KSKV SVM 2017

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : AUTOMOTIVE TECHNOLOGY

COURSE NAME : TRANSMISSION SYSTEM 1

CODE NAME : MTA 1043

LEVEL / SEMESTER : 2 SEMESTER 1

CREDIT UNIT : 2.0

CONTACT HOUR : FACE TO FACE : 5.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PREREQUISITE : -

CORE REQUISITE : -

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COURSE OUTCOMES (COMPETENCY UNIT WORK ACTIVITIES)

The person who is competent in this Course Outcomes shall be able to ensure no abnormal screeching sound, no visible and
possible leaking from the friction plate and free from defect to ensure the clutch system function in full optimal performance also
defect free. Upon completion of this competency unit, trainees will be able to:
Perform Clutch Actuation Condition Inspection
Service Clutch Assembly

COURSE DESCRIPTION (COMPETENCY UNIT DESCRIPTOR)

Clutch system rectification is a scope of competency to restore clutch system to provide smooth engagement of gears and
transmits power from the engine to the transmission.

The competency includes perform clutch actuation condition inspection, and service clutch assembly in accordance with Original
Equipment Manufacturer (OEM) Standard.

The outcome of this competency is to ensure no abnormal screeching sound, no visible and possible leaking from the friction plate
and free from defect to ensure the clutch system functions in full optimal performance also defect free.

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CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : TRANSMISSION SYSTEM 1 (CLUTCH SYSTEM RECTIFICATION)

CODE NAME : MTA 1043

LEARNING
CON
STANDAR
TAC
CONT D
T
ENT (RELATED PERFORM
HOU
STAN KNOWLED ANCE
RS
DARD EGE / CRITERIA /
(TRA
(WOR RELATED ASSESSM
ININ
K SKILLS / ENT
G
ACTIV ATTITUDE / CRITERIA
DUR
ITIES) SAFETY /
ATIO
ENVIRONM
N)
ENTAL)

RELATED ASSESSM
1. P KNOWLED ENT
E GE CRITERIA
R
9 F 1.1 Typ 1.1 Expl
HOU O es ain
RS R of and
M job unde
ord rstan
C er ding
L suc the
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UTCH h as: - Job Order.

ACTUATION Work sheet / job card 1.2 Perform to setup of tools, equipment
CONDITION and parts at work area.
INSPECTION. 1.2 Function of job order 1.3 Perform checking of clutch linking
1.3 Hand tools such as: - system visually.
Mechanic hand 1.4 Perform confirming of hydraulic clutch
Tools set slave and master cylinders worn out
condition.
Flare nut
1.5 Perform confirming of pipes and
Wrenches hoses leakages condition visually.
1.6 Perform confirming of clutch disc worn
1.4 Fundamentals of clutch out condition.
Schematic diagram 1.7 Carry out installing of new clutch disc.
Functions 1.8 Carry out checking of pressure plate
assembly worn out condition visually
1.5 Clutch linking system checked
Types (hydraulic and cable)
Functions 1.9 Carry out checking of release bearing
1.6 Type of possible leakage and linkage worn out condition
Source visually.
Cause 1.10 Carry out checking of pilot bearing /
bushing worn out condition visually.
1.11 Carry out bleeding of clutch hydraulic
1.7 Clutch external components
system fully.
Hydraulic clutch slave and
1.12 Perform checking of transmission /
master cylinders transaxle mating casing worn out
Pipes and hoses condition visually.
1.13 Determine measuring of flywheel run
1.8 Clutch internal components out condition visually.
Clutch disc 1.14 Carry out Manual transmission lift-out
Plate assembly safely from vehicle using hoist and
Bearing and linkage safety harness.
Pilot bearing / bushing

1.9 Clutch bleeding procedure

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1.10 Transmission / transaxle mating PERFORMANCE CRITERIA

casing inspection procedure
1.11 Flywheel measure procedure 1.1 Job order interpreted and compared
1.12 Manual transmission removing from based on the clutch actuation report
vehicle procedure according to manufacturer
specification.
1.2 Tools, equipment and the workplace
RELATED SKILLS are prepared in accordance with the
workshop manual
1.1 Interpret Job order 1.3 Clutch leakages condition is visually
1.2 Setup tools and equipment checked in accordance with
1.3 Inspect clutch linking system inspection procedure
1.4 Inspect hydraulic clutch slave and 1.4 Clutch pedal lightly depressed to
master cylinders check the free play condition
1.5 Inspect pipes and hoses 1.5 Clutch abnormal noise is checked to
1.6 Inspect and replace clutch disc determine the possibility worn out
1.7 Inspect pressure plate assembly condition
1.8 Inspect release bearing and linkage 1.6 Transmission unit is removed from
1.9 Inspect pilot bearing / bushing vehicle in accordance with workshop
1.10 Bleed the clutch hydraulic system manual.
1.11 Inspect transmission / transaxle
mating casing
1.12 Measure flywheel run out
1.13 Remove manual transmission from
vehicle

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:

Systematic in organising work activities.

