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Cargill Phils Inc.

Natl Hwy, Villasis, Pangasinan 2427


February 1, 2016

I.

Introduction
Mission

We will accomplish this vision by being the best at merchandising, processing


and distributing agricultural and other commodities. We will reinvest a substantial
amount of our cash flow to provide needed products and services for our customers,
rewarding career opportunities for our employees and attractive long-term value for
our shareholders. We will be a valued customer of our suppliers and responsible
neighbors in our communities.
Vision
Cargill's vision is to raise living standards around the world by delivering
increased value to producers and consumers.
Corporate Profile
Company Information and Contact Details

Business Name: Cargill Phils Inc.

Business Address: Natl Hwy, Villasis, Pangasinan 2427

Phone: +63(75)5642505

Primary Line of Business: Animal Nutrition

Management Directory

David MacLennan
Chairman and Chief Executive Officer

LeighAnne Baker
Human Resources

David Dines
Energy, Transportation & Metals and
Cargill Risk Management

Kathy Fortmann
Cargill Business Services

Todd Hall
Protein and Salt

Ruth Kimmelshue
Business Operations & Supply Chain

Marcel Smits
Chief Financial Officer

Joe Stone
Animal Nutrition

Gert-Jan van den Akker


Agricultural Supply Chain

Frank van Lierde


Food & Bio-industrial Ingredients

Cargill is an international producer and marketer of food, agricultural, financial


and industrial products and services. Founded in 1865, the privately held company
employs 140,000 people in 65 countries. Cargill helps customers succeed through
collaboration and innovation, and is committed to applying its global knowledge and

experience to help meet economic, environmental and social challenges wherever


we do business.

Cargill began doing business in the Philippines in 1947. Their first office in the
Philippines, established in 1948, was also their first office in Asia. They employ
about 500 people across 17 locations across the country. A sister branch in Villasis,
Pangasinan, their operations is animal nutrition.

II.

Manufacturing Process

Raw Materials

1. Corn
Zea mays L., is a cereal crop, a member of the grass
family
When used as fodder, its digestibility and palatability are
higher when fermented or stored in silos for preservation
2. Rice Hulls
Milling the rice grains removes the outer covering of the
seed and produced, usually, as a waste; could be used as
fuel and fodder

3. Molasses
A viscous by-product of the processing sugar cane, grapes
or sugar beets into sugar
As animal feed, it is often combined with bagasse (sugar
cane pulp) to form a dry feed high sugar

4. Additives
Usually nutritional supplements intended to enhance the
nourishment provided by the basic raw materials or to
impart what is missing

Process Flowchart

TESTING

STORAGE

CONDITION

MIXING

CRUMBLING

COOLING

GRINDING

WEIGHING

PACKING

Testing. Sample of each delivered goods are taken to the central


laboratory to test its quality and to assure that it meets the standards.

Storage. Ingredients that have passed the specifications of the


specifications of the laboratory now enter the Storage Facilities. First

removed from their respective containers such as sacks are laid in a


flat, cemented surface before storing them into their silos (tanks).

Grinding. Materials are transferred to the vertical grinder, where the


materials size is reduced to improve feed utilization.

Weighing. Ground components are weighed for they follow a certain


ration for a specific product.

Mixing. Weighed components are blended together with additives to


form a uniform mixture.

Conditioning. The pre-mixed material is cooked with the addition of


liquids and steam, providing optimum retention and mixing time.
Correct conditioning of a feed is a must to achieve a good product
quality. Improves compressibility and binding properties of feed
mixtures by using heat, moisture, and time.

Crumbling. Employed to control particle size reduction ad increase


nutrient and bulk density. Heat generated during compaction of the
feed may also improve digestibility and destroy thermo labile toxic
factors that naturally occur in some pant products. Permits the use of
low density, bulky, unpalatable feeds that might not otherwise be
practical use.

Cooling. Crumbling generates heat in order to bind the components,


thus the resulting bulk has a high temperature. Temperature is lowered
to room temperature to ensure proper storage and prolong shelf life.

Bagging. The product is placed in its respective sack, and passes


through a machine that seals it by sewing the opening.

Finished Products

Compound Feeds

Beggin Strips

Beggin strips is for dog treats and is designed to resemble strips of Bacon.
The trademark bag for the product features a cartoon dog licking his chops while
awaiting a treat. Drawn up in 1994, the dog was named "Hamlet." Hamlet was
chosen to appear in Nestl Purina's advertising for Beggin' Strips, and to represent
the product

III.

QUALITY CONTROL PROCEDURES


In-process Testing

Sanitation practices

Vehicles used for this purpose must first pass through a shower
in order to eliminate possible contaminants that might affect the
product.
Policies containing proper hygiene are observed by the production
team.

Material testing
Only products which have met the standards would be informed
into the finished merchandise.

Machineries and equipment are regularly checked


Done to assure that the procedures will run smoothly to produce
products of good quality.

Electricity
Electricity is used in the operation of most of the equipment in
the plant, which in turn produce mechanical energy to carry out the
necessary processes, courtesy of local supplier.

Petroleum
Diesel is used fuelling engines of certain machineries that dont
require electricity.

Finished Products

IV.

Final product testing


Finished product is subjected to tests before releasing them to
the market to ensure that these products have met the requirements
and are suitable to be sold.
The Central Laboratory is responsible for the final screening of
the finished product.
Feed rejects
Tested if they can still be reintroduced to the manufacturing
procedure

Water and Wastewater treatment(Ecology & Environmental)

The process in making the products in Cargill located in Villasis, Pangasinan


doesnt require water. The process that they are using is a Dry process which means
that there is no waste water that is produced. However, there are some wastes that
are generated during the process and these are:

Fumes

Fumes are cleaned first by scrubbing the gas before its eventual
release to the atmosphere

V.

Solid Waste
Dispatched to an accredited facility for treatment before disposal

Roles/Job of Chemical Engineers


CENTRAL LABORATORY

Responsible for initial of raw materials and the final screening of the
finished product
In charge of the formulation of the products marketed in the industry

RESEARCH AND DEVELOPMENT

VI.

Seeks to enhance the products by searching new ways processing or


alternative materials that can be used to create less expensive but just
as beneficial commodities.

Appendix
Documentation

Bibliography

http://www.cargill.com/index.jsp
http://www.cargill.ph/wcm/groups/public/@csf/@philippin
es/documents/document/na3077499.pdf

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