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Annex A to 3844-ZZ-PC-GA00001-IS01

EPC FOR AL DABBIYA SURFACE FACILITIES-PHASE III


ADCO Contract No. : 15810.01
ADCO Project No. : P02065

INSPECTION AND TEST PLAN


Purchase Order No: 7500052064

Material Req.No: 3844-WB-MR-L010

Vendor Name/Logo: Five Itas / Metalfab

Vendors Job: 34061/15


Acceptance
Status Code

Vendor Doc No.: T.39.B550


Checker
N. Surname
Signature

Discipline
abbreviation

Acceptance Status description:


A
AC
CR
NA

Date

BUYERs acceptance
of this Document does
in no way relieve the VENDOR
of his contractual obligations

Accepted
Accepted with Comment, Resubmit
Commented Resubmit for Acceptance
Not Accepted, Resubmit

02/07/2016

24/05/2016

M. Azhar

M. Anish

A. Tabrez

11/05/2016

VM

LG

GM

Issued for Company Review

REV.

DATE

ORIGINATOR

REVIEWED

APPROVED

DESCRIPTION

M. Azhar

M. Anish

A. Tabrez

THIS DOCUMENT IS INTENDED FOR USE BY ADCO AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.

ORIGINATOR:

ADCO DOC. No. 02.21.97.5618


TecnimontNo.
3844-WB-VD-QC-L010-GEN0002

PAGE: 1 of 27
ADCO Project
Rev. B
No. P02065

Date : 24th May 2016

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

CONTRACTOR:

INSPECTION AND TEST


PLAN (I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

ADCO
ABU
DHABI

DOCUMENT NUMBER
3844-

Sheet 2 of
27

Issue C

1. SCOPE
This Inspection and Test Plan describes CONTRACTORs/ADCOs planned inspection activities and the corresponding
inspection points including the type and extent of involvement by CONTRACTOR/ADCO or their designated
representative(s) for each inspection item and other involvement of third party inspectors and certifying authorities for
each inspection item description.
This inspection and test plan shall not substitute for the SUPPLIERs or SUB-SUPPLIERS Quality Control Plans or
Inspection & Test Plans, which has to be developed starting from the present format.
2.

DEFINITION
ADCO
CONTRACTOR
CO
CON
VENDOR
SUB-VENDOR
TPI

:
:
:
:

ABU DHABI COMPANY FOR ONSHORE OIL OPERATIONS


TECNIMONT
ADCO or their designated representative
CONTRACTOR or their designated representative
Manufacturer supplying the equipment
Manufacturer supplying the equipment appointed by VENDOR
Third Party Inspection Authority responsible for 3.2 certification (were
applicable) or ASME Authorized Inspector for ASME Stamp equipments)

Hold Point
The SUPPLIER and its SUB-SUPPLIERS cannot carry out and proceed beyond the specified inspections and
tests without the marked representatives attendance, except where authorized in writing by CONTRACTOR
and ADCO for ADCO Hold points. The SUPPLIER shall notify CON by fax or email of the inspection activity
(Hold Points) at least Fifteen (15) days in advance.

Witness point
The SUPPLIER shall notify CON of the Witness Point inspection activity scheduled at least Fifteen (15) days in
advance. SUPPLIER may proceed with the Witness point inspection activity in accordance with the notification
schedule if CO/CON does not elect to be present, provided inspection and test records are made available to
CO/CON for review.

Review Point Review of Documents


Review of documents needed for production. Corresponding production shall not proceed until said
documents are reviewed and approved, where required.
Review of records for verifying that the requirements have been met and approval of such records, where
required.
Inspection and test records shall be available for CO/CON review.

Monitor Point
Random or regular interval inspections to assure and verify that the requirements are met by the SUPPLIER.
Random inspections are normally performed on first operation and at intervals commensurate with the
production activity.

