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I n s u l a t e d Pa n e l s

CI/SfB
(47) Nh2
June 2005

Product Selector
Insulated Roof, Wall & Facade Systems

Insulated Panels
to the Power of

Insurer Approved Systems


Insulated Roof, Wall &
Facade Systems
Kingspans modern facilities enables the manufacture of high
performance and quality roof, wall and facade systems.
Kingspan insulated roof and wall systems offer significant
advantages over conventional site-assembled systems, including
reliable thermal, insulation continuity and air leakage performance,
the elimination of interstitial cavity condensation and cold bridging.
Kingspan provides a comprehensive technical advisory service to
assist designers and contractors at building design stage.

Factory Kingspans Insulated Roof, Wall & Facade


pre-engineered Systems protect business & property with
system
insurer approved systems

Insurer Approved
Protecting business and property through full
compliance with Insurers requirements, LPCB, FM and
other international fire safety regulations.

Certified & Approved


Single
Complies with National Building Regulations and
Component Fix
Standards.
The Association of British Insurers (ABI) state that
external claddings that are LPCB approved to LPS 1181
can be classed as Non-Combustible Building.

Airtightness
Overall airtightness for complete envelope down to
2m3/hr/m2 at 50Pa.
Insurer
Approved

2
Product Range 45

Market Sectors 69

Insulated Roof Systems

KS1000 RW Trapezoidal 10 13
KS500/1000 ZIP Kingzip 14 17
KS1000 LP Lo-pitch 18 21
KS1000 CR Curved 22 23
KS1000 TS Slate & Tile Support 24 27
KS1000 RT Roof Tile 28 29
KS1000 XD X-dek 30 31

Rooflight Systems

KS1000 Polycarb 32 33

Insulated Wall & Facade Systems

KS600/900/1000 Optimo 34 37
KS600/900/1000 Architectural 38 43
KS1000 RW Trapezoidal 44 45
Insulated Facade Systems 46 47
KS1000 LS LongSpan 48 49

Controlled Environment Systems 50 51

100% Thermal Reliable Ancillaries 52 53


No cavities, ingress of moisture, cold bridges, interstitial
condensation or missing insulation. Technical Specification 54

Fast Build Speed Property & Business Risk Protection 55


Single fix single component system cuts site installation by
up to 50% compared with site assembled built-up systems
and provides a safe working platform.

Environment
Global Warming risk reduced with lower Carbon Dioxide
(CO2) emissions, through enhanced energy efficiency
and environmentally sustainable solutions.

3
Product Range

Insulated Roof Systems

KS1000 RW KS 500/1000 ZIP KS1000 LP KS1000 CR



Trapezoidal Kingzip Standing Seam Low Pitched Curved Roof
Roof slopes 4 & above Roof slopes 1.5 & 150m radius Roof slopes 1.5 & above 150m minimum radius

KS1000 TS KS1000 RT KS1000 X-dek

Slate & Tile Support Rooftile Frame to Frame


Roof slopes 12 & above Membrane Roofdeck

Rooflights

KS1000 Polycarb GRP Rooflight GRP Rooflight

Trapezoidal Integral for KS1000 LP Barrel Vault for KS1000 CR


Roof slopes 4 & above Roof slopes 4 & above 150m minimum radius

4
Insulated Wall & Facade Systems

KS1000 Optimo KS1000 MM Mini-Micro KS1000 CX Convex KS1000 WV Wave

Optimo (Flat) Designer Designer Designer


Secret Fix - Horizontal & Vertical laid Secret Fix - Horizontal & Vertical laid Secret Fix - Horizontal & Vertical laid Secret Fix - Horizontal & Vertical laid

KS1000 LS LongSpan KS1000 MR Micro-Rib KS1000 EB Euro-Box KS1000 FL-S Flat Stucco

Architectural Frame to Frame Architectural Architectural Architectural


Secret Fix - Horizontal laid Secret Fix - Horizontal & Vertical laid Secret Fix - Horizontal & Vertical laid Secret Fix - Horizontal & Vertical laid

