Pressure Vessel Engineering Ltd.

ASME Calculations - CRN Assistance - Vessel Design - Finite Element Analysis

Design Conditions
Code: ASME VIII-1 ASME Section VIII-1 Calculations
Year: 2007 Cust: Pressure Vessel Engineering
Addenda: 2009 Desc: Sample Vessel 4
MAWP: 150 psi Dwg: Sample 4
MEAWP: 0 psi ID: Sample 4
Max. Temp.: 120 F
MDMT: -20 F
MDMT Press.: 150 psi
Min. Thk. (UG-16b): 0.09375 in
Corrosion Allowance: 0.125 in
Hydrotest: 195 psi
Impact Testing: No
Impact Exemption: UG-20(f)
Radiography: None

UG-22 Loadings Considered

Internal Press.: Yes
External Press.: No
Vessel Weight: Yes
Weight of Attachments: No
Attachment of Internals: No
Attachment of Externals: Yes
Cyclic or Dynamic Reactions: No
Wind Loading: No
Seismic Loading: Yes
Fluid Impact Shock Reactions: No
Temperature Gradients: No PVEcalc-Sample 4 Calulations
Differential Thermal Expansion: No Author: Brian Munn
Abnormal Pressures: No Reviewer: Laurence Brundrett
Hydrotest Loads: No

Conclusion: The sample vessel has been calculated

to ASME Section VIII-1 and found acceptable.

www.pveng.com Pressure Vessel Engineering Ltd.

info@pveng.com 120 Randall Drive, Suite B
Phone 519-880-9808 Waterloo, Ontario, Canada, N2V 1C6
 Pressure Vessel Engineering, Ltd.
Shell 1
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 1 Mark Number: S1
Date Printed: 4/15/2010

Cylindrical Shell Design Information

Design Pressure: 150.00 PSI Design Temperature: 120 F
Static Head: 4.33 PSI Long. Joint Efficiency: 70 %
Shell Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Stress (hot): 20000 PSI
Shell Length: 120.0000 in. Material Stress (cold): 20000 PSI
Compressive Stress: 14118 PSI
Corrosion Allowance: 0.1250 in. Actual Circumferential Stress: 17550 PSI
External Corrosion Allowance: 0.0000 in. Actual Longitudinal Stress: 8665 PSI
Outside Diameter (new): 60.0000 in.
Outside Diameter (corroded): 60.0000 in. Specific Gravity: 1.00
Shell Surface Area: 157.08 Sq. Ft. Weight of Fluid: 11866.17 lb.
Shell Estimated Volume: 1420.41 Gal. Total Flooded Shell Weight: 15040.15 lb.
Circ. Joint Efficiency: 70 % Shell Weight: 3173.98 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: B Pressure at MDMT: 150.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -39 F

Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)

PR 154.33 * 29.6250
t= = = 0.1629 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.2879 in.
2SE + 0.4P 2 * 20000 * 0.70 + 0.4 * 154.33

Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 154.33 * 30.0000

t= = = 0.3293 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.4543 in.
SE + 0.4P 20000 * 0.70 + 0.4 * 154.33

External loads do not control design.

Nominal Shell Thickness Selected = 0.5000 in.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 1 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Bottom Head
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 1 Mark Number: H1
Date Printed: 4/15/2010

ASME F&D Head Design Information

Design Pressure: 150.00 PSI Design Temperature: 120 F
Static Head: 4.33 PSI Joint Efficiency: 85 %
Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Stress (hot): 20000 PSI
Corrosion Allowance: 0.1250 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 17172 PSI
Head Location: Bottom Straight Flange : 1.5000 in.
Outside Diameter : 60.0000 in. Knuckle (r) : 3.6000 in.
Thin Out : 0.0750 in.
Crown Radius (Lo) : 60.0000 in. M = [ 3 + L/r ]: 1.7481

Head Surface Area: 24.32 Sq. Ft. Specific Gravity: 1.00

Head Estimated Volume: 93.98 Gal. Weight of Fluid: 783.78 lb.
Head Weight: 743.28 lb. Total Flooded Head Weight: 1527.06 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: B Pressure at MDMT: 150.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -20 F

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(d)

PLoM 154.33 * 60.0000 * 1.7481

t= =
2SE + P(M - 0.2) 2 * 20000 * 0.85 + 154.33 ( 1.7481 - 0.2 )
= 0.4728 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) + 0.0750(thin out) = minimum of 0.6728 in.

Nominal Head Thickness Selected = 0.7500 in.

