1
Introduction
2
RTU500 series Intelligence distributed across your power grid
3
RTU560 product line
4
RTU540 product line
5
RTU520 product line
6
RTU500 series modules
7
RTU500 series functions and software
1
Dear Madam and Sir,
this catalog will give you an overview of our Remote Terminal Units (RTU) product portfolio - the RTU500 series.
The products are divided into the product lines RTU560 (rack), RTU540 (DIN rail), RTU520 (DIN rail) and RTU500 series
modules. Complementing the RTU500 series functions and software are adjustable to the respective product lines and require-
ments. The catalog will inform you about each single module and its additional material.
With more than 100,000 installed RTUs at around 2,000 customers in more than 100 countries, ABB is among the world
market leaders for RTU applications.
ABB has been working successfully in the area of remote control applications for more than 40 years and offers the security of
a strong and experienced partner. Worldwide presence with local partners in almost all regions allows quick access to service
and support.
For more information please ask your local sales and service contact or visit us at www.abb.com/remote-terminal-units.
Yours sincerely,
RTU500 series
2
Introducing RTU500 series 7
RTU service and support 7
Product life cycle management 7
Intelligence distributed across your power grid most efficient solution for your requirements. As with many
The RTU500 series is suitable for the future requirements of of ABBs products our RTUs have been designed from the
the automation market. It offers a future proofed and reliable ground up with strong and resilient cyber security enabling
series of products you to communicate securely via all forms of networks - offe-
ring peace-of-mind and confidence in your network. Func-
Our RTU500 series brings the information from the physical tional and hardware extensions can be realized easily and
power grid to your SCADA system. The modular Remote Ter- the complete series can be quickly engineered to your needs
minal Units (RTU) are designed to meet your needs in trans- using our proven software tool enabling greater flexibility and
mission and distribution automation, enabling you to have the cost savings in training.
560CMR01
p. 11
560CMR02
p. 11
560CMU05
p. 12
560HMR01
p. 12
3
RTU560 Power supply units
23BE40
p. 19
RTU560 Racks
23BA23 The 23BA23 board allows to check two different interposing relay
1KGT020800R0001
types by using two separated check circuits. The permissible
Description tolerance range is defined by means of parameters. Up to 16
Two test and switching circuits 23BA23 boards can be used in one RTU560.
Auxiliary test voltage 24...60 VDC
Galvanic isolation of the check circuit
Suppression of line frequency during measuring
560MPR01
1KGT012500R0001
Description
Mounting panel for RTU with plug for serial
peripheral bus for extension
Max. 8 slots for peripheral modules
Max. 2 CMUs (560CMU02/05)
Additional material:
560BCU02R0001
Bus connection unit for 560MPR01
Alarm and warning contacts
Minute pulse in- and output
1KGT007900R0001
23XS20R2002
2-pole connector with screw-terminals AWG12 for process
connections to the I/O modules on 560MPR01/03; 100 pcs per package
Additional material:
Bus connection unit for 560MPR03 (Basic, Extension and 560BCU04R0001 (Basic)
CAN bus termination) Alarm and warning contacts
Minute pulse in- and output
Supervision of redundant power supply
For 2 units 560CMU0x (one basic unit, one extension unit)
1KGT022300R0001
1KGT022300R0002
1KGT022300R0003 560BCU04R0002 (Extension)
Extension kit for 10 additional 560CMU0x, 10 pcs per package
23XS20R2002
2-pole connector with screw-terminals AWG12 for process
connections to the I/O modules on 560MPR03/01; 100 pcs per package
Additional material:
Bus connection unit for 560MPR03 (Basic, Extension and 560BCU05R0001 (Basic)
CAN bus termination) Alarm and warning contacts
Minute pulse in- and output
Supervision of redundant power supply
1KGT022400R0001
For 2 units 560CMU0x (one basic unit, one extension unit)
1KGT022400R0002
1KGT022400R0003
560BCU05R0002 (Extension)
Extension kit for 10 additional 560CMU0x, 10 pcs per package
3
Removal tool for snap-in contacts 23XS42R0001
Tool to extract snap-in contacts (23XS40R4001)
1KGN000798R0001
1KGN000799R0001
Description
FSK device with 9600bps transmission speed
Connector for RS-232 testing and disconnecting
on frontplate
Communication over pilot cables
Auxilliary voltage: 5 V DC
560NUS04
1KHW001891R0001
Description
Unmanaged switch
4x10/100BaseT port (electrical)
Linear network structure supported
Description
Unmanaged switch
2xSFP slot, without optical transmitter/receiver
Additional SFP modules are required (see 560NFOxx)
2x10/100BaseT port (electrical)
Linear network structure supported
Additional material:
SFP (small form-factor pluggable) for optical switch 560NFO13
For 5560NUS12, 560NMD11, 500NMD20; monomode, distance of typically 15km
1KHW001893R0001
560NFO15
1KHW001894R0001
1KHW001895R0001 For 560NUS12, 560NMD11, 500NMD20; monomode, distance of typically 40km
560NFO85
For 560NUS12, 560NMD11, 500NMD20; multimode, distance of typically 2km
560NMS24
1KHW002108R0001
The switch is intended for distributing Ethernet within a station
through the RJ45-ports. The SDSL-ports can be used for inter-
Description connecting stations with a maximum distance of 20km (copper
Integrated managed layer-2-switch cable with diameter of 0.8mm). Longer distances can be achie-
4x10/100 BaseT port (RJ45, electrical, auto- ved by cascading multiple 560NMS24. The switch is able to pro-
negotiating) vide redundant topologies by the (Rapid) Spanning Tree Protocol.
