Casting Processes:
Fundamentals of
Casting
Figure 11-2
Considerations in casting operations
Introduction
Expendable-mold, Sand casting
Permanent-mold, Die Casting Processes
Introduction
Various casting processes developed over
time to meet specific design requirements
Introduction
Molding categories:
1. Expendable molds
2. Permanent molds
2.1 Sand Casting
Standard testing
Grain size
Moisture content
Clay content
Permeability
Compressive strength
Hardness
Compactibility
Sand Properties and Sand-Related Defects
Silica sand
Cheap and lightweight but undergoes a phase
transformation and volumetric expansion when it
is heated to 585C
Castings with large, flat surfaces are prone to
sand expansion defects
Trapped or dissolved gases can cause gas-
related voids or blows
Sand Properties
Figure 12-12 (Above) Jolting a mold section. (Note: Figure 12-13 (Above) Squeezing a sand-filled
The pattern is on the bottom, where the greatest mold section. While the pattern is on the
packing is expected.) bottom, the highest packing will be directly
under the squeeze head.