Minimum Thickness after forming, ts (uncorroded) = 0.6750 in.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 2 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Top Head
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 2 Mark Number: H2
Date Printed: 4/15/2010

ASME F&D Head Design Information

Design Pressure: 150.00 PSI Design Temperature: 120 F
Static Head: 4.33 PSI Joint Efficiency: 85 %
Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Stress (hot): 20000 PSI
Corrosion Allowance: 0.1250 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 17172 PSI
Head Location: Top Straight Flange : 1.5000 in.
Outside Diameter : 60.0000 in. Knuckle (r) : 3.6000 in.
Thin Out : 0.0750 in.
Crown Radius (Lo) : 60.0000 in. M = [ 3 + L/r ]: 1.7481

Head Surface Area: 24.32 Sq. Ft. Specific Gravity: 1.00

Head Estimated Volume: 93.98 Gal. Weight of Fluid: 783.78 lb.
Head Weight: 743.28 lb. Total Flooded Head Weight: 1527.06 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: B Pressure at MDMT: 150.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -20 F

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(d)

PLoM 154.33 * 60.0000 * 1.7481

t= =
2SE + P(M - 0.2) 2 * 20000 * 0.85 + 154.33 ( 1.7481 - 0.2 )
= 0.4728 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) + 0.0750(thin out) = minimum of 0.6728 in.

Nominal Head Thickness Selected = 0.7500 in.

Minimum Thickness after forming, ts (uncorroded) = 0.6750 in.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 3 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
H.Cplg. 1" NPT 6000#
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 1 Mark Number: N3
ID Number: 3
Date Printed: 4/15/2010

Nozzle Design Information

Design Pressure: 150.00 PSI Design Temperature: 120 F
Static Head: 4.33 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E1): 1.00
Factor B Chart: CS-6
External Projection: 0.5150 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 0.8450 in. Nozzle Wall Thickness(new): 0.3120 in.
Nozzle ID (corroded): 1.0950 in. Nozzle Wall Thickness(corroded): 0.1870 in.
Outer "h" Limit: 0.4675 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.1550 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.5690 in. Outside Groove Weld Depth: 0.7180 in.
Minimum Design Metal Temperature
Min. Temp. Curve: A Pressure at MDMT: 150.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -122 F
Host Component: Head 2 - Top Head
Material: SA-516 Gr. 70 Head wall thickness(new): 0.7500 in.
Material Stress(Sv): 20000 PSI Head wall thickness - thin out (corroded): 0.5500 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in.

Nozzle Wall Thickness(tn): 0.3120 in.

Outside Groove Weld Depth: 0.7180 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 4 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
H.Cplg. 1" NPT 6000#
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 1 Mark Number: N3
ID Number: 3
Date Printed: 4/15/2010

Required Head Thickness per Paragraph UG-37(a)

PLoM 154.33 * 60.0000 * 1.0000
tr = = = 0.2308 in.
(2SE + P * (M - 0.2)) (2 * 20000 * 1 + 154.33 * (1.0000 - 0.2))

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 154.33 * 0.5475
trn = = = 0.0042 in.
SE - 0.6P 20000 * 1 - 0.6 * 154.33

Strength Reduction Factors

Sn 20000 Sn 20000
fr1 = min , 1.0000 = min , 1.0000 = 1.0000 fr2 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 20000 Sv 20000

Sn 20000
fr3 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 154.33 * 0.5475
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1292 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 154.33

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PLoM 154.33 * 60.0000 * 1.7481
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5273 in.
(2SE + P * (M - 0.2)) (2 * 20000 * 1 + 154.33 * (1.7481 - 0.2))

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2475 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(1) or UG-45(b)(4) = 0.2475 in.
Wall thickness = tn = 0.3120 is greater than or equal to UG-45 value of 0.2475

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 5 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
4" SCH 160
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 4/15/2010

Nozzle Design Information

Design Pressure: 150.00 PSI Design Temperature: 120 F
Static Head: 4.33 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E1): 1.00
Factor B Chart: CS-2
External Projection: 5.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 4 Nozzle Pipe Schedule: 160
Nozzle ID (new): 3.4380 in. Nozzle Wall Thickness(new): 0.5310 in.
Nozzle ID (corroded): 3.6880 in. Nozzle Wall Thickness(corroded): 0.4060 in.
Outer "h" Limit: 1.0150 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.7025 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 7.3760 in. Outside Groove Weld Depth: 0.7500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 150.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -150 F
Host Component: Head 1 - Bottom Head
Material: SA-516 Gr. 70 Head wall thickness(new): 0.7500 in.
Material Stress(Sv): 20000 PSI Head wall thickness - thin out (corroded): 0.5500 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in.

Nozzle Wall Thickness(tn): 0.5310 in.

Outside Groove Weld Depth: 0.7500 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 4 Schedule: 160
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 6 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
4" SCH 160
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 4/15/2010

Required Head Thickness per Paragraph UG-37(a)

PLoM 154.33 * 60.0000 * 1.0000
tr = = = 0.2308 in.
(2SE + P * (M - 0.2)) (2 * 20000 * 1 + 154.33 * (1.0000 - 0.2))

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 154.33 * 1.8440
trn = = = 0.0167 in.
SE - 0.6P 17100 * 1 - 0.6 * 154.33

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100
fr3 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 154.33 * 1.8440
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1417 in.
SE - 0.6P 17100 * 1.00 - 0.6 * 154.33

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PLoM 154.33 * 60.0000 * 1.7481
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5273 in.
(2SE + P * (M - 0.2)) (2 * 20000 * 1 + 154.33 * (1.7481 - 0.2))

