Prochill Bluebox

Print Date: 08/18/2016

Zeta Rev HP 5.2

Configured unit accessories

1PS - One user-side pump with tank
CA - Advanced controller
TERM - Remote-controlled user terminal panel
A43N - 400/3+N/50 power supply
AG - Rubber vibration dampers
The image does not refer to the configured unit
General description
Air/water unit with hermetic scroll compressors, plate evaporators and axial fans. Cooling fluid: R410A.
Version that allows hot or cold to be produced according to requirements on the same heat exchanger thanks to
reversal of the refrigerant circuit.
Version designed for operation with a remote air evaporator/condenser, and is therefore without a user-side heat
exchanger.
Specifications
Structure
With load-bearing frame and removable panelling lined with sound absorbing expanded polyurethane matting, this
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weather conditions. The screws and bolts are stainless steel.
5017/7035
Closed in the compartment and separated from the air flow, the compressors are accessible through a special
panel for maintenance operations, even when the unit is on.
Compressors
Hermetic orbiting spiral scroll compressors, connected in parallel, fitted with oil level sight glass, internal klixon
thermal overload protection and oil equalization line.

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Print Date: 08/18/2016

Coils
Consists of high efficiency row coils with copper tubes and aluminium fins.
Fans
Axial fans, designed to optimize efficiency and reduce noise emission, directly coupled to a 6-pole electric motor,
and with thermal overload protection (internal klixon). The protection rating of the motor is IP 54. The fan includes
a safety guard in conformity with standard UNI EN 294.
User-side heat exchanger
made of stainless steel AISI 316 insulated with a shell of closed-cell foam material to reduce heat loss.
The use of plate heat exchangers allows us to:
- Achieve higher COP/EER;
- Reduce the amount of refrigerant in the circuit;
- Decrease the size and weight of the unit;
- Facilitate maintenance work.

Each heat exchanger is provided with a temperature probe for freeze protection and a probe for measuring the
incoming water.
Refrigerant circuit
The circuit includes:
- charging valve for maintenance
- liquid sight glass
dehydrator filter
thermostatic expansion valve having external pressure equalization
- high and low pressure switches
safety valve
- shut-off valve in the liquid line
In addition to what is present in the basic version, the set-up includes:
- 4-way reversing valve
- fluid accumulator
- second thermostatic valve
- solenoid valve on the liquid line
In addition to the components of the basic version, the unit includes:
- 4-way reversing valve
- fluid accumulator
- solenoid valve on the liquid line
- thermostatic valve
The unit is supplied:
- without the user-side heat exchanger
- without the thermostatic valve on the user-side heat exchanger
- without refrigerant charge and charged with nitrogen
- with solenoid valve on the liquid line
Electrical control panel
The circuit includes:
- Main disconnect switch
Fuses to protect the power circuits
Fuses to protect the auxiliary circuits

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 Prochill Bluebox
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- Thermal magnetic circuit breakers for pumps (if present)

- Compressor contactors
- Fan contactors (AC)
Pump contactors (if present)
Enabling of the microprocessor for summer/winter switching and automatic defrosting
to control the following functions
- Water temperature control, with inlet control
- Freeze protection
- Compressor timings
- Automatic rotation of compressor starting sequence
- Alarm signalling
- Alarm reset
- Capacity reduction
- Cumulative alarm contact for remote signalling
- Forcing of capacity reduction due to pressure limit
- Alarm log recording with "black box" function
- Display of the following on the display:
--> Outgoing water temperature
--> Incoming water temperature
--> Temperature and differential set points
--> Description of alarms
--> Compressor operation hour meter
Standard power supply [V/ph/Hz]
400/3N~/50 from 3.2 to 10.2; 400/3~/50 for size 12.2
CONTROLS AND SAFETY DEVICES
All the units are fitted with the following control and safety
components:
- high pressure switch with manual reset
- high pressure safety device with automatic reset, for a limited number of occurrences, managed by the controller
- low pressure safety device with automatic reset and limited tripping managed by the controller
- high pressure safety valves
- antifreeze probe at the outlet of the user-side heat exchangers
- differential pressure switch already fitted on the user-side heat exchangers
- overtemperature protection for compressors and fans
overtemperature protection for compressors and fans

- High pressure switch with manual reset for each compressor;

- Low pressure switch (with manual reset managed by the control);
- High pressure safety valve;
- Protection against overtemperature for compressors;
- Protection against overtemperature for fans;

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 Prochill Bluebox
Print Date: 08/18/2016

/1PS
with one circulation pump, insulated storage tank
suction gate valve
Other standard features
Remote ON-OFF by digital input
This function consists of a remotely operable contact that allows switching on and off of the machine through a
signal that can be brought inside the building or controlled by a BMS (Building Management System)
Summer/winter selection by digital input
Fitted as standard on all heat pumps. When the unit is switched on, it is always necessary to set an operating
mode (heat pump or chiller). This remotely operable contact can be used to change the operating mode even
from inside the building and without it being necessary to directly access the microprocessor control.
Configured unit accessories description
Rubber anti-vibration mounts
These are supplied as a separate package from the unit and must be installed on site following the assembly
diagram supplied. They allow you to reduce the vibrations transmitted from the unit to the surface it is standing
on.

