n OVERVIEW
Two types of communications are provided for GC1000 Mark II process gas chromatograph: DCS and personal
computer (PC) communications.
DCS communication transmits analytical and other data to a DCS systems, such as CENTUM, in digital form.
PC communication is provided for maintenance of GC1000 Mark II. By incorporating GCMT package software in
PC, the PC can keep chromatograms, check them by superimposition, and save other data. This makes it possible
to handle higher quality data and makes operation easier than conventional method that mainly use recorders.
In addition to the above-mentioned communication, Analyzer bus using Ethernet is also provided. About analyzer
bus, refer to GS 11B06A01-01E Ethernet Analyzer Bus System.
n SYSTEM CONFIGURATION
Field Panel/office Package software
GCMT
Communication converter
with explosion-proof
RS-422 maintenance function
(Up to 1 km) Note 1 Note 2
Note 3 PC Printer
K9404LA RS-232C
GC1000 Power-off signal
Mark II Communication converter
with explosion-proof
analyzer maintenance function
RS-422 Note 1
Note 3 DCS
K9404LD RS-232C
Power-off signal
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1 3
Note 3: The part number is changed when area classis FM-Y or CSA-Y.
Run command
Run mode Pause mode Run mode Run mode
Pause command
Pause
Stop Run command Run Stop Run
command command Stop command command Stop command command command
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<<Contents>> <<Index>>
(3) Method 4. Output Signal
Activation timing for various valves and parameters
with regard to the temperature of the isothermal/ (1) Types of Signals
programmed-temperature ovens should be specified 1 Analysis value data
for Method. Four Methods can be used with the Analyzer number
GC1000 Mark II. Stream number
Specified parameters for Method Peak number
Analysis cycle Component concentrations (including component
Warming up time concentration error alarm)
Peak detection stop time Unit (ppm or %)
Pause time Retention time (including retention time error
DO on time/DO off time alarm)
Stream valve on time/stream valve off time Computed value (component ration computation
V1 to V8 on/off time or linear polynominal computation)
Initial control temperature 2 Error alarm
Initial temperature time Analyzer number
(only for the GC1000D/GC1000T/GC1000W) Types of alarms
The first temperature gradient/first control Data and time of occurrence
temperature/first temperature time 3 Other information
The second temperature gradient/second control Calibration factor (including sensitivity error
temperature/second temperature time alarm)
The third temperature gradient/third control (2) Signal Lavel (for RS-232C)
temperature /third temperature time Output Voltage: +9 V 3 V at ON
(only when EPC is installed) -9 V 3 V at OFF
Initial control pressure Output impedance: 300 (for RS-232C)
Initial pressure time (3) Specifying Output Signal Transmission
First pressure gradient/first control pressure/first Analytical data and alarms are independently
control time specified with analyzer keys.
Second pressure gradient/second control
(4) Priority of Signal Transmission
pressure/second control time
Each signal is transmitted simultaneously upon
Third pressure gradient/third control pressure/
occurrence.
third control time
A error alarm occurring during an analytical data
3. Input Signal transmission of analytical data and calibration
factor are transmitted after the transmission is
(1) Types of Signals completed (for exclusive handshake).
1 Stream change command If two or more error alarms occur simulataneously,
2 Calibration command they are transmitted in the order of detection.
3 Range change command (5) Instruction in Handshake
4 Start/Stop command Output instruction
(Note) When a stop command is received during
1 Data (component concentration, computed value,
analysis, the operation is stopped after analysis is
completed. calibration factor, error alarm) receiving request
2 Data transmission completion
(2) Signal Level (for RS-232C) 3 Prompt of input command
Receiving threshold value (Note) This is made at the time of receiving data
+3 V and above at ON (component concentration, and computed
+0 V or less at OFF value).
Input impedance 3 to 7 k 4 Answerback (command execution)
Maximum permissible input voltage 30 V 5 Answerback (command not executed)
(3) Priority of Signal Transmission Input instruction
In the order of occurrence 1 Data transmission request
2 Data retransmission request
(Note) For signal types and communication control
procedure, see the next section.