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3324 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(1) or UG-45(b)(4) = 0.3324 in.
Wall thickness = tn * 0.875(pipe) = 0.4646 is greater than or equal to UG-45 value of 0.3324

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 7 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
4" SCH 160
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 4/15/2010

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (3.6880 * 0.2308 * 1.00) + (2 * 0.4060 * 0.2308 * 1.00 * (1 - 0.8550)) = 0.8784 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
3.6880 * (1.00 * 0.5500 - 1.00 * 0.2308) - 2 * 0.4060 * (1.00 * 0.5500 - 1.00 * 0.2308) * (1 - 0.8550) = 1.1396 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.5500 + 0.4060)(1.00 * 0.5500 - 1.00 * 0.2308) - 2 * 0.4060 * (1.00 * 0.5500 - 1.00 * 0.2308) * (1 - 0.8550)
= 0.5727 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 1.1396 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.4060 - 0.0167) * 0.8550 * 0.5500 = 0.9153 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.4060 - 0.0167) * 0.8550 * 0.4060 = 0.6757 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.6757 sq. in.
A3 = Smaller value of the following :
5 * t * ti * fr2 = 5 * 0.5500 * 0.2810 * 0.8550 = 0.6607 sq. in.
5 * ti * ti * fr2 = 5 * 0.2810 * 0.2810 * 0.8550 = 0.3376 sq. in.
2 * h * ti * fr2 = 2 * 0.0000 * 0.2810 * 0.8550= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr2 = (0.3750) * 0.8550 = 0.1202 sq. in.
A43 = (leg) * fr2 = 0 * 0.8550 = 0.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 1.9355 sq. in., which is greater than A (0.8784)

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 8 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
12" x 16" MWY c/w 1" x 3" Ring
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 3 Mark Number: M1
ID Number: M1
Date Printed: 4/15/2010

Nozzle Design Information

Design Pressure: 150.00 PSI Design Temperature: 120 F
Static Head: 4.33 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E1): 1.00
Factor B Chart: CS-2
External Projection: 1.5000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.7500 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 16.0000 in. Nozzle Wall Thickness(new): 0.7500 in.
Nozzle ID (corroded): 16.2500 in. Nozzle Wall Thickness(corroded): 0.6250 in.
Outer "h" Limit: 1.3750 in. Upper Weld Leg Size(Weld 41): 0.5000 in.
Internal "h" Limit: 1.2500 in. Internal Weld Leg Size(Weld 43): 0.3750 in.
OD, Limit of Reinforcement: 32.5000 in. Outside Groove Weld Depth: 0.7500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 150.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -125 F
Reinforcing Pad Information
Reinforcing Material: SA-516 Gr. 70 Allowable Stress at Design Temperature(Sp): 20000 PSI
Allowable Stress at Ambient Temperature: 20000 PSI
Reinforcing Plate Thickness(te): 0.5000 in. Repad to Vessel Weld Leg Size(Weld 42): 0.3750 in.
OD, Reinforcing Plate(Dp): 21.5000 in. Repad to Nozzle Groove Weld Depth: 0.5000 in.
Host Component: Head 2 - Top Head
Material: SA-516 Gr. 70 Head wall thickness(new): 0.7500 in.
Material Stress(Sv): 20000 PSI Head wall thickness - thin out (corroded): 0.5500 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.5000 in.

Internal Weld Leg Size(Weld 43): 0.3750 in.

Nozzle Wall Thickness(tn): 0.7500 in.

Outside Groove Weld Depth: 0.7500 in.

Repad to Vessel Weld Leg Size(Weld 42): 0.3750 in.

Repad Thickness(te): 0.5000 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 9 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
12" x 16" MWY c/w 1" x 3" Ring
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 3 Mark Number: M1
ID Number: M1
Date Printed: 4/15/2010

Required Head Thickness per Paragraph UG-37(a)

PLoM 154.33 * 60.0000 * 1.0000
tr = = = 0.2308 in.
(2SE + P * (M - 0.2)) (2 * 20000 * 1 + 154.33 * (1.0000 - 0.2))

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 154.33 * 8.1250
trn = = = 0.0737 in.
SE - 0.6P 17100 * 1 - 0.6 * 154.33

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100 Sp 20000
fr3 = min , 1.0000 = min , 1.0000 = 0.8550 fr4 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 20000 Sv 20000

UG-45 Thickness Calculations

This calculation is for an access or inspection opening.
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 154.33 * 8.1250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1987 in.
SE - 0.6P 17100 * 1.00 - 0.6 * 154.33

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 10 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
12" x 16" MWY c/w 1" x 3" Ring
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 3 Mark Number: M1
ID Number: M1
Date Printed: 4/15/2010