KS1000 MR KS1000 RW
KS1000 RW Facade System Facade System

Trapezoidal
Through Fix - Horizontal & Vert. laid

Controlled Environment Systems

KS1100 CS-MR KS1100 CS-Rib KS1100 CS-FL

External & Internal Appl. Internal Applications Internal Applications


Through Fix - Horizontal & Vert. laid Through Fix - Horizontal & Vert. laid Through Fix - Horizontal & Vert. laid

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Market Sectors

COMMERCIAL RETAIL

LEISURE

REFURBISHMENT CONTROLLED ENVIRONMENTS

6
EDUCATION

HEALTHCARE SINGLE LIVING

RESIDENTIAL

7
Market Sectors

TECHNOLOGY ELECTRONICS

LOGISTICS

INDUSTRIAL

8
MANUFACTURING

DISTRIBUTION

MINISTRY OF DEFENCE PUBLIC SERVICES

9
KS1000 RW
Trapezoidal Roof Systems

KS1000 RW is a through fixed roof system which can


be used for building applications with roof slopes of 4 or
more.
The system provides insurer approved
solutions allowing simple and fast site installation with
options of valley or crown fixings using matching colour
headed fasteners.
KS1000 RW provides good economics, reliable thermal
and air leakage performance with long term lifecycle
durability.
KS1000 RW is suitable for new build and refurbishment
construction.

10
System Benefits
Property & Business Protection Risk External Environmentally sustainable solutions reduce lifetime
claddings that are Loss Prevention Certification Board (LPCB) Carbon Dioxide (CO2) emissions by up to 40%.
approved to LPS 1181 can be classed as non-combustible Complies with Parts E & H Resistance to the passage of
building by the Association of British Insurers (ABI). sound for non-domestic buildings. For residential, domestic,
Factory Mutual (FM) approved systems. education and healthcare building applications, BB93 and HTM
Complies with HSE and CDM safety requirements. 2045 solutions, consult Kingspan Technical Design Bureau.

Fully complies with Part L2 (England & Wales) and Part J Lifetime durability - up to 25 years (40 years with aluminium) to
(Scotland) Regulations and Standards. first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Lifetime insulation continuity, thermal performance and
Rooflight systems available.
airtightness (5m3/hr/m2) certainty.
Can incorporate safety and fall arrest systems.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%. Available in aluminium and steel.
Environmentally sustainable system - Zero ODP and Quality approved to IS0 9001: 2000.
non-deleterious. insulated panel systems.
Energy efficient performance reduces M&E
plant and lifetime operating costs by up to 40%.

11
KS1000 RW
Trapezoidal Roof Systems

KS1000 RW End Lap KS1000 RW Side Lap KS1000 SF Secret Fix Option

Saddle
Cover washer
cap

Approved to LPS 1181


Certificate No's. 186a & 260a

KS1000 SF is LPCB approved.

1000mm cover width


thickness
Core

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Product/Specification Selector

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 RW Roof N/A
KS1000 SF Roof

KS1000 RW Roof Cover Width 1000mm

Core Thickness (mm) 40 50 60 70 80* 100*


U-Value (W/m2K) 0.43 0.35 0.30 0.28 0.25 0.20
Weight kg/m2 0.5/0.4 steel 9.9 10.3 10.7 11.0 11.5 12.3
Weight kg/m2 0.63/0.4 steel 11.8 12.2 12.6 12.9 13.4 14.2
Weight kg/m2 0.7/0.5 alum. 5.6 6.0 6.4 6.7 7.2 8.0
*These panel thicknesses comply with Part L2 (England & Wales) and Part J (Scotland).

Aluminium faced panels are not LPCB/FM approved.

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KS500/1000 Zip
Standing Seam Roof System

Kingzip standing seam roof system is suitable for


applications on roof slopes over 1.5, it can also be
utilised on curved roofs over 150m radius. Kingzip is
available in 500mm and 1000mm cover widths. Plain
aluminium faced panel end laps can be site welded to
provide full continuity of the external weather facing.
The simplicity of the system allows rapid site installation
and fast project handover.

