SPECIFICATIONS

Fiat Group CORROSION PROOF COATING BASED

Automobiles
ON ZINC AND ALUMINIUM STRIPS FOR 9.57513
FERROUS MATERIAL PARTS
NORMAZIONE
Page: 1/20
Date: 19-NOV-2013
MARCHIARO GIANCARLO - GIANCARLO.MARCHIARO@CRF.IT

CMD
PEYRETTI CLAUDIO - CLAUDIO.PEYRETTI@CRF.IT

Code
PURPOSE OF THE STANDARD

To describe the characteristics to be met by corrosion proof non-electrolytic coatings based on zinc

-
and aluminium strips for ferrous material parts.
To define the equipment and methods for testing such features.

Ch.5
Edition
This Procurement Specification consists of 20 pages and 3 annexes.
Supervisor
Author

Change Date Description

BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN EDITION IS NOT
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT
01/31/03 Edition 1 New. (DA)
=
-
05/08/06 Edition 2 Fully revised. (FD)
=
C.R.F. - Group Materials Labs Surface Treatment
C.R.F. - Group Materials Labs Surface Treatment

AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

04/24/07 Edition 3 Added Type V and changed Type IV. (FD)
=
-
A 10/03/07 Edition 3 Annex 2 : changed. (FD)
B 04/04/08 Edition 3 Annex 2 : changed supplier name. (FD)
C 10/01/09 Edition 3 Changed 1.2, 1.6, 2.4.3.6, 2.4.5.2, 2.5.1 and Annex 2 (DC)
D 11/06/09 Edition 3 Made editorial changes (DC)
CONFIDENTIAL

11/20/12 Edition 4 Added Type VII and changed Type I. Changed 2.4.6 and
= - Annex 2. (DC)
- 19-NOV-2013 Edition 5- Changed B, 1.6, 2.4.3.2, 2.4.3.3, 2.4.4.1.3, 5 and Annex
2. Added Types VIII,IX and X (DC)
Supervisor department
Author Department

ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE

PUBLISHED BY FGA - NORMAZIONE

 Page 2/20
9.57513 Change

| "A": EQUIPMENT REQUIRED FOR THE TEST

The test equipment is specified in the Standards listed in "B".

| "B": DOCUMENTS REFERRED TO IN THE TEXT

|50180 | Corrosion tests. TMD

|50473 | Determination of the gasoline resistance of paints, enamels, etc. TMD
|50473/01 | Determination of resistance to chemical etching of painting products. TMD
|50757 | Metallic coating thickness measurement using magnetic method. TMD
|50758 | Metal coat and protective oxidation coating thickness measurement using micrographic
method. TMD
|7.G0114 | Determination of threaded fasteners friction coefficient. PGE
|7.M5000 | Metal parts - Test for verifying absence of hexavalent chromium (Cr VI) in coatings.
PMD
|9.01102 | Fiat Group Automobiles S.p.A. CFO Quality of Supplies
|9.01103 | Product quality and conformity certificate (CQC). CFO
|9.01108 | Quality of supplies - Forbidden/limited substances or substances to be monitored
(Annex CK). CFO
|9.52605/01 | Threaded fasteners for normal and special uses. CFO
|9.55367 | One-side adhesive tapes.CMD
|9.57511 | Zinc, aluminium and chrome based anti-corrosion chemical coating for ferrous material
parts. CMD
|9.57512 | Zinc, aluminium and organic binder based anti-corrosion chemical coating for ferrous
material parts. CMD
|ISO 3497 | Metallic coatings -- Measurement of coating thickness -- X-ray spectrometric methods.
|UNI 5541 | ISO metric triangular profile threading with pitch equal to or higher than 0.35 mm -
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN

Tolerance system for mobile couplings.

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

|ASTM B 487| Standard test Method for Measurement of Metal and Oxide Coating Thickness by
EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

Microscopical Examination of a cross Section.

|ASTM B 499| Standard Test Method for Measurement of Coating Thicknesses by the Magnetic
Method: Nonmagnetic Coatings on Magnetic Basis Metals.
|ASTM B 568| Standard test Method for Measurement of coating Thickness by X-Ray Spectrometry.

| "C": LIST OF ANNEXES

| 1 | Product Specifications Data Sheet

CONFIDENTIAL

| 2 | Correspondence between designations adopted by Fiat Group Automobiles and

commercial denominations
| 3 | Support plate drawing

PUBLISHED BY FGA - NORMAZIONE

 Page 3/20
Fiat Group Automobiles Change 9.57513

1
INTRODUCTION

1.1
This Specification considers non-electrolytic corrosion proof coatings, obtained from water or solvent-
based dispersions, of zinc and aluminium strips and subsequent baking, for ferrous material parts.
Baking temperatures range from approx. 180C for solvent based organic systems to approx. 300C
for inorganic water based systems.
Additional finishing treatments (topcoat) can be applied on base coatings to enhance the resistance to
corrosion and abrasion, to apply specific colours and/or to change the friction coefficient with the
addition, in that case, of specific additives such as waxes or PTFE.

1.2
Purpose
The main purpose of the coating specified in this Specification is to provide the treated parts with high
corrosion resistance and a controlled friction coefficient value.
The coatings in this Specification must be compliant with the requirements in Annex CK of
spec. 9.01108 and be completely free of chromium compounds.