2xSDSL-port for copper wire The switch supports VLAN frames and tunneling of serial data.
Provides redundant topologies by the (Rapid)
Spanning Tree Protocol (RSTP)
1x RS-232 port suitable for serial protocols
Description
Real time clock for synchronization of the RTU560
with the standard time of the GPS satellite including
configuration tool.
Antenna and cable have to be ordered separately
560RTC02
1KGT007800R0001
Description
For synchronization of the RTU560 with the standard
time of the long-wave transmitter DCF77.
Antenna and cable have to be ordered separately
560RTC03
1KGT012000R0001
Description
For synchronization of the RTU560 with the standard
time of the IRIG-B signal.
Receiver and cable have to be ordered separately
Additional material:
Connection cable 20m/50m for real time clock 23AC02R0020
Cable to connect real time clock module 560RTC01 with 23AN02 or
560RTC02 with 25AN01
Length 20 meters
1KGT006900R0020
1KGT006900R0050
23AC02R0050
Cable to connect real time clock module 560RTC01 with 23AN02
or 560RTC02 with 25AN01
Length 50meters
GSNP812601R0003
1KGT006800R0001
Base module
Application
The 560CMG10 is a communication unit (CMU) of the RTU540
product line. The 560CMG10 consists of a metal DIN rail housing,
which includes a CPU and a power supply.
Additional material:
Bar antenna for 560CMD11 560ANA01R0001
Bar Antenna for 560CMD11
1KGT023600R0001
10pcs per package
1KGT023700R0005
1KGT033800R0015
Base module
Application
560CID11 is a module of the product line RTU540 consisting
of a communication unit (CMU), a multi-I/O module (MIO) and a
power supply (PSU) in a metal DIN rail housing.
Base module
Application
The 560CIG10 is a RTU540 product line module consisting of a
communication unit, a multi I/O-board and a power supply in a
metal DIN rail housing.
Distribution automation product for power grids. costs for maintenance staff and that you will reduce the
Interface with your SCADA to obtain a complete under- average outage duration for each customer (SAIDI).
standing of the status of your grid on a distribution level with Recent developments bring distributed energy resources into
RTU520. Allowing for the simple integration of renewables the distribution grid and they need to be controlled in order to
into your existing networks. protect primary equipment and ensure power quality. With the
Low power consumption saves costs for uninterruptible po- RTU520 you can monitor and control the distributed energy
wer supply and makes your installation greener. resources (DER). This enables you to focus on the critical tasks
Highly customizable design enables the adaptation of input of network management while the RTU locally controls DER.
and output modules based on your application requirements. In the automation of secondary substation and ring main
units the RTU520 monitors and controls your transformer
Your benefits and intelligently handles loads.
Efficient footprint allows to fit the RTU520 into small control cabi-
nets Application areas
Intuitive handling allows faster project execution Electrical distribution network
User friendly design enables your employees to work fast Pole-top switch monitoring and control
and efficient with the products Capacitor bank automation
Secure communication in public networks saves time and Demand response management
money and fulfills highest cyber security standards Automation of DER
Customizable product solution adapts fast and simple to Energy storage
changing requirements Automation of secondary substation / ring main unit
Transformer automation and control
Application examples
As your distribution network develops towards an intelligent network Oil and gas application
you will need more and more independent monitoring and control Wellhead automation
devices to handle all different tasks. With our RTU520 you will keep Pipeline supervision
your costs down while ensuring a stable supply for your customers. Monitoring and control of pumping stations
RTU520 takes over the function of monitoring and control Water distribution network
of switching devices for pole-top switch monitoring and Monitoring and control of water reservoirs
control applications. The advantage for you is that you save Monitoring and control of pumping stations
520CMD01
p. 38
520PSD01 5
p. 39
Base module
Application
The 520CMD01 is the communication unit (CMU) of the remo-
te terminal unit RTU520 for DIN rail mounting. The device is
designed to communicate with the I/O modules (e.g. 520BID01,
520BOD01, 520AID01) and with control centers.