A
SW

:
:

Approval from ADCO


Spot Witness
The SUPPLIER shall notify CON of the Spot Witness Point inspection activity scheduled at least Fifteen (15)
days in advance. SUPPLIER may proceed with the Spot Witness point inspection activity in accordance with
the notification schedule if CO/CON does not elect to be present, provided inspection and test records are made
available to CO/CON for review

3. SUPPLIERS QUALITY CONTROL PLAN (SQCP)

The Supplier shall issue a Quality Control Plan for each equipment.
The Suppliers Quality Control Plan is a document which defines in a chronological manner the list of the
operations of fabrication, inspections and tests in accordance with its own know-how and with the
requirements specified in CON/CONs requisition.

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

CONTRACTOR:

INSPECTION AND TEST


PLAN (I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

ADCO
ABU
DHABI

DOCUMENT NUMBER
3844-

Sheet 3 of
27

Issue C

Following information shall be clearly specified against each operation:


Reference document (drawings, procedures, etc)
Acceptance criteria (code, etc.)
Recording documents for inspection and tests.

Involvement of the Quality Control department of the Supplier and/or its sub-supplier.

SHELL DEP are governing. In case of conflict among all applicable specifications/standards, the most stringent
requirements shall be applied, with considering the order of precedence as listed in the relevant paragraph of
present MR

ADCO has defined the Inspection Classes of the components of all Project Units, based on all applicable
codes, standards and project specification by assignment of one Criticality Quality level.

The Criticality Rating CR is indicated in the material requisition and defines the class of inspection/test that
will be applied to the item following codes, standards, project specification and procedures requirements.
Here below is indicated the care required in definition of inspection and test related to CQ level to be insert in
ITP.

CR1
most critical

CR2

CR3

CR4

least critical

With considering the material certification in compliance to BS-EN-10204 as listed in the relevant
paragraph of present MR

The SQCP shall include the inspection activities defined in this Inspection & Test Plan and as
deemed necessary to meet the requirements as well as any inspection activities by other
Independent Inspection Authorities. For equipment of inspection levels 1,2 and 3 the Supplier
SQCP will have to be submitted compulsorily to TP for comments before the pre-inspection
meeting (for Inspection Level 1 & 2) is held.
For BS EN 10204 3.2 Certification (if any), the Vendor or Contractor Inspection Representative shall be agreed
prior to placement of order by the Supplier

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

3844-WB-VD-QC-L010-GEN0002

Issue C
ADCO
ABU
DHABI

Sheet 4 of
27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064

Involvements

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

Mechanical Design Calculation

02.21.36.5601
T.23.617

ASME SEC. VIII Div.1,


30.99.32.1601
3844-WB-MR-L010
02.21.27.1659

Drawings

02.21.25.5610
T.15.072

ASME SEC. VIII Div.1,


30.99.32.1601
3844-WB-MR-L010
02.21.27.1659

ACTIVITY
CODE

ACTIVITY DESCRIPTION

Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

Service : Lethal , Sour

BEFORE MANUFACTURING

1.1

1.2

1.3

Inspection and Test plan

02.21.97.5618
T.39.B550

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

ASME SEC. VIII Div.1,


30.99.32.1601
31.22.00.31-Gen
02.21.25.5610

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

1.4

1.5

ACTIVITY DESCRIPTION

Welding Book

Welders Performance Test Records

Sheet 5 of
27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

02.21.93.5602
T.35.633

02.21.93.5602

NDT Procedures

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

TPI

ASME Sec IX,


30.99.32.1601,
ES30.99.27.0651,
31.22.00.31-Gen,
DEP30.10.60.18-Gen
3844-WB-MR-L010

ASME Sec V,
30.99.32.1601,
ES30.99.27.0651,
31.22.00.31-Gen,
DEP30.10.60.18-Gen
3844-WB-MR-L010

02.21.90.5601
T.39.B500

Notes
Sub Vendor Vendor Contractor ADCO

ASME SEC. VIII Div.1,


ASME
Sec
IX,
30.99.32.1601,
ES30.99.27.0651,
31.22.00.31-Gen,
DEP30.10.60.18-Gen
3844-WB-MR-L010

T.35.633

1.6

Involvements
Acceptance criteria /
verifying documents

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

1.7

1.8

1.9

1.10

ACTIVITY DESCRIPTION

Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)