1.3
Range of application
Depending on the type of part to be treated, the non-electrolytic coatings based on zinc and aluminium
strips can be applied with the following process:
- immersion/centrifugation in bulk;
- immersion/centrifugation on a frame;
- spraying on a frame, in bulk (spiral) or on a pallet.
As a general rule, the bulk processes are suitable for small and medium sized parts, whereas those on
a frame are instead suitable for medium and large sized elements. For parts with retention areas -

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
blind holes, hollow screw heads, nuts - and/or fine threads, systems and work cycles must be used

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
that are able to prevent the accumulation of the applied product in those areas or guarantee its correct

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
elimination.
These coatings must not be used in the following cases:
- self-locking nuts with a polyamide insert.
- Parts for which good electrical conductivity is required (e.g. earth connections).
- Limited to coatings obtained from water dispersions, for components made of materials for which
temperatures of approx. 300 C cause decay of the mechanical characteristics.
They are also not recommended for:
CONFIDENTIAL

- internal and external threads < M6.

- Parts for which welding operations are foreseen after the application of the coating.

PUBLISHED BY FGA - NORMAZIONE

 Page 4/20
9.57513 Change
For parts designated for use in exposed areas (e.g.: under-floor, engine compartment, vehicle
exteriors), which are assembled with stainless steels, magnesium alloys, copper alloys, rubber or
other elements that could cause, with the zinc, situations of contact corrosion, coatings must be used
with suitable supplementary finishing treatments to be specified on the drawing.
In these cases, it is always recommended to check the suitability of the chosen solution using targeted
corrosion tests, to be agreed upon between the Customer and the Supplier.

1.4
Flexibility and impact resistance
The coating must resist the normal extensions and compressions foreseen for springs, as well as the
normal flexing stress to which the elastic washers and the flat springs are subjected during assembly,
without showing signs of flaking or loss of adherence from the base metal.
It must also resist the normal handling and storage conditions without showing signs of peeling,
detachments from the base metal or other relevant damage.

1.5
Appearance
Unless otherwise specified on the drawing, the coating must have a uniform semi-opaque silver grey
appearance (silver).
Another colour may be requested (e.g. black), which is usually obtained by applying one or more
additional finishing layers that can increase the thickness of the coating (approx. greater than 15 m
total), creating a potential issue for short pitch metric threads.

1.6
Classification, designation, information in drawing and use
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

INDICATION ON
OLD
TYPE DRAWING DESCRIPTION REQUIREMENTS FOR USE CODE
DESIGNATION

For general use, also for elements

without threading.
RIV/DAC 5
Instead of coatings RIV/DAC and
RIV/EC 5 Spec. 9.57511
Two applications of FAR/ZN/OR I.
I Spec. 9.57513 254
CONFIDENTIAL

the base coating For use for threaded fasteners when

(*) FAR/ZN/OR I
friction coefficient values, Cf, between
Spec. 9.57512
0.12 - 0.30 are required.

For use in particular for threaded

RIV/EC 5 F Two applications of fasteners when friction coefficient
II Spec. 9.57513 the mass lubricated - values, Cf, between 0.12 - 0.18 are 255
base coating required

PUBLISHED BY FGA - NORMAZIONE

 Page 5/20
Fiat Group Automobiles Change 9.57513

INDICATION
OLD
TYPE ON DRAWING DESCRIPTION REQUIREMENTS FOR USE CODE
DESIGNATION

Two applications of For use for threaded fasteners when

RIV/EC 5 LUB
the base coating + friction coefficient values, Cf, between
III Spec. 9.57513
one application of - 0.10 - 0.16 or lower are required.
264

lubricant

To be used when greater resistance

to abrasion, chemical agents and
contact corrosion is required.
Instead of coating RIV/DAC 5 PL.
One or two
For use for threaded fasteners when
applications of the
RIV/EC 8 PL friction coefficient values, Cf, between
base coating + one RIV/DAC 5 PL
IV Spec. 9.57513 0.10 - 0.16 are required. Also for 256
or two applications Spec. 9.57511
use when a colour other than silvery
of organic finishing
grey is required (e.g.: black).
or mineral lubricant

Two applications of To be used for the same uses, but

the base coating + with less serious exposure conditions,
RIV/EC 5 PL
one or two FAR/ZN/OR II as Type IV (e.g. vehicle interior).
V Spec. 9.57513 884
applications of Spec. 9.57512 Instead of coating FAR/ZN/OR II.

organic finishing or Also for use when a colour other than
mineral lubricant silvery grey is required (e.g.: black).

For general use. To be used for the

RIV/EC 5 ZC
One or two same uses as Type I. To be
Spec. 9.57513 For use in particular for threaded
applications of the defined
(*) fasteners (e.g. nuts and fine pitches)
base coating + one
VI application of - to counteract the risks of clogging the
silicate based hollow areas and threads and

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
RIV/EC 8 ZC
To be

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
Spec. 9.57513 finishing in alcoholic guarantee maintenance of the
solution required corrosion resistance and the defined

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
Cf within the values of 0.12 and 0.30.

To be used for wheel fastening stud

bolts when higher resistance is
Two applications of
required to the stress caused during
RIV/EC 8 PL CR base coating + two To be
VII tightening operations and higher
Spec. 9.57513 finishing defined
resistance to acid/base aggression.
applications
The friction coefficient values, Cf, are
between 0.10 - 0.16.

For general use, also for elements

without threading,when a higher
CONFIDENTIAL

corrosion resistance than Type I is

RIV/EC 8 Three applications RIV/DAC 8 required. To be
VIII
Cap. 9.57513 of base coating Cap. 9.57511 Instead of coatings RIV/DAC 8. defined
For use for threaded fasteners when
friction coefficient values, Cf, between
0.12 - 0.30 are required.

PUBLISHED BY FGA - NORMAZIONE

 Page 6/20
9.57513 Change

INDICATION
OLD
TYPE ON DRAWING DESCRIPTION REQUIREMENTS FOR USE CODE
DESIGNATION

For use in particular for threaded

fasteners, when values of the friction
coefficient are required, Cf,
RIV/EC 8 F Three applications comprised between 0.18 and 0.12 To be
IX Cap. 9.57513 of base coating - and when a higher corrosion defined
lubricated mass resistance than Type II is required.

For use for threaded fasteners when

RIV/EC 8 LUB Three applications
X Cap. 9.57513 of base coating +
one of lubrificant
friction coefficient values, Cf, between
0,10 0,16 (),or lower, and when a
higher corrosion resistance than Type To be
- III is required. defined

At the discretion of the designer, if it is considered necessary to require the use of a specific
product/process, the commercial name of the utilized products and the relative manufacturers can
be indicated on the drawing (see annex 2 and 2.5.3).
Lubricants can also be applied on Type II, Type IX and Type VI coatings.
In that case, the requirement on the drawing for the coating will be: RIV/EC 5 F LUB Spec. 9.57513
or RIV/EC 5 ZC LUB Spec. 9.57513, or RIV/EC 8 F LUB Spec. 9.57513 and must be accompanied
by the indication of the dispersion limits of the required Cf.
Any particular colouring, other than silver grey, must be specifically indicated on the drawing, e.g.:
RIV/EC 8 PL Black Spec. 9.57513 or RIV/EC 5 LUB Green Spec. 9.57513 (see Annex 2).
Dispersion limits of the friction coefficient other than 0.10 - 0.16 must be specified on the drawing
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

(see 2.5).
(*) As an alternative to the RIV/EC 5 class, it is possible to use the RIV/EC 5 ZC class, in particular for
EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

threaded fasteners (e.g. nuts and fine pitches) to counteract the risks of clogging the slots and
threads and guarantee maintenance of the required corrosion resistance and the Cf within the
values of 0.12 and 0.30. This change may be made after due communication and following the
tests carried out for the revalidation of the component, as reported in Procurement Specification
9.01102.
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE

 Page 7/20
Fiat Group Automobiles Change 9.57513
1.7
Dimensions and tolerances of the coated part

1.7.1
Unthreaded elements

1.7.1.1
Unless otherwise specified, the dimensions and tolerances indicated on the part drawing include the
coating.

1.7.2
Threaded fastener coating thicknesses

1.7.2.1
When the coating is applied on the threaded elements it must not interfere with normal assembly and
removal operations.
The thickness of the coating is established according to the ISO metric threading, as per UNI 5541,
with the following classes of tolerance:
- g, f and e for outer threading (screws);
- H and G for inner threading (nuts).
For outer threading, these tolerances refer to before coating, whereas for inner threading, they refer to
after coating.
After coating, the upper difference must not be higher than zero (nominal dimension) for outer
threading and less than zero for inner threading.
a) Screws Coating thickness for screws depend on threading pitch and threading tolerance
range. Table 1 shows the theoretical maximum thicknesses inferred from fundamental
differences in tolerance positions g, f and e.

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE

 Page 8/20
9.57513 Change

TABLE 1 - MAXIMUM THEORETICAL THICKNESSES REQUIRED FOR SCREWS

Maximum theoretical thickness permitted on threading

Threading Threading
(m)
pitch
(mm) Tolerance position Tolerance position Tolerance position
Large pitch Fine pitch
"g" "f" "e"

0,50 M3 - 5 9 12

0,70 M4 - 5 9 14

0,80 M5 - 6 9 15
1,00 M6 M8x 1 6 10 15

M10 x 1.25
1,25 M8 7 10 15
M12 x 1.25

M14 x 1.5
M16 x 1.5
1,50 M10 M18 x 1.5 8 11 16
M20 x 1.5
M22 x 1.5

1,75 M12 - 8 12 17
M24 x 2
M27 x 2
2,00 M14; M16 9 13 17
M30 x 2
M33 x 2
2,50 M18; M20; M22 - 10 14 20
M36 x 3
3,00 M24; M27 12 16 21
M39 x 3
3,50 M30; M33 - 13 17 22
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN

4,00 M36; M39 - 15 19 23

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

Coatings thicker or thinner than what is indicated may be specified.

Thicker coatings must be agreed by Customer and Supplier because part of the threading
tolerance may be used in addition to fundamental deviation. A few micrometers of
undersizing on the average diameter in position "h/H"; are possible. In all cases, the screw-
nut coupling must not be compromised.

b) Nuts Unlike electrolytic coatings, the coatings in this Specification have the tendency to
CONFIDENTIAL

accumulate also in the inner threads.

Therefore the threads of the nut screws must be suitably oversized in order to guarantee
compliance with the tolerance 6H after applying the coating.

PUBLISHED BY FGA - NORMAZIONE

 Page 9/20
Fiat Group Automobiles Change 9.57513
2
COATING QUALIFICATION REQUIREMENTS

2.1
Subject the component to the checks and tests specified in the paragraphs below. Check that test
results comply with values/limits indicated on design and/or annexed "Product Specifications Data
Sheet" for the type concerned.

2.2
Test environment (unless otherwise specified)
temperature: 23 5C
atmospheric pressure: 860 - 1060 mbar

relative humidity: 45 - 70%

2.3
Coating materials and processes

The coating materials and processes currently approved by FIAT GROUP AUTOMOBILES are listed
in Annex 2.

2.4
Properties
The following features refer to the significant surface of the part. Significant surface is the part of the
surface which is essential for appearance and/or use of the treatment component.
This may be indicated on the drawing or in the order. Otherwise, the entire surface of the part must be
considered significant.

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
For threaded fasteners, the significant surface includes the head and shank of the screws, the

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
handling slots, any captive washers and the external surface of the nuts.

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
2.4.1
Visual inspection
The part surface must not have any defects such as porosity, inclusions, cracks, blistering, drops, etc.
and areas without coating.
The appearance of the coating must comply with what is specified in 1.5, it must be perfectly
catalysed, non greasy or sticky (also for the LUB versions) and it must withstand standard handling,
storage and installation operations, without flaking or losing adhesion.
CONFIDENTIAL

The threaded fasteners must not show product accumulations on threading and handling slots that
may interfere with tightening operations.

2.4.2
Check of the absence of hexavalent chromium in the coating
According to Standard 7.M5000.

PUBLISHED BY FGA - NORMAZIONE

 Page 10/20
9.57513 Change

2.4.3
Thickness

2.4.3.1
Thickness of the coating for components other than threaded fasteners
The minimum local thickness, measured in the area of the significant surface with the methods below,
must be as required in 2.4.3.6, for the various types of coating.

2.4.3.2
Magnetic method
According to Standard ASTM B 499 or according to Standard FIAT 50757, using Magne-Gage,
Mikrotest or other equivalent equipment that permits accuracy of at least 10 %. Method to be
adopted in current inspections.

2.4.3.3
X-ray fluorescent method
According to Standard ASTM B 568, or according to Standard ISO 3497
General method to be preferably used for small sized parts. Specific calibration is required for each
type of coating. It can detect only the thickness of the base coating.

2.4.3.4
Micrographic method
According to Standard ASTM B 487 or Standard FIAT 50758.
Method to be used in case of complaints and when the methods listed above cannot be employed.

2.4.3.5
Threaded fastener coating thickness
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN

The thickness of the coating deposited on the threaded elements must not adversely affect normal
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

tightening and removal operations.

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

At the same time, they must be able to meet the requirements specified in 2.4.5 - 2.4.7. Unless
otherwise agreed upon, after the coating, it must be possible to manually tighten metric threaded parts
on test threaded rings or block gauges, with tolerance position h for outer threading and H for inner
threading.
In this case, it must be possible to perform the tightening operation, for the first 3 threads, using a
maximum torque with the values, both for the screws as well as for the nuts, defined in Spec.
9.52605/01.

2.4.3.5.1
CONFIDENTIAL

Areas for determining coating thickness on threaded fasteners

Given the variability of the coating thickness on screws and nuts, it is measured in significant points for
the purpose of corrosion protection.
In the case of hexagonal head or external Torx screws, these points are approximately in the middle of
the head surface or at the centre of the end of the shank.
For socket head and cross head screws, the measuring points are on the flat surface of the head
between the edge and the socket, between the edge and the cross or on the lateral face of the head.
The surfaces of sockets and crosses are excluded.
In the case of nuts, the thickness is measured on a side face of the hexagon or on a support surface.

PUBLISHED BY FGA - NORMAZIONE

 Page 11/20
Fiat Group Automobiles Change 9.57513

2.4.3.5.2
Determining the thickness of the coating on threaded fasteners and small items
Using the methods described above, measure the thickness of the coating on a minimum number of
10 parts per homogeneous lot, making at least 4 distinct determinations for each part. For each
individual part, the arithmetic average of the measured values must lie within the limits specified in
2.4.3.6 based on the requirement specified on the drawing.
Individual measures that are 40% below the required limit are not permitted.

2.4.3.6
Thickness limits
The thickness values must be included in the following limits:

- RIV/EC 5 5 m
- RIV/EC 5 F 5 m
- RIV/EC 5 LUB 5 m
- RIV/EC 8 PL 8 m
- RIV/EC 5 PL 5 m
- RIV/EC 5 ZC > 5 m
- RIV/EC 8 ZC > 8 m
- RIV/EC 8 PL CR > 8 m
- RIV/EC 8 8 m
- RIV/EC 8 F 8 m
- RIV/EC 8 LUB 8 m

With regard to the screws, the maximum thickness measured under the head must not exceed 25 m.

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
2.4.4
Adhesion

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
The adhesion of the coating to the metal must be evaluated using one of the following methods:

2.4.4.1
Adhesion when new

2.4.4.1.1
Take 3 samples for each type of part to be checked.

2.4.4.1.2
CONFIDENTIAL

2
Identify the flattest, unthreaded surface on the part, as the test surface, of at least 1 cm .

2.4.4.1.3
Degrease the test surface, wiping it manually 5 seconds with cotton balls soaked in heptane.

2.4.4.1.4
Apply a strip of elastic vinyl plastic adhesive tape on the surface at ambient temperature (Specification
9.55367) applying light and uniform manual pressure, preventing the formation of air bubbles.

PUBLISHED BY FGA - NORMAZIONE

 Page 12/20
9.57513 Change
2.4.4.1.5
Manually remove the tape from the part, pulling it off quickly from the bottom upward, perpendicularly
to the test surface.

2.4.4.1.6
Evaluate the worse result among the 3 measurements performed for each part. The adhesion of the
coating to the base metal must be greater than the cohesion of the coating itself.

2.4.4.1.7
2
Small traces of coating are permitted on the tape (< 3 mm ) that cover less than 20 % of the test
surface overall.
2
It is not permitted to have fragments of coating on the tape with dimensions > 3 - 4 mm or any
detachment from the base metal.

2.4.4.2
Adhesion after ageing

2.4.4.2.1
Subject the parts being inspected to a salt mist test, according to Standard 50180 method B1 for a
period of 96 h.
2
NOTE In the case of small sized parts where it is not possible to make incisions (flat surface < 1 cm ),
the test can be carried out on specimens with suitable dimensions that were treated together with the
parts being inspected.

2.4.4.2.2
After drying and conditioning at ambient temperature for 10 min, repeat the operations described in
points 2.4.4.1.4 and 2.4.4.1.5.

2.4.4.2.3
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN

Detachments 3 mm from the line of incision that was made are not permitted, and there may not be
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

any fragments of the coating on the tape due to detachment from the base metal.
EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

2.4.5
Corrosion resistance

2.4.5.1
At least 24 h after the end of the coating baking operation, take a number of parts so that the sum of
the significant surface areas is 1dm .
2

2.4.5.2
Subject the parts to the salt mist corrosion test according to Std. 50180 method A1. Unless otherwise
CONFIDENTIAL

specified, the various types of coating must meet the requirements specified in Table 2.

TABLE 2

PUBLISHED BY FGA - NORMAZIONE

 Page 13/20
Fiat Group Automobiles Change 9.57513
Minimum exposure time (h) during which there must not appear
TYPE OF COATING
zinc corrosion products base metal corrosion products

I RIV/EC 5 - 480

II RIV/EC 5 F - 480

III RIV/EC 5 LUB - 480

IV RIV/EC 8 PL 144* 720

V RIV/EC 5 PL 144* 480

RIV/EC 5 ZC - 480
VI
RIV/EC 8 ZC - 1000

VII RIV/EC 8 PL CR - 840

VIII RIV/EC 8 - 720

IX RIV/EC 8 F - 720

X RIV/EC 8 LUB - 720

* Only for finishes with a colour other than silver grey.

2.4.5.3
Unless otherwise specified, corrosion resistance must be determined by the unaided eye from a
normal reading distance. The presence of white zinc corrosion products, for an extension 5 % of the
total exposed significant surface, is not grounds for rejection. The number of corrosion spots must be
2
1/dm (higher values are grounds for rejection).
The presence of corrosion products in areas not constituting significant surfaces is not grounds for
rejection.

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
2.4.6

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
Temperature Resistance

2.4.6.1
Expose the test parts in a ventilated thermostatic cell for 3 h at 150 3 C (temperature measured on
the part) and then subject them to the salt mist corrosion test, according to Standard 50180 method
A1. The salt mist test must start after 1 h 5 min, and within 24 h, from the end of exposure in
thermostatic cell.

2.4.6.2
CONFIDENTIAL

Depending on the type of coating, the duration of exposure and requirements must be those indicated
in Table 2.

PUBLISHED BY FGA - NORMAZIONE

 Page 14/20
9.57513 Change
2.4.7
Cathode coating protection

2.4.7.1
Use a suitable bit to trace the coating on the part, or specimen, being tested until reaching the base
metal. The width of the incision must not exceed 0.5 mm.

2.4.7.2
Expose the sample being tested in the salt mist chamber according to Standard 50180 method A1 for 96
h.

2.4.7.3
At the end of the test, no iron rust must appear on the incision surface.

2.4.8
Resistance to petrol (test to be carried out only during qualification)

2.4.8.1
Carry out the test according to the methods and using the equipment described by Standard 50473.

2.4.8.2
Dry the part and condition it in the test environment for 120 min, then evaluate the surface conditions.

2.4.8.3
No surface defect allowed (e.g. stains, blistering and removal) in comparison to the non-exposed
surfaces.

2.4.9
Resistance to windscreen washer fluid (test to be performed only during qualification)

2.4.9.1
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN

Carry out the test according to the method and using the equipment described by Standard 50473/01
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

Method B.
EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

2.4.9.2
Dry the part and condition it in the test environment for 120 min, then evaluate the surface conditions.

2.4.9.3
No surface defect allowed (e.g. stains, blistering and removal) in comparison to the non-exposed
surfaces.

2.4.10
Corrosion resistance after tightening and thermal shock cycles (for type VII only)
CONFIDENTIAL

2.4.10.1
At least 24 h after the end of the coating baking operation, take a number of parts so that the sum of the
significant surface areas (area of the head in view: hexagonal and upper part of the flange) is 1 dm .
2

PUBLISHED BY FGA - NORMAZIONE

 Page 15/20
Fiat Group Automobiles Change 9.57513

2.4.10.2
Perform 10 consecutive tightening/loosening cycles on each stud bolt with a set torque equal to 120 Nm.
The tightening/loosening cycles must be performed according to Fiat specification 7-G0114 using:
support plate according to the drawing (see annex 3);
nut screw with dimensions according to what is required by Fiat table 10112 and 10112/03 and
with hardness 40-50 HRC.

2.4.10.3
Expose the test parts in a ventilated thermostatic cell for 3 h at 150 3C (temperature measured on
the part). The salt mist test must start after 1 h 5 min, and within 24 h, from the end of exposure in
thermostatic cell.

2.4.10.4
Subject the parts to the salt mist corrosion test according to Std. 50180 method A1. Unless otherwise
specified, the coating must meet the following requirement only for the area of the screw in view
(hexagonal and upper part of the flange):
minimum exposure time during which no base metal corrosion products must appear = 600 hours.
Unless otherwise specified, corrosion resistance must be determined by the unaided eye from a
2
normal reading distance. The number of corrosion spots must be 1/dm (higher values are grounds
for rejection).
The presence of corrosion products in areas not constituting significant surfaces is not grounds for
rejection.

2.4.11
Resistance to phosphoric acid after tightening cycles (VII type only)

2.4.11.1
At least 24 h after the end of the coating baking operation, take a number of parts so that the sum of

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
the significant surface areas (area of the head in view: hexagonal and upper part of the flange) is 1

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
2
dm .

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
2.4.11.2
Perform 10 consecutive tightening/loosening cycles on each stud bolt with a set torque equal to 120
Nm.
The tightening/loosening cycles must be performed according to Fiat specification 7-G0114 using:
support plate according to the drawing (see annex 3);
nut screw with dimensions according to what is required by Fiat table 10112 and 10112/03
and with hardness 40-50 HRC.
CONFIDENTIAL

2.4.11.3
Subject the parts 5 consecutive times to the following cycle:

a) immerse for 2 min 5 sec in a 5% H3PO4 solution;

b) rinse in running water;
c) dry with compressed air;
d) brush the head with soft bristles.

PUBLISHED BY FGA - NORMAZIONE

 Page 16/20
9.57513 Change

2.4.11.4
Subject the parts to the salt mist corrosion test according to Std. 50180 method A1. Unless otherwise
specified, the coating must meet the following requirement only for the area of the screw in view
(hexagonal and upper part of the flange):
2
at the end of the 2 hour exposure, the surface with ferrous corrosion spots must be 10 mm and
2
must not have individual spots with dimensions > 3 mm (higher values are grounds for rejection).
Unless otherwise specified, corrosion resistance must be determined by the unaided eye from a
normal reading distance.
The presence of corrosion products in areas not constituting significant surfaces is not grounds for
rejection.

2.4.12
Resistance to hydrochloric acid after tightening cycles (VII type only)

2.4.12.1
At least 24 h after the end of the coating baking operation, take a number of parts so that the sum of
the significant surface areas (area of the head in view: hexagonal and upper part of the flange) is 1
2
dm .

2.4.12.2
Perform 10 consecutive tightening/loosening cycles on each stud bolt with a set torque equal to 120
Nm.
The tightening/loosening cycles must be performed according to Fiat specification 7-G0114 using:
support plate according to the drawing (see annex 3);
nut screw with dimensions according to what is required by Fiat table 10112 and 10112/03
and with hardness 40-50 HRC.

2.4.12.3
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

Subject the parts 5 consecutive times to the following cycle:

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

a) immerse for 2 min 5 sec in a 2% HCl solution;

b) rinse in running water;
c) dry with compressed air;
d) brush the head with soft bristles.

2.4.12.4
Subject the parts to the salt mist corrosion test according to Std. 50180 method A1. Unless otherwise
specified, the coating must meet the following requirement only for the area of the screw in view
(hexagonal and upper part of the flange):
CONFIDENTIAL

2
at the end of the 2 hour exposure, the surface with ferrous corrosion spots must be 10 mm and
2
must not have individual spots with dimensions > 3 mm (higher values are grounds for rejection).
Unless otherwise specified, corrosion resistance must be determined by the unaided eye from a
normal reading distance.
The presence of corrosion products in areas not constituting significant surfaces is not grounds for
rejection.

PUBLISHED BY FGA - NORMAZIONE

 Page 17/20
Fiat Group Automobiles Change 9.57513

2.4.13
Resistance to sodium hydroxide after tightening cycles (VII type only)

2.4.13.1
At least 24 h after the end of the coating baking operation, take a number of parts so that the sum of
the significant surface areas (area of the head in view: hexagonal and upper part of the flange) is 1
2
dm .

2.4.13.2
Perform 10 consecutive tightening/loosening cycles on each stud bolt with a set torque equal to 120
Nm.
The tightening/loosening cycles must be performed according to Fiat specification 7-G0114 using:
support plate according to the drawing (see annex 3);
nut screw with dimensions according to what is required by Fiat table 10112 and 10112/03
and with hardness 40-50 HRC.

2.4.13.3
Subject the parts 5 consecutive times to the following cycle:
a) immerse for 2 min 5 sec in a water solution of 10.0 g/l NaOH + 20.0 g/l of Na 2C03;
b) rinse in running water;
c) dry with compressed air;
d) brush the head with soft bristles.

2.4.13.4
Subject the parts to the salt mist corrosion test according to Std. 50180 method A1. Unless otherwise
specified, the coating must meet the following requirement only for the area of the screw in view
(hexagonal and upper part of the flange):
minimum exposure time during which no base metal corrosion products must appear = 2 hours.

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
Unless otherwise specified, corrosion resistance must be determined by the unaided eye from a

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
2
normal reading distance. The number of corrosion spots must be 1/dm (higher values are grounds

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
for rejection).
The presence of corrosion products in areas not constituting significant surfaces is not grounds for
rejection.
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE

 Page 18/20
9.57513 Change

2.5
Threaded fastener friction coefficient

2.5.1
Unless otherwise specified on drawings, the friction coefficients of threaded fasteners must be within
the dispersion limits Cf = 0.12 - 0.30 specified in Spec. 9.52605/01.
If lower friction coefficient values or more restrictive dispersion limits are required, e.g. Cf = 0.10 -
0.16, or Cf = 0.12 - 0.18, self-lubricating coatings must be used (F types), or suitable lubricating (type
LUB) or finishing (types PL and PL CR) must be applied (see Annex 2). If not specifically indicated on
the drawing, the following dispersion values apply:

- RIV/EC 5 Cf = 0.12 - 0.30

- RIV/EC 5 F Cf = 0.12 - 0.18
- RIV/EC 5 LUB Cf = 0.10 - 0.16
- RIV/EC 8 PL Cf = 0.10 - 0.16
- RIV/EC 5 PL Cf = 0.10 - 0.16
- RIV/EC 5 ZC Cf = 0.12 - 0.30
- RIV/EC 8 ZC Cf = 0.12 - 0.30
- RIV/EC 8 PL CR Cf = 0.10 - 0.16
- RIV/EC 8 Cf = 0,12 0,30
- RIV/EC 8 F Cf = 0,12 0,18
- RIV/EC 8 LUB Cf = 0,10 0,16

2.5.2
The correct application of friction conditioners must be tested by determining the friction coefficient as
illustrated in Test Standard 7.G0114.
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

Other testing methods must be agreed beforehand and approved by the competent Fiat Group
Automobiles Departments (E.&D. / P.T.&S.).
EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

2.5.3
Correspondence between designations adopted by Fiat Group Automobiles and commercial
denominations of approved coatings and friction conditioners is shown in Annex 2.
The use of products other than those shown is allowed, providing they respect the requirements of
these Specifications and any indications on drawings as well as restrictions concerning the use of
forbidden and/or to be monitored products as defined in Annex CK of Specification 9.01108.
The product specifications data sheet of the product used must be made available to Fiat Group
CONFIDENTIAL

Automobiles upon demand along with the respective application cycle parameters.

PUBLISHED BY FGA - NORMAZIONE

 Page 19/20
Fiat Group Automobiles Change 9.57513
3
SUPPLY CONTROL REQUIREMENTS
(by Plant Quality)

3.1
Supply inspection shall be carried out according to Spec. 9.01102 (Restricted distribution).

4
SUPPLIER REQUIREMENTS

4.1
Supplier shall comply with the general requirements contained in Spec. 9.01102 QUALITY OF
SUPPLIES.

4.2
Product qualification supplies
The Supplier must show the quantity of product required on the purchase order enclosing the specified
Quality and Conformity Certificate (see Spec. 9.01103); all features described in the enclosed
"Product Specifications Data Sheet" for the specific type will be checked. "Non conformities" are not
allowed.

4.3
Product supplies
The supplied product must conform to the requirements of the part drawing and to those of these
Specifications. While defining the type of manufacturing process to be used and the final test severity,
the Supplier must consider the classes of importance that FIAT GROUP AUTOMOBILES has
assigned to each of the features to which the requirements refer (see 5).

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
NOTE: Both during product qualification and supply inspections, checks can be carried out on
components not undergoing destructive tests (indicated as NM in 5); if the components

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
have undergone destructive tests (M) they cannot be used for further tests or checks, unless
otherwise specified on each individual occasion.

CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE

 Page 20/20
9.57513 Change

5
CHARACTERISTICS CLASSIFICATION TABLE
CLASSIFICATION OF FEATURES TEST TYPE

Visual inspection Secondary NM

Check of the absence of hexavalent chromium in the

Secondary M
coating

Thickness Secondary NM/M

Adhesion when new Important M

Adhesion after ageing Secondary M

Corrosion resistance Important M

Temperature resistance Secondary M

Cathode coating protection Secondary M

Petrol resistance Secondary M

Resistance to windscreen washer fluid Secondary M

Corrosion resistance after tightening and thermal shock
Secondary M
cycles
Resistance to phosphoric acid after tightening cycles Secondary M

Resistance to hydrochloric acid after tightening cycles Secondary M

Resistance to sodium hydroxide after tightening cycles Secondary M

Friction coefficient Important M

CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE

 Fiat Group CORROSION PROOF COATING BASED 9.57513
ON ZINC AND ALUMINIUM STRIPS FOR ANNEX 1
Automobiles FERROUS MATERIAL PARTS
NORMAZIONE
Product Specifications Data Sheet Page: 1/2
Date: 19-NOV-2013

TEST
CHARACTERISTICS LIMITS
CONDITIONS

CMD
Visual inspection 2.4.1
2.4.2 and Standard
Search for hexavalent chromium in the coating 2.4.2
7.M5000

Code
RIV/EC 5 5 m

RIV/EC 5 F 5 m

-
RIV/EC 5 LUB 5 m

Ch.
RIV/EC 8 PL 8 m

RIV/EC 5 PL 5 m

5
Thickness RIV/EC 5 ZC 2.4.3 5 m

8 m

Edition
RIV/EC 8 ZC

RIV/EC 8 PL CR 8 m

RIV/EC 8 8 m

RIV/EC 8 F 8 m

RIV/EC 8 LUB 8 m

No detachment of the base metal.

Permitted cohesive detachments < 20 %
Adhesion when new 2.4.4.1
of the test surface. Dimension of

BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN EDITION IS NOT
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT
2
fragments < 3 mm .
Adhesion
No detachment of the base metal.
2.4.4.2 and Standard
Adhesion after ageing Detachments 3 mm from the incision
50180 method B1
lines are not permitted.

AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

for 144 h
RIV/EC 8 PL (only for
coatings with Zinc corrosion products 5 % of the
a colour significant surface.
RIV/EC 5 PL other than
silver)
RIV/EC 5
RIV/EC 5 F
CONFIDENTIAL

for 480 h
Corrosion RIV/EC 5 LUB
resistance
RIV/EC 5 PL
2.4.5 and Standard
RIV/EC 8 PL for 720 h 50180 method A1
RIV/EC 5 ZC for 480 h
The number of ferrous corrosion spots
RIV/EC 8 ZC for 1000 h must be 1/dm
2

RIV/EC 8 PL CR for 840 h

RIV/EC 8 per 720 h
RIV/EC 8 F per 720 h

RIV/EC 8 LUB per 720 h

PUBLISHED BY FGA - NORMAZIONE

 Pag 2/2
9.57513 e
Ch.

TEST
CHARACTERISTICS LIMITS
CONDITIONS

2.4.6 and Standard

Temperature resistance 2.4.5.2
50180 method A1

2.4.7 and Standard At the end of the test, no iron rust must
Cathode coating protection
50180 method A1 appear on the incision surface.

No surface defect allowed (e.g. stains,

2.4.8 and Standard
Petrol resistance blistering and removal) in comparison to
50473
the non-exposed surfaces.
No surface defect allowed (e.g. stains,
2.4.9 and Standard
Resistance to windscreen washer fluid blistering and removal) in comparison to
50473/01 Method B
the non-exposed surfaces.

Corrosion resistance after tightening and 2.4.10 and Standard

The number of ferrous corrosion spots
thermal shock cycles 50180 method A1,
must be 1/dm
2
(VII type only) 7.G0114
The surface with ferrous corrosion spots
Resistance to phosphoric acid after tightening 2.4.11 and Standard
must be
cycles 50180 method A1, 2
10 mm and must not have individual
(VII type only) 7.G0114 2
spots with dimensions > 3 mm .
The surface with ferrous corrosion spots
Resistance to hydrochloric acid after tightening 2.4.12 and Standard
must be
cycles 50180 method A1, 2
10 mm and must not have individual
(VII type only) 7.G0114 2
spots with dimensions > 3 mm .
Resistance to sodium hydroxide after tightening 2.4.13 and Standard
The number of ferrous corrosion spots
cycles 50180 method A1,
must be 1/dm
2
(VII type only) 7.G0114

2.5 and Standard

Threaded fastener friction coefficient 2.5
7.G0114
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE

 Fiat Group 9.57513
CORROSION PROOF COATING BASED ON
Automobiles
ANNEX 2
ZINC AND ALUMINIUM STRIPS FOR FERROUS
Normazione MATERIAL PARTS Page: 1/2
Date: 19-NOV-2013

CORRESPONDENCE BETWEEN FIAT GROUP AUTOMOBILES DESIGNATION AND

COMMERCIAL DOMINATIONS

CMD
?
Correspondence between the FIAT Group Automobiles designation and the commercial
denominations of the coating materials/processes qualified according to Specification 9.57513 and

Code
Test Standard 7.G0114.

=
COMMERCIAL DENOMINATION
INDICATION ON
TYPE MANUFACTURER
DRAWING
Base coating Finishing

Ch.
NOF Metal Coatings GEOMET 321
ATOTECH ZINTEK 200

5
DELTA TONE 9000
DOERKEN - MKS
I RIV/EC 5 DELTA PROTEKTKL 100
MAGNI FLAKE B46
MAGNI

Edition
VIII RIV/EC 8 (Magni 565)
DOW CORNING
MOLYKOTE D 6500 (*)
GmbH
GLOMAX / NIHON
LAFRE
RUSPERT CO.,LTD
II RIV/EC 5 F NOF Metal Coatings GEOMET 500
DOERKEN - MKS DELTA PROTEKTKL 105
IX RIV/EC 8 F ATOTECH ZINTEK 200 SL
1186 Torque 'N Tension Control Fluid

Gleitmo 605
III RIV/EC 5 LUB

BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN EDITION IS NOT
Merwin 65 Oil

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT
VARIOUS (see types I and II)
X RIV/EC 8 LUB Dacrolub 10 and Dacrolub 15
Gardolube L 6255
Gardolube 6255 T
PLUS L (Cf 0.08 - 0.14)

AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

NOF Metal Coatings GEOMET 321 PLUS ML (Cf 0.10 - 0.16)
PLUS M (Cf 0.12 - 0.18)

ZINTEK TOP L (Cf 0.10 0.16)

IV RIV/EC 8 PL ZINTEK TOP LF (Cf 0.12 0,18)
ATOTECH ZINTEK 200 TECHSEAL WL-14 (Cf 0.10 0.16)
V RIV/EC 5 PL TECHSEAL WL (Cf 0.12 0.18)
CONFIDENTIAL

DELTA SEAL GZ (Cf 0.10 - 0.16)

DELTA TONE 9000
DOERKEN - MKS DELTA PROTEKT VH 301 GZ (Cf
DELTA PROTEKTKL 100
0.10 - 0.16)
MAGNI MAGNI FLAKE B46 MAGNI TOP B18 (Cf 0.10 - 0.16)
GLOMAX / NIHON
LAFRE Zink Protector system
RUSPERT CO.,LTD

PUBLISHED BY FGA - NORMAZIONE

 Pag 2/2
9.57513 e
Ch.

COMMERCIAL DENOMINATION
INDICATION ON
TYPE MANUFACTURER
DRAWING
Base coating Finishing

PLUS ML BLACK (GEO-BLACK)

NOF Metal Coatings GEOMET 321
(Cf 0.10 - 0.16)

TECHSEAL BLACK SLG

(Cf 0.10 0.16)
ATOTECH ZINTEK 200
TECHSEAL BLACK SLF
IV RIV/EC 8 PL Black (Cf 0.12 0.18)

V RIV/EC 5 PL Black
DELTA SEAL GZ BLACK
DELTA TONE 9000 DELTA (Cf 0.10 - 0.16)
DOERKEN - MKS
PROTEKT KL 100 DELTA PROTEKT VL 450
(Cf 0.10 - 0.16)

MAGNI TOP B37

MAGNI MAGNI BASE D21
(Cf 0.10 - 0.16)

RIV/EC 5 ZC

HSK/GLOMAX TM
VI ZEC-COAT 888
(see types I and II)
(Finishing only) (Cf 0.12 - 0.30)

RIV/EC 8 ZC
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

Coating for EVERPROTECT wheel fastening stud bolts (registered trade mark of the
VII RIV/EC 8 PL CR
FONTANA Group)
EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

1186 Torque'N Tension Control Fluid finishing from Mac Dermid (Reference dilution = 3 : 7 in
water).
Gleitmo 605 finishing from Gleitmolybdn Schmiermittel Gmbh (Reference dilution = from 1 : 5
to 1: 6 in water).
Merwin 65 Oil finishing from Rods Oil Ltd (Reference dilution = 1 : 2 in water).
Dacrolub 10 finishing (for Cf 0.08 - 0.14) and Dacrolub 15 finishing (for Cf 0.12 - 0.18) from
NOF Metal Coatings
Gardolube L 6255 finishing from Chemetall Reference dilution = 1 : 3 in water).
CONFIDENTIAL

Reference dilution Granolube 6352 T from Henkel (Reference dilution = 1 : 3 in water).

(*): MOLYKOTE D 6500 must not be used for threaded elements.

PUBLISHED BY FGA - NORMAZIONE

 Fiat Group

Normazione
AutomobilesMATERIAL PARTS

PUBLISHED BY FGA - NORMAZIONE

Support plate drawing
CORROSION PROOF COATING BASED ON
ZINC AND ALUMINIUM STRIPS FOR FERROUS

Date:
Page:
NOV
1/1
ANNEX 3

Material Heat and hardness treatment

9.57513

22 2012

CONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT
Edition 4 Ch. = Code CMD
BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN EDITION IS NOT ?
AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.