R0002:
Resolution 11 bit + sign; accuracy class 0.25
Measuring range: +/- 1 V DC; +/- 10 VDC
2 analog outputs
Application
Analog control outputs for sequential or closed-loop control, dis-
play instruments, measurement recorders etc. can be connected
by the analog output board 520AOD01. The board 520AOD01
has two output channels, which can be configured to diffe-
rent output voltage/current ranges. The output format unipolar,
bipolar or live zero (420 mA) will be configured by software
parameter.
520AOD01
1KGT024500R0001
The following output ranges can be configured by onboard
switches:
Description 2.5 mA 1.25 VDC
Resolution 12 bit +sign; accuracy class 0.25 5.0 mA 2.50 VDC
Measuring range: +/-2,5mA; +/-5mA; +/-10mA; 10 mA 5.0 VDC
+/-20mA; 420mA; +/-1 VDC; +/-10 VDC 20 mA 10 VDC
420mA
6 PT100 inputs
Application
The 520PTD01 board is used to connect PT100 temperature
transmitter directly. Up to 6 transmitters can be connected to the
board.
520PTD01
1KGT024700R0001
Description
6 PT100 inputs
2/4 wires per channel
Resolution: 11 bit +sign
Accuracy class: +/-1 C (-25 C...125 C)
Measuring range: -25 C150 C
Overrange: -200 C200 C
Measuring current: 6 mA
I/O adapter
Application
The adapter for I/O modules 520ADD01 is the standard adap-
ter to connect RTU520 I/O modules within an RTU500 DIN rail
solution.
The adapter terminates the RTU I/O bus of the RTU520 (Wired-
OR Bus) and generates the addresses for the connected I/O-
modules automatically.
520ADD01
1KGT033000R0001
The adapter is equipped with two green LEDs, indicating the
activities on the RTU I/O bus.
Description
5
Standard adapter board for up to 8 I/O modules
520BID01, 520BOD01, 520AID01, 520AOD01,
520PTD01
Incl. 20 pole ribbon cable, cable length 300mm
The adapter is also used to extend the WRB I/O bus for decen-
tralized I/O applications up to 2 km distance and if distances of
more than 30 cm between the I/O adapters are required.
In addition the I/O adapter 520ADD03 is used to connect
520ADD03
1KGT034400R0001 RTU520 I/O modules to an RTU560.
1KGT034400R0002 The I/O adapter is always used together with the power supply
Description unit 520PSD01.
5
Adapter to connect more than 16 RTU520 I/O mo-
dules to an I/O bus with connection in RTU520 or The module is available in two versions (rubrics):
RTU540 R0001: RS485
Also used to extend the WRB I/O bus for decen- R0002: Glass fiber optical, 840 nm
tralized I/O applications up to 2 km distance and
if distances of more than 30 cm between the I/O
adapters are required
In addition used to connect RTU520 I/O modules
to an RTU560
Is always used together with the power supply unit
520PSD01
R0001:
RS485: 19.2 kbaud, max. 200 m
R0002:
Glass fiber: optical, 840 nm, max. 2000 m
The RTU500 series modules can be used with all product Communication
lines to provide additional and extended functionality. The Flexibility of communication is a precondition for modern RTU
modules offer special functions to complete a RTU for systems. To guarantee an error-free and comprehensive com-
your specific application. munication to a variety of devices, the RTU500 series offers
modules for Ethernet and serial communication.
RTU500 series modules include:
RTU500 series power supply units Serial communication:
RTU500 series I/Os Modems are used for serial communcation. The RTU500
RTU500 series I/O adapter series modules offer modems with speed rates up to 9,600
RTU500 series multimeters Baud for distances up to 20 km. The modems operate in
RTU500 series serial communication wide or voice band range to meet your requirements. What
RTU500 series ethernet communication is more, the modems are available for CCITT V.23 stan-
dard.