TAG NO:
REFERENCE
DOCUMENTS

NDE Personnel Qualification Record

NDE operator
Personnel
Certificate

Pickling and Passivation Procedure

02.21.90.5602
T.39.B503

Surface Preparation & Painting Procedure

Testing Procedures
-Hydro Test Procedure
-PMI test Procedure
-Hardness Test Procedure
-Ferrite Test Procedure

Sheet 6 of
27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

Involvements

Report
requested
(Y/N)

Acceptance criteria /
verifying documents

ASNT SNT TC 1A
30.99.32.1601,
ES30.99.27.0651,
31.22.00.31-Gen,
DEP30.10.60.18-Gen
3844-WB-MR-L010

02.21.37.5601
T.40.B612

02.21.90.5602
T.39.B503

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Notes
Sub Vendor Vendor Contractor ADCO

TPI

ASTM A 380
30.99.32.1601,
ES30.99.27.0651,
31.22.00.31-Gen,

30.99.37.1605,
30.48.00.31-Gen,
ES30.99.37.0013
3844-WB-MR-L010,
SSPC

3844-WB-MR-L010
30.99.32.1601
ES30.99.24.0651
31.22.20.31-Gen
31.10.00.10 Gen
30.99.12.3207
31.38.01.31
30.99.12.1604
30.10.60.18

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

1.11

1.12

ACTIVITY DESCRIPTION

Dish Head Forming and Annealing Procedure

Pre-Inspection Meeting

Sheet 7 of
27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

RAW MATERIAL / CONSUMABLE INSPECTION

2.1

Recertification of Materials from BS EN 10204 Type 3.1 to


BS EN 10204 Type 3.2

Involvements

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

Acceptance criteria /
verifying documents

02.21.90.5602
T.39.B503

ASME SEC VIII Div.1

3844-WB-MR-L010
30.99.32.1601
31.22.20.31-Gen
ES30.99.24.0651
02.21.25.5610
7500052064

PIM Agenda

MANUFACTURING
2.0

3844-WB-VD-QC-L010-GEN0002

Refer ITP No.


MFJO618AMITP-0001

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Notes
Sub Vendor Vendor Contractor ADCO

TPI

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

2.2

ACTIVITY DESCRIPTION

Plates

Sheet 8 of
27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Involvements

Report
requested
(Y/N)

Acceptance criteria /
verifying documents

ASME Sec II Part A


3844-WB-MR-L010
30.99.32.1601
31.22.20.31-Gen
ES30.99.24.0651
30.99.37.1601, NACE
MR0175

02.21.25.5610,
BOM, EN 10204
Type 3.2

2.3

Nozzle Neck

02.21.25.5610,
BOM, EN 10204
Type 3.2

2.4

Flanges

02.21.25.5610,
BOM, EN 10204
Type 3.2

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

ASME Sec II Part A


3844-WB-MR-L010
30.99.32.1601
31.22.20.31-Gen
ES30.99.24.0651,
NACE MR0175
ASME Sec II Part A
3844-WB-MR-L010
30.99.32.1601
31.22.20.31-Gen
ES30.99.24.0651
30.99.37.1601, NACE
MR0175

Notes
Sub Vendor Vendor Contractor ADCO

TPI

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)


TAG NO:
REFERENCE
DOCUMENTS

Welding Electrode and filler wire

T.35.633
02.21.93.5602
EN 10204 Type
3.1

2.6

Saddle Material

02.21.25.5610,
BOM,
EN 10204 Type
3.2 (RF pad)
Balance 3.1

3.0

RT film Digitalization demonstration

4.0

In Process Inspection

4.1

Dish Ends

Plate Cutting and Marking Transfer

2.5

Sheet 9 of
27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

Report
requested
(Y/N)

Involvements
Acceptance criteria /
verifying documents

ASME Sec II Part C


3844-WB-MR-L010
30.99.32.1601
31.22.20.31-Gen
ES30.99.24.0651
30.99.37.1601

Notes
Sub Vendor Vendor Contractor ADCO

TPI

ASME Sec II Part A


3844-WB-MR-L010
30.99.32.1601
31.22.20.31-Gen
ES30.99.24.0651
30.99.37.1601

T.39.B500
02.21.90.5601

ASME Sec V Art-2,


30.99.90.1709
EP30.99.97.0006.1

02.21.25.5610

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)


