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ACKNOWLEDGEMENT

I would like to express my sincere gratitude to all the persons who helped me in the
course of the industrial attachment as well as during the preparation of report.

I would like to thank the Department of Mechanical Engineering, Paschimanchal


Campus for providing this opportunity of industrial attachment. I would thank Associate
Professor Er. Ram Prasad Poudel, Head of Department, Department of Mechanical
Engineering, Paschimanchal Campus, for helping to find this valuable opportunity to
gain sufficient practical knowledge and helping with valuable suggestions.

I would specially thank supervisor Er. Bheshraj Regmi and Er. Madhu Sudan Sapkota for
his co-operation and guidance throught the site visiting period. I would like to thank all
the staffs of the maintenance section and all other staffs for their suggestions and
cooperation during the course of industrial attachment. I would also thank Asst.
Professor Er. Bijendra Prajapati for his valuable suggestions.

Date: 2073/10/12 Roshan Mahato


IOE, Paschimanchal Campus

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TABLE OF CONTENTS

Chapters Contents Page

TITLE PAGE i
APPROVAL PAGE ii
ACKNOWLEDEGMENT iii
TABLE OF CONTENTS iv
LIST OF FIGURES vi
LIST OF TABLES vii
ABSTRACT viii
OBJECTIVES OF OJT ix
I Introduction 1
1.1 History and background 1
1.2 Mission statement 1
1.2.1 Vision of the company 1
1.2.2 Objectives of the company 1
1.2 Organization structure 2
1.3 Management system 3
1.3.1 Capital investment 3
1.3.2 No. of employees 3
1.3.3 System of requisition, acquisition and
management of inventory 4
1.3.4 Facilities provided to the employees 4
1.3.5 Safety measure 4
II Brewery 5
2.1 Introduction 5
2.2 Production machineries 5
2.3 Production process 5
2.3.1 Malting 5
2.3.2 Milling 6
2.3.3 Mashing 6
2.3.4 Lautering 8
2.3.5 Boiling 9
2.3.6 Wort separation and cooling 9
2.3.7 Fermentation 9
2.3.8 Conditioning and filtering 11
2.3.9 Bottling and packaging 11
III Refrigeration 14
3.1 Introduction 14
3.2 Types of refrigeration system 14
3.2.1 Vapor absorption refrigeration 14
3.2.2 Vapor compression refrigeration 15

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3.3 Components of refrigeration plant 17
3.3.1 Evaporator 17
3.3.2 Condenser 17
3.3.3 Compressor 18
3.3.4 Expansion valve 19
3.3.5 Cooling tower 19
IV Boiler 21
4.1 Introduction 21
4.2 Types of boiler 21
4.2.1 Horizontal fire tube boiler 21
4.2.2 Vertical water tube boiler 22
4.3 Boiler mountings 23
4.4 Boiler accessories 24
V Maintenance 26
5.1 Introduction 26
5.2 Preventive maintenance 26
VI Work assigned 27
6.1 Calculation of the efficiency of the water
tube boiler 27
6.2 Compressor inlet and outlet
and secondary refrigerant temperature
measurement 27
6.3 Cooling tower inlet and outlet
temperature measurement 28
6.4 Chilled water inlet and outlet temperature
measurement
6.5 Findings 28
6.6 Remedies 28
6.6.1 Remedies for boiler to increase efficiency 28
6.6.2 Remedies for refrigeration 30
VI Conclusion and Recommendations 31
7.1 Conclusion 31
7.2 Recommendations 31
References 32

LIST OF FIGURES

Figure Title Page No.

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1.1 Organization structure 2
2.1 Malting tank 6
2.2 Malt mill 7
2.3 Mash filter 8
2.4 Fermentation tank 10
2.5 Washing machine 12
2.6 Filler machine 12
2.7 Flow chart for brewery production 13
3.1 Vapor absorption chiller 15
3.2 Vapor absorption refrigeration system flow chart 16
3.3 Vapor compression refrigeration system flowchart 17
3.4 Compressor 18
3.5 Expansion valve 19
3.6 Cooling tower 20

LIST OF TABLES

Table Title Page No.

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1.1 Distribution of employees 3
6.1 Compressor inlet and outlet and glycol temperature 27
6.2 Cooling tower inlet and outlet temperature 28
6.3 Chilled water inlet and outlet temperature 29

ABSTRACT

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This report is based on the Industrial Attachment done at Chaudhary Group Industrial
Park on brewery plant, Dumkauli, Nawalparasi as a requisite for the student of Bachelor
in Mechanical Engineering IOE Paschimanchal Campus (4th year 1st part). The report
consists of the technical and managerial aspects learnt during the attachment period of 14
days. The report also provides the information about the Engineering. Its function and
how it executes its work. The Engineering department is the central governing body for
any obstacles raise in the mechanical and electrical equipments all around the bodies of
CG industry. Mainly it handles the procurement, installation and maintenance of brewery
production plant machines, refrigeration system, and boiler plant. So the report consists
of various data and information about the refrigeration system and its types and
components: Boiler plant and its different accessories. Management aspects of the
Chaudhary Group has been attempted to be drawn. Chaudhary Group brewery Nepal
produces 250000 cartoons of beer per month. During the period of industrial attachment
the working principle of horizontal fire tube boiler and vertical water tube boiler,
ammonia refrigeration system, compressor was familiarized as well as. This report also
contains preventive maintenance of the brewery plant. The attachment has helped
understand an undergraduate student of mechanical engineering scope in the very field.

OBJECTIVES OF OJT

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1. To gain the practical knowledge being familiar with working environment
of the industry,
2. To study the existing technology and the different management system
included for its operation,
3. To perform different works available in the industry under the supervision of
assigned engineer,
4. To perform different coordinated work as a team in the industry.