TECNOLOGICO
SUPERIOR DE
MISANTLA
UNIDAD III
ANALISIS Y DISEO DE ENGRANES
GUERRERO HERNANDEZ JOSE PABLO
MODESTO URBANO GUILLERMO
MONTOYA SOLIS
ORTIZ CANO EUSEBIO
SANTIAGO CAS
NA =18
NB =42
NC =18
ND =54
NE =78
UA =1750rpm
UB =
(1750 rpm)(18)
=750 rpm
42
(750 rpm)(42)
=1750 rpm
UC =
18
UB = 750 rpm
UC = 1750 rpm
(1750 rpm)(18)
=583.33rpm
UD =
54
UE =
(583.33 rpm)(54)
=403.846 rpm
78
UD = 583.33 rpm
UE = 403.846 rpm
St =
W t=960 lb
W t Pd
K K S K m K B K U
Fj
K=1.75 ,
K S =1
K S =1
F
0.025
10 Dp
cpf =
F
0.025
10 Dp
cpf =
1
0.025
10( 2.25)
cpf =0.0194
A + Vt
K v =(
)
A
B=(
12+Q V 0.667
)
4
A=50+56(1-B)
2
Vt=[ A +QV 3]
0.667
126
B=(
)
4
B=0.825
A=50+56(1-0.825)
A=59.745 ft/min
B
A + Vt
K v =(
)
A
0.825
59.745+ 3936.985
K v =(
)
59.745
K v =1.8094
Factor de geometra
NA=48
VA=0.31
NB=42
VB=0.38
PARA EL ENGRANE A
St =
( 960 lb )( 8 )
(1.75)(1.162)(1)(1.8084)
(1 ) ( 0.31 )
St=91154.53688 Psi
St=91.154Ksi
PARA EL ENGRANE B
St=
( 960 lb )( 8 )
(1.75)(1)(1.162)(1)(1.8084)
( 1 ) ( 0.38 )
St=74362.9166 Psi
St=74.362 Ksi
De =B-C
Datos:
NA =18, NB =42, Pd=8, D=42/8 = 5.25
NB =750 rpm, ND =1750 rpm, P=30 Hp, Qv=6
5.25(1750 rpm)
Dn
St=
Factor de geometra
JR=0.38
JC=0.31
Factor de sobre carga
Fuente de potencia motor elctrico uniforme
W t Pd
K K S K m K B K U
Fj
Factor de tamao
El Pd=8>5 por lo tanto Ks=1
Factor de distribucin de carga
K m=1+ cpf +cma
cpf =
F
=0.025
,
10 Dp
cpf =
1
=0.25
(10)(5.25)
cpf =0.0194
K B =
K B =1
K B =1
Factor dinmico
B
K v =(
0.667
A + Vt
)
A
B=(
V t =[( A+ QV 3)]
B=(
A=50+ 56(1B)
126 0.667
)
4
B=0.825
A=59.745
A=50+ 56(1.825)
2
V t =3936.985
V t =[(59.745+6.3)]
B
0.825
A + Vt
K v =(
)
A
39.745+ 3936.985
K v =(
)
59.745
K V =1.8094 , K O=1.75
W T =960
12v
)
V
K S =1
J B =0.38
K M =1.162
J C =0.31
K B =1
K B =1.894
PARA ENGRANE C
Ko Kj Km KgKu
St C =(
Wt Pd
)
Fj
( 950 lb )( 8 )
ST C =
(1.75 )( 1 ) ( 1.162 )( 1 ) (1.8094)
(1 ) ( 0.31 )
St C =91154.53688 Psi
St C =91.154 Ksi
Engrane C-D
Nc=18, ND =54, P=30 Hp, F=1, UC=1750, UD=583.33, Pd=8, Qu=6
Wt=
wt =
St =
126000 Hp
Qn
DD =
54
=6.75
8
(126000)(30)
=960lb
(6.75)(583.33)
W t Pd
K K S K m K B K U
Fj
Factor de geometra
JC=0.31
JD=0.38
Factor de sobrecarga
Fuente de potencia- motor elctrico-uniforme
Maquina impulsora-trituradora de rocas-choque pesado
K=1.5
Factor tamao
Como Pd=8>5 por lo tanto Ks=1
cpf =
F
=0.025
,
10 Dp
cpf =
1
=0.0148
(6.75)(10)
cpf =0.0148
B=
12Qu
4
0.667
B=
126
4
0.667
B=0.825
A=50+56(1-B) A=50+56(1-0.825) A=59.745
V t =( A +Qu3 )
V t =( 59.745+ 123 )
V t =3936.9851+1 min
B
K v =(
A + Vt
)
A
K v =(
59.745+ 3936.985
)
59.745
0.825
K v =1.8094
St C =(
Wt Pd Ko Kj Km KgKu
)
Fj
PARA EL ENGRANE D
St D=
( 960 lb )( 8 )
(1.5 )( 1 ) ( 1.1575 )( 1 ) ( 1.8094 )
( 1 ) ( 0.38 )
St D=63492.79882 Psi
StD =63.492 Ksi
ENGRANES D-E
ND=54, NE=78, PS=8, P=80 Hp
VD=583.33 rpm, VE=403.846 rpm, F=1, QV=6
Dp=
Wt=
NE 78
= =9.75
Pd 8
126000 Hp
Qn
9.75
( 403.846)
(126000)(30)
wt =
St =(
Wt Pd Ko Kj Km KgKu
)
Fj
Factor geometra
JD=0.44
JE=0.45
Factor de sobrecarga
K=1
Factor tamao
Ks=1
Factor de distribucin de carga
cpf =
F
10 Dp
cpf =
1
=0.01024
( 9.70 )( 10 )
cpf =0.01024
Factor dinmico
R=0.825
A=59.745
U=3936.985 ft/min
Ku=1.8094
Ko Kj Km KgKu
St C =(
Wt Pd
)
Fj
( 960 lb )( 8 )
(1.5 )( 1 ) ( 1.1529 )( 1 ) ( 1.8094 )
( 0.44 )( 1 )
St D=
St D=72433.9008 Psi
St D=72.433 ksi
18
=3.25
8
Dimetro exterior
De=
N +2 18+ 2
=
=2.5
Pd
8
Adendo
a=
1
Pd
1
a= =0.125
8
Dedendo
b=
1.25
=0.156
8
Profundidad de trabajo
hk=2 ( 0.125 )=4.5
Altura total
ENGRANE B
NB=42, Pd=8
D=
42
=5.25
8
2
Db=42+ =5.5
8
1
a= =0.125
8
b=
125
=0.156
8
0.125
hk=( 2 )
ht=( 0.125+0.156 ) 0.28
0.156
Dr=5.252
ENGRANE C
NC=18, Pd=8, D=2.25 in
D=
20
=2.5
8
1
a= =0.125
8
b=
125
=0.156
8
0.125
hk=( 2 )
ht=( 0.125+0.156 ) 0.28
0.156
Dr=2.252
ENGRANE D
ND=54, Pd=8, , D=6.75 in
D=
56
=7
8
1
a= =0.125
8
b=
125
=0.156
8
0.125
hk=( 2 )
Dr=6.752
ENGRANE E
NE=78, Pd=8, , D=9.75 in
1
a= =0.125
8
b=
125
=0.156
8
0.125
hk=( 2 )
Dr=9.752