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ACI 303.

1-97

Standard Specification for Cast-In-Place


Architectural Concrete (ACI 303.1-97)

Reported by ACI Committee 303

Robert Nussmeier, Chairman

Joseph A. Dobrowolski, Past Chairman Eugene H. Boeke, Jr., Vice Chairman Claude B. Trusty, Secretary

Michael Archambault Jerome H. Ford Russell B. Peck


George F. Baty Thomas J. Grisinger Alfred D. Perez Jr.
Muriel Burns Allan R. Kenney Richard T. Stack
Charles M. Dabney David O. Lower Louis Tallarico
Daniel P. Dorfmueller Thomas D. Verti

This Standard Specification states requirements for cast-in-place architec- PREFACE TO SPECIFICATION CHECKLIST
tural concrete. It includes requirements for the materials, forming, concrete P1. Standard Specification ACI 303.1 is intended to be
placement, curing, additional treatment, and inspection. The requirements used by reference or incorporation in its entirety in the
are for vertical (walls) and horizontal (flatwork) architectural concrete Project Specifications. Individual sections, articles, or para-
separate from the requirements for structural concrete. graphs shall not be copied into the Project Specifications,
since taking them out of context may change their meaning.
Keywords: abrasive blasting; architectural concrete; as-cast finish, bush- SI equivalents are provided for information only and are not
hammering; cements; colored concrete; colors (materials); concrete con- part of this specification.
struction; concrete finishes; consolidation; curing; exposed aggregate; plac-
P2. If sections or parts of Standard Specification
ing; repairs; rustications; sealants; sealers; specifications; surface retarders;
ACI 303.1 are edited into project specifications or any other
texture.
document, they shall not be referred to as ACI standards,
since the Standard Specification has been altered.
FOREWORD
P3. Building codes set minimum requirements necessary
F1. This foreword is included for explanatory purposes
to protect the public. This Standard Specification may stipu-
only; it does not form a part of the Standard Specification late requirements more restrictive than the minimum. Ad-
ACI 303.1. justments to the needs of a particular project shall be made
F2. Standard Specification ACI 303.1 is a Reference Stan- by the Architect/Engineer by reviewing each of the items in
dard that the Architect/Engineer may cite in the Project the Specification Checklist and then including the Architect/
Specifications for project, together with supplementary re- Engineers decision on each item as a mandatory require-
quirements for the specific project. ment in the Project Specifications.
F3. Each technical section of Standard Specification P4. These mandatory requirements designate the specific
ACI 303.1 is written in the three-part Section Format of the qualities, procedures, materials, and performance criteria for
which the alternates are permitted or for which provisions
Construction Specifications Institute, as adapted by ACI,
modified to ACI requirements, and organized by types of ar-
chitectural concrete. The language is generally imperative
and terse. ACI 303.1-97 became effective September 1, 1997.
Copyright 1998, American Concrete Institute.
F4. Checklists do not form a part of Standard Specification All rights reserved including rights of reproduction and use in any form or by any
means, including the making of copies by any photo process, or by electronic or
ACI 303.1. Checklists are to assist the Architect/Engineer in mechanical device, printed, written, or oral, or recording for sound or visual reproduc-
tion or for use in any knowledge or retrieval system or device, unless permission in
properly choosing and specifying Project Specifications. writing is obtained from the copyright proprietors.

303.1-1
303.1-2 ACI STANDARD

were not made in the Standard Specification. Exceptions to by the American Concrete Institute, Farmington Hills,
the Standard Specification shall be made in the Project Spec- Michigan, except as modified by the requirements of
ification, if required. these Contract Documents.
P5. The following statement will serve to make Standard
Specification ACI 303.1 a part of Project Specifications:
P6. The Standard Specification Checklist identifies Archi-
Work on ______(Project Title )________ shall conform tect/Engineer choices and alternatives. The checklist identifies
to requirements of ACI Standard Specification for Cast- the sections, parts, and articles of the Standard Specification
In-Place Architectural Concrete, ACI 303.1, published and the action required by the Architect/Engineer.

SPECIFICATION CHECKLISTS

Section/Part/Article Notes to the Architect/Engineer

M. MANDATORY REQUIREMENTS

Section 1General Designate whether U.S. Customary or SI units in preface.

1.6Quality assurance

1.6.1Quality control plan Specify content and when to submit.

Section 2Concrete for cast-in-place architectural concrete

2.2.1Cementitious materials Specify type of cement required for the environment.

O. OPTIONAL REQUIREMENTS

Section 1General

1.4Reference standards Revise standards if project outside of U.S.

1.5Submittals Specify size, quantity and scheduling of product submittals.

1.6Quality assurance

1.6.2Field mockup Specify details for field mockup. Allow structure wall
as option, if desired.

1.6.3Qualifications and responsibility

1.6.3.1Responsibility of contractor Modify responsibility requirements for contract.

1.6.3.2QC inspector Specify extent of authority of inspector and experience.