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>>
5. Data Format for DCS Communication
(1) GC6 Type Output Data Format (fixed to 45 characters)
1 Analysis value data (component concentration)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
P P M A : C H L Dummy C L
D S T A : R T
, , % , , A : C L L , space R F
P P M C L
D S Dummy space R F
, , %
a b c d
a: Stream number (01 to 24) [Stream number (01 to 31)] b: Component number (01 to 24) [Peak number (1 to 99)]
c: Computed value (without zero suppression) d: Unit
Note: GC1000 data in bracket [ ].
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3 Calibration factor
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
C C Dummy space C L
, , , C O E R F
a b c d
a: Standard sample (STD1=1, STD2=2) [Stream number (1 to 9)] b: Component number (01 to 24) [Peak number (1 to 99)]
c: Calibration factor (without zero suppression) d: Calibration factor error (only if an error occurs)
Note: GC1000 data in bracket [ ].
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4 Error alarm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
A S / : Dummy space C L
, , R F
a b c d e
a: Month b: Day c: Hour d: Minute e: Error alarm types MEM: Memory pattern check error EXT1: External contact input 1
WDT: Watchdog timer EXT2: External contact input 2
8 items in total
AD1: Detector 1 calibration error
AD2: Detector 2 calibration error EXT8: External contact input 8
TMPH: Isothermal oven temperature error FLM1: FID1 extinguished
CAR1: Pressure switch 1 OFF FLM2: FID2 extinguished
CAR2: Pressure switch 2 OFF RPT: Calibration repeatability error
CAL: Calibration out of range
Note: For 3 characters, the 18th character is a dummy space. POF: Power off
NSD: Communication error (GC1000 GCCU)
F0507.ai
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>>
(2) GC6 Type Input Data Format <Retention Time Data Format>
(a) Stream change command (d) Start/stop command XXXX.X
1 2 3 4 5 6 Start command <Calibration Factor Data Format>
1 2 3 4
X.XXX
S C C L
R F
B E C L
R F
Output Signal Transmission Timing of Non-procedure
a
a: Stream number
Stop command Send Data (SD)
(b) Calibration command 1 2 3 4 Analysis data
+9V
1 2 3 4 5
F I C L
R F
C A C L
R F Analysis completion point
Note: GC1000 data in bracket [ ]. (Transmission
a Calibration factor
+9V completion)
a: Standard sample (STD1=1, STD2=2) [Stream number]
R A C L Error alarm
R F +9V
a b c
When an alarm occurs (after transmission
completion if the component concentration
a: Stream number value or calibration factor is being transmitted)
b: Component number [Peak number]
c: Component list number [Range number] Request to Send (RS)
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prompt
# T C L
R F
E Data 1 Data 1 Data 1
Input command
W: Answerback Command Command Up to 6 commands including those
(command not Supervisory computer 1 2 not executed
executed) # W C L
5 seconds
R F T B or W B or W 5 seconds
Output after Re-prompted if there is no If there is no
If the command is completion of
in an incorrect command. If there is no command command during
data transmission upon re-prompting, it is assumed this period, it is
format, answerback # W # or every 8 to 10 that there is no command. assumed that
is in the format sec periodically there is no
shown at right.) Note: If the sequence has stopped, input commands can be command.
received continuously until the start signal is received.
A: Data transmission 3.2 seconds
request Error handling (for reference)
Input instruction
# A C L
R F The same
command is
Supervisory computer (No response from the computer) A A repeated.