TAG NO:
REFERENCE
DOCUMENTS

Dish Ends

Forming of Dish End

02.21.25.5610 &
T.39.B503
02.21.90.5602

4.1.2

Dish Ends

Annealing of Dished Ends with PTC

02.21.25.5610 &
T.39.B503
02.21.90.5602
T.39.B500
02.21.90.5601

4.1.3

Dish Ends

Testing of PTC

02.21.25.5610 &
T.39.B503
02.21.90.5602
T.39.B500
02.21.90.5601

4.1.4

Dish Ends

Dye Penetrant Examination of External knuckle


area& Bevel Edge

4.1.1

Sheet 10
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

Report
requested
(Y/N)

ASME Sec V
Article 6
T.39.B503
02.21.90.5602,
T.39.B500
02.21.90.5601

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Involvements
Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME SEC VIII Div.1
UG79

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec II Part A

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

4.1.5

ACTIVITY DESCRIPTION

Dish Ends

Visual & Dimensional Check

Sheet 11
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

02.21.25.5610 &
T.39.B503
02.21.90.5602
3844-WB-MRL010
02.21.27.1659
02.21.25.5610

Report
requested
(Y/N)

4.2.1

4.2.2

Material cutting, marking transfer, Bevel Edge


preparation

Shell

PT Exam on Bevel Edges

Shell

Shell Rolling & Fit up of shell long seam

ASME Sec V
Article 6
02.21.90.5601

02.21.25.5610
02.21.93.5602

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Notes
Sub Vendor Vendor Contractor ADCO

TPI

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1,
UG81

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

F/M

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

F/M

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME SEC VIII Div.1
UG-80, UW 31,32,33

F/M

Shell
4.2

Involvements
Acceptance criteria /
verifying documents

One PT
Certificate
for
all
Bevel
Edge

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

4.2.3

4.2.4

4.2.5

ACTIVITY DESCRIPTION

Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)


TAG NO:
REFERENCE
DOCUMENTS

Report
requested
(Y/N)

Involvements
Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

Welding Monitoring

T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
DEP30.10.60.18-Gen

F/M

Back Chipping

02.21.25.5610
T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

F/M

ASME Sec VIII Div.1


UW-35, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

Shell

Shell

Shell

PT on Back Gouging

Shell
4.2.6

Sheet 12
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

Visual and Dimensional inspection on welding

ASME Sec V
Article 6
02.21.90.5601

02.21.25.5610
T.35.633
02.21.93.5602
ASME Sec V
Art.9
3844-WB-MRL010
02.21.27.1659

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

One PT
Certificate
for all
Back
Gouging

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

4.2.7

ACTIVITY DESCRIPTION

Shell

Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)


TAG NO:

4.2.8

4.2.9

4.3

REFERENCE
DOCUMENTS

RT Examination, Review of RT film

PT Examination

ASME Sec V
Article 6
02.21.90.5601

Visual and Dimensional inspection

02.21.25.5610
3844-WB-MRL010
02.21.27.1659

02.21.25.5610

Shell

CS1 Dish to Shell

Bevel Edge preparation

Report
requested
(Y/N)

02.21.90.5601
ASME Sec. V
Art.2

Shell

Sheet 13
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Involvements
Acceptance criteria /
verifying documents