1.6.5Periodic acceptance Delete, if not required.

Section 2Concrete for cast-in-place architectural concrete

2.1General

2.1.2 Tolerances Specify tolerances different from ACI 117.

2.2Products Specify any additional requirements to ACI 301.

2.2.1Cementitious materials Specify source of cement, if required for color.

2.2.4.6Admixtures for flowing concrete Specify conditions for use.

2.2.4.7Mineral admixtures Prohibit if necessary to ensure uniformity of color.

2.2.4.8Coloring agents Designate coloring agent which matches


Design Reference Standard.
CAST-IN-PLACE ARCHITECTURAL CONCRETE 303.1-3

SPECIFICATION CHECKLISTS

Section/Part/Article Notes to the Architect/Engineer

2.2.5Concrete Specify slump, strength and durability requirements


beyond ACI 301.

2.2.6Concrete curing compounds Specify additional requirements beyond ASTM C 309.

2.3Execution

2.3.4Repairs Specify whether tie holes are to be filled flush, partially


filled or left as cast.

Section 3Reinforcement, tie wire and bar supports

3.2Products Specify choice of reinforcement, tie wire and class of bar


supports. Include pertinent portions from current
CRSI, MSP-1, Manual of Standard Practice.

Section 4 Formwork for architectural concrete

4.2Products

4.2.1Formwork As there are many types of forms, designate type used on


Design Reference Standard and allow equivalent if
matching. Include applicable sections from APA Y510,
Plywood Design Specification.

4.2.3Form ties Specify cone diameter or type of form tie material, if required.

4.2.4Rustication form strips Specify type and size.

4.3.3Form surface preparation Specify required tape for sealing form joints and around ties
using applicable portions of AAMA, 810.185 Specification.

4.3.4Form stripping Modify minimum time, if required.

Section 5Architectural treatments

5.2Products

5.2.1Aggregate Specify source of aggregate to be exposed, if required.

5.2.5Acid Designate type of acid, if required.

5.3Execution Specify method of aggregate exposure.

5.3.1Aggregate exposed by abrasive blast Specify amount of reveal.

5.3.2Aggregate exposed by removing retarded


Specify amount of reveal.
paste on vertical surfaces

5.3.3Aggregate exposed by removing retarded


Specify amount of reveal.
paste on horizontal surfaces

5.3.6Water blast Specify amount of reveal.

S. SUBMITTALS CHECKLIST

Section 1General

1.5Submittals Delete submittals which are not required. Specify schedule,


size and method of submitting samples.

1.6.5Periodic review Specify different interval for periodic review of architectural


concrete, if desired.
303.1-4 ACI STANDARD

CONTENTS Coloring admixture/agentA blended mixture of color


Section 1General, p. 4 oxides, water-reducing agent and a plasticizer.
1.1Scope ContractorThe person, firm, or corporation with whom
1.2Definitions the Owner enters in an agreement for construction of the
1.3Reference organizations Work.
1.4Reference standards Contract documentsDocuments including Project Draw-
1.5Submittals ings, Specifications, Addendums, Bulletins and Change
1.6Quality assurance Orders covering the required Work.
1.7Delivery, storage, and handling Day24 consecutive hours.
1.8Other general requirements Design Reference StandardSample prepared under the
Architect/Engineers direction to be used by reference for
Section 2Concrete for architectural cast-in-place bidding purposes and construction of the Field Mockup;
construction, p. 7
2.1General having a minimum size of 18 18 in. (460 460 mm) by
2.2Products 2 in. (50 mm) thick, exhibiting the acceptable surfaces,
color and texture; and listing the sources and proportions
2.3Execution
of materials used.
Section 3Reinforcement, tie wire and bar Excessive contrastDegree of architectural concrete con-
supports, p. 8 struction blemish determined unacceptable by comparison
3.1General to the field mockup and remedial work or repair is re-
3.2Products quired.
3.3Execution Field MockupA sample, which may be specified as to
size, constructed in the field by the Contractor incorporat-
Section 4Formwork for architectural concrete, ing the forming, materials, and procedures proposed for
p. 8 the architectural concrete, which is to be used for compar-
4.1General ison during periodic and final acceptance. Upon approval
4.2Products of the Architect/Engineer, this sample may be a portion of
4.3Execution a wall not scheduled for architectural treatment, such as a
basement wall, which can be preserved for viewing until
Section 5Architectural treatments, p. 9 the final acceptance of the architectural concrete.
5.1General KerfA saw cut placed on the backside of a wood rustica-
5.2Products tion strip to allow for expansion due to possible water ab-
5.3Execution sorption.
Layout drawingsDrawings showing forming details for
Section 6Miscellaneous, p. 10 construction of formwork in the field.
6.1GeneralScope
Overlaid plywoodA plywood coated with a factory ap-
6.2Products
plied paper overlay that is impregnated with phenolic res-
6.3Execution
ins. MDO is a Medium Density Overlay containing 3545
percent phenolic resin by weight of the overlay. HDO is a
SECTION 1GENERAL
1.1 Scope High Density Overlay containing 4565 percent phenolic
1.1.1This Standard Specification covers requirements resin by weight of the overlay. Finnish birch has an over-
for the materials and production of cast-in-place architectur- lay which contains a minimum of 65 percent phenolic res-
al concrete having as cast or treated surfaces which are listed in overlay by weight of the overlay.
in the specifications and located on the plans. OwnerThe corporation, association, partnership, individ-
1.1.2 The provisions of this Standard Specification shall ual, or public body or authority with whom the Contractor
govern unless otherwise specified in the Contract Docu- enters into an agreement and for whom the Work is pro-
ments. vided.
Project drawingsThe drawings that, along with the
1.2Definitions Project Specifications, complete the descriptive informa-
The following definitions have been used in writing the tion for constructing the Work required or referred to in
provisions of this specification. the Contract Documents.
AcceptedAccepted by or acceptable to the Architect/En- Project specificationsThe written documents that specify
gineer. requirements for a project in accordance with the service
Architect/EngineerThe architect, engineer, architectural parameters and other specific criteria established by the
firm, engineering firm, or architectural and engineering Owner.
firm issuing Project Drawings and Specifications, or ad- Reference standardsStandards of a technical society, or-
ministering the work under the Contract Documents. ganization, or association, including the codes of local or
As-cast architectural concreteArchitectural concrete state authorities.
that requires no further surface treatment after stripping of RequiredRequired by this Specification or the Contract
the forms, except for possible repairs. Documents.
CAST-IN-PLACE ARCHITECTURAL CONCRETE 303.1-5