F0510.EPS
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>>
(3) GC8/GC1000 Type Output Data Format (fixed to 45 characters)
1 Analysis value data (concentration)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
S P P M A : C H L
D 1 T A : R T C L
% R F
2 , , , , A : C L L ,
a b c d e f g h
CR: Carriage return
LF : Line feed
a: Stream number (01 to 31) b: Peak number (1 to 99) when the head is DS c: Component concentration (without zero suppression)
Peak number 0 to 99 (100 to 199) when the head is D1 d: Unit
Peak number 0 to 55 (200 to 255) when the head is D2
e: Concentration error alarm (Upper limit = A:CHL, Lower limit = A:CLL) f: Retention time (seconds) g: Retention time error alarm
h: Analyzer number 1 to 250 (zero suppression provided)
Note: The error alarm is output only if an error occurs. (Dummy space if no error occurs) F0511.ai
2 Analysis value data (component ratio calculation and linear polynominal calculation)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
S P P M
D 1 Dummy space C L
% R F
2 , ,
a b c d e
a: Stream number (01 to 31) b: Peak number (1 to 99) when the head is DS c: Computed value (without zero suppression)
Peak number 0 to 99 (100 to 199) when the head is D1 d: Unit
Peak number 0 to 55 (200 to 255) when the head is D2
e: Concentration error alarm (Upper limit = A:CHL, Lower limit = A:CLL)
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3 Calibration factor
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
C C Dummy space C L
, , , C O E R F
a b c d e
a: Stream number (1 to 9) b: Peak number (1 to 99) c: Calibration factor (without zero suppression)
d: Sensitivity error (if an error occurs) e: Analyzer number 1 to 250 (zero suppression provided) F0513.ai
4 Error alarm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
A S / : Dummy space C L
, , R F
a b c d e f
a: Month b: Day c: Hour d: Minute e: Error alarm types MEM: Memory pattern check error EXT1: External contact input 1
f: Analyzer No.1 to 250 WDT: Watchdog timer EXT2: External contact input 2
8 items in total
AD1: Detector 1 calibration error
AD2: Detector 2 calibration error EXT8: External contact input 8
TMPH: Isothermal oven temperature error FLM1: FID1 extinguished
CAR1: Pressure switch 1 OFF FLM2: FID2 extinguished
CAR2: Pressure switch 2 OFF RPT: Calibration repeatability error
CAL: Calibration out of range
Note: For 3 characters, the 18th character is a dummy space. POF: Power off
NSD: Communication error (GC1000 GCCU)
F0514.ai
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>>
(4) GC8/GC1000 Type Input Data Format
(a) Stream change command (b) Calibration command
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7
S M C L C M C L
R F R F
a b a b
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
S E C L C E C L
R F R F
a b a b
a: Stream number a: Stream number
b: Analyzer number (1 to 6) or (001 to 255) b: Analyzer number (1 to 6) or (001 to 255)
R M C L
R F
a b c d
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
R E C L
R F
a b c d
a: Stream number
b: Peak number
c: Range number
d: Analyzer number (1 to 6) or (001 to 255)
B M C L F M C L
R F R F
a a
1 2 3 4 5 6 7 1 2 3 4 5 6 7
B E C L F E C L
R F R F
a a
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>>
Output Transmission Timing in the Case of NO Control
Calibration factor
+9V (RS-232C)
(Transmission completion)
Error alarm
+9V (RS-232C)
Processor power ON
F0516.EPS
# T C L
R F
E Data 1 Data 1 Data 1
Input command
t t
W: Answerback
(command not executed) Command Command
# W C L
R F
Supervisory computer 1 2 Up to 6 commands including those not executed
T 5 seconds B or W B or W 5 seconds
If the command is in Output after Re-prompted if there is no command. If there is no command
an incorrect format, completion of If there is no command upon
# W # during this period, it is
answerback is in the data transmission re-prompting, it is assumed that there assumed that there is no
format shown at right.) or every 8 to 10 is no command. command.
sec periodically
Note: If the sequence has stopped, input commands can be received
A: Data transmission
continuously until the start signal is received.
request
Input instruction
# A C L
R F Error handling 3.2 seconds (for reference)
The same
command is
Supervisory computer (No response from the computer) A A repeated.
R: Data retransmission
request E 3 E 3 E E (No response from GC1000)
# R C L
R F seconds seconds
F0517.EPS
(Note) If #ACRLF or #RCRLF is not received in 20 seconds or more after the data are transmitted, the transmission of analysis
data of that time is aborted.
