May 19 2014
PREFACE
Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.
NUMERICAL INDEX
1-1
NUMERICAL INDEX
POD DECK LITE-A1(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FH4-5724-020 F90 - IC FS1-9003-020 F32 - 21 NPN F10 -
FH5-1091-020 F32 - 15 FS1-9009-020 F30 - 18 NPN F11 -
FH6-1241-040 F31 - 37 FS1-9076-020 F31 - 42 NPN F12 -
FH6-1715-000 F32 - 16 FS1-9169-000 F31 - 43 NPN F31 -
FH6-5043-020 F40 - 35 FS2-0450-000 F31 - 44 NPN F32 -
FH7-4584-000 F35 - 1 FS2-0484-000 F40 - 41 NPN F35 -
FH7-4585-000 F35 - 1 FS2-0544-000 F11 - 17 RS5-9061-000 F01 - 22
FH7-7625-030 F12 - 3 FS2-3483-000 F32 - 22 VS1-7164-020 F12 - 15
FK2-0126-000 F40 - 36 FS2-9343-010 F30 - 19 VS1-7173-004 F12 - 16
FK2-0127-000 F30 - 15 FS5-0338-000 F40 - 42 VS1-7177-002 F12 - 17
FK2-0146-000 F12 - 4 FS5-0341-000 F11 - 18 VS1-7177-002 F30 - 23
FK2-0147-000 F12 - 5 FS5-0706-020 F31 - 45 VS1-7177-002 F40 - 56
FK2-0148-000 F12 - 6 FS5-2291-000 F40 - 43 VS1-7177-003 F11 - 22
FK2-0149-000 F30 - 16 FS5-2885-000 F40 - 44 VS1-7177-003 F12 - 18
FK2-0157-000 F01 - 16 FS5-3333-000 F40 - 45 VS1-7177-003 F31 - 53
FK2-0816-000 F12 - 22 FS5-7441-000 F40 - 46 VS1-7177-003 F32 - 26
FK2-1715-000 F11 - 12 FS5-7442-000 F40 - 47 VS1-7177-003 F40 - 57
FK2-2064-000 F11 - 13 FS6-0053-020 F40 - 48 VS1-7177-004 F12 - 19
FK2-2805-000 F12 - 8 FS6-0084-000 F11 - 19 VS1-7177-006 F32 - 27
FK2-2806-000 F12 - 8 FS6-0091-000 F40 - 49 VS1-7440-002 F30 - 24
FK2-2987-000 F12 - 7 FS6-0907-000 F40 - 50 WC1-5179-000 F12 - 20
FK2-2993-000 F32 - 17 FS6-0911-000 F10 - 15 WC4-0153-000 F31 - 54
FK2-2995-000 F32 - 17 FS6-0912-000 F10 - 16 WC4-5153-000 F30 - 25
FK2-2997-000 F32 - 19 FS6-0913-000 F10 - 17 WE8-5961-000 F31 - 55
FK2-8560-000 F40 - 37 FS6-2593-000 F30 - 20 WG8-5848-000 F30 - 26
FL2-1336-000 F31 - 38 FS6-2673-000 F31 - 46 WG8-5848-000 F30 - 30
FL2-1357-000 F01 - 17 FS6-2674-000 F30 - 21 WG8-5848-000 F31 - 56
FL2-1361-000 F01 - 18 FS6-2675-020 F40 - 51 WG8-5848-000 F32 - 28
FL2-5283-000 F11 - 14 FS6-2676-000 F30 - 22 WG8-5848-000 F40 - 58
FL2-5287-000 F31 - 39 FS6-2677-000 F10 - 18 WP2-5200-000 F30 - 27
FL2-5288-000 F01 - 19 FS6-2678-030 F40 - 52 XA9-0594-000 F11 - 23