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System Benefits
Property & Business Protection Risk External
claddings that are Loss Prevention Certification Board (LPCB)
approved to LPS 1181 can be classed as non-combustible
building by the Association of British Insurers (ABI).
Complies with HSE and CDM safety requirements.
Fully complies with Part L2 (England & Wales) and Part J
(Scotland) Regulations and Standards.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
A standing seam system providing a superior degree of
weathertightness.
Available in 500mm and 1000mm cover widths increases
aesthetic options.
Lengths from 1.8 to 26 metres - site welded end laps available
with plain aluminium facings.
Environmentally sustainable system - Zero ODP and
non-deleterious.
Energy efficient performance reduces M&E plant
and lifetime operating costs by up to 40%.
Environmentally sustainable solutions reduce lifetime Carbon
Dioxide (CO2) emissions by up to 40%.
Complies with Parts E & H Resistance to the passage of
sound for non-domestic buildings. For residential, domestic,
education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Lifetime durability - up to 25 years (40 years with aluminium) to
first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Rooflight systems available.
Can incorporate safety and fall arrest systems.
Available in aluminium and steel.
Quality approved to IS0 9001: 2000.
insulated panel systems.
KS1000 ZIP
1000mm cover width
65 1
thickness
Core

KS500 ZIP
500mm cover width
65 1
thickness
Core

Approved to LPS 1181


Certificate No's. 186a & 260a

15
KS500/1000 Zip
Standing Seam Roof System

KS500 & 1000 ZIP

Core thickness (mm) 90


U-Value (W/m K)
2
0.25
KS500 KS1000
Weight kg/m2 kg/lin m kg/m2
0.5 steel / 0.4 steel 13.12 6.56 12.01
0.9 alum / 0.4 steel 11.12 5.56 10.26
This panel thickness complies with Part L2 (England & Wales) and Part J (Scotland).
For load-span tables please contact Kingspan Technical Design Bureau.

Product/Specification Selector

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 Zip Roof N/A

Contact Kingspan Technical Design Bureau.

KS500 & 1000 ZIP - Power Seamed Joint

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17
KS1000 LP
Lo-pitch Roof System

KS1000 LP Lo-pitch is a high specification low pitched roof system, which can be used for all applications where
the roof slope after deflection is 1.5 degrees or more.

This system provides an economic and fast build alternative solution to conventional multipart standing seam systems
and is available in lengths from 1.8 to 28 metres.

KS1000 LP 1000mm cover width


thickness
Core

18
System Benefits
Property & Business Protection Risk External
claddings that are Loss Prevention Certification Board (LPCB)
approved to LPS 1181 can be classed as a non-combustible
building by the Association of British Insurers (ABI).
Factory Mutual (FM) approved systems.
Complies with HSE and CDM safety requirements.
Fully complies with Part L2 (England & Wales) and Part J
(Scotland) Regulations and Standards.
Elevated and capped fastener method provides a high degree of
weathertightness
Lengths from 1.8 to 28 metres.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
Environmentally sustainable system - Zero ODP
and non-deleterious.
Energy efficient performance reduces M&E plant
and lifetime operating costs by up to 40%.
Environmentally sustainable solutions reduce lifetime Carbon
Dioxide (CO2) emissions by up to 40%.
Complies with Parts E & H Resistance to the passage of
sound for non-domestic buildings. For residential, domestic,
education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Lifetime durability - up to 25 years (40 years with aluminium) to
first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Rooflight systems available.
Can incorporate safety and fall arrest systems.
Available in aluminium and steel.
Quality approved to IS0 9001: 2000.
insulated panel system.

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 LP Roof N/A

KS1000 LP Roof Cover Width 1000mm

Core Thickness (mm) 45 60 80* 100*


U-Value (W/m K)
2
0.41 0.31 0.25 0.21
Weight kg/m2 0.5/0.4 steel 9.5 10.1 10.9 11.4
Weight kg/m2 0.63/0.4 steel 11.2 11.8 12.6 13.1
Weight kg/m2 0.7/0.5 alum. 5.67 6.27 7.07 7.5
*These panel thicknesses comply with Part L2 (England & Wales) and
Part J (Scotland).

Aluminium faced panels are not LPCB/FM approved.