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (16.2500 * 0.2308 * 1.00) + (2 * 0.6250 * 0.2308 * 1.00 * (1 - 0.8550)) = 3.7923 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
16.2500 * (1.00 * 0.5500 - 1.00 * 0.2308) - 2 * 0.6250 * (1.00 * 0.5500 - 1.00 * 0.2308) * (1 - 0.8550) = 5.1291 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.5500 + 0.6250)(1.00 * 0.5500 - 1.00 * 0.2308) - 2 * 0.6250 * (1.00 * 0.5500 - 1.00 * 0.2308) * (1 - 0.8550)
= 0.6923 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 5.1291 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.6250 - 0.0737) * 0.8550 * 0.5500 = 1.2962 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.6250 - 0.0737) * 0.8550 * (2.5 * 0.6250 + 0.5000) = 1.9444 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 1.2962 sq. in.
A3 = Smaller value of the following :
5 * t * ti * fr2 = 5 * 0.5500 * 0.5000 * 0.8550 = 1.1756 sq. in.
5 * ti * ti * fr2 = 5 * 0.5000 * 0.5000 * 0.8550 = 1.0688 sq. in.
2 * h * ti * fr2 = 2 * 0.6250 * 0.5000 * 0.8550= 0.5344 sq. in.
= 0.5344 sq. in.
A41 = (leg) * fr3 = (0.5000) * 0.8550 = 0.2138 sq. in.
A42 = (leg) * fr4 = (0.3750) * 1.0000 = 0.1406 sq. in.
A43 = (leg) * fr2 = (0.1964) * 0.8550 = 0.0330 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (21.5000 - 16.2500 - 2 * 0.6250) * 0.5000 * 1.0000 = 2.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 9.3471 sq. in., which is greater than A (3.7923)

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 11 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
12" x 16" MWY c/w 1" x 3" Ring
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 3 Mark Number: M1
ID Number: M1
Date Printed: 4/15/2010

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)

Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.5000, or 0.6250 = 0.5000 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.5000 in.

Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 0.5500, or 0.5000 = 0.5000 in.
0.5 * tmin + ext. CA 0.5 * 0.5000 + 0.0000
Weld 42 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 42, actual weld leg = 0.3750 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.5500, or 0.6250 = 0.5500 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.5500 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.3750 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100 = 11970 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100 = 8379 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 17100 = 8379 PSI
Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI

Strength of Connection Elements

Nozzle wall in shear = * * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
* * 16.8750 * 0.6250 * 11970 = 198200 lb.
Upper fillet in shear = * * Nozzle OD * weld leg * upper fillet in shear unit stress = * * 17.5000 * 0.5000 * 8379 = 115100 lb.
Groove Weld in Tension = * * Nozzle OD * groove depth * groove weld tension unit stress =
* * 17.5000 * 0.7500 * 12654 = 260800 lb.
Inner fillet in shear = * * Nozzle OD * weld leg * inner fillet in shear unit stress = * * 17.5000 * 0.1964 * 8379 = 45200 lb.
Outer fillet in shear = * * Plate OD * weld leg * outer fillet in shear unit stress = * * 21.5000 * 0.3750 * 9800 = 124000 lb.
Repad groove weld = * * Nozzle OD * Groove Depth * repad groove weld in tension unit stress =
* * 17.5000 * 0.5000 * 12654 = 173800 lb.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 12 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
12" x 16" MWY c/w 1" x 3" Ring
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 3 Mark Number: M1
ID Number: M1
Date Printed: 4/15/2010

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [3.7923 - 5.1291 + 2 * 0.6250 * 0.8550 * (1.00 * 0.5500 - 1.0000 * 0.2308)] * 20000 = -19913 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (1.2962 + 2.0000 + 0.2138 + 0.1406) * 20000 = 73000 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (1.2962 + 0.5344 + 0.2138 + 0.0330 + 2 * 0.6250 * 0.5500 * 0.8550) * 20000 = 53300 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(1.2962 + 0.5344 + 2.0000 + 0.2138 + 0.1406 + 0.0330 + 2 * 0.6250 * 0.5500 * 0.8550) * 20000 = 96100 lb.

Check Strength Paths

Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 124000 + 198200 = 322200 lb.
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
115100 + 173800 + 260800 + 45200 = 594900 lb.
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 124000 + 45200 + 260800 = 430000 lb.

Plate Strength = A5 * Sp = 2.0000 * 20000 = 40000 lb.

Outer fillet weld strength(124000) is greater than plate strength(40000).

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 13 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
12" x 16" MWY c/w 1" x 4" Ring
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 4 Mark Number: M2
ID Number: M2
Date Printed: 4/15/2010

Nozzle Design Information

Design Pressure: 150.00 PSI Design Temperature: 120 F
Static Head: 4.33 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E1): 1.00
Factor B Chart: CS-2
External Projection: 2.6250 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.8750 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 16.0000 in. Nozzle Wall Thickness(new): 0.7500 in.
Nozzle ID (corroded): 16.2500 in. Nozzle Wall Thickness(corroded): 0.6250 in.
Outer "h" Limit: 0.9375 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.9375 in. Internal Weld Leg Size(Weld 43): 0.3750 in.
OD, Limit of Reinforcement: 32.5000 in. Outside Groove Weld Depth: 0.5000 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 150.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -147 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.5000 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 0.3750 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in.