FL2-5562-000 F11 - 15 FS6-2895-000 F40 - 53 XA9-0643-000 F10 - 24
FL3-2925-000 F10 - 12 FS6-2897-000 F11 - 20 XA9-0684-000 F31 - 57
FL3-2926-000 F10 - 13 FS7-0700-000 F40 - 54 XA9-0721-010 F31 - 58
FM2-0856-020 F10 - 14 FU3-0503-000 F31 - 47 XA9-0732-010 F01 - 23
FM2-7596-000 F31 - 40 FU3-0504-000 F31 - 48 XA9-0732-010 F10 - 22
FM2-7605-000 F12 - 9 FU5-0938-000 F31 - 49 XA9-0732-010 F11 - 24
FM2-7610-000 F12 - 10 FU5-0939-000 F31 - 50 XA9-0732-010 F12 - 21
FM2-7612-000 F12 - 11 FU5-2595-000 F31 - 51 XA9-0732-010 F30 - 28
FM2-7614-000 F12 - 12 FU5-2596-000 F32 - 23 XA9-0732-010 F31 - 59
FM2-7615-000 F12 - 13 FU5-2597-000 F32 - 24 XA9-0732-010 F32 - 29
FM2-7617-000 F31 - 41 FU5-2796-000 F11 - 21 XA9-0732-010 F35 - 2
FM2-8096-000 F30 - FU5-8104-000 F10 - 21 XA9-0732-010 F40 - 59
FM3-0348-000 F40 - 38 FU5-8560-000 F10 - 20 XA9-1415-000 F31 - 60
FM4-2652-000 F40 - FU5-8868-000 F31 - 52 XA9-1415-000 F32 - 30
FM4-4396-000 F90 - FU5-8869-000 F31 - 52 XA9-1659-000 F30 - 29
FM4-4397-000 F12 - 14 FU5-8870-000 F32 - 25 XA9-1659-000 F40 - 60
FS1-1189-000 F30 - 17 FU5-8871-000 F01 - 20 XD1-4200-402 F12 - 501
FS1-1512-000 F40 - 39 FU5-8872-000 F01 - 21 XD3-1300-082 F40 - 501
FS1-1569-000 F40 - 40 FU6-2808-000 F40 - 55 XD3-1300-102 F30 - 501
FS1-9002-010 F11 - 16 FU7-8494-000 F10 - 19 XD3-2200-102 F40 - 502
FS1-9002-010 F32 - 20 NPN F01 - XD3-2200-122 F31 - 501
1-2
NUMERICAL INDEX
POD DECK LITE-A1(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
XD3-2300-182 F31 - 502
XD9-0290-000 F11 - 25
XD9-0290-000 F40 - 62
XF2-1626-040 F32 - 18
XF2-1739-732 F10 - 23
XF2-1805-360 F11 - 26
XF9-0525-000 F40 - 63
XG3-6012-405 F31 - 61
XG9-0242-000 F40 - 64
XG9-0250-000 F31 - 62
XG9-0508-000 F11 - 27
XG9-0737-000 F40 - 61
XZ9-0684-000 F11 - 28
1-3
POD DECK LITE-A1(Parts Catalog)
F32
PAPER PICK-UP ASSEMBLY
F40
F31
F35
F30
F90
2-1
FIGURE F01
ATTACHMENT PARTS
17
8
19
6 10
EXCEPT CN EXCEPT CN
21 20 23
12
7
5
14
3
23
18
1
4
11
13
23
23
15
16
22
2 100V
2-2
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
6 FC5-6837-000 1 ARM,SUPPORT
2-3
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
18 FL2-1361-000 1 PLATE,END
2-4
FIGURE F10
EXTERNAL COVERS, PANELS, ETC.
