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TW

Pressure operated pump

DN 1" x 1" - 1.1/2"x 1.1/2" TW 33


DN 2" x 2" - 3" x 2"
Application
The TW 33 (Pressure Operated Pump)
fabricated in carbon steel (stainless steel on
request) is recommended in the transfer of
high-temperature Iiquids such as
condensate,oils and other Iiquids to a higher
elevation or pressure.
The pump starts when there is something to
pump and stops when there isnt.
Under certain conditions, it can drain a closed
vessel under vacuum or pressure.
The pump can be operated by steam, com-
pressed air or gas and can be used for Iifting
any kind of noncorrosive liquids.
Connections are female screwed.

Main features
Non-eiectric requirements.
OPTIONS: Stainless steel construction.
Stainless steel check valves.
Level gauge.
Stroke counter.
To Iift condensate or hot and
USE: cold liquids.
AVAl LABLE
MODELS: TW 33 - Carbon
Steel body.
TW 33 - Stainless
Steel body.

SIZES: 1", 11/2", 2" and 3"x2".


CONNECTIONS:Female screwed IS0 7/1
Rp (BS21)
INSTALLATION: Horizontal installation.

How to order: i.e. DN 2" BSP

APPLICATION LIMITS
Minimum density:..........................0.80 kg/dm3
Maximum viscosity:...........................5o Engier
Supply operating pressure: trom.....0.5 to 8.6 bar FLOW RATE CAPACITY IN Kg/h
PMA:Max.allowable pressure..............25 bar Installed with recommended filling head above cover of pump ol 0.3 m
TMA:Max.allowable temperature..........250 oC (Liquid specific gravity 9 - 1.0)
PMO:Max.operating pressure..............8.6 bar Operating inlet Total lift back Capacity kg/h pump size DN
TMO:Max.operating temperature...........200 oC pressure pressure

Function bar bar 1" 1.1/2" 2" 3" x 2"


0,34 0,14 725 1.225 1.725 2810
Liquid flows by gravity into the pump through
an inlet check valve Iifting a float which, at the 0,69 0,34 815 1.315 1.860 3170
upper Iimit of its travel, opens the supply valve 0,69 0,14 905 1.495 2.315 3945
which allows steam or compressed air to enter 1,7 1,0 905 1.495 2.315 3945
the pump body. Pressure in the pump builds up 1,7 0,69 950 1.770 2.540 4550
until just sufficient to overcome back pressure. 1,7 0,34 1.040 1905 2.765 4715
The pressurized Iiquid opens the outlet check
valve and discharge commences. When the 3,4 2,8 905 1.450 2.175 3720
float reaches the minimum Iower level it closes 3,4 1,7 1.040 1.680 2.630 4440
the steam or compressed air supply valve and 3,4 0,69 1.090 1.815 2.905 4900
opens the vent, allowing the Iiquid to fill the 5,2 4,1 905 1.540 2.270 3855
pump again. As the amount of Iiquid discharged 5,2 2,8 1.090 1.725 2.630 4440
at each stroke is known, the total volume 5,2 1,0 1.135 1.905 2.995 5080
passed during a given period can be calculated
by counting the number of strokes during that 6,9 4,1 1.000 1.630 2.630 4490
period. For this purpose a special counter is 6,9 2,8 1.090 1.905 2.765 4715
6,9 1,0 1.180 2.085 2.995 5080
available which screws into a tapped
connection on the top cover of the pump. This 8,6 4,1 1.040 1.765 2.720 4625
counter records the number of pumping strokes 8,6 2,8 1.090 2.040 2.860 4805
thus enabling the pump to function as a reliable 8,6 1,0 1.180 2.130 3.040 5130
flow meter.

Edition: 09/02 PR -01.90.10-I


Sizing the system
CAPACITY CORRECTION FACTOR FOR GASES
- The discharge capacity of the pump is a OTHER THAN STEAM
function of:
- Condensate load.................................kg/h % BACK PRESS.VS. 10% 30% 50% 70% 90%
- The pressure of operating medium (steam, MOTIVE PRESS. (BP/MP)
compressed air or gas).
- The total Iift or back pressure the pump
wilI have to exhaust against. This includes CORRECTOR FACTOR 1.04 1.08 1.12 1.18 1.28
the change in fluid level elevation after the
pump (0.098 1 bar/m of Iift), plus pressure
CAPACITY MULTIPLYING FACTORS FOR OTHER
in the return piping, plus the pressure drop
FILLING HEADS
in bar caused by pipe friction, plus any other
system component pressure drop the pump
Filling head Pump heads
exhaust wilI have to overcome.
- Filling head available (0.3m is m 1" 11/2" 2" 3" x 2"
recommended). 0.15 0.7 0.7 0.7 0.9
0.3 1.0 1.0 1.0 1.0
Installation 0.6 1.2 1.2 1.2 1.08
0.9 1.35 1.35 1.35 1.2
Fig.1 shows a typical example of installation
of TW 33 automatic pump. For further details
and instructions please contact us.