Safety:
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i. Adhere to safety precaution in

conducting exhaust systems
components usability condition
inspection.
ii. Adhere to companys safety and
policy.
iii. Occupational safety & health act 514
1994

Environmental:

i. Practice Reuse, Recycle and Reduce

(3R).
ii. Environmental Quality act 127 1974

CONTACT HOURS LEARNING STANDARD (RELATED

CONTENT STANDARD PERFORMANCE CRITERIA /
(TRAINING KNOWLEDEGE / RELATED SKILLS /
(WORK ACTIVITIES) ASSESSMENT CRITERIA
DURATION) ATTITUDE / SAFETY / ENVIRONMENTAL)

RELATED KNOWLEDGE ASSESSMENT CRITERIA

2. SERVICE CLUTCH 2.1 Clutch assembly removing from 2.1 Carry out removing of clutch assembly
ASSEMBLY. vehicle procedure safely from vehicle using hoist and
2.2 Pressure plate servicing procedure safety harness
10 HOURS 2.3 Friction/clutch plate servicing 2.2 Perform checking of pressure plate
procedure and friction/clutch plate worn out
2.4 Release bearing replacing procedure condition visually.
2.5 Flywheel servicing procedure 2.3 Carry out installing of new pressure
2.6 Clutch assembly reassembling plate.
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procedure 2.4 Carry out installing of new friction /

2.7 Install clutch assembly to vehicle
procedure.
RELATED SKILLS
2.1 Remove clutch assembly from vehicle
2.2 Check pressure plate and friction /
clutch plate worn out condition
2.3 Replace pressure plate
2.4 Replace friction/clutch plate
2.5 Replace release bearing
2.6 Check fly wheel surface condition
2.7 Remove flywheel from the engine
2.8 Check flywheel worn out condition
2.9 Replace flywheel
2.10 Reassemble the clutch assembly
2.11 Mount clutch assembly to the
flywheel according to workshop
manual
2.12 Install transmission unit to the engine
Clutch plate.
2.5 Carry out installing of new release
bearing.
2.6 Carry out checking of flywheel surface
condition visually.
2.7 Carry out removing of flywheel safely
from vehicle using hoist and safety
harness.
2.8 Carry out checking of flywheel worn
out condition visually.
2.9 Carry out installing of new flywheel.
2.10 Carry out reassembling of clutch
assembly.
2.11 Carry out mounting of clutch assembly
to the flywheel using hoist and safety
harness.
2.12 Carry out installing of transmission
unit to the engine.

PERFORMANCE CRITERIA

2.1 Whole assembly (pressure and

friction/clutch plate) removed
accordance with the workshop
manual.
ATTITUDE / SAFETY / ENVIRONMENTAL 2.2 Pressure plate and friction plate worn
condition is checked.
Attitude: 2.3 Pressure plate and friction plate is
replaced accordance with the
Systematic in organising work activities. workshop manual.
2.4 Release bearing is replaced
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Safety: accordance with the workshop manual

2.5 Fly wheel surface condition is checked
i. Adhere to safety precaution in for wear and tear according to
conducting exhaust systems workshop manual.
components usability condition 2.6 Flywheel is removed from the engine.
inspection. 2.7 Flywheel is serviced according to the
ii. Adhere to companys safety and OEM specification.
policy. 2.8 Reassemble the components of the
iii. Occupational safety & health act 514 clutch assembly according to
1994 workshop manual.
2.9 Clutch assembly is mounted to the
Environmental: flywheel according to workshop
manual.
i. Practice Reuse, Recycle and Reduce 2.10 Transmission unit is installed to
(3R). vehicle in accordance with workshop
ii. Environmental Quality act 127 1974 manual.
2.11 Clutch assembly report is prepared in
accordance with the workshop
manual.
Employability Skills

Core Abilities Social Skills

01.04 Analyse information 1. Communication skills.

01.05 Utilize the Internet to locate and gather information 2. Conceptual skills.
01.06 Utilize word processor to process information 3. Interpersonal skills.
02.06 Write memos and news 4. Learning skills.
02.07 Utilize Local Area Network(LAN)/Internet to exchange information 5. Leadership skills.
02.08 Prepare pictorial and graphic information 6. Multitasking and prioritising.
03.08 Develop and maintain a cooperation within work group 7. Self-discipline.
04.01 Organize own work activities 8. Teamwork
04.02 Set and revise own objectives and goals
04.03 Organize and maintain own workplace
04.04 Apply problem solving strategies
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04.05 Demonstrate initiative and flexibility

06.05 Analyse technical system
06.06 Monitor and correct performance of system

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Clutch assembly 1:5

2. Job order sample 1:5
3. Customer handling sample. 1:5
4. Chronology of event sample. 1:5
5. Warranty term & condition sample. 1:5
6. Tools, equipment and parts. 1:5
7. Consumable material/parts guideline and references. 1:5
8. Workplace setup requirement. 1:5
9. Tools setup and arrangement procedure. 1:5
10. Safety and security protecting materials. 1:5
11. Manufacturer SOP sample. 1:5

References

REFERENCES

1. BOSCH, Automotive Terminology, Published by SAE in 1998, ISBN 0-7680-0338-5.

2. Jose Luis Leyva, Learn Automotive Terminology in 2015, ISBN 9-781503-225725.
3. BOSCH, Automotive Handbook, Published by Bosch in 1996, ISBN 1-56091-918-3.
4. Lenz, Cozzarini, Emissions and Air Quality, Published by SAE in 1999, ISBN 0-7680-0248-6.
5. Owen Coley, Automotive Fuels Reference Book, Published by SAE in 1995, ISBN 1-56091-589-7.
6. Eric Chowanietz, Automobile Electronics, Published by SAE in 1995, ISBN 0-7506-1878-7.
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7. Tom Denton, Automotive Electric and Electronic system fourth edition, ISBN 978-0-08-096942-8.
8. Thomas D. Gillespie, Fundamentals of Vehicle Dynamics, Published by SAE in 1999, ISBN 1-56091-199-9.
9. Michael Plint, Anthony Martyr, Engine Testing Theory and Practice, Published by SAE in 1999, ISBN 0-7680-0314-8
10. Ellis Johnson, Tires and Handling, Published by SAE in 1996, ISBN 1-56091-752-0.
11. Rudolf Limpert, Brake and Design Safety, Published by SAE in 1999, ISBN 1-56091-915-9.

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