8
22
9
24
230V CN
21
22 14
(SW3)
5 (LED1)
120V 12 (J100)
230V EXCEPT CN 3 2
20
22 17 4
22
100V 10
19
6
16
23
18
22 7
1
15
11
13
2-5
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
1 FB3-9270-000 1 BUSHING
11 FF6-2607-020 1 TENSIONER
24 XA9-0643-000 2 SCREW,RS,M4X10
2-6
FIGURE F11
INTERNAL COMPONENTS
(FM4) 13
21
(J602)
(J30)
(J602) 22
(J06) (M1) 23
(J601) 27
16
(J601)
15 24
26
12 19 17
25
SEE FIGURE F30
24
4
27
18
25
4
9
24 29
3
16 24
24
5 11
24
SEE FIGURE F40
24
24
10
8
20
24
24
6
14
7
2
8
28 14
28
28
2
2-7
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
2 FC7-4086-000 2 ADJUSTER
3 FB3-9735-000 1 COUPLING
10 FF5-6161-040 2 MOUNT,ROLLER
SUPPORT,BOTTOM CROSSMEMBER
14 FL2-5283-000 2
PIN
16 FS1-9002-010 4 SCREW,STEPPED,M4
23 XA9-0594-000 1 SCREW, M4
26 XF2-1805-360 1 BELT,TIMING
28 XZ9-0684-000 5 CASTER
2-8
FIGURE F12
MACHINE REAR PLATE
(J1203) (J1204)
12
(J14)
(J1402)
(J21)
(J1401)
(J1)
(J100)
22
(J1307)
(J902)
16
(J1306) 8
(J902)
(J901)
15
18 19
10 100V,120V
(J903)
(J1402) 501
501
(J1306) 13 (J7050)
20
(J11)
17 (J07)
(SW5)
(J20) (J12)
(ELCB1)
(J1304) (J09)
(J01)
(CN4)
(J02)
A B
(J1302)
(J08) (CN7) 21 230V
(J701)
3
(J801)
(J1305) (J13)
(J1301)
(J1303)
14
C
4 11
(EXCEPT AU,GB,CN)
2-9
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
9 FM2-7605-000 1 CABLE,AC
10 FM2-7610-000 1 CABLE,BREAKER
22 FK2-0816-000 1 FILTER,NOISE
2-10
FIGURE F30
PAPER STOCK BOX ASSEMBLY
SEE NOTE
23
(J903)
(SL2)
15 (J1304) 12
501 (J911)
30
29 28
28 (PS13)
1 20
18 A (J911)
4
10
9
B
26
(PS9) 28
(J1305)
28 2
22 8
6
17 (SR1)
(J701)
(SW4) (J1307)
25
27
28
14 28
(SW1) 25
(J801)
13
28 4
(PS10)
(J1302)
16 28 3
29
22 A 28
20 1 28
18 24
15
28 B
(SL3) SEE FIGURE F35
501 (J1301) (PS5)
(J1303) 28
7
28 26 28
28 17 5
SEE FIGURE F35
21
11
11 19
19
NOTE : This assembly does not include the parts shown with key No. 2, 9, 12, 27 and 30.
NOTE : This assembly does not include the parts shown inside the frame.
: Key No. 2, 9, 12, 27, 30
:
2-11
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
17 FS1-1189-000 2 BUSHING
18 FS1-9009-020 2 SCREW,STEPPED,M3
19 FS2-9343-010 4 SCREW,STEPPED,M4
29 XA9-1659-000 4 SCREW,M3X4
2-12
FIGURE F31
PAPER STOCK ASSEMBLY
59
59 56
15
59
39
(PS12)
59 41
15 (J5301)
15
16 59 29
35
15 16
28
16
SEE FIGURE F32
16 42
29
59
40
59
33 58
51 63 59
32
59
42
43
22
21
26 59
27 43
43 22
26 21
27
43 3
59 51
33 14 64
38
46
59
59
58 59 59 17 59
2-13
55
(J55)
(J5501)
59
(J5501)
37 (J5304)
(M2)
(J5302)
11
12
59
(J5303)
62 47 (J53)
502 48
E 8
501
49
(J5301)
44
6 45
10
E 502
62 502
B 50
20 59 61
36 6 A 10
62
62 60
