING, 15.2X1.5

O-RING, 18X3

O-RING, 30.8MM

O-RING, 38.5X2

O-RING, 64X2

O-RING, 9.0X1.3

O-RING, PINION CAP

OUTER COMP., CLUTCH

(P)
PACKING

PACKING

PACKING, BASE

PACKING, FUEL FILLER CAP
PAD SET, FR. BRAKE

PIECE SET, SLIDE

PIN A, PILLION STEP

PIN, HANGER

PIN, PARKING LEVER PIVOT
68
07.06.2010
E17-10
E13
E19-10
E19-20
E19-20
E17-10
E17
E12
F17
E22
E5
F2
E5
E19-10
E19-20
E17
E19-10
F26
E17
E17
E12
F38
F26
F26
F18
E16
F35
F18
F4
Part Name
Block No
PIN, PISTON

E20
PIN, ROLLER GUIDE

E17
PIN, SPECIAL DOWEL, 6.3X10X12 E19-10
PIN, SPLIT, 1.6X15

F35
PIN, SPLIT, 3.0X20

F35
PINION ASSY., STARTER

E12
PIPE COMP., AIR FEED

F29
PIPE COMP., FR. FORK

F17
PIPE COMP., STEERING HANDLE F9
PIPE, CP

F1
PIPE, INLET

E3
PIPE, RR. GRIP

F24
PIPE, SEAT

F17
PISTON

F18
PISTON (0.25)

E20
PISTON (0.50)

E20
PISTON (0.75)

E20
PISTON (1.00)

E20
PISTON (STD.)

E20
PISTON COMP., VACUUM
E22
PIVOT, CAM CHAIN TENSIONER E5
PLATE COMP., DRIVE

E17
PLATE SET, VALVE

E22
PLATE, DIAPHRAGM

F5
PLATE, L. COVER

E13
PLATE, MISSION BEARING SETTING E17-10
PLATE, PILLION STEP CLICK F35
PLATE, PLUNGER

E3
PLATE, RAMP

E16
PLATE, SETTING

E22
PLUG, AIR CLEANER DRAIN
F28
PLUG, BREATHER TUBE
F28
PLUG, SPARK (CPR8EA-9)
E3
PLUG, SPARK (U24EPR9)
E3
PLUNGER, CAM SETTING
E4
PROTECTOR

F5
PROTECTOR A, MUFFLER
F30
PUMP ASSY., OIL

E11
(R)
RACE, STEERING BOTTOM BALL F10

RACE, STEERING BOTTOM CONE F10
RACE, STEERING TOP BALL
F10
RACE, STEERING TOP CONE
F10
RATCHET, STARTER

E16
RECTIFIER COMP., REGULATOR F41
REFLECTOR, RR. REFLEX
F39
RELAY COMP., STARTER
F41
RELAY COMP., STARTER
F41
RELAY COMP., WINKER

F1
Part Name
Block No
RETAINER, FUEL UNIT

F26
RETAINER, VALVE SPRING
E4
RING SET, PISTON (0.25)
E20
E20
E20
E20
RING SET, PISTON (STD.)
E20
RING, OIL SEAL STOPPER
F17
RING, PISTON

F17
RING, STOPPER

F17
RING, STOPPER

F18
ROLLER SET, WEIGHT

E16
ROLLER, 3X16.8

E11
ROLLER, GUIDE

E17
ROTOR, OIL PUMP INNER
E11
ROTOR, OIL PUMP OUTER
E11
RUBBER A, STAND STOPPER
F35
RUBBER B, SEAT SETTING
F24
RUBBER C, SEAT SETTING
F24
RUBBER, AIR SUCTION VALVE F28
RUBBER, CLUTCH DAMPER
E17
RUBBER, CUSHION

F29
RUBBER, LINK STOPPER (70) F42
RUBBER, MOUNTING

E1
RUBBER, MOUNTING

E2
RUBBER, PROTECTOR PACKING F30
RUBBER, STARTER PINION HOLDER E13
RUBBER, TAILLIGHT BRACKET F41
RUBBER, WINKER MOUNTING
F37
(S)
SCREEN SET, FUEL STRAINER F26