Internal Weld Leg Size(Weld 43): 0.3750 in.

Nozzle Wall Thickness(tn): 0.7500 in.

Outside Groove Weld Depth: 0.5000 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 14 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
12" x 16" MWY c/w 1" x 4" Ring
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 4 Mark Number: M2
ID Number: M2
Date Printed: 4/15/2010

Required Shell Thickness per Paragraph UG-37(a)

PRo 154.33 * 30.0000
tr = = = 0.2308 in.
SE + 0.4P 20000 * 1 + 0.4 * 154.33

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 154.33 * 8.1250
trn = = = 0.0737 in.
SE - 0.6P 17100 * 1 - 0.6 * 154.33

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100
fr3 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000

UG-45 Thickness Calculations

This calculation is for an access or inspection opening.
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 154.33 * 8.1250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1987 in.
SE - 0.6P 17100 * 1.00 - 0.6 * 154.33

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 15 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
12" x 16" MWY c/w 1" x 4" Ring
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 4 Mark Number: M2
ID Number: M2
Date Printed: 4/15/2010

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (16.2500 * 0.2308 * 1.00) + (2 * 0.6250 * 0.2308 * 1.00 * (1 - 0.8550)) = 3.7923 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
16.2500 * (1.00 * 0.3750 - 1.00 * 0.2308) - 2 * 0.6250 * (1.00 * 0.3750 - 1.00 * 0.2308) * (1 - 0.8550) = 2.3171 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.3750 + 0.6250)(1.00 * 0.3750 - 1.00 * 0.2308) - 2 * 0.6250 * (1.00 * 0.3750 - 1.00 * 0.2308) * (1 - 0.8550)
= 0.2623 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 2.3171 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.6250 - 0.0737) * 0.8550 * 0.3750 = 0.8838 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.6250 - 0.0737) * 0.8550 * 0.6250 = 1.4730 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.8838 sq. in.
A3 = Smaller value of the following :
5 * t * ti * fr2 = 5 * 0.3750 * 0.5000 * 0.8550 = 0.8016 sq. in.
5 * ti * ti * fr2 = 5 * 0.5000 * 0.5000 * 0.8550 = 1.0688 sq. in.
2 * h * ti * fr2 = 2 * 0.7500 * 0.5000 * 0.8550= 0.6413 sq. in.
= 0.6413 sq. in.
A41 = (leg) * fr2 = (0.3750) * 0.8550 = 0.1202 sq. in.
A43 = (leg) * fr2 = (0.1964) * 0.8550 = 0.0330 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 3.9954 sq. in., which is greater than A (3.7923)

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 16 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
4 In SCH 160 Pipe
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 5 Mark Number: N1
ID Number: 1
Date Printed: 4/15/2010

Nozzle Design Information

Design Pressure: 150.00 PSI Design Temperature: 120 F
Static Head: 4.33 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E1): 1.00
Factor B Chart: CS-2
External Projection: 5.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 4 Nozzle Pipe Schedule: 160
Nozzle ID (new): 3.4380 in. Nozzle Wall Thickness(new): 0.5310 in.
Nozzle ID (corroded): 3.6880 in. Nozzle Wall Thickness(corroded): 0.4060 in.
Outer "h" Limit: 0.9375 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.7025 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 7.3760 in. Outside Groove Weld Depth: 0.5000 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 150.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -150 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.5000 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 0.3750 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in.

Nozzle Wall Thickness(tn): 0.5310 in.

Outside Groove Weld Depth: 0.5000 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 4 Schedule: 160
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 17 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
4 In SCH 160 Pipe
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 5 Mark Number: N1
ID Number: 1
Date Printed: 4/15/2010

Required Shell Thickness per Paragraph UG-37(a)

PRo 154.33 * 30.0000
tr = = = 0.2308 in.
SE + 0.4P 20000 * 1 + 0.4 * 154.33

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 154.33 * 1.8440
trn = = = 0.0167 in.
SE - 0.6P 17100 * 1 - 0.6 * 154.33

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100
fr3 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 154.33 * 1.8440
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1417 in.
SE - 0.6P 17100 * 1.00 - 0.6 * 154.33

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 154.33 * 30.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.3558 in.
SE + 0.4P 20000 * 1 + 0.4 * 154.33

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3324 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(1) or UG-45(b)(4) = 0.3324 in.
Wall thickness = tn * 0.875(pipe) = 0.4646 is greater than or equal to UG-45 value of 0.3324

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 18 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
4 In SCH 160 Pipe
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Number: 5 Mark Number: N1
ID Number: 1
Date Printed: 4/15/2010