59 62 59
53
1
(J5302) 59 34
59 59
(J1502)
13
59
(SW2)
(J1502) 59
1 57
34 59
54
56
(PS7)
(J5303)
2
18
59 34
1
56 59
(PS8) 31
34
(J5304) 1
2
12
18 11
59 6
52 D
B
59
5
62
19
23 9
7
A C 9
4
24 D 6
23
5
25
C
2-14
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
1 FA6-8257-000 4 PULLEY
25 FC5-6738-000 1 PLATE,LIFTING
2-15
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
42 FS1-9076-020 3 SCREW,STEPPED,M4
43 FS1-9169-000 8 SCREW,STEPPED,M3
57 XA9-0684-000 2 SCREW,M4X6
58 XA9-0721-010 4 SCREW,RS,M4X10
2-16
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
2-17
FIGURE F32
PAPER SIDE END PLATE ASS'Y, RR
(J57)
26
(J5701)
26
(J5702) (J5703)
8
26
(FM3)
(J5703) 30
19 12
(H1) 21
(TH1) 10
29
(J54) 30
(J59) 12
17
30
6
21 13
29
15 29
29
(J5701) 29
27 30
11
(FM2)
(J56) 9
(M3) (J5601)
(J5601) (PS11)
(J6101)
16 9
28 25
(J61) (J6101) 7
29 29 2
(FM1) 4
(J5702) 4
15
4
5 14
29 20
29 22 24
3 24
23 29
22 3 1
2
18
4
5
1
29
2-18
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
2 FC5-6724-020 2 SHUTTER
20 FS1-9002-010 1 SCREW,STEPPED,M4
21 FS1-9003-020 2 SCREW,STEPPED,M4
2-19
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
2-20
FIGURE F35
DECK HEATER ASSEMBLY
(H2) (J1203) 1
(H3) (J1204)
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
2-21
FIGURE F40
PAPER PICK-UP ASSEMBLY
59
(J908) 59
44
59 (J912)
26 61 37
57
41 (PS1)
62 (J907)
(J3023) (J3028)
61 37
(PS6)
(J912)
29 48
35 59
19
42
42 41 502 21
12
(CL1) 34 22
60 59
50 59
4 B
49
502 501 53
61
54 (SL1) 15 4
34
(J909)
36 53
48
502
59
(PS4)
(J906)
59 46
58 47
502
(PS2)
A 6
(J904) 3 59
2 (PS3)
13
31
59
43
58
18 58
(J905) C 61
40
1 59
502 10
61 39
7 59
39
61 20 25 39 8
502 55
40
45
61 16 32
13
61
61
24 11
33 38
28 63
13
9 5
51
14
9
64 A
17
23
30 56
59 (J907) (J910)
52
27
C (J901)
56
B 59
(J906)
30 (J904)
59 (J908) (J909)
59
(J905)
2-22
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
4 FB2-7755-000 2 BUSHING
15 FB6-2397-000 1 ROLLER
26 FF3-4190-020 1 CABLE,CLUTCH
2-23
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
39 FS1-1512-000 3 BUSHING
40 FS1-1569-000 2 BUSHING
47 FS5-7442-000 1 BUSHING
60 XA9-1659-000 2 SCREW,M3X4
61 XG9-0737-000 9 BUSHING
2-24
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
2-25
FIGURE F90
DECK CONTROLLER PCB ASSEMBLY
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K
2-26
FIGURE ZZA
MECHANICAL STANDARD PARTS (HOW TO USE)
2-27
FIGURE ZZB
MECHANICAL STANDARD PARTS (SCREWS)
1. Screws
Screws
XB1-2400-609
Type No. XB1-2 expresses Binding head machine screw.
Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.