ASME Sec VIII Div.1


UW 51 & Apen. 4
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

Notes
Sub Vendor Vendor Contractor ADCO

TPI

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
UG-80

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

F/M

ASME Sec VIII Div.1


Apen. 8, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

Sheet 14
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

ASME Sec V
Article 6
02.21.90.5601

Involvements
Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

F/M

F/M

4.3.1

CS1 Dish to Shell

PT exam on Bevel Edges

4.3.2

CS1 Dish to Shell

CS1 Dish to Shell Fit up inspection

02.21.25.5610
T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME SEC VIII Div.1
UG-80, UW 31,32,33

4.3.3

CS1 Dish to Shell

Weld Monitoring

T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
DEP30.10.60.18-Gen

F/M

4.3.4

CS1 Dish to Shell

Back Chipping

02.21.25.5610
T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

One PT
Certificate
for
all
Bevel
Edge

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

4.3.5

ACTIVITY DESCRIPTION

CS1 Dish to Shell

PT on Back Gouging

Sheet 15
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

ASME Sec V
Article 6
02.21.90.5601

02.21.25.5610
T.35.633
02.21.93.5602
ASME Sec V
Art.9
3844-WB-MRL010
02.21.27.1659

4.3.6

CS1 Dish to Shell

Visual and dimensional inspection on welding

4.3.7

CS1 Dish to Shell

RT examination, Review of RT film

02.21.90.5601
ASME Sec. V
Art.2

4.3.8

CS1 Dish to Shell

PT exam

ASME Sec V
Article 6
02.21.90.5601

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Involvements
Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

F/M

ASME Sec VIII Div.1


UW-35, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

ASME Sec VIII Div.1


UW 51 & Apen. 4
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

ASME Sec VIII Div.1


Apen. 8, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

One PT
Certificate
for all
Back
Gouging

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

3844-WB-VD-QC-L010-GEN0002

Issue C
ADCO
ABU
DHABI

Sheet 16
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064

Involvements

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

Acceptance criteria /
verifying documents

Nozzle, Elbow Prefabrication

Bevel Edge preparation

02.21.25.5610

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

4.4.1

Nozzle, Elbow Prefabrication

PT exam on Bevel Edges

ASME Sec V
Article 6
02.21.90.5601

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

F/M

4.4.2

Nozzle, Elbow Prefabrication

Fit up inspection of Nozzle to Flange

02.21.25.5610
T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME SEC VIII Div.1
UG-80, UW 31,32,33

F/M

4.4.3

Nozzle, Elbow Prefabrication

Weld Monitoring

T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
DEP30.10.60.18-Gen

F/M

ACTIVITY
CODE

4.4

ACTIVITY DESCRIPTION

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Notes
Sub Vendor Vendor Contractor ADCO

F/M

TPI

One PT
Certificate
for
all
Bevel
Edge

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

Sheet 17
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

Involvements

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

02.21.25.5610
T.35.633
02.21.93.5602
ASME Sec V
Art.9
3844-WB-MRL010
02.21.27.1659

ASME Sec VIII Div.1


UW-35, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

ASME Sec VIII Div.1


UW 51 & Apen. 4
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

F/M

Acceptance criteria /
verifying documents

4.4.4

Nozzle, Elbow Prefabrication

Visual and dimensional inspection on welding

4.4.5

Nozzle, Elbow Prefabrication

RT examination, Review of RT film

02.21.90.5601
ASME Sec. V
Art.2

4.4.6

Nozzle, Elbow Prefabrication

PT exam

ASME Sec V
Article 6
02.21.90.5601

ASME Sec VIII Div.1


Apen. 8, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

Nozzle to Shell

Bevel Edge preparation

02.21.25.5610

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

4.5

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Notes
Sub Vendor Vendor Contractor ADCO

TPI

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

Sheet 18
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

ASME Sec V
Article 6
02.21.90.5601

Involvements
Acceptance criteria /
verifying documents

TPI

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

F/M

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME SEC VIII Div.1
UG-80, UW 16,31,32,33

F/M

F/M

4.5.1

Nozzle to shell

PT exam on Bevel Edges

4.5.2

Nozzle to shell

Nozzle to shell fit up inspection

02.21.25.5610
T.35.633
02.21.93.5602

4.5.3

Nozzle to shell

Weld Monitoring

T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
DEP30.10.60.18-Gen

4.5.4

Nozzle to shell

Back Chipping

02.21.25.5610
T.35.633
02.21.93.5602

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Notes
Sub Vendor Vendor Contractor ADCO

One PT
Certificate
for
all
Bevel
Edge

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

4.5.5

ACTIVITY DESCRIPTION

Nozzle to shell

PT on Back Gouging

Sheet 19
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

ASME Sec V
Article 6
02.21.90.5601

02.21.25.5610
T.35.633
02.21.93.5602A
SME Sec V Art.9
3844-WB-MRL010
02.21.27.1659

Notes
Sub Vendor Vendor Contractor ADCO

TPI

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

F/M

ASME Sec VIII Div.1


UW-35,UW-16
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

4.5.6

Nozzle to shell

Visual and dimensional inspection on welding

4.5.7

Nozzle to shell

UT exam

ASME Sec V
Article 4
02.21.90.5601

4.5.8

Nozzle to shell & Splash plate on Dish End

PT exam

ASME Sec V
Article 6
02.21.90.5601

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Involvements
Acceptance criteria /
verifying documents