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (3.6880 * 0.2308 * 1.00) + (2 * 0.4060 * 0.2308 * 1.00 * (1 - 0.8550)) = 0.8784 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
3.6880 * (1.00 * 0.3750 - 1.00 * 0.2308) - 2 * 0.4060 * (1.00 * 0.3750 - 1.00 * 0.2308) * (1 - 0.8550) = 0.5148 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.3750 + 0.4060)(1.00 * 0.3750 - 1.00 * 0.2308) - 2 * 0.4060 * (1.00 * 0.3750 - 1.00 * 0.2308) * (1 - 0.8550)
= 0.2083 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 0.5148 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.4060 - 0.0167) * 0.8550 * 0.3750 = 0.6241 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.4060 - 0.0167) * 0.8550 * 0.4060 = 0.6757 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.6241 sq. in.
A3 = Smaller value of the following :
5 * t * ti * fr2 = 5 * 0.3750 * 0.2810 * 0.8550 = 0.4505 sq. in.
5 * ti * ti * fr2 = 5 * 0.2810 * 0.2810 * 0.8550 = 0.3376 sq. in.
2 * h * ti * fr2 = 2 * 0.0000 * 0.2810 * 0.8550= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr2 = (0.3750) * 0.8550 = 0.1202 sq. in.
A43 = (leg) * fr2 = 0 * 0.8550 = 0.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 1.2591 sq. in., which is greater than A (0.8784)

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 19 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Leg Beams
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Mark Number: LEG1
Date Printed: 4/15/2010

Leg Information
Design Temperature: 120 F Factor B Chart: CS-2
Material: SA-36 Material Stress ( Hot ): 16600 PSI
Condition: Material Stress ( Cold ): 16600 PSI
B.P. to Vessel Attachment Length ( L ): 24.5000 in. Modulus of Elasticity: 29.2 10^6 PSI
Direction of Applied Force: 0 Yield Strength: 35120 PSI
Length of Supports: 42.5000 in. Dist. From Reference Line: 12.5000 in.
Quantity: 4 Method of Attachment: Leg In
Type: W-beam Molded to Head Curvature: Yes
Description: W6 x 15
d1: 5.9900 in. t1: 0.2300 in.
d2: 5.9900 in. t2: 0.2600 in.
Weld Attachment Length Top ( W t ): 12.5000 in. Side ( W s ): 6.0000 in.
Weld Leg Dimension ( W l ): 0.2500 in. Eccentricity: 0.0000 in.
Base Plate Information
Design Temperature: 120 F
Material: SA/CSA-G40.21 Gr 38W Material Stress ( Hot ): 17100 PSI
Condition: Material Stress ( Cold ): 17100 PSI
Lengt h: 7.0000 in. Yield Strength: 37080 PSI
W i dt h: 7.0000 in. Thickness: 0.7500 in.
Leg to B.P. Attachment Factor: 0.7500 Bending Coefficient ( Cm ): 1.0000
Effective Length Factor ( K ): 1.5000
Anchor Bolt Information
Material: SA-193 Gr B7 <=2.5" Material Stress ( Hot ): 25000 PSI
Condition: Material Stress ( Cold ): 25000 PSI
Diameter: 1.0000 in. Root Area: 0.5510 sq. in.
Quantity: 2 Bolt Circle Diameter: 63.7500 in.
Ultimate 28 Day Concrete Strength: 3000 PSI

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 20 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Leg Beams
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Mark Number: LEG1
Date Printed: 4/15/2010

Operating Pressurized Conditions - Occasional Loads - Seismic Formula 16-10

Support Leg Properties

Ix 28.7215
Section Modulus, Sx = = = 9.5898 in.
Cx 2.9950

Iy 9.3188
Section Modulus, Sy = = = 3.1115 in.
Cy 2.9950

Ix 28.7215
Radius of gyration, rx = = = 2.5628 in.
A 4.3729

Iy 9.3188
Radius of gyration, ry = = = 1.4598 in.
A 4.3729

Imin 9.3188
Least radius of gyration, rmin = = = 1.4598 in.
A 4.3729

KL 1.5000 * 24.5000
Slenderness ratio, SRx = = = 14.3398
rx 2.5628

KL 1.5000 * 24.5000
Slenderness ratio, SRy = = = 25.1747
ry 1.4598

KL 1.5000 * 24.5000
SRmax = = = 25.1747
r min 1.4598

2 E 2 * * ( 29.2 * 10 )
Critical slenderness ratio, Cc = = = 128.11
Fy 35120

12 E 12 * * ( 29.2 * 10 )
F'ex = = = 731223 PSI
23 SRx 23 * 14.3398

12 E 12 * * ( 29.2 * 10 )
F'ey = = = 237251 PSI
23 SRy 23 * 25.1747
For SRmax <= Cc, Allowable compressive stress:
SRmax 25.1747
1- Fy 1- * 35120
2 Cc 2 * 128.11
Fa = = = 19801 PSI
5 3 SRmax SRmax 5 3 * 25.1747 25.1747
+ - + -
3 8 Cc 8 Cc 3 8 * 128.11 8 * 128.11

Allowable bending stress: Sb = 0.6 Fy = 0.6 * 35120 = 21072 PSI

Allowable tension stress: St = 0.6 Fy = 0.6 * 35120 = 21072 PSI

NO Wind Analysis Information

Wind Analysis Calculations

No Wind Load Calculations were performed

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 21 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Leg Beams
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Mark Number: LEG1
Date Printed: 4/15/2010

IBC 2000 Seismic Design Information

Spectral Resp. Accel. at short periods ( Ss ): 0.750
pectral Resp. Accel. at a period of 1 s ( S1 ): 0.040 Response Modification Factor ( R ): 2.000
Seismic Use Group: I Site Class: E
Seismic Design Category: D

Seismic Analysis Calculations

Seismic Center of Gravity: = 90.0000 in.