RevealProjection of the aggregate from the mortar after 1.4.3 American Society for Testing and Materials (ASTM)
completion of exposure operations. Amount of reveal is A185-94a Specification for Steel Welded Wire Fabric,
specified as brushsufficient to dull surface sheen but not Plain, for Concrete Reinforcement
have any reveal, lighta maximum 1/16 in. (2 mm) reveal,
mediuma maximum reveal of 1/4 in. (6 mm) or heavy A493-92 Specification for Stainless and Heat Resisting
a maximum reveal of 1/3 of the large aggregate diameter. Steel for Cold Heading and Cold Forging Bar
SubmittedSubmitted to the Architect/Engineer for review. and Wire
Zones of influenceSurface area of concrete visibly affect- A497-94a Specification for Steel Welded Wire Fabric,
ed by internal vibration. Size of area will vary with the size Deformed, for Concrete Reinforcement.
and type of internal vibrator used and concrete mixture A615-94 Specification for Deformed and Plain Billet
characteristics and proportions. Steel Bars for Concrete Reinforcement
WorkThe entire construction required or separately iden-
tifiable parts thereof that are required to be furnished un- A706-93 Specification for Low-Alloy Steel Deformed
der the Contract Documents. Work is the result of Bars for Concrete Reinforcement
performing services, furnishing labor, and furnishing and A767-90 Specification for Zinc-Coated (Galvanized)
incorporating materials and equipment into the construc- Bars for Concrete Reinforcement
tion, as required by the Contract Documents.
A775-95 Specification for Epoxy-Coated
Reinforcement Steel Bars
1.3 Reference organizations
A 884-94a Specification for Epoxy-Coated Steel
American Concrete Institute (ACI) Wire and Welded Wire Fabric for Concrete
P.O. Box 9094 Reinforcement
Farmington Hills, MI 48333-9094
C33-93 Specification for Concrete Aggregates
American Architectural Manufacturers Association C94-95 Specification for Ready-Mixed Concrete
(AAMA) C144-93 Specification for Aggregate for Masonry Mortar
2700 River Road, Suite 118
Des Plaines, IL 60018 C150-94 Specification for Portland Cement
C156-93 Specification for Water Retention by Concrete
American Plywood Association (APA) Curing Materials
P.O. Box 11700
C171-95 Specification for Sheet Materials for Curing
Tacoma, WA 98411
Concrete
American Society for Testing and Materials (ASTM) C260-95 Specification for Air-Entraining Admixtures
100 Barr Harbor Drive for Concrete
West Conshohocken, PA 19428 C309-95 Specification for Liquid Membrane Forming
Compounds for Curing Concrete
U.S. Department of Commerce
publications available from: C330-89 Specification for Lightweight Aggregates
U.S. Government Printing Office for Structural Concrete
Washington DC 20402 C494-92 Specification for Chemical Admixtures
C595-94a Specification for Blended Hydraulic Cements
1.4Reference standards
1.4.1 GeneralStandards of the organizations referred to C618-95 Specification for Fly Ash and Raw or Calcined
in this specification are listed below with their serial desig- Natural Pozzolan for Use as a Mineral
nations including year of adoption or revision, and are de- Admixture in Portland Cement Concrete
clared to be a part of this specification as if fully set forth C834-91 Specification for Latex Sealants
herein.
C845-90 Specification for Expansive Hydraulic Cement
1.4.2 American Concrete Institute (ACI) C920-87 Specification for Elastomeric Joint Sealants
117-90 Specifications for Tolerances for Concrete C957-87 Specification for High Solids Content Cold
Construction and Materials Liquid-Applied Elastomeric Waterproofing
301-96 Specifications for Structural Concrete Membrane with Integral Wearing Surface
for Buildings C979-82(93) Specification for Pigments for Integrally
315-80 (Revised 1986; Reapproved 1991) Colored Concrete
Details and Detailing of Concrete Reinforcement C989-93 Specification for Ground Granulated Blast-
306.1-90 Specification for Cold Weather Concreting Furnace Slag for Use in Concrete and Mortar
318-95 Building Code Requirements for Reinforced C1017-92 Specification for Chemical Admixtures
Concrete for Use in Producing Flowing Admixtures
303.1-6 ACI STANDARD