ASME Sec VIII Div.1


Apen. 12,
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
Apen. 8, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

One PT
Certificate
for all
Back
Gouging

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

4.6

4.7

ACTIVITY DESCRIPTION

Pickling and Passivation of Internal welds

Internal Visual & Dimensional inspection before closing

Sheet 20
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

T.39.B503
02.21.90.5602

02.21.25.5610,
ASME Sec V
Art. 9
3844-WB-MRL010
02.21.27.1659

Y
4.8

PMI on Wetted Parts

02.21.90.5602
T.39.B503

4.8

CS2 Dish to Shell

Bevel Edge preparation

02.21.25.5610

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Involvements
Acceptance criteria /
verifying documents

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
ASTM A 380
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

ASME SEC II Part A


DEP31.10.00.10-Gen
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen

Notes
Sub Vendor Vendor Contractor ADCO

TPI

F/M

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

Sheet 21
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

ASME Sec V
Article 6
02.21.90.5601

4.8.1

CS2 Dish to Shell

PT exam on Bevel Edges

4.8.2

CS2 Dish to Shell

CS2 Dish to Shell Fit up inspection

02.21.25.5610
T.35.633
02.21.93.5602

4.8.3

CS2 Dish to Shell

Weld Monitoring

T.35.633
02.21.93.5602

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Involvements
Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
App. 8

F/M

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME SEC VIII Div.1
UG-80, UW 31,32,33

F/M

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
DEP30.10.60.18-Gen

F/M

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

4.8.4

ACTIVITY DESCRIPTION

CS2 Dish to Shell

Visual and dimensional inspection on welding

Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)


TAG NO:
REFERENCE
DOCUMENTS

Report
requested
(Y/N)

02.21.25.5610
T.35.633
02.21.93.5602
ASME Sec V
Art.9
3844-WB-MRL010
02.21.27.1659

4.8.5

CS2 Dish to Shell

RT examination, Review of RT film

02.21.90.5601
ASME Sec. V
Art.2

4.8.6

CS2 Dish to Shell

PT exam

ASME Sec V
Article 6
02.21.90.5601

Name plate Bracket, Saddle Assembly, Earthing Lug &


Lifting lug assembly fit up inspection, Weld Monitoring,
Weld Visual & Dimensional Inspection

02.21.25.5610
T.35.633
02.21.93.5602

4.9

Sheet 22
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Involvements
Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

ASME Sec VIII Div.1


UW-35, UW-16
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

ASME Sec VIII Div.1


UW 51 & Apen. 4
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

ASME Sec VIII Div.1


Apen. 8, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

30.99.32.1601
ES 30.99.24.0651
Dep 31.22.00.31-Gen
ASME SEC VIII Div.1
UG-80, UW 16,31,32,33

F/M

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

4.10

UT examination on Lifting lugs

4.11

PT examination on all welds & on temporary attachment


removal and arc strike

4.12

Hardness testing on welds

Sheet 23
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

ASME Sec V
Article 4
02.21.90.5601

ASME Sec V
Article 6
02.21.90.5601

T.39.B503
02.21.90.5602

Ferrite check on welds

T.39.B503
02.21.90.5602

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Notes
Sub Vendor Vendor Contractor ADCO

TPI

ASME Sec VIII Div.1


Apen. 12,
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

ASME Sec VIII Div.1


Apen. 8, 30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
DEP 30.10.02.15-Gen
30.99.12.3207
Nace MR0175
ASTM E 18

Y
4.13

Involvements
Acceptance criteria /
verifying documents

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
API 582

H
R

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

4.14

PMI on Base material & Weld Metal

5.0

Post Fabrication

Sheet 24
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

T.39.B503
02.21.90.5602

5.1

Final Visual and Dimensional inspection before hydro test

02.21.25.5610
ASME Sec V
Art. 9
3844-WB-MRL010
02.21.27.1659

5.2

Digitalization of RT films

T.39.B500
02.21.90.5601

5.3

Leak testing of RF pads

T.39.B503
02.21.90.5602

Y
Y

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Involvements
Acceptance criteria /
verifying documents