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 Prochill Bluebox
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ACCORDING TO EN14511
Unit Zeta Rev HP
Model 5.2
Refrigerant fluid R410A
Minimum partialization of the unit % 50
Compressors
Type Scroll
Number 2
Refrigerant circuits 1
Total oil charge kg 6.5
Total refrigerant charge (estimated) kg 0.0
Fans
Type Axial
Number 2
Rated absorbed power kW 0.60
Rated absorbed current A 2.62
Heat exchanger - User side
Type PL
Number 1
Water content l 0.0
Dimensions
Lenght mm 1750
Width mm 1045
Height mm 1450
Weight
Net weight kg 600
Hydraulic module - User side
Number of pumps 1
Rated absorbed power kW 0.90
Rated absorbed current A 2.4
Maximum pressure hydraulic circuit kPa 600
Storage tank l 165.0
Cooling conditions
Fluid - User side Water
Fouling factor - User side m&: 0.0000440
Inlet water temperature - User side & 12.0
Outlet water temperature - User side & 7.0
External air temperature & 35.0
Height asl m 0

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Cooling performances
Cooling capacity kW 53.3
Compressors absorbed power kW 18.4
Total absorbed power (A1) kW 19.8
Flow rate - User side l/s 2.51
Pressure drops - User side kPa 42
EER 2.70
ESEER (basic unit) 4.08
Air flow rate m3/h 15000
Available pressure Pa 0
Fans absorbed power kW 0.55
Fans absorbed current A 2.35
Sound levels
Sound power (4) dB(A) 79
Sound pressure (5) dB(A) 48
Hydaulic module - User side: Cooling mode
Available pressure kPa 139.95
Hydraulic circuit pressure drops kPa 42.28
Pumps absorbed power kW 1.0
Pumps absorbed current A 2.4
(A1) Compressor, fans and pumps power

(4) Sound power levels calculated according to ISO 3744.

(5) Sound pressure levels measured at a distance of 10 metres from the unit in free field and directivity factor Q=2

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Heating conditions
Inlet water temperature - User side & 40.0
Outlet water temperature - User side & 45.0
External air temperature & 7.0
External Relative Humidity % 87
Heating performances
Heating capacity kW 54.0
Compressors absorbed power kW 16.8
Total absorbed power (A1) kW 18.1
Flow rate - User side l/s 2.65
Pressure drops - User side kPa 46
COP 2.98
Air flow rate m3/h 15000
Available pressure Pa 0
Fans absorbed power kW 0.55
Fans absorbed current A 2.35
Hydaulic module - User side: Heating mode
Available pressure kPa 124.80

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 Prochill Bluebox
Print Date: 08/18/2016

Hydraulic circuit pressure drops kPa 46.44

Pumps absorbed power kW 1.0
Pumps absorbed current A 2.4
(A1) Compressor, fans and pumps power

ELECTRICAL DATA (Theoretical calculations)

Power supply V/ph/Hz 1a
Control power supply V/ph/Hz 230-24/1~/50
Electrical performances
Maximum absorbed power (E1) kW 26.10
Maximum starting current - LRA A 146.4
Full load current - FLA A 49.0
(E1) Mains power supply to allow unit operation

Technical calculations may change according to calculation methods. Techical data may be revised.

SOUND LEVEL
Sound
63 [Hz] 125 [Hz] 250 [Hz] 500 [Hz] 1000 [Hz] 2000 [Hz] 4000 [Hz] 8000 [Hz]
Level
Lw [dB] 79 78 70 74 74 73 70 65 Lw_tot dB(A) 79
Lp [dB] 48 47 38 43 43 41 38 33 Lp_tot dB(A) 48
Reference conditions: External air temperature C; user-side heat exchanger inlet-outlet water temperature C.
Operation at rated speed with no fixture units.

Lw: Sound power levels calculated according to ISO 3744.

In particular Lw_tot is the only binding value.

Lp and Lp_tot: Sound pressure levels measured at a distance of 10 metres from the unit in free field and directivity factor Q=2.
Non binding values obtained from the sound power level

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Tel: +39 0426 921111, Fax: +39 0426 302222
www.blueboxcooling.com