C1077-95b Practice for Laboratories Testing Concrete and drawings. Upon acceptance of the completed Field Mock-
Concrete Aggregates for use in Construction up, begin fabrication of the architectural concrete forms.
and Criteria for Laboratory Evaluation Maintain and protect Field Mockups on the jobsite until fi-
C1157-94a Performance Specification for Blended nal acceptance of architectural concrete. Construct field
Hydraulic Cements mockup sample to match accepted Design Reference Stan-
C1193-91 Guide for use of Elastomeric Joint Sealants dard in color and texture.
C1240-93 Specification for Silica Fume for Use In 1.6.2.2 For walls, include vertical, horizontal and rusti-
Hydraulic-Cement Concrete and Mortar cation joints, demonstrate methods of repair, curing, aggre-
gate exposure, sealers and coating. Construct mockup to
1.4.4 U.S. Department of Commerce include a minimum of two lifts having heights planned for
Federal Specification PS1-83: Construction and placement of the architectural concrete.
Industrial Plywood 1.6.2.3 For flatwork, construct a 10 10 ft (3 m 3 m)
sample for acceptance with the same materials and methods
as planned for the production concrete.
1.5Submittals 1.6.3 Qualifications and responsibilities
1.6.1 Quality control planTo be submitted by Contrac- 1.6.3.1 Responsibility of the ContractorContractor
tor prior to commencing construction of architectural con-
shall obtain a project superintendent and forming and con-
crete.
crete subcontractors who are experienced in the construction
1.6.2 Field MockupUpon completion, to be reviewed
of architectural concrete.
for acceptance by Architect/Engineer by comparison to De-
sign Reference Standard and prior to ordering forming. 1.6.3.2 Qualification of QC inspectorThe QC inspec-
1.6.2.1 Layout drawings for Field MockupFor review tor shall be trained for inspection of cast-in-place architec-
prior to constructing architectural concrete formwork. tural concrete and have a minimum ACI Certification as a
1.6.5 Periodic reviewFor review of architectural con- Level II Concrete Construction Inspector or equivalent.
crete completed to date to determine uniformity. Equivalent certification programs shall include the policies
2.2.1 CementSample for information and review of Cer- and procedures conforming to ACI Publication CP-20.
tificates of Compliance. 1.6.4 Reports
2.2.3 AggregatesSamples for information and review. 1.6.4.1 Maintain logs of concrete placements. Record
2.2.4 AdmixturesSamples for information and review. date, location and quantities of concrete placement, air tem-
2.2.4.8 Coloring admixtureSamples for information perature, and location and identification of material and ar-
and review. chitectural concrete sampling. Maintain file of architectural
2.2.5 Concrete mix designFor review. concrete delivery tickets.
2.2.6 Concrete curing compoundFor review.
1.6.4.2 Report any proposed changes from procedures
2.2.7 Sheet materials for concrete curingFor review.
and materials used in the original Field Mockup. Submit new
3.2 Reinforcement, tie wire and bar supportsCertificates
of compliance. sample having the same dimensions and texture as the origi-
4.2.1 FormworkFor information. nal Design Reference Sample for review. Upon acceptance
4.2.2 Form face, form liner and moldsFor information. construct another Field Mockup with the new materials and
4.2.3 Form tiesFor information. procedures for acceptance prior to proceeding further with
4.2.5 Form release agentsFor information. construction of the architectural concrete. Further construc-
4.2.6 Miscellaneous tion with the new materials shall be planned so as to mini-
4.2.6.1 Compressible tapeFor information. mize contrast with previously placed architectural concrete.
4.2.6.2 Form joint caulkingFor information. 1.6.5 Periodic acceptanceFailure of the completed ar-
5.1.4 Safety planFor record. chitectural concrete to receive acceptance during a semi-
5.2.5 Sealers or coatingsCertificates of Compliance. monthly periodic review requires the submittal of a plan of
5.3.6.3 Acid wash and water-blasting waste water dis- remedial repair and proposed revisions to methods of con-
posal planFor record. struction for acceptance before proceeding with additional
6.2.1 Joint sealantsFor review. architectural concrete construction.
1.6.6 Final acceptanceProtect accepted architectural
1.6Quality assurance concrete from damage after completion of the architectural
1.6.1 Quality control planSubmit quality control plan as
concrete construction until completion of project.
outlined in Section 1.5 for acceptance prior to commencing
any construction of architectural concrete.
1.6.2 Field Mockup 1.7Delivery, storage, and handling
1.6.2.1 Construct Field Mockups using procedures, 1.7.1 Deliver materials to jobsite in manufacturers origi-
equipment, materials, simulated repairs and quality control nal containers.
plan submitted for production of cast-in-place architectural 1.7.2 Store materials in a clean dry location. Maintain
concrete. Begin fabrication of architectural forms for method of storage and temperature of materials as required
construction of Field Mockup upon acceptance of layout by manufacturer.
CAST-IN-PLACE ARCHITECTURAL CONCRETE 303.1-7