Multimeters
RTUs multimeter devices enable direct measurement of Ethernet communication:
voltage, current and power. The configuration of the devices unmanaged switches
is completely integrated into the easy-to-use RTUtil500 and 4 port Ethernet switches distribute Ethernet with support
the DIN rail wizard. Multimeters provide for a detailed moni- of redundant topologies. Copper as well as fiber optical
toring of the network. To locate a fault, multimeters offer fault media are supported.
current detection with directional information. Additionally, the managed switches with DSL
increased and reliable information about the network protect Available copper lines in combination with new fiber optical
your investments and allow for precise new investments, if lines can be re-used for TCP/IP communication, allowing
need be. for an independent network for private communication.
Additionally, tunneling of serial data via RS 232 interface
allows for an easy migration from serial to Ethernet com-
munication.
RTU500 Multimeters
DIN rail power supply unit for 100240 VAC (85264 VAC,
90375 VDC), 60 W
Application
The primary switch mode power supply offers two voltage input
ranges. This enables the supply with AC or DC. Furthermore it
is equipped with two generous capacitors, which ensure mains
buffering of at least 30ms (at 230 VAC). That is why the devices
can be used worldwide also in high fluctuating networks and
battery powered plants.
CP-E 24/2.5
1SVR427032R0000
Description
Power supply module for DIN rail mounting
6
Input voltage: 85264 VAC, 90375 VDC
Output voltage: 24 VDC, max. 2.5A, 60W
Typical efficiency of 89%
Ambient temperature range during operation
-40+70C
Power failure buffering time: min. 20ms at
115V AC, min. 30 ms at 230 V AC
Description
Power supply module for DIN rail mounting
Input voltage: 85...264 VAC or 85...375 VDC
Output voltage: 24 VDC, max. 2.5A, 60W
Suitable for supply of up to 8 interposing modules
23BEx0 / 23BA40 / 560CVDxx / 560FSMxx /
560MPR01 / 500NMDxx / RTU540 / RTU520
560PSU41
1KGT017700R0001
Description
Power supply module for DIN rail mounting
Input voltage: 24...60 VDC
6
Output voltage: 24 VDC, max. 2.5A, 60W
Suitable for supply of up to 8 interposing modules
23BEx0 / 23BA40 / 560CVDxx / 560FSMxx /
560MPR01 / RTU540 / RTU520
23VG23
1KGT005500R0001 Charge current: max. 0.35A
Description
Mains adapter AC/DC converter for 115...230VAC
input, output 24VDC, 2A max.
Designed for use with back-up battery 24VDC
nominal for maximum 1.5 hours full operation
It can supply the module racks, the mounting panels and the I/O
modules of a RTU560 station with a power output of approx.
240W.
23VG24
1KGT005600R0001
Description
Mains adapter AC/DC converter for 230 or 115VAC
input, output 24VDC, 10A max.
6
560CVD03
Versions Type LO HI 1A 5A
1KGT028000R0021
1KGT028000R0025 560CVD03R0021 3U3I x x
1KGT028000R0041
560CVD03R0025 3U3I x x
1KGT028000R0045
Description 560CVD03R0041 3U3I x x
CT/VT interface with 3 voltage and 3 current inputs 560CVD03R0045 3U3I x x
for direct monitoring of 3 wire 85400VAC
1A/5A inputs from AC transformers LO power supply: 20...48 VDC
6
Serial interface to RTU500 (RS-485) HI power supply: 80...260 VAC, 80...330 VDC
560CVD03
1KGT028000R0031 It can be set to automatically change the screen of measurement
1KGT028000R0035 page and each screen display every 6 seconds.
1KGT028000R0051
1KGT028000R0055
Description If you change it to button push mode, each screen will automati-
CT/VT interface with 3 voltage and 3 current inputs cally display for 240 seconds. The scroll mode can be set up by
for direct monitoring of 3 wire 85400VAC RTUtil560.
1A/5A inputs from AC transformers
Serial interface to RTU500 (RS-485) Versions Type LO HI 1A 5A
With display on front 560CVD03R0031 3U3I x x
560CVD03R0035 3U3I x x
560CVD03R0051 3U3I x x
560CVD03R0055 3U3I x x
560FOC40
1KGT011500R0001
Fiber optic links will be used to cover large distances in critical
environments or if potential isolation is required. Available version
Description is 820 nm multimode glass fiber optic.
Direct connection to serial peripheral bus (SPB) RTU560 I/O bus
For potential isolation of SPB RS-485 (inactive signal=light OFF)
Emission wave length: 850nm
6
Input optical power: The board 560FOC40 is snap mounted on DIN rail.
- Min. - 24.0dBm
- Max. -10.0dBm
- Transmission rate: 1Mbit max.