SDS I 0.6000 * 1.00
Cs = = = 0.3000
R 2.000
V = W * Cs = 4660.54 * 0.08 = 1398.16 lb.
Fs = V Ceh = 1398.16 * 0.70 = 979 lb.

Loadings and Stresses on Support Legs

Direction of Applied Force = 0

Leg Moment of Lateral Axial Bending Bending Acceptance Acceptance
Orientation Inertia Force Stress Stresses ( fbx ) Stresses ( fby ) Ratio ( Eqn1 ) Ratio ( Eqn2 )
in.^4 lb. PSI PSI PSI
0 9.3188 120 22 0 708 0.0346
90 28.7215 369 -289 708 0 0.0482
180 9.3188 120 -599 0 708 0.0639
270 28.7215 369 -289 708 0 0.0482
Direction of Worst case Force = 37
Highest Stress Ratio = 0.0915

Loadings and Pressure on Concrete Foundation

Direction of applied force: = 0

Le g Bearing M om e nt M om e nt M a x i m um M a x i m um Max. Concrete Concrete
Orientation Pressure Mx My Pressure Px Pressure Py Pressure Pressure Ratio
PSI in.-lb. in.-lb. PSI PSI PSI
0 -2 0 1469 25.70 0.00 23.76 0.0264
90 26 4526 0 0.00 79.17 104.95 0.1166
180 53 0 1469 25.70 0.00 79.19 0.0880
270 26 4526 0 0.00 79.17 104.95 0.1166
Direction of Worst case Force: = 25
Highest Stress Ratio = 0.1449

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 22 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Leg Beams
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Mark Number: LEG1
Date Printed: 4/15/2010

Loadings and Stresses on BasePlate and Anchor bolts

Le g M om e nt M om e nt Maximum Maximum M a x i m um BasePlate Anchor Anchor Bolt

Orientation Mx My Pressure Px Pressure Py B.P. Stress Stress Ratio Bolt Stress Stress Ratio
in.-lb. in.-lb. PSI PSI PSI PSI
0 14 0 146 0 146 0.0066 330 0.0132
90 16 21 168 229 283 0.0127 400 0.0160
180 47 11 506 122 521 0.0234 0 0.0000
270 16 21 168 229 283 0.0127 400 0.0160
Direction of Worst case Force: = 29
Highest Stress Ratio = 0.0303

Maximum General Longitudinal Stresses

VE = ( Cde + 0.2 * SDS * I * Cev ) = ( 1.00 + 0.2 * 0.60 * 1.00 * 0.70 ) = 1.08
Ma W VE P*D 64106 4660.54 * 1.08 154.69 * 60.0000
SL1 = - + = - + = 6177 PSI
Z A 4*t 1040.5723 70.24 4 * 0.3750

Ma W VE 64106 4660.54 * 1.08

SL2 = - - = - - = -134 PSI
Z A 1040.5723 70.24
Allowable Tension Stress, Sta = S E = 20000 * 0.70 = 14000 PSI
Allowable Compressive Stress, Sca = -B = -14118 = -14118 PSI
SL1 6177
RSL1 = = = 0.4412
Sta 14000

SL2 -134
RSL2 = = = 0.0095
Sca -14118

Summary

Governing external force = Seismic load

Total Force = 979 lb.
Weight = 4660.54 lb.
Base Moment = 88084 in.-lb.
Tangent Moment = 64106 in.-lb.

Leg Stresses
Maximum combined compressive and bending stress ratio = 0.0915

Leg BasePlate
Concrete Stress Ratio = 0.1449
Base Plate Stress Ratio = 0.0303

Host Stresses
Sl1 ratio = 0.4412
Sl2 ratio = 0.0095

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 23 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Vertical Vessel
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Date Printed: 4/15/2010

ASME Flange Design Information

Host Description Type Size Material ASME Material MAP
(in.) Class Group (PSI)

4" SCH 160 ASME Flange 1 Slip-On 4 SA-105 150 1.1 280.00
4 In SCH 160 Pipe ASME Flange 2 Slip-On 4 SA-105 150 1.1 280.00

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 24 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Date Printed: 4/15/2010

MDMT Report by Components

Design MDMT is -20 F

Component Material Curve Pressure MDMT

Shell 1 SA-516 Gr. 70 B 150.00 PSI -39 F

12" x 16" MWY c/w 1" x 4" Ring SA-106 Gr. B B 150.00 PSI -147 F
4 In SCH 160 Pipe SA-106 Gr. B B 150.00 PSI -150 F
Bottom Head SA-516 Gr. 70 B 150.00 PSI -20 F
4" SCH 160 SA-106 Gr. B B 150.00 PSI -150 F
Top Head SA-516 Gr. 70 B 150.00 PSI -20 F
H.Cplg. 1" NPT 6000# SA-105 A 150.00 PSI -122 F
12" x 16" MWY c/w 1" x 3" Ring SA-106 Gr. B B 150.00 PSI -125 F

Component with highest MDMT: Bottom Head.