1.8Other general requirements 2.2.5.4 For colored concrete, prepare trial batches of the
1.8.1 Adhere to local ordinances requiring restrictions on final design mix with specified slump at highest and lowest
sound, dust and work hours during construction of architec- ambient temperatures anticipated during concrete place-
tural concrete. ments. Adjust color amounts to match Design Reference
Standard and the accepted Field Mockup.
2.2.6 Concrete curing compound shall conform to
SECTION 2CONCRETE FOR ARCHITECTURAL ASTM C 309. The cured surface shall match the Design Ref-
CAST-IN-PLACE CONSTRUCTION
2.1General erence Standard. Solids content shall be between 1422 per-
2.1.1 ScopeThis section specifies requirements for cast- cent. For colored concrete use curing compounds
in-place architectural concrete having as-cast surfaces or recommended by pigment or color admixture manufacturer
treated surfaces which are listed in the specifications. and accepted by Architect/Engineer.
2.1.2 TolerancesTolerances shall conform to ACI-117. 2.2.7 Sheet materials for concrete curingPlastic film,
wet burlap or burlap-backed plastic film shall not be used for
2.2Products curing colored horizontal architectural concrete.
2.2.1 Cement shall conform to ASTM C 150, C 595,
C 845, or C 1157. 2.3Execution
2.2.1.1 Use only one source, type and brand for the 2.3.1 Batching, mixing, and transporting
project architectural concrete. 2.3.1.1 Deliver concrete in initially clean equipment
2.2.1.2 Ensure adequate supply of specified special ce- which is exclusively limited to mix and transport the archi-
ments for construction of architectural concrete. tectural concrete.
2.2.2 Water 2.3.1.2 Deliver concrete of uniform slump and propor-
2.2.2.1 Concrete mix water shall conform to ASTM C 94. tions so the resulting concrete shall match the Field Mockup.
2.2.2.2 Temperature of water for curing shall be not 2.3.1.3 Deliver colored concrete in full loads.
more than 20 F (10 C) lower than the concrete surface tem- 2.3.2 Conveying and placement
perature. 2.3.2.1 Support runs or gangways for the concrete trans-
2.2.3 Aggregates shall have a satisfactory service record porters, pump lines, wheel barrows, other similar equipment
nonstaining and not being disruptively reactive with cement and foot traffic so as not to disturb reinforcement or interfere
alkalis with concrete placing operations.
2.2.3.1 Coarse aggregate shall meet the requirements of
2.3.2.2 Place concrete after forms and reinforcement
ASTM C 33 or C 330
have been set and accepted by Architect/Engineer.
2.2.3.2 Fine aggregate shall meet the requirements of
2.3.2.3 Schedule arrival of concrete to avoid delays in
ASTM C 33, C 330 or C 144.
placement.
2.2.4 AdmixturesCalcium chloride, or any admixture
2.3.2.4 Take precautions to minimize mortar splatter on
containing calcium chloride, shall not be used.
form faces. Remove accidental mortar splatter from architec-
2.2.4.1 Air-entraining agents shall meet ASTM C 260.
tural form face.
2.2.4.2 Water-reducing admixtures shall meet ASTM
C494, Type A 2.3.2.5 Deposit concrete in the final position without
segregation or loss of material. Do not move concrete hori-
2.2.4.3 Water-reducing and retarding admixtures shall
zontally.
meet ASTM C 494, Type D.
2.2.4.4 High-range water reducers (superplasticizers) 2.3.2.6 Place concrete in uniform horizontal layers not
shall meet ASTM C 494, Types F or G more than 36 in. (0.9 m) high for consolidation.
2.2.4.5 Accelerating admixtures shall meet ASTM 2.3.2.7 Place concrete continuously without exceeding
C 494, Types C and E rate of placement used in design of forms.
2.2.4.6 Admixtures for flowing concrete shall meet 2.3.2.8 Vibrate placed concrete for maximum consoli-
ASTM C 1017, Type I or II dation of concrete. Overlap the zones of influence a mini-
2.2.4.7 Mineral admixtures fly ash shall meet ASTM mum of 50 percent. Withdraw internal vibrators at a rate of
C618, ground granulated blast-furnace slag shall meet 3 in. (75 mm) per second. Keep internal vibrators 2 in.
ASTM C989, and silica fume shall meet ASTM C1240. (50 mm) away from the architectural face.
Mineral admixtures shall be compatible with other admix- 2.3.2.9 Revibrate the top 6 in. (150 mm) layer of a con-
tures. crete lift during delays of up to a maximum 30 minutes as
2.2.4.8 Coloring admixture/agents shall meet ASTM long as the vibrator will penetrate of its own weight. After
C979 and ASTM C494. 30 minutes or failure of the vibrator to penetrate of its own
2.2.5 Concrete weight, stop placement, level lift and set construction joint.
2.2.5.1 Slump, strength and durability requirements 2.3.3 Curing
shall be as shown in the Contract Documents. 2.3.3.1 Mist concrete surface with water before apply-
2.2.5.2 Concrete shall match color and surface of the ing curing compounds. Apply curing compounds at rate rec-
Design Reference Standard and the accepted Field Mockup. ommended by manufacturer.
2.2.5.3 Concrete shall comply with Section 6 of 2.3.3.2 Maintain complete contact when using cotton
ACI 301. mat curing.
303.1-8 ACI STANDARD