Connects in star or multipoint T-configuration
Auxilliary voltage: 24 VDC
Modem V.23
Application
The 560FSM10 is a modem which converts the serial data accor-
ding to CCITT V.23 standard with 1,200baud. It operates on the
frequency shift keying principle (FSK).
Description
Voice frequency telegraphy device (VFT)
According CCITT V.23 standard with max.
1200baud
Can be connected to 23WT23
DIN rail mounted
Auxilliary voltage: 24...60 VDC
Modem 9600baud
Application
The 560FSM11 is a modem for transmitting serial data at rates
up to 9,600baud. It operates on the frequency shift keying
principle (FSK). Two- or four wire operation mode is selectable by
DIP-switch.
Description
FSK device with 9,600 baud transmission speed
Communication over pilot cable
Can be connected to 23WT24
6
DIN rail mounted
Isolation test voltage 3kV
Auxilliary voltage: 24...60 VDC
Additional material:
SFP (small form-factor pluggable) for optical switch 560NFO13
For 560NUS12, 560NMD11 and 500NMD20 board; monomode,
distance of typically 15km
1KHW001893R0001
560NFO15
1KHW001894R0001 For 560NUS12 and 560NMD11 and 500NMD20 board; monomode,
1KHW001895R0001
distance of typically 40km
560NFO85
For 560NUS12, 560NMD11 and 500NMD20 board; multimode,
distance of typically 2km
1KHW027870R0001
500MDD01
1KGT034200R0001
Description
Ethernet communication via serial interface with
point-to-point protocol (PPP)
plastic DIN rail housing
6
Quad band EDGE/GPRS
SIM-Card or antenna not included
Licenses Release 11
Release 11 for RTU520 product line and RTU511 product line
Basic license 63
PLC/Archive license 63
PC Tools
COMPROTware Tool 65
ITT600 SA Explorer 65
RTUtil500 65
RTUtil560 65
IET600 65
MULTIPROGwt 65
Webserver functionality: archive (upper left) | RTUtil500 Setup (upper right) | Integrated HMI with example for station control (lower left) | Presentation of analog trends (lower right)
7
PLC/Archive 50DP/250DP/750DP/5000DP
Incl. Basic licence
1KGT201447R0001 (50 DP)
1KGT201444R0001 (250 DP) Compact flashcard 128MB
1KGT201441R0001 (750 DP)
1KGT201438R0001 (5000 DP)
Licences Release 11 for RTU520 product line and RTU511 product line:
Basic license 50DP/250DP/750DP
All protocols
1KGT201599R0011 (50 DP) SD card
1KGT201596R0011 (250 DP)
1KGT201593R0011 (750 DP)
7
PLC/Archive 50DP/250DP/750DP
Incl. Basic licence
1KGT201600R0011 (50 DP) SD card
1KGT201597R0011 (250 DP)
1KGT201594R0011 (750 DP)
Licences Release 11 for RTU560 product line and RTU540 product line:
Basic license 50DP/250DP/750DP/5000DP
Incl. IEC 61850 Server and Client
1KGT201446R0011 (50 DP)
1KGT201443R0011 (250 DP) All protocols
1KGT201440R0011 (750 DP) Compact flashcard 128MB
1KGT201437R0011 (5000 DP)
PLC/Archive 50DP/250DP/750DP/5000DP
7
PLC/Archive 50DP/250DP/750DP/5000DP
Incl. Basic licence
1KGT201652R0011 (50 DP) SD card
1KGT201649R0011 (250 DP)
1KGT201646R0011 (750 DP)
1KGT201643R0011 (5000 DP)
Tools:
COMPROTware Tool Integrated testtool for telecontrol protocols
The following protocols are available:
IEC870-5-101, IEC870-5-102, IEC870-5-103, IEC870-5-104, MODBUS serial
1KGT0000000R0003 and over TCP/IP, SPABUS, RP570, DNP3.0 (serial), DNP3.0 on LAN/WAN
Scope of supply: Dongle (hardlock USB)
ITT600 SA Explorer IEC61850 testing tool (single license) with following functions:
Explore IEDs
Explore data models
Explore Ethernet
1KGT210239R0001 Explore GOOSE
Scope of supply: CD and hardlock
7
RTUtil500 Utility software for industrial standard PC containing the program modules run-
ning under Windows XP/Windows 7 (single license)
Configuration of RTU500 (signal tree, network tree, hardware tree)
IET600 acts as a system tool which is used to define and share the
1KGT030900R0001 system-wide 61850 parameters, such as communication addresses,
horizontal communication data and its priorities and client/server (system
level/IED) connections. The actual configuration of the IED and the down
loading of configuration changes are done with PCM600.