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>>
Reference: An Examples of Error Control by Distributed Control System (DCS)
1. Parity Check
Even parity is used for GC1000 Mark II communication outputs.
When an odd parity is received, the DCS regards the data as invalid.
2. Check of Header
Each communication packet begins with two alphabet characters.
The DCS regards any packet beginning with unidentified characters as invalid data.
3. Check of Value
Analysis results and other data in a communication packet are numeric values.
If data contain a non-numeric character where a number is supposed to be set, the DCS regards the corresponding
data as invalid.
The decimal point position can also be checked.
4. Check of Number and Order of Components
The number and order of the analysis result data are fixed.
If the order of received result data is wrong or too many data are received, the DCS regards them as invalid data.
5. Check of Character Length
The length of a communication output is fixed to 45 characters.
The DCS regards any communication output having a length other than 45 characters as invalid data.
1. Operating Conditions
Model: IBM PC/AT compatible machine that can run Microsoft Windows
OS Microsoft Windows Vista Microsoft Windows 2000 SP4,
Bussiness Edition Microsoft Windows XP SP2
CPU 32 bit - 1 GHz or higher Pentium II 350 MHz or higher
Memory 1 GB or more 256 MB or more
Hard disk 80 MB or more (for program and data)
VDT resolution VGA (640 x 480) or higher
Others Printer
CD-ROM drive
2. Communication Specifications
Communication Standard: RS-232C (between PC and communication converter K9404LA)
Communication Rate: 19200/38400 bps
Parameter: 8 data + 1 stop bit, without parity, XON / XOFF control
3. Functional Configuration
The GC maintenance terminal basically has the next two functions.
1 The number of analyzers that can receive service simultaneously is one.
2 Only the data that the analyzer currently has are handled.
(1) Connection Link to Analyzer
The database is always updated. The operating commands from PC are transmitted to the analyzer on a real-time
basis.
(2) Operation on the Display
The data in the database is indicated on the display and the display is updated with the messages for updating.
The operation mode can be changed and valves can be opened / closed on the display.
(3) Data Storage and Display
The database and chromatograms can be stored in files and redisplayed using the file display function.
(4) Data Computation Processing
The PC maintenance terminal computes and processes the analytical data and chromatogram data stored in the
files. Also, sophisticated computations and processing data for the analyzer can be easily carried out using general-
purpose software.
(5) Printing
The display of the PC maintenance terminal can be printed out (hard copy) with the printer which is provided with a
Windows printer driver.
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>> 10
4. Display Panel and Operation
The display panel which the system indicates are roughly composed of the following five types: These can be
simultaneously displayed except for the LCD emulator window.
(1) Analyzer operation window
(2) Analysis results window
(3) Chromatogram window
(4) Alarm window
(5) LCD emulator window
3. Power Supply
100 to 240 V AC 10 %, 50/60 Hz 5 % , 15W Max., M4 terminals
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>> 11
5. PC Communication Cable (Straight type)
Internal wiring
GND GND
FG 1
CD 8 1 CD
RD 3 2 RD
SD 2 3 SD
ER 20 4 ER
SG 7 5 SG
DR 6 6 DR
RS 4 7 RS
CS 5 8 CS
CI 22 9 CI
K9404LA Personal computer
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Weight: approximately 2 kg
RS-232C
RS-422, D/I 12 V
D-SUB 25P Socket Power supply
F11.ai
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
<<Contents>> <<Index>> 12
7. External Dimension (K9404LD)
Unit: mm
233
218
203
126
110
96
7
5
4-4.5
Mounting holes
40
1.6
RS-232C RS-422, D/I 12 V
Power supply Weight: approximately 2 kg
D-SUB 25P Socket
K9404LD.ai
FG
1
SD
2
RD
3
RS
4
CS Outside
5
DR
6
SG
7
CD
8
ER
20
All Rights Reserved. Copyright 2009, Yokogawa Electric Corporation GS 11B03G03-01E Jun. 01, 2009-00
Subject to change without notice.