2.3.3.3 Curing during cold weather shall comply with 4.1.3 Design criteria
ACI 306.1. 4.1.3.1 Face sheet deflection shall not exceed 1/400 of its
2.3.4 Repairs and cleanup span.
2.3.4.1 Repair defects on as-cast architectural surfaces 4.1.3.2 Maximum rate of placement assumed for design
immediately to conform to that accepted on the Field Mockup. of formwork shall be shown on the Layout Drawings.
2.3.4.2 Cure by covering with curing seal or edge-taped 4.1.3.3 Concrete ties and bolts shall be sized to with-
waterproof cover or as accepted by trial on Field Mockup. stand form design pressures.
2.3.4.3 Finish tie holes as accepted on Field Mockup.
4.2Products
SECTION 3REINFORCEMENT, TIE WIRE 4.2.1 FormworkAll formwork shall have a high density,
AND BAR SUPPORTS non-vapor transmitting form face.
3.1General 4.2.1.1 Overlaid plywood shall meet Federal Specifica-
3.1.1 ScopeThis section specifies the requirements for
tion PS1.
all reinforcement and accessories to be used in cast-in-place
4.2.2 Form face, form liner and molds shall produce a con-
architectural concrete having an as-cast or treated surface.
crete surface matching the Design Reference Standard and
3.1.2 TolerancesUnless otherwise specified, conform to
Field Mockup.
ACI 117.
4.2.3 Form ties
4.2.3.1 Provide specified diameter of cones for ties.
3.2Products
3.2.1 Reinforcing bars shall conform to ASTM A 615 or 4.2.3.2 Washers shall not be used with snap ties for ar-
ASTM A 706. Welded wire fabric shall conform to chitectural concrete.
ASTM A 185 or ASTM A 497. 4.2.4 RusticationsMetal strips shall be fabricated from
3.2.2 Epoxy coated reinforcement shall conform to same metal as metal form face.
ASTM A 775 and epoxy-coated welded wire fabric to 4.2.5 Form release agentsUse only those tested and ap-
ASTM A 884. proved on Field Mockup.
3.2.3 Galvanized reinforcement shall conform to ASTM 4.2.6 Miscellaneous
A 767. 4.2.6.1 Compressible tape shall conform to AAMA
3.2.4 Use plastic coated tie wire for epoxy coated reinforce- 810.185
ment. Use soft stainless steel complying with ASTM A 493, 4.2.6.2 Sealant for form caulking shall conform to
or plastic coated tie wire, for securing other reinforcement. ASTM C 920, Type a, Grade NS, or C 834.
3.2.5 Bar supports shall be Class 1, as defined in CRSI
MSP-1. Stainless steel for bar supports shall comply with 4.3Execution
ASTM A 493. 4.3.1 Formwork
4.3.1.1 Provide forms as shown on the accepted layout
3.3Execution drawings.
3.3.1 Place reinforcement in accordance with ACI 315. 4.3.1.2 Erect forms as shown on the Project Drawings
3.3.2 Provide specified concrete cover over reinforcement and accepted layout Drawings.
and coated steel embedments. Concrete cover shall be as 4.3.2 Rustication strips
specified after removal of rustication strips or face mortar by 4.3.2.1 Provide rustication joints and chamfers as shown
further treatment such as sandblasting or bush hammering. on the Project Drawings and Layout Drawings.
3.3.3 Use bar supports in sufficient number, size and loca- 4.3.2.2 Wood strips shall be kerfed on the back side.
tion to prevent vertical displacement of the reinforcement 4.3.2.3 Provide minimum concrete cover of 11/2 in.
and gouging of the forming. Use bar supports or spacers in (40 mm) over all reinforcement. Cover shall be measured
walls and columns to maintain clear distance between rein- from bar reinforcement to the most deeply recessed depth of
forcement and face of concrete. rustication or other recess in the concrete surface.
3.3.4 Bend back and keep tie wires 11/2 in. (40 mm) from 4.3.2.4 Provide closure backing materials when indent-
form face. Remove tie wire clippings from horizontal surfac- ed rustication is used over a ribbed form liner. Seal joint be-
es that will be sandblasted, exposed to view, or weather. tween rustication strip and form with non-absorbent
3.3.5 Perform welding or similar heat processes on rein- caulking.
forcement or accessories prior to form erection. 4.3.2.5 Apply impermeable coating to wood rustications
or chamfers.
4.3.3 Form surface preparation
SECTION 4FORMWORK FOR ARCHITECTURAL
CONCRETE 4.3.3.1 Season natural wood grain forms or untreated
4.1General wood forms with cement or lime slurry consistent with the
4.1.1 ScopeThis section specifies the formwork require- color be used for the architectural concrete.
ments for cast-in-place architectural concrete having an as- 4.3.3.2 Seal form joints and tie holes by taping or with
cast or treated surface. non-absorbent caulking. Clean taper ties and she-bolts and
4.1.2 TolerancesFormwork shall be sized to produce lubricate with a nonstaining grease or form release agent be-
concrete conforming to ACI 117. fore each use. Keep form face clean until concrete is placed.
CAST-IN-PLACE ARCHITECTURAL CONCRETE 303.1-9

