ITEM
DESCRIPTION
PAGE
1.0
INTRODUCTION
2.0
SCOPE
3.0
4.0
DEFINITIONS
5.0
6.0
SAFETY PLAN
7.0
8.0
9.0
10
10.0
11
12
6.0
SAFETY PLAN
Before any machinery/ mechanized equipment or tools put into use on the activity,
a qualified person to make sure that the equipment to be in safe operating
condition shall inspect it. Continued periodic inspection shall be made at such
intervals as necessary to assure its safe operating condition and proper
maintenance.
Any machinery or equipment found to be in unsafe operating condition shall be
tagged at the operators position Out Of Service. Do Not Use and its prohibited
until unsafe conditions have been corrected.
Only qualified and authorized personnel shall operate machinery and mechanized
equipment.
Stationary equipment and machinery shall be placed on a firm foundation and
properly secured before being operated.
During all phases of SAT activity, the safety of public including workers shall be of
prime importance. The following is a list of measures to be taken during the test.
a)
Prior to test, all butt joints shall have been radiographed, passed and
accepted by a recognized JKKP third party. Likewise, all dye penetration
test for socket weld joints are completed and accepted.
b)
Only the authorized personnel shall be allowed into the testing area during
the HT activity.
c)
The test area shall be clearly marked and condoned off to prevent any
unauthorized personnel from approaching.
d)
e)
7.0
7.1
68.95 barg
103.43 barg
2413.25 barg
7.2
24.83 barg
37.25 barg
2413.25 barg
8.0
The following test apparatus and equipment is necessary for the entire
operations:
(a) Dead-weight testers: range 100 15000 kPa at 5 kPa intervals, measuring
accuracy of 0.5% of the piping test pressure;
(b) Pressure recorders: range 0 - 15,000 kPa, 24 hour rotation, mechanical
drive, 8 day wind, 0.1% accuracy, single sensor with single pen inking system;
(c)
Temperature recorders: range 10C to 50C, 24 hour rotation,
mechanical drive, 8 day wind, +/- 3.0C accuracy, dual sensors with dual pen
inking system;
(d) Thermometers: range 10C to 50C with accuracy of +/- 0.5C for
measurement of pipe wall temperature, ambient air temperature, filling water
temperature.
(e) Pressure gauges: accuracy better than 1% shall be mounted on the test
manifold and used to manually log the test pressure at half hourly intervals of the
4 hour test.
(f)
High-pressure positive displacement pump capable of delivering a pressure
of above 15,000 kPa and a variable flowrate between 150 and 200 litres/min.
(g)
Dryer unit
Pressure blue
8.2
Water Source
All valves and appurtenances must be checked prior to filling the piping to
ensure that they are in proper working order and in the proper position for
filling. All fittings shall be checked for tightness prior to filling.
The water pumped into the pipe must be of suitable quality. Water containing
silt, suspended material or harmful corrosive components will not be used
unless it can be satisfactorily treated by use of filter of chemical additives.
The water intake will be screened and located at a depth that will not permit
air to be drawn in with the water while filling.
8.3
Temperature Recorder
A temperature recorder shall be installed by CONTRACTOR on each
section of the pipe. One sensing element shall be placed against
pipe wall, suitably insulated. The temperature recorders
shall
checked
during
filling
and
testing
to
ensure
they
functioning properly.
test
the
be
are
Prior to the testing, the following activities shall have been completed:
9.0
a)
b)
c)
The calibrated pressure gauges and recorders are properly hooked up and
connected securely to the section to be tested.
Install temporary blinds at each open end of the test sections. The
temporary blinds shall be ANSI 300# and ANSI 600# where is applicable.
b)
Slowly pressurize the test sections up to no more than 80% of the test
pressure. Hold the test pressure for 15 min. during the hold time, visually
inspect all the joints for leakage. At the same time, observe the hold
pressure to see if there any pressure drop. If there any leakage, it shall be
eliminated before proceed to the next step.
c)
After 15 min, slowly pressurize the test sections to the test pressure.
d)
The test pressure shall be held for at least 4 hours, record the pressure
and temperature reading in the pressure testing log at 15 min intervals.
e)
10.0