Computed MDMT = -20 F
The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.

ASME Flanges Are Not Included in MDMT Calculations.

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 Pressure Vessel Engineering, Ltd.
Vertical Vessel
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Date Printed: 4/15/2010

MAWP Report by Components

Vessel Component Vessel
MAWP MAWP MAWP
Design Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)
Shell 1 150.00 PSI 4.33 PSI 218.15 PSI 158.46 PSI 154.13 PSI
12" x 16" MWY c/w 1" x 4" Ring 150.00 PSI 4.33 PSI 218.15 PSI 158.46 PSI 154.13 PSI
4 In SCH 160 Pipe 150.00 PSI 4.33 PSI 272.29 PSI 188.47 PSI 184.14 PSI
ASME Flange Class: 150 Gr:1.1 4.33 PSI 280.67 PSI 280.00 PSI 275.67 PSI
Bottom Head 150.00 PSI 4.33 PSI 214.67 PSI 179.75 PSI 175.42 PSI
4" SCH 160 150.00 PSI 4.33 PSI 333.84 PSI 249.00 PSI 244.67 PSI
ASME Flange Class: 150 Gr:1.1 4.33 PSI 280.67 PSI 280.00 PSI 275.67 PSI
Top Head 150.00 PSI 4.33 PSI 214.67 PSI 179.75 PSI 175.42 PSI
H.Cplg. 1" NPT 6000# 150.00 PSI 4.33 PSI 449.79 PSI 369.40 PSI 365.07 PSI
12" x 16" MWY c/w 1" x 3" Ring 150.00 PSI 4.33 PSI 323.10 PSI 266.58 PSI 262.25 PSI
NC = Not Calculated Inc = Incomplete

Summary
Component with the lowest vessel MAWP(New & Cold) : Bottom Head
The lowest vessel MAWP(New & Cold) : 214.67 PSI

Component with the lowest vessel MAWP(Hot & Corroded) : Shell 1

The lowest vessel MAWP(Hot & Corroded) : 154.13 PSI
Pressures are exclusive of any external loads.
Flange pressures listed here do not consider external loadings

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 26 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Date Printed: 4/15/2010

Summary Information
Dry Weight Flooded Weight
Shell 3173.98 lb. 15040.15 lb.
Head 1486.56 lb. 3054.12 lb.
Nozzle 117.01 lb. 117.01 lb.
ASME Flange 26.00 lb. 26.00 lb.
_________________ _________________
Totals 4803.55 lb. 18237.27 lb.

Volume
Shell 1420.41 Gal.
Head 187.96 Gal.
Nozzle 4.79 Gal.
_________________
Totals 1613.15 Gal.

Area
Shell 157.08 Sq. Ft.
Head 48.64 Sq. Ft.
Nozzle 9.40 Sq. Ft.
_________________
Totals 215.11 Sq. Ft.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 27 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Pressure Vessel Engineering, Ltd.
Job No: Sample Vessel 4 Vessel Number: Vertical Vessel
Date Printed: 4/15/2010

Hydrostatic Test Information Par. UG-99(b)

Gauge at Top

Component Const. x STest / SDesign x Pressure = Component Hydro Test Pressure

12" x 16" MWY c/w 1" x 1.3 x 17100 / 17100 x 150.00 = 195.00
12" x 16" MWY c/w 1" x 1.3 x 17100 / 17100 x 150.00 = 195.00
4 In SCH 160 Pipe 1.3 x 17100 / 17100 x 150.00 = 195.00
4" SCH 160 1.3 x 17100 / 17100 x 150.00 = 195.00
Bottom Head 1.3 x 20000 / 20000 x 150.00 = 195.00
H.Cplg. 1" NPT 6000# 1.3 x 20000 / 20000 x 150.00 = 195.00
Shell 1 1.3 x 20000 / 20000 x 150.00 = 195.00
Top Head 1.3 x 20000 / 20000 x 150.00 = 195.00
Calculated Test Pressure: 195.00 PSI

Special Notes:
This calculation assumes one chamber.

This calculation is limited by the lowest component pressure per chamber.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc. Page 28 of 28 Section VIII, Division 1, 2007 Edition, 2009 Addenda
 Table of Contents

Shell 1 1
Bottom Head 2
Top Head 3
H.Cplg. 1" NPT 6000# 4
4" SCH 160 6
12" x 16" MWY c/w 1" x 3" Ring 9
12" x 16" MWY c/w 1" x 4" Ring 14
4 In SCH 160 Pipe 17
Leg Information 20
ASME Flanges 24
MDMT Summary 25
MAWP Summary 26
Summary Information 27
Hydrostatic Test Information Par. UG-99(b) 28