4.3.4 Form stripping 2000 psi (14 MPa) and not less than that required for safe re-
4.3.4.1 Strip formwork completely from vertical architec- moval of the forms and supports. Blast exposed aggregate ar-
tural concrete surfaces when the concrete has achieved a com- chitectural concrete at the same age for uniform exposure
pressive strength of 1000 psi (7 MPa) or 24 hours after and color.
placement, whichever is later. Schedule formwork stripping to 5.3.1.4 Wash abrasive blasting debris off the finished
maintain surface appearance matching accepted Field Mockup. wall surface before drying occurs when abrasive grits con-
4.3.4.2 Break off fiberglass ties flush with the surface of tain free water for dust abatement.
the concrete and texture to match the adjacent concrete sur- 5.3.2 Aggregate exposed by removing retarded surface
face and color. paste on vertical surfaces
4.3.5 Cleaning and storage 5.3.2.1 Use surface retarder accepted for use and match
4.3.5.1 Clean forms after each use and discard damaged accepted Design Reference Standard and Field Mockup.
forms. 5.3.2.2 Prevent concrete from washing away retarder
4.3.5.2 Store steel forms horizontally and fully supported. coating from form during placement
4.3.5.3 Store plastic coated forms and liners horizontal- 5.3.2.3 After form removal, remove the retarded outer lay-
ly and under cover. er of cement paste by hand brushing, high pressure water wash-
ing, or light sandblasting. Schedule procedures and adjust
SECTION 5ARCHITECTURAL TREATMENTS timing for weather conditions to achieve uniform aggregate ex-
5.1General posure.
5.1.1 ScopeThis section specifies the additional require- 5.3.3 Aggregate exposed by removing retarded surface
ments for cast-in-place architectural concrete where the re- paste on horizontal surfaces
sulting concrete face is specially treated after form removal. 5.3.3.1 Retard unformed horizontal surfaces to match
5.1.2 AcceptanceReceive acceptance of the appearance accepted Design Reference Standard and the Field Mockup.
of the first days aggregate exposure operations before pro-
5.3.3.2 Spray retarder on fresh cast horizontal surfaces
ceeding further.
after concrete consolidation, seeding of architectural aggre-
5.1.3 Personnel experienceUse personnel experienced gate when specified, and final finishing. Apply retarder in
in the specified procedures and trained on the Field Mockup. two perpendicular passes after bleed water has evaporated
5.1.4 Safety planFollow submitted safety plan that com- from surface.
plies with OSHA requirements. 5.3.3.3 Remove the chemically retarded surface cement
paste after the mortar retaining the aggregate has set suffi-
5.2Products ciently to prevent dislodgment of the aggregate.
5.2.1 Aggregate for exposure shall conform to the Design
5.3.4 Acid etch
Reference Standard and the Field Mockup. Ensure adequate
supply for architectural concrete. 5.3.4.1 Use acid etch for exposure of aggregate on hori-
5.2.2 Forms and form linersUse high density and non- zontal surfaces only.
vapor transmitting materials. 5.3.4.2 Acid etch treatment shall match accepted Field
5.2.3 Surface retardersUse those previously tested and Mockup and comply with OSHA recommended safety pro-
accepted on the Field Mockup. cedures.
5.2.4 Abrasive materialUse that previously tested and ac- 5.3.4.3 Defer acid etch until concrete is at least 14 days
cepted on the Field Mockup for specified texture. Ensure ade- old and compressive strength exceeds 4500 psi (30 MPa)
quate supply to complete total amount of surface specified. 5.3.4.4 Wet concrete thoroughly prior to application of
5.2.5 AcidUse muriatic or phosphoric acid to expose ag- acid.
gregate in locations specified or shown on the Project Draw- 5.3.4.5 Continue to apply acid while actively brushing
ings. Match accepted Design Reference Standard and Field or spraying until predetermined depth of reveal is obtained.
Mockup. 5.3.4.6 Flush acid and debris from concrete surface im-
5.2.6 Waterfor water-blasting shall be free of oil or im- mediately after acid action stops by application of water un-
purities capable of staining the concrete surface and shall be der pressure.
not more than 20 F [10 C] colder than the concrete surface at 5.3.4.7 Protect adjacent materials, surfaces and finishes
the time of aggregate exposure from acid and waste wash water during application and
5.2.7 Sealers or coatingsUse concrete sealers to match ac- cleanup.
cepted Design Reference Standard and Field Mockup surface. 5.3.4.8 Dispose of waste wash water in accordance with
submitted plan.
5.3Execution 5.3.5 Mechanical tooling (bush-hammering)
5.3.1 Aggregate exposed by abrasive blast 5.3.5.1 Mechanical tooling shall expose aggregate to
5.3.1.1 Aggregate reveal shall be as shown on the Draw- match accepted Design Reference Standard and Field Mockup.
ings and as specified. 5.3.5.2 Defer mechanical tooling until concrete is at
5.3.1.2 Expose aggregate to match accepted Design least 14 days old and compressive strength exceeds 4500 psi
Reference Standard and Field Mockup. (30 MPa).
5.3.1.3 Begin abrasive blasting to expose aggregate 5.3.5.3 Multiple bush-hammers used for tooling shall
when the concrete has a minimum compressive strength of have equal wear on teeth.
303.1-10 ACI STANDARD