SCREEN, OIL FILTER

E19-20
SCREEN, OIL FILTER

E19-20
SCREW COMP., ADJUSTER
F1
SCREW SET A

E22
SCREW SET B

E22
SCREW, BLEEDER
F18
SCREW, FLAT, 4X12

F5
SCREW, OVAL, 6X45

F4
SCREW, PAN, 4X12

E22
SCREW, PAN, 4X8

E22
SCREW, PAN, 5X11.5

F14
SCREW, PAN, 5X11.5

F15
SCREW, PAN, 5X11.5

F39
SCREW, PAN, 5X11.5

F38
SCREW, PAN, 5X12

E22
SCREW, PAN, 5X13

F12
SCREW, PAN, 5X25

E3
Part Name
Block No
SCREW, PAN, 6X6

E5
SCREW, SPECIAL

F37
SCREW, SPECIAL PAN, 5MM
F2
SCREW, SPECIAL, 5MM

F12
SCREW, TAPPET ADJUSTING
E4
SCREW, TAPPING, 4X10

F2

E13

F1

F1

F12

F14

F15

F39

F37

F37

F2

F15

F38
SCREW, TAPPING, 4X8

E11
SCREW, TAPPING, 4X8

E13

E1

F2

F28
SCREW, U-LOCK FLAT, 6X12
F41
SCREW, VISOR SPECIAL SETTING F2
SCREW, VISOR SPECIAL SETTING F14
SCREW,HANDLE LEVER PIVOT
F4
SCREW-WASHER, 3X22
F2
SCREW-WASHER, 4X12
F5
SCREW-WASHER, 4X6

E12
SCREW-WASHER, 4X8

E22
SCREW-WASHER, 5X12
E22
SCREW-WASHER, 5X16
E12
SCREW-WASHER, 5X16
F12
SCREW-WASHER, 5X16
F14
SCREW-WASHER, 5X20
F4
SCREW-WASHER, 5X25
F4
SCREW-WASHER, SPECIAL, 4X10 F2
SEAL A, AIR CLEANER

F28
SEAL B, AIR CLEANER

F28
SEAL SET, FR. FORK

F17
SEAL SET, PISTON

F18
SEAL, DUCT

E13
SEAL, DUST

F17
SEAL, L. DUCT COVER

E13
SEAL, SHROUD

E1
SEAL, SPEEDOMETER GEAR BOX F20
SEAL, VALVE STEM
E4
SEAT B, SPRING

F17
INDEKS DESCRIPTION
Part Name
Block No
SEAT COMP., DOUBLE

F24
SEAT, VALVE SPRING

E4
SHAFT COMP., OIL PUMP

E11
SHAFT, COUNTER (12T)

E17-10
SHAFT, DRIVE (18T)

E17-10
SHAFT, EX. ROCKER ARM
E4
SHAFT, IN. ROCKER ARM
E4
SHAFT, MAIN STAND

F35
SHOE SET, BRAKE

F22
SHROUD, EX.

E1
SHROUD, IN.

E1
SLEEVE, RR. BRAKE CAM
E17-10
SOCKET COMP.

F2
SOCKET COMP., HEADLIGHT
F1
SPEEDOMETER ASSY.

F2
SPEEDOMETER COMP.
F2
SPINDLE COMP., KICK STARTER E16
SPRING A, SIDE STAND

F35
SPRING, BRAKE SHOE

F22
SPRING, CARBON BRUSH
E12
SPRING, CLUTCH

E17
SPRING, COMPRESSION COIL
E22
SPRING, DRIVEN FACE

E17
SPRING, FR. FORK

F17
SPRING, KICK DRIVEN GEAR
E16
SPRING, KICK RETURN

E16
SPRING, KICK STARTER STOPPER F35
SPRING, LOCK KEY SETTING
F15
SPRING, MAIN STAND

F35
SPRING, OIL FILTER SCREEN E19-20
SPRING, PAD

F18
SPRING, PLUNGER

E4
SPRING, REBOUND

F17
SPRING, RETURN LEVER
F4
SPRING, RR. BRAKE ARM
F22
SPRING, SEAT LOCK

F24
SPRING, VALVE

E4
SPROCKET, CAM (34T)

E4
STAND COMP., MAIN

F35
STATOR COMP.
E8
STAY, AIR SUCTION VALVE
F29
STAY, FR. COVER

F42
STAY, WIRE

E22
STEM COMP., STEERING

F10
STEP, FLOOR

F14
STRIPE, L.
F48
STRIPE, R
F48
SUB CORD, STARTER MOTOR
E12
SUB FRAME, RR.

