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The document provides test results comparing parameters of a power plant unit before and after an overhauling was conducted from August to October 2016. Key results include:
1) Boiler efficiency improved from 85.88% to 87.32% after overhauling.
2) Turbine heat rate decreased from 2418 Kcal/KWh to 2076 Kcal/KWh, a reduction of 38.25.
3) The overhauling resulted in estimated annual savings of Rs. 16.85 crore with a payback period of 6.41 months factoring repairs costs of Rs. 9 crore.
Deskripsi Asli:
TSTPS NTPC KANIHA IN UNIT 6 AFTER OH AND BOILER MAJOR MODIFICATION WORKS
The document provides test results comparing parameters of a power plant unit before and after an overhauling was conducted from August to October 2016. Key results include:
1) Boiler efficiency improved from 85.88% to 87.32% after overhauling.
2) Turbine heat rate decreased from 2418 Kcal/KWh to 2076 Kcal/KWh, a reduction of 38.25.
3) The overhauling resulted in estimated annual savings of Rs. 16.85 crore with a payback period of 6.41 months factoring repairs costs of Rs. 9 crore.
The document provides test results comparing parameters of a power plant unit before and after an overhauling was conducted from August to October 2016. Key results include:
1) Boiler efficiency improved from 85.88% to 87.32% after overhauling.
2) Turbine heat rate decreased from 2418 Kcal/KWh to 2076 Kcal/KWh, a reduction of 38.25.
3) The overhauling resulted in estimated annual savings of Rs. 16.85 crore with a payback period of 6.41 months factoring repairs costs of Rs. 9 crore.
EQUIPMENT Unit Pre O/H 1 ID Fan - A MW 2.818 2 ID Fan - B MW 2.922 TOTAL MW 5.740 1 FD Fan - A MW 0.455 2 FD Fan - B MW 0.509 TOTAL MW 0.964 1 PA Fan - A MW 1.538 2 PA Fan - B MW 1.253 TOTAL MW 2.791 GRAND TOTAL MW 9.495
Corrected Boiler Efficiency
Parameter Unit Design Pre O/H Mills 7 No ABCDEGK PA Header Pr mmWC 829 1 Dry Gas Loss % 4.21 6.23 2 Loss due to Unburnt Carbon % 1.0 0.34 3 Loss due to moisture in fuel % 2.85 2.86 4 Loss due to Hydrogen in Fuel % 4.01 4.04 5 Boiler Efficiency % 87.32 85.88
Corrected Turbine HeatRate
Parameter Unit Design Pre O/H 1 MAIN STEAM TEMP BEF HPT Deg C 537.0 502.7 2 MAIN STEAM TEMP BEF IPT Deg C 537.0 516.7 3 FW TEMP AT ECO IL Deg C 253.4 253.9 4 CONDENSER I/L TEMP Deg C 32.2 34.8 5 CONDENSER BACK PR mmHg 87.33 100.35 6 HPT EFFICIENCY % 93.15 84.75 7 IPT EFFICIENCY % 94.32 91.90 8 GTCHR, Corrected Kcal/Kwh 1944.4 2076.4 improvement in HeatRate 38.25 Intangible cost saving Kcal Imp, 90% PLF 1.5078E+011 Avg GCV 3200 1. Reliability of equipment in Coal savings, ton 47119 2. Reduction in running mai Coal Cost 2800 3. Reduction in ESP emissi Cost Savings, Rs Cr 13.19 4. System improvement wo
2. Reduction in running maintenance cost. 3. Reduction in ESP emission due to reduced FG temperature. 4. System improvement works results in increased system reliability.