ASME SEC II Part A


DEP31.10.00.10-Gen
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

Notes
Sub Vendor Vendor Contractor ADCO

TPI

ASME Sec V Art-2,


30.99.90.1709
EP30.99.97.0006.1

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
No Bubble

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

At 1 barg
with soap
solution

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

5.4

ACTIVITY DESCRIPTION

Clearance for Hydro test

Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)


TAG NO:
REFERENCE
DOCUMENTS

Report
requested
(Y/N)

Punch List,
NCR, TQ, RFW,
ITP

Hydro test

T.39.B503
02.21.90.5602

5.7

Cleaning and drying out

T.39.B503
02.21.90.5602

5.8

Surface Preparation & Painting

5.9

Flange face Inspection

5.6

Sheet 25
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

Involvements
Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

All Previous ITP points


to be Closed, all punch
list, NCR, TQ, RFW to
be closed

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
ASME Sec VIII Div.1
UG99 No
Leakage,Pressure drop
& Permanent
deformation

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen,
No water residue
allowed

Test
Pressure
31barg

Refer to ITP NO. T.39.B529 02.21.31.5602


02.21.25.5610
ASME B 16.5

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

No Visual Damage

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

Sheet 26
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

Involvements
Acceptance criteria /
verifying documents

5.10

Name plate Checking, stamping and fixing

02.21.25.5610

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen,
30.99.36.1640
ASME Sec VIII Div.1
UG-116,117,118 &119

5.11

Nitrogen filling

3844-WB-MRL010

5.12

Issuing of U Form & National Board Registration

U Form
Template

6.0

Foundation Template

Visual and Dimensional Inspection

Tagging Check

Trial Assembly with Plate Gauge

Rust Protection

Packing Check

02.21.25.5610

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal

Notes
Sub Vendor Vendor Contractor ADCO

TPI

W/R

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

ASME Sec VIII UG 117

3844-WB-MR-L010

Photo
copy
need to
signed

CONTRACTOR:

DOCUMENT NUMBER

INSPECTION AND TEST PLAN


(I.T.P.)
OWNER:

ADCO EPC FOR AL DABBIYA


FACILITIES DEVELOPMENT
PHASE III

Vendors: FIVES ITAS spa / METALFAB


Vendors Job: 34061/15 / MFJO618A

Issue C
ADCO
ABU
DHABI

ACTIVITY DESCRIPTION

6.4

Commissioning and Start up Spare Parts

Visual and Dimensional Inspection

Quantitative & Tagging Check

Rust Protection / Preservation

Packing Check

6.6

Packing Inspection

Packing list Check

Packing Check

Preservation Check

Shipping Mark Check

6.7

Inspection Release Note

6.8

Review Certification Equipment Dossier

Sheet 27
of 27

Material description: Ground Elevated offshore flares.


CRITICALITY RATING = 2 - INSPECTION CLASS =II
MATERIAL CERTIFICATION = 3.2 for pressure parts, Wetted Parts and parts directly
welded to the pressure parts.
Equipments: CLUSTER FLARES KOD (NEW CLUSTER & BROWN FIELD)
TAG NO:

Purchase Order: 7500052064


ACTIVITY
CODE

3844-WB-VD-QC-L010-GEN0002

REFERENCE
DOCUMENTS

Report
requested
(Y/N)

Involvements
Acceptance criteria /
verifying documents

Notes
Sub Vendor Vendor Contractor ADCO

TPI

SPIR form

30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen
DEP 70.10.90.11 -Gen
30.99.00.1650

T.39.B505
02.21.11.5744

DEP 70.10.70.11 GEN


30.99.00.1635

Tecnimont
Electronic
System

Tecnimont Electronic
System

CED INDEX

30.99.90.1754
30.99.32.1601
ES30.99.24.0651
Dep 31.22.00.31-Gen

This document is Tecnimonts property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Groups Portal