F42
Part Name
Block No
SUSPENSION, WINKER RELAY

F1
SWITCH ASSY., COMBINATION & LOCK F41
SWITCH ASSY., FR. STOP

F5
SWITCH ASSY., RR. STOP

F4
SWITCH ASSY., SIDE STAND
F35
SWITCH UNIT, DIMMER

F4
SWITCH UNIT, HORN

F4
SWITCH UNIT, LIGHTING

F4
SWITCH UNIT, STARTER

F4
SWITCH UNIT, WINKER

F4
(T)
TAILLIGHT ASSY. (12V 18/5W) F38

TANK COMP., FUEL

F26
TENSIONER, CAM CHAIN
E5
THREAD COMP., STEERING HEAD TOP F10
TIRE, FR. (80/90-14 M/C 40P)
F20
TIRE, RR. (90/90-14M/C 46P)
F22
TOP

E22
TRAY, FUEL

F26
TUBE, 4.5X240

E22
TUBE, AIR CLEANER CONNECTING F28
TUBE, AIR CLEANER DRAIN
F28
TUBE, AIR OPENING

F28
TUBE, AIR SUCTION VALVE (PB) F29
TUBE, AIR VENT

E22
TUBE, BREATHER

E17-10
TUBE, BREATHER

F28
TUBE, DRAIN

E13
TUBE, DRAIN

F26
TUBE, FUEL

F26
TUBE, PRESSURE

F26
TUBE, TIRE

F20
TUBE, TIRE

F22
(V)
VALVE ASSY., AIR SUCTION

VALVE COMP., FLOAT

VALVE SET, STARTER

VALVE, EX.

VALVE, IN.

(W)
WASHER, 10MM

WASHER, 12.2X29X2.5

WASHER, 16MM

WASHER, 16X22

WASHER, DRAIN PLUG, 12MM
WASHER, FR. COVER SETTING
WASHER, OIL BOLT

Part Name
Block No
Part Name
Block No
WASHER, PLAIN, 10MM

F35
WASHER, PLAIN, 10MM

F37
WASHER, PLAIN, 6MM

F35
WASHER, SEALING, 8MM
E19-20
WASHER, SEAT LOCK

F15
WASHER, SPECIAL, 14MM
E16
WASHER, SPECIAL, 8MM
F17
WASHER, SPEEDOMETER GEAR F20
WASHER, STEERING HEAD DUST SEAL F10
WASHER, STEERING STEM NUT F10
WASHER, THRUST, 10MM
E16
WASHER, THRUST, 6MM
E17
WASHER, WAVE

F18
WEIGHT A, HANDLE

F4
WEIGHT SET, CLUTCH

E17
WHEEL COMP., RR.

F22
WHEEL., FR.

F20
WINKER ASSY., L. FR. (12V 10W) F37
WINKER ASSY., R. FR. (12V 10W) F37
WRENCH, SPARK PLUG
F46
F29
E22
E22
E4
E4
E8
E17
F22
E16
E19-10
F29
F5
07.06.2010
69
PT Astra Honda Motor

TECHNICAL SERVICE DIVISION
TST 10 PC 003
BI.GOP.10000.2010.06.10

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SCOOPY

PT Astra Honda Motor

INDEKS PART NUMBER

PETUNJUK PEMAKAIAN PARTS CATALOG

I. CARA MEMESAN PARTS

: Part Number dan Nomor seri mesin

(b) Parts rangka

: Part Number dan Nomor seri rangka

(c) Parts karburator

: Part Number dan Nomor identifkasi karburator

II. CARA MEMBACA PARTS CATALOG

5. Parts yang digantikan oleh part lain

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.

b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat

NOMOR SERI RANGKA

NOMOR SERI MESIN

c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.

Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :

Pekerjaan yang tidak berhubungan

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1,4 + 0,7 = 2,1

b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.

(contoh) Penggantian piston dan cylinder head gasket.

Service item/Bagian yang diservis

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Penyetelan stasioner karburator

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan baterai dan berat jenisnya

Pengukuran tinggi pelampung karburator

Pembersihan saringan oli mesin

Penyetelan gas tangan

Cylinder head gasket

F.R.T. untuk pekerjaan ini adalah : 1,5

c. Pekerjaan yang sebagian berhubungan

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : (3,9 + 4,1) - 3,7 = 4,3

Pekerjaan yang terulang adalah pembongkaran crankcase.

4. Pengerjaan lain disamping penggantian parts

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

Service item/Bagian yang diservis

Service item/Bagian yang diservis

SHROUD / FAN COVER

CYLINDER HEAD COVER

CAM CHAIN / TENSIONER

TST 10 PC 003 SCOOPY

LEFT CRANKCASE COVER

TST 10 PC 003 SCOOPY

F-5 FR. BRAKE MASTER CYLINDER

TST 10 PC 003 SCOOPY

04. 06. 2010

FRONT BRAKE CALIPER

AIR SUCTION VALVE