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ING PROCEDURE SPECIFICATION ( WPS )
( Section IX ASME Boil Pressure Vessel Code, Edi
PT.PRIMACO JAYALARASINDO By ‘Supporting POR No. (8). 001/PQRIASME/PIL2016
WPS No COWPSIASMERJU2016 Date (06 Ape 2016
Revision No 0
Wielding Process(es) _ GTAW- SMAW Types)
SOINT( QW - 402 )
Seit Design Single V. Groove
Boas
Backing Mae yp)
(Rater totr baci neta) 508-65
Mot = Nonfusing Metal
Non Metalic - Other - 74mm
‘Stns, Profucton rag Wall syle Deseo sb 18mm
‘Sto sow he ier amageen tte prs be wee Wher
‘cofcabl, the roc spacing end he deals of wel rove ray be stilt (20-40 mm, a
(ito pon be Mandate, sates may beware het et
eg wl person bea sequeres, (29, lo hough
ret mile pres poco)
BASE METALS ( QW - 403)
P.No. 4 Group No, 4 toPNo__t
Speciicaton Type and Grade $A 106 GB,
Tospoutivaion Type ani Gale SATSCr
oR
Chem Analyse & Mech, Prop
to Chem. Analysis & Mech, Prop. >
thickness Range
Base Metal
Other
FILLER METALS ( QW - 404)
spec nossa) “SI
AWS No. (Cass ) z
F No.
ANo, T 7
Size of Filer elas 27 azn
‘Veposted Weld Meta!
Thickness Range = GmmGTAW = 82mm SMAW
Groove
Filet ou
‘Blectrode Flux (Class) __— 7
Flux Trade insert 5 =
Consumable Inset oi
POSITIONS ( QW - 405)
Poston(s) of Groove
Phone : 061-77450006, Fax : 061- 8213201, E-Mal : primaco gmail.comff, PT PRIMACO JAYA LARASINDO
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COTW PSIASMEIL2016
2et2
PREHEAT ( QW - 406 ) Gas ( QW - 408 )
Pervent Composition
Preheat Temp. Min ‘Ambion (Removal of Moisture) Gasles) ___(Niture)_Flow Rate
Interass Temp, Max. : Shielding ‘igon “3a 98% 5-15 mln
Preheat Manienance T Traling i = 7
(conics spc eating wher apt receriod) Backing =
‘ELECTRICAL CHARACTERISTICS ( QW - 409)
‘Current AC or DC oc. Polarity CEN (GTAW)- DCEP (SMAWN)
‘Amps (Range } Refore to ble BO Volts Range)” _(Refee 1 table below )
Aces snd ng dt ct sot as, psn wre ea ma ein rem ami Son so)
Tungsten Electrode Size and Type
(Pare Tungson 2 Toad)
reo Metal Tranterl GMAW FCAW
(Spray are, shor Graing are)
Bocirode wire speed range
TECHNIQUE ( QW - 440)
Sting or Weave Bead
rice oF Gas Cup Size
Initial andinterpass Cleaning (Brushing and Grinding
Method of BACK gouging E
Ossian
Contact Tube to Work Distance
utile or singe pass (per Sie)
Matte or Single Blecrodes
‘Travel Speed (Range)
Peeing
Other
FILLER METAL CURRENT TRAVEL
WELDLAYER | Process | Diaméter Type vot | Speed | Heat Input
8) (1mm) as Poiariy
Root Pass. GtaW | 24mm | ER7ISG DoEN | 9%] 190 | 10] 15
Hot Pass ctaw | 24mm | ER70SG ccen | 90} 130 | 10] 15 | 80 | 115] 900 2500
Filer Pass saw | 32mm E7018 ocep §— | 90} 130 | 20] 25 | 80 | 115 | 600 2500
[Capping Pass | SMAW | 32mm E7018 coer §— | 90} 130 | 20 25 | 80 | 115] 600
PRINCO
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PRIAACO
PROCEDURE QUALIFICATION RECORD
(Section ix, asme Boiler and Pressure Vessel Code, Edition : 2013)
Record Actual Conditions Used to Weld Test Coupon
Name + PLPRIMACO JAVA LARASINDO:
Procedure Qualification Record No. : OOUPORIASMEPILEOTS
WPS No, + DOIMWPSASMERIL2016
Welding Process (es) + (GTAW- SMAW
Types + Manual Type(s)
(Manual Rulorate, Seni Ratomate
JOINT ( QW - 402 )
SKETCH
B
gas.