XA1-1, 6, 7 XA1-4
d
d
H L K H
L
D
XA1-3
d
H
L
2-28
1-2. Precision Tapping Screws
D
D
XA4-1, 2, 4 XA4-6, 7, 9
d
H L H L
D
D
XA4-3 XA4-8
d
d
H H
L L
D
XA4-5
d
H
L
2-29
1-3. Cross Recessed Head Screws
dk
dk
XB1-1 XB1-3
k L k
L
dk
dk
XB1-2 XB1-4
f k L f k
L
M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 - 6 8 10
1.2 1.45 - 1.75 2.3 2.8
Oval countersunk head 4 5 - 6 8 10
1.6 2 - 2.45 3.2 4
Screw part length
b 8 12 12 12 16 20
2-30
1-4. Cross Recessed Head Screws with Captive Washer
L L L L
L L L L
2-31
1-5. Hexagon Head Tapping Screws for Matallic Materials
D
B H L
M3 M4
For metallic materials 8 10
5.5 5.5
For metallic materials with clawed 3.1 3.1
3.2 3.2
f
k L
Head size (mm)
M3 M4
6.3 8.3
Binding head 1.3 1.7
1.9 2.5
2-32
1-7. General Head Tapping Screws
dk
dk
XB4-6 XB4-8
d
k L k L
dk
XB4-7
d
f k L
M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 5.2 6 8 10
1.2 1.45 1.5 1.75 2.3 2.8
dk
d
XB5-1 XB5-6
k L
k L
dk
XB5-2
f k L
M2.5 M2.6 M3 M4 M5
Pan head 4.5 4.5 5.5 7 9
1.7 1.7 2 2.6 3.3
Binding head 5.5 5.5 6.3 8.3 10.3
1.6 1.6 1.9 2.5 3.1
Flanged pan head 6.5 6.5 8 10 12
2.1 2.1 1.75 3.2 4
2-33
1-9. Hexagon Socket Set Screws
dt
d1
dp
S t
L L L
M1.6 M2.5
M2 M3 M5 M5 M6
M1.7 M2.6
0.7 0.9 1.3 1.5 2 2.5 3
Cone point 1.5 1.7 2 2 2.5 3 3.5
0.4 0.5 0.65 0.75 1 1.25 1.5
Double point - 1.2 1.5 1.7 2.2 2.8 3.3
- 1 1.2 1.4 1.9 2.4 2.9
Flat point 0.8 1 1.5 2 2.5 3.5 4
0.55 0.75 1.25 1.75 2.25 3.2 3.7
k L
M2.5
M2 M3 M5 M5
M2.6
Flanged pan head 5 6.5 8 10 12
1.7 2.1 2.5 3.2 4
2-34
FIGURE ZZC
MECHANICAL STANDARD PARTS (BOLTS)
XB7-1080-409
Type No. XB7-1 expresses Hexagon socket head cap screws.
Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.
b
S K L
M3 M4 M5 M6 M8 M10 M12
S 2.5 3 4 5 6 8 10
dk 5.5 7 8.5 10 13 16 18
Hexagon socket head cap screws K 3 4 5 6 8 10 12
Screw part length
bmax 18 20 22 24 28 32 36
2-35
FIGURE ZZD
MECHANICAL STANDARD PARTS (NUTS)
3. Nuts
Nuts
XB7-2100-309
Type No. XB7-210 expresses Hexagon nut class 1.
Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.
M2 M2.5 M3 M4 M5 M6 M8
4 5 5.5 7 8 10 13
1.6 2 2.4 3.2 4 5 6.5
Hexagon nut Class 1 1.2 1.6 1.8 2.4 3.2 3.6 5
1.6 2 2.4 3.2 4.7 5.2 6.8
Hexagon nut Class 3 - - - - 5.1 5.7 7.5
- - - - 5.6 6.1 7.9
Hexagon nut Style 1 double chamfered 1.2 1.6 1.8 2.2 2.7 3.2 4
1.2 1.6 1.8 2.2 2.7 3.2 4
Hexagon nut Style 1 washer faced
Hexagon nut
2-36
FIGURE ZZE
MECHANICAL STANDARD PARTS (RETAINING
RINGS)
5. Retaining Rings
Retaining Rings
XD2-1100-202
Type No. XD2-110 expresses retaining ring-E type (Type1).
Table 5
Nominal
Type
designation d (mm) D (mm) t (mm)
2-37
5-2. Grip Rings
Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b
d3
020 1.9 0.5 1 1.8 0.8
025 2.35 0.5 1.2 1.9 0.9
a
Table 5
Nominal No of
designation d2 (mm) D (mm) t (mm) teeth
d2
2-38
5-4. Retaining Rings - C Type
Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b
d3 010 9.3 1 1.6 3 1.2
012 11.1 1 1.8 3.2 1.5
a
Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b
d3
010 10.7 1 1.8 3.1 1.2
011 11.8 1 1.8 3.2 1.2
a
2-39
Prepared by
OIP Business Support Group
CANON INC.