5.3.5.4 Maintain control of concrete chips, dust and de- 5.3.9 Final acceptance of architectural concrete
bris in each work area. Limit migration of airborne materials 5.3.9.1 Upon completion of architectural concrete, final
by use of tarpaulins, wind breaks, and similar devices. acceptance is based upon the matching of the architectural
5.3.6 Water blast cast-in-place concrete with the accepted Field Mockups
5.3.6.1 Water blast and expose aggregate to match ac- when viewed at a distance of 20 ft (6 m) in daylight.
cepted Design Reference Standard. 5.3.9.2 Only concrete listed in the specifications or iden-
tified on the plans as architectural concrete is to be included
5.3.6.2 Defer water blasting of vertical surfaces until
in this final acceptance.
compressive strength exceeds 4500 psi (30 MPa).
5.3.9.3 Defective work, including repair areas not ac-
5.3.6.3 Dispose of water used for blasting in accordance cepted, shall be removed and replaced.
with submitted water blast plan.
5.3.7 Repair
5.3.7.1 Repaired areas shall be subject to final accep- SECTION 6MISCELLANEOUS
tance under comparison to Field Mockup repairs. 6.1GeneralScope
This section specifies the requirements for joint filling,
5.3.7.2 Repair defects as required to match adjacent sur- sealing of the concrete surface and use of coatings.
face after architectural surface has been treated.
5.3.7.3 Cure repaired areas as specified in Article 6.2Products
2.3.4.2. 6.2.1 Joint sealants in vertical surfaces and horizontal areas
5.3.7.4 Finish tie holes to match accepted Field Mockup. not subject to traffic shall conform to ASTM C 920, Use NT;
5.3.8 Finishing and final cleanup joints subject to traffic shall conform to ASTM C 920, Use T.
6.2.2 Concrete sealerTest compatibility with sealant on
5.3.8.1 Protect completed architectural cast-in-place
Field Mockup and conform to final color of Design Refer-
concrete surfaces from damage, staining or other contami-
ence Standard.
nants by subsequent construction.
5.3.8.2 Do not allow laitance from subsequent construc- 6.3Execution
tion or repairs to stain or harden on surfaces that have been 6.3.1 Apply concrete joint sealants prior to any application
finished. of concrete sealer.
5.3.8.3 Clean concrete surfaces just prior to project sub- 6.3.2 Apply sealers and sealants in accordance to manu-
mittal for acceptance. facturers specifications.
5.3.8.4 Use cleaning materials and processes that do not 6.3.3 Match accepted Design Reference Standard and
change color or texture of the completed concrete surfaces. Field Mockup.
5.3.8.5 Rinse architectural surface thoroughly with
clean water after cleaning. This standard was submitted to letter ballot of the
5.3.8.6 Protect adjacent materials during cleaning committee and was approved in accordance with
operations. Institute standardization procedures.

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