Receiver Suggested receiver

A receiver is recommended to temporarily Pump size 1" 11/2" 2" 3" x 2"
hold.the liquid and prevent any flooding of Pipe size with 1 m length 6" 8" 10" 12"
the equipment, while the pump is in the
pumping cycle. A Iength of pipe of large
diameter or a tank can also be used.

Example
Conditions: Stroke counter
Condensate Ioad..........................1900 Kg/h Available on request ,it can be
Filling head.........................................0.15 m screwed directly into the top cover
Motive gas...............................................Air of the pump or above the pump
Pressure available............................6.9 bar through a 1/2" size pipe for easier
Vertical Iift after pump..............................6m reading (max. 1 m).
Return piping pressure....................1.5 bar
Piping friction pressure drop.........negligible Each stroke 25 liters of Iiquid are
pumped. The counter has 7digits.
Calculations
Total back pressure:
1.5 bar + (6m x 0.0981) = 2.09 bar
Pump choice, assuming steam for motive
pressure of 6.9 bar and a back pressure of PACKAGED AUTOMATIC PUMP UNIT
2.8 bar, the 2" pump has a capacity from (SUITABLE FOR STEAM SUPPLY)
flow rate capacity chart 1, of 2765 Kg/h.

CORRECTION FOR FILLING HEAD:


With 0.15m filling head the corretion factor
from chart 3, is 0.7. The corrected capacity is,
2765 Kg/h x 0.7 = 1935 Kg/h.

CORRECTION FOR AIR AS MOTIVE GAS:


The % back pressure 2.09 bar/6.9 bar = 30%
The correction factor from chart 2, is 1.08.
The corrected capacity is,
1935 Kg/h x 1.08 = 2090 Kg/h.

The TW 33 Packaged unit comprises an TW


33 pump, a vented receiver and all auxiliary
items, compactly mounted on a metal frame
piped and ready for connection.
Packaged units save time, work and site
costs. ln addition they ensure that installation
of the pump is correct in every detail.
Two or more units can be connected in ACESSORIES:
parallel to cope with flow rates beyond the
1. TW 33 automatic pump. 6. Stroke counter.
capacity of a single pump. A DUPLEX
2. Ball float steam trap. 7. Levelgauge.
PACKAGED assembly is also available,
3. Sight glass. 8. Receiver.
consisting of two pumps installed in the same
4. Globevalve. 9. Overflow.
packaged. Units operating with
5. Y strainer 10. Metaltrame.
compressed air are also available.

Edition: 09/02 PR -01.90.10-I


Materials
N o DESCRIPTION MATERIAL SPARE
PARTS
1 Body Carbon steel
2 Cover Carbon steel *
3 Gasket Non asbestos fiber *
4 Inlet valves/seat assy Stainless steel *
5 Exhaust valves/seat assy Stainless steel *
6 Internal mechanisms Stainless steel * Dimensions (mm)
7 Float Stainless steel * Size Weight
8 Spring assy (2) Stainless steel * DN A B C D E kg
9 Check valves (2) Bronze *
1" 740 520 100 640 2.240 71
10 Bolts Steel 8.8
1.1/2" 795 535 100 640 240 72,8
* AVAILABLE SPARE PARTS DISTRIBUTER
2" 860 550 100 640 240 74,5
3 " x 2" 935 580 100 640 240 78,5

ASCA EQUIPAMENTOS INDUSTRIAIS LTDA.


R. Fernandes da Cunha, 202- Vigrio Geral - Rio de Janeiro - RJ - CEP 21241-300
Tel.: ++55 21 3014-8989 - Fax ++55 21 3014-7622 - e-mail: office@asca.com.br
homepage: http://www.asca.com.br
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. Ask for certified print for exact dimensions