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KS1000 LP
Lo-pitch Roof System

Before and after


conversion

KS1000 LP KS1000 LP KS1000 LP


Side Joint End Lap - Steel Welded End Lap - Aluminium

Approved to LPS 1181


Certificate No's. 186a & 260a

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21
KS1000 CR
Curved Roof System

System Benefits
Property & Business Protection Risk External Energy efficient performance reduces M&E plant
claddings that are Loss Prevention Certification Board (LPCB) and lifetime operating costs by up to 40%.
approved to LPS 1181 can be classed as a non-combustible Environmentally sustainable solutions reduce lifetime Carbon
building by the Association of British Insurers (ABI). Dioxide (CO2) emissions by up to 40%.
Factory Mutual (FM) approved systems. Complies with Parts E & H Resistance to the passage of
Complies with HSE and CDM safety requirements. sound for non-domestic buildings. For residential, domestic,
Fully complies with Part L2 (England & Wales) and Part J education and healthcare building applications, BB93 and HTM
(Scotland) Regulations and Standards. 2045 solutions, consult Kingspan Technical Design Bureau.
Elevated and capped fastener method provides a high degree of Lifetime durability - up to 25 years (40 years with aluminium) to
weathertightness first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Lengths up to 28 metres.
Rooflight systems available.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty. Can incorporate safety and fall arrest systems.
Accelerated build speed through pre-engineered, single Available in aluminium and steel.
component, single-fix installation, reduces site time by up to 50%. Quality approved to IS0 9001: 2000.
Environmentally sustainable system - Zero ODP insulated panel system.
and non-deleterious.

KS1000 CR 1000mm cover width

thickness
Core
Product/Specification Selector

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 CR Roof N/A

KS1000 CR Roof Cover Width 1000mm

Core Thickness (mm) 45 60 80* 100*


U-Value (W/m2K) 0.41 0.31 0.25 0.21
Weight kg/m 0.5/0.4 steel
2
9.5 10.1 10.9 11.4
Weight kg/m2 0.7/0.5 alum. 5.67 6.27 7.07 7.5
*These panel thicknesses comply with Part L2 (England & Wales) and
Part J (Scotland).

Aluminium faced panels are not LPCB/FM approved.

KS1000 CR KS1000 CR KS1000 CR


Side Joint End Lap - Steel Welded End Lap - Aluminium

Approved to LPS 1181


Certificate No's. 186a & 260a

22
23
KS1000 TS
Slate & Tile Support

KS1000 TS Slate & Tile Support System provides a superior structural, weathertight, thermal/low air leakage
(Parts L2 & J), safer, fast build platform for the installation of roof tiles or slates. The rapid installation of KS1000 TS
allows the building to be made weathertight at an early stage in the construction programme, accelerating the start
and completion of internal fit-out trades and enabling earlier client handover.
There is a growing trend towards the use of traditional appearance roof construction materials on low and medium rise
buildings. However, these buildings also require faster construction solutions to facilitate early project handover with
reduced whole lifecycle operating costs, thus maximising environmental sustainability through lower energy usage and
reduced Carbon Dioxide (CO2) emissions. By combining the latest factory pre-engineered construction technology with
traditional materials these objectives can be achieved simultaneously.

24
System Benefits
Property & Business Protection Risk Environmentally
External claddings that are Loss Prevention Certification sustainable solutions
Board (LPCB) approved to LPS 1181 can be classed as reduce lifetime Carbon
a non-combustible building by the Association of British Dioxide (CO2) emissions by up to
Insurers (ABI). 40%.
Complies with HSE and CDM safety requirements. Complies with Parts E & H Resistance to the
Fast build and early project handover. passage of sound for non-domestic buildings. For
residential, domestic, education and healthcare building
Fully complies with Part L2 (England & Wales) and Part J
applications, BB93 and HTM 2045 solutions, consult
(Scotland) Regulations and Standards.
Kingspan Technical Design Bureau.
Off-Site factory pre-engineered, single component and
Lifetime durability - up to 25 years to first maintenance
single fix site installation provides immediate safe working
and overall life expectancy of up to 40 years.
platform for the application of roof tiles or slates.
Suitable for new build with timber trusses, timber and steel
Lifetime insulation continuity, thermal performance and
purlins and flat to pitch refurbishment applications.
airtightness (5m3/hr/m2) certainty.
Incorporates Velux daylighting systems.
Environmentally sustainable system - Zero ODP and
non-deleterious. Can incorporate safety and fall arrest systems.