SI
230m
Note: Man Procaare
BASE METAL (QW. 403) POSTWELD HEAD TREATMENT ( QW-407 )
Materia Spec SA 108 GB Temperature
Type or Grade $A 108 GB Time
P-N, 4 "te P-No 1 oer
Thickness of Test Coupen 7a
Diameter o Test Coupon &
Other NA
poo. Sos Se es
FILLER METALS (GW 404 ) [eas (aw. 408)
‘SFA Specticaton A518 Ast
AWS Classtication ER 705-6 E70 Percent 7
Filer Mota F - No 6 a Gas(ies) | Mxtwe__[ Fiow Rao
Weld metal Analysis ANo 7 7 ‘Shieting [Argon 9.98% [9-15 Umin
Size ofl metat Zim 32m Tring : =
Other Backing =
‘Weld metal Thickness _3mm GTAW. 4,1 mm SMAW
POSTION (QW. 405) IELECTRICAL CHARACTERISTICS (QW - 409)
Psion of Groove 6G Current bc
Sin omesson (Up Hl, Gown HN] Up Potty, nT TS
Other 7 Amps. Taya Vols _ 10-25
Tungsten Elcode Sie
SEE Ena Other -
[io rep. bob i) 7 P8¢. EG
“A. Setia Bud Panar 1/48 Tanjungeart - Medan ~ Sumatera ara 20132
‘Phone : 061-77450005, Fax : 061- 8213201, E-Mal/: primaco,i@gmail.com[= PT PRIMACO JAYA LARASINDO
PRINACO
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WELDING PARAMETER
[rotaL passes:
[LENGTH OF BEADS on)
[WELDING PROCESS
leLecTRooe
[DWETER in
[CURRENT TYPEROLARATY
forRECTON
un un ua UH
[InTERPASS TEN RANGE CO)
8 33 115
[starr
we | eae
FINISH
sof at at | 78
[DURATION MEAAVER (ine) 736 | 648 658 730
[aMeERE
iol wl oe elo os
fvourace
oz] 02 [0 | 0»
[TRAVEL SPEED (nevi)
7a 7a az
[HEAT NPUT gm)
Tirr_1eoa) 67S 13a | Ta7e vos [Tees 2007
‘SPECIMEN PREPARATION
Welder Name
Wald 19
Hendn sar
Location ‘Workshop GLK Condel joked Timor
Date
Conducted By
Witnessed By
VISUAL INSPECTION
‘Appearance
Undercut
Piping Porosity
Convery
Conducted By
Tost date
NON DESTRUCTIVE TESTING
NOT Type
‘Conducted 8y
Testing Date
Report No
Reout
2 Febwari 2076, Reviewed By
Witnessed By MIGAS
Sta'Sut Pana 46Tangigeet= Meden~ Sumter Uare 20122
Gamma Ray
(PT GAMA HEPSI
22 Februar 2016
auRTIcHa0%6
Passed
Phone : 081-77450005, Fax: 081. 8212204, E-Mad’ primaco,jt@gmail.comE> PT PRIMACO JAYA LARASINDO
PRINACO
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PREHEAT (QW-406) TECHNIQUE (QW-410)
Travel Speed 847-73.8mmin
Preheat Temp Ambient (Removal of Moisture) Sing Wave Bead “Sting itd 2nd Pas Wome 9. Capra
rtomase Temp B1CMax ~~ | oaciaton =
other NA __ | matgas age Pane Par ey Wile Pass
| Single or Mutiple Bectodes Single Boards
Otter =
Tonsie Test OW150)
Ulinaie Tiina Tipeot
Specimen No | width | Thikness | Area Tota Load — | Tense Stength Flue and
kg (Ninn?) Lcaton
m 17 | 79 | tars0 7600 55.1 (4%) BASE METAL
12 95 | 70 | 13650 5700 480481) WELD METAL
Type and Figure No, Rest
Fat Te Dconinay
Fo? No Daconinaty
RO-1 Disontnuiy 01 ma
RB-2 To Dacontuy
| MECHANICAL & OTHER LABORATORY TESTING OTHER LABORATORY TESTING
RepaiNe ——7.0-46.00004 Chemical AnabsisResuk NA
Repo Ap 2016 (Chapy Impact Test NA
Jconawtes by, BALBandung VikersHaroness Value a
lWinessody GAS HV 104g¢/ mma NA
Report No “
pr.
|soxo pravono
[Dicektur Utama
"J. Seta Budi Pasar 1/46 Tanjungsari - Medan ~ Sumatera Utara 20132
Phone : 061-77450005, Fax : 081- 8213201, E-Mail primaco,ji@gmail.com
Analisis Pengaruh Aplikasi Post Weld Heat Treatment (PWHT) Pada Pengelasan Cast Steel (SC 42) Dengan Carbon Steel (Grade E) Terhadap Sifat Mekanik Dan Metalurgi