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f= PT PRIMACO JAYA LARASINDO PRINACO jot? ING PROCEDURE SPECIFICATION ( WPS ) ( Section IX ASME Boil Pressure Vessel Code, Edi PT.PRIMACO JAYALARASINDO By ‘Supporting POR No. (8). 001/PQRIASME/PIL2016 WPS No COWPSIASMERJU2016 Date (06 Ape 2016 Revision No 0 Wielding Process(es) _ GTAW- SMAW Types) SOINT( QW - 402 ) Seit Design Single V. Groove Boas Backing Mae yp) (Rater totr baci neta) 508-65 Mot = Nonfusing Metal Non Metalic - Other - 74mm ‘Stns, Profucton rag Wall syle Deseo sb 18mm ‘Sto sow he ier amageen tte prs be wee Wher ‘cofcabl, the roc spacing end he deals of wel rove ray be stilt (20-40 mm, a (ito pon be Mandate, sates may beware het et eg wl person bea sequeres, (29, lo hough ret mile pres poco) BASE METALS ( QW - 403) P.No. 4 Group No, 4 toPNo__t Speciicaton Type and Grade $A 106 GB, Tospoutivaion Type ani Gale SATSCr oR Chem Analyse & Mech, Prop to Chem. Analysis & Mech, Prop. > thickness Range Base Metal Other FILLER METALS ( QW - 404) spec nossa) “SI AWS No. (Cass ) z F No. ANo, T 7 Size of Filer elas 27 azn ‘Veposted Weld Meta! Thickness Range = GmmGTAW = 82mm SMAW Groove Filet ou ‘Blectrode Flux (Class) __— 7 Flux Trade insert 5 = Consumable Inset oi POSITIONS ( QW - 405) Poston(s) of Groove Phone : 061-77450006, Fax : 061- 8213201, E-Mal : primaco gmail.com ff, PT PRIMACO JAYA LARASINDO PRINACO COTW PSIASMEIL2016 2et2 PREHEAT ( QW - 406 ) Gas ( QW - 408 ) Pervent Composition Preheat Temp. Min ‘Ambion (Removal of Moisture) Gasles) ___(Niture)_Flow Rate Interass Temp, Max. : Shielding ‘igon “3a 98% 5-15 mln Preheat Manienance T Traling i = 7 (conics spc eating wher apt receriod) Backing = ‘ELECTRICAL CHARACTERISTICS ( QW - 409) ‘Current AC or DC oc. Polarity CEN (GTAW)- DCEP (SMAWN) ‘Amps (Range } Refore to ble BO Volts Range)” _(Refee 1 table below ) Aces snd ng dt ct sot as, psn wre ea ma ein rem ami Son so) Tungsten Electrode Size and Type (Pare Tungson 2 Toad) reo Metal Tranterl GMAW FCAW (Spray are, shor Graing are) Bocirode wire speed range TECHNIQUE ( QW - 440) Sting or Weave Bead rice oF Gas Cup Size Initial andinterpass Cleaning (Brushing and Grinding Method of BACK gouging E Ossian Contact Tube to Work Distance utile or singe pass (per Sie) Matte or Single Blecrodes ‘Travel Speed (Range) Peeing Other FILLER METAL CURRENT TRAVEL WELDLAYER | Process | Diaméter Type vot | Speed | Heat Input 8) (1mm) as Poiariy Root Pass. GtaW | 24mm | ER7ISG DoEN | 9%] 190 | 10] 15 Hot Pass ctaw | 24mm | ER70SG ccen | 90} 130 | 10] 15 | 80 | 115] 900 2500 Filer Pass saw | 32mm E7018 ocep §— | 90} 130 | 20] 25 | 80 | 115 | 600 2500 [Capping Pass | SMAW | 32mm E7018 coer §— | 90} 130 | 20 25 | 80 | 115] 600 PRINCO 40KO PRIYONO f= PT PRIMACO JAYA LARASINDO PRIAACO PROCEDURE QUALIFICATION RECORD (Section ix, asme Boiler and Pressure Vessel Code, Edition : 2013) Record Actual Conditions Used to Weld Test Coupon Name + PLPRIMACO JAVA LARASINDO: Procedure Qualification Record No. : OOUPORIASMEPILEOTS WPS No, + DOIMWPSASMERIL2016 Welding Process (es) + (GTAW- SMAW Types + Manual Type(s) (Manual Rulorate, Seni Ratomate JOINT ( QW - 402 ) SKETCH B gas. SI 230m Note: Man Procaare BASE METAL (QW. 403) POSTWELD HEAD TREATMENT ( QW-407 ) Materia Spec SA 108 GB Temperature Type or Grade $A 108 GB Time P-N, 4 "te P-No 1 oer Thickness of Test Coupen 7a Diameter o Test Coupon & Other NA poo. Sos Se es FILLER METALS (GW 404 ) [eas (aw. 408) ‘SFA Specticaton A518 Ast AWS Classtication ER 705-6 E70 Percent 7 Filer Mota F - No 6 a Gas(ies) | Mxtwe__[ Fiow Rao Weld metal Analysis ANo 7 7 ‘Shieting [Argon 9.98% [9-15 Umin Size ofl metat Zim 32m Tring : = Other Backing = ‘Weld metal Thickness _3mm GTAW. 4,1 mm SMAW POSTION (QW. 405) IELECTRICAL CHARACTERISTICS (QW - 409) Psion of Groove 6G Current bc Sin omesson (Up Hl, Gown HN] Up Potty, nT TS Other 7 Amps. Taya Vols _ 10-25 Tungsten Elcode Sie SEE Ena Other - [io rep. bob i) 7 P8¢. EG “A. Setia Bud Panar 1/48 Tanjungeart - Medan ~ Sumatera ara 20132 ‘Phone : 061-77450005, Fax : 061- 8213201, E-Mal/: primaco,i@gmail.com [= PT PRIMACO JAYA LARASINDO PRINACO sormorunsmer a0 WELDING PARAMETER [rotaL passes: [LENGTH OF BEADS on) [WELDING PROCESS leLecTRooe [DWETER in [CURRENT TYPEROLARATY forRECTON un un ua UH [InTERPASS TEN RANGE CO) 8 33 115 [starr we | eae FINISH sof at at | 78 [DURATION MEAAVER (ine) 736 | 648 658 730 [aMeERE iol wl oe elo os fvourace oz] 02 [0 | 0» [TRAVEL SPEED (nevi) 7a 7a az [HEAT NPUT gm) Tirr_1eoa) 67S 13a | Ta7e vos [Tees 2007 ‘SPECIMEN PREPARATION Welder Name Wald 19 Hendn sar Location ‘Workshop GLK Condel joked Timor Date Conducted By Witnessed By VISUAL INSPECTION ‘Appearance Undercut Piping Porosity Convery Conducted By Tost date NON DESTRUCTIVE TESTING NOT Type ‘Conducted 8y Testing Date Report No Reout 2 Febwari 2076, Reviewed By Witnessed By MIGAS Sta'Sut Pana 46Tangigeet= Meden~ Sumter Uare 20122 Gamma Ray (PT GAMA HEPSI 22 Februar 2016 auRTIcHa0%6 Passed Phone : 081-77450005, Fax: 081. 8212204, E-Mad’ primaco,jt@gmail.com E> PT PRIMACO JAYA LARASINDO PRINACO sesrorasucaes aa PREHEAT (QW-406) TECHNIQUE (QW-410) Travel Speed 847-73.8mmin Preheat Temp Ambient (Removal of Moisture) Sing Wave Bead “Sting itd 2nd Pas Wome 9. Capra rtomase Temp B1CMax ~~ | oaciaton = other NA __ | matgas age Pane Par ey Wile Pass | Single or Mutiple Bectodes Single Boards Otter = Tonsie Test OW150) Ulinaie Tiina Tipeot Specimen No | width | Thikness | Area Tota Load — | Tense Stength Flue and kg (Ninn?) Lcaton m 17 | 79 | tars0 7600 55.1 (4%) BASE METAL 12 95 | 70 | 13650 5700 480481) WELD METAL Type and Figure No, Rest Fat Te Dconinay Fo? No Daconinaty RO-1 Disontnuiy 01 ma RB-2 To Dacontuy | MECHANICAL & OTHER LABORATORY TESTING OTHER LABORATORY TESTING RepaiNe ——7.0-46.00004 Chemical AnabsisResuk NA Repo Ap 2016 (Chapy Impact Test NA Jconawtes by, BALBandung VikersHaroness Value a lWinessody GAS HV 104g¢/ mma NA Report No “ pr. |soxo pravono [Dicektur Utama "J. Seta Budi Pasar 1/46 Tanjungsari - Medan ~ Sumatera Utara 20132 Phone : 061-77450005, Fax : 081- 8213201, E-Mail primaco,ji@gmail.com

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