Provides warm roof construction eliminating ceiling Quality approved to IS0 9001: 2000.
linings and increasing usable space. insulated panel system.
Energy efficient performance reduces M&E plant and
lifetime operating costs by up to 40%.

KS1000 TS 1000mm cover width


thickness
Core

KS1000 TS Roof Cover Width 1000mm

Core Thickness (mm) 40 50 60 70 80* 100*


U-Value (W/m2K) 0.43 0.35 0.30 0.28 0.25 0.21
Weight kg/m 0.5/0.4 steel
2
9.9 10.3 10.7 11.0 11.5 12.3
Approved to LPS 1181
*These panel thicknesses comply with Part L2 (England & Wales) and Part J (Scotland). Certificate No. 260a

25
KS1000 TS
Slate & Tile Support

A wide range of slates or tiles can be incorporated.

26
Traditional decorative
finish of roof tiles or slates

Totally weatherproof insulated


roof panel system allows for
earlier internal fit out

27
KS1000 RT
Roof Tile System

System Benefits
Property & Business Protection Risk External Accelerated build speed through pre-engineered,
claddings that are Loss Prevention Certification Board (LPCB) single component, single-fix installation, reduces site
approved to LPS 1181 can be classed as a non-combustible time by up to 50%.
building by the Association of British Insurers (ABI). Environmentally sustainable system - Zero ODP and
Complies with HSE and CDM safety requirements. non-deleterious.
Energy efficient performance reduces M&E plant and lifetime
Fully complies with Part L2 (England & Wales) and Part J
operating costs by up to 40%.
(Scotland) Regulations and Standards.
Environmentally sustainable solutions reduce lifetime Carbon
Suitable for roof slopes of 12 degrees and above. Dioxide (CO2) emissions by up to 40%.
Meets planners objectives for less obtrusive buildings. Complies with Parts E & H Resistance to the passage of
Single-fix construction provides a rapid weathertight roof which sound for non-domestic buildings. For residential, domestic,
facilitates earlier internal fit-out. education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Warm roof construction can easily provide an additional usable
Lifetime durability - up to 25 years to first maintenance and
storey or lettable space with regulatory compliant rafter level
overall life expectancy of up to 40 years.
insulation and internal lining.
Incorporates Velux daylighting systems.
RT plays a key role in reducing air leakage to facilitate Building Can incorporate safety and fall arrest systems.
Regulation Part L compliance.
Quality approved to IS0 9001: 2000.
Increasing building height and incorporating an additional usable
insulated panel system.
storey is particularly beneficial for high density residential, low-
rise multi-storey location developments, eg, apartments.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty.

28
KS1000 RT Roof Tile looks like a traditional tiled roof
but its a modern Kingspan insulated panel with a
shaped exterior that performs better than any tiling
system.
The insulation is built-in and can be used for any
domestic or commercial building with a roof pitch of
12 or more. The traditional look hides a sophisticated
system that is easy to construct and complies with all
contemporary building standards. It is also LPCB
approved to LPS 1181.
Colour Range

Terracotta Burano

Black Anthracite

KS1000 RT is available in a
choice of HPS200 by
Corus, or high build
polymer paint finish.

Merlin Grey

KS1000 RT 1000mm cover width


thickness
Core

Product/Specification Selector

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 RT Roof N/A

Contact Kingspan Technical Services.

KS1000 RT Roof Cover Width 1000mm


KS1000 RT End Lap KS1000 RT Side Lap- Conventional
Core Thickness (mm) 45 60 80 100
U-Value (W/m K) 2
0.45 0.32 0.25 0.20
Weight kg/m2 0.5/0.4 steel 10.70 11.30 12.20 13.10
For further details on this product and product tolerances contact
Kingspan Technical Services

Approved to LPS 1181


Certificate No. 279a
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KS1000 XD X-dek
Frame to Frame Roof System

KS1000 XD provides X-treme spans of up to 8 metres while offering substantial weight savings against conventional
built-up multi-part roofs by eliminating secondary steelwork. Rapid pre-engineered single component single-fix
installation reduces site installation time and achieves a build speed performance of up to 2,000m2 per day. Site safety
is not compromised due to the use of proven Ground to Roof handling installation methods and equipment.
The system can incorporate internal sprinklers, cable, wire and lighting, daylighting, ventilation and project specific
penetrations.

System Benefits
Pre-engineered, frame-to-frame structural insulated roof panel U-Value 0.25 W/m2K Building Regulations Parts L2 & J
system compliant
Complies with HSE and CDM safety requirements. Air leakage 5.0/m3/hr/m2
Fully complies with Part L2 (England & Wales) and Part J Proven truck-to-roof installation safe site handling equipment
(Scotland) Regulations and Standards. available.
Facilitates earlier slab, services and fit-out trades providing
Suitable for frame-to-frame spanning of up to 8 metres
faster project completion and handover
Rapid, single component, single-fix installation up to 1,500m2
Suitable for suspension of internal lighting, secondary sprinkler
per day
pipe runs, heating/cooling ducting, roof ventilation and project
Energy efficient performance reduces M&E plant specific services penetrations.
and lifetime operating costs by up to 40%. (contact Kingspan Technical Design Bureau)
Environmentally sustainable solutions reduce lifetime Carbon insulated panel system.
Dioxide (CO2) emissions by up to 40%.

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Outer sheet

Inner sheet
B

334.0mm 333.0mm 333.0mm

1000mm cover width

Product tolerances
KS1000 XD X-dek Cover Width 1000m

Core Thickness (mm) 70 Length -5mm +5mm


U-Value (W/m K) 2
0.25 Width -2mm +2mm
Weight kg/m 0.5/0.5 steel
2
14.71 Thickness -2mm +2mm
Weight kg/m2 0.5/0.6 steel 15.65
Weight kg/m2 0.5/0.7 steel 16.59
Weight kg/m 0.5/0.9 steel
2
18.47
Weight kg/m2 0.7/0.7 steel 18.92
Weight kg/m2 0.7/0.9 steel 20.80
Weight kg/m2 0.9/0.9 steel 23.13

For further details on this product and product tolerances contact


Kingspan Technical Services

31
KS1000 Polycarb
Rooflight System

KS1000 Polycarb allows natural light to burst into


buildings, this transparent trapezoidally profiled system is
robust enough to maintain thermal insulation and protect
against weathering.
Developed to complement the KS1000 RW and SF
roofing system, the KS1000 Polycarb Rooflight is UV
resistant, lightweight and offers long-life against
brittleness. This product is suitable for applications on
roofed buildings for the commercial, retail, educational
and healthcare building sectors among others.

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Conforming to all safety regulations, this new innovative
product has a superior thermal performance to other
rooflight systems available and is simple to fix. Available
as a clear polycarbonate or in a tinted format, it provides
the end user with the ability to control the amount of
light that can flow into a room or a building.
With its superior UV resistance, the KS1000 Polycarb
will not discolour over a lifetime, thereby maintaining a
buildings visual appeal, not just from an internal
perspective, but crucially, from an external viewpoint as
well.

System Benefits KS1000 Polycarb Rooflights Width 1000mm

A -Core Thickness (mm) 20


Non-Fragile - HSE tested ACR {M} 001: 2000, Category Class B
B- Overall Dimension (mm) 55
U-value 2.0W/m2K - Parts L2 & J compliant
U-Value (W/m2K) 2.0
Excellent light transmission - up to 55%
Weight kg/m2 0.7/0.4 steel 3.3
Up to 25 years life expectancy
Factory manufactured: ensures excellent fit with all Kingspan Product Tolerances
trapezoidal roofing systems
Cut to length 3mm + 3mm
Range of colours avaiable to increase aesthetic options
Liner sheet length 3mm + 3mm
High degree of colour fastening means product will not discolour
Thickness 3mm + 3mm
Capable of 6.3 metre span: Purlin centres dependant upon
End square 5mm + 5mm
loading
Fire properties: Class 1Y
For further details on this product and product tolerances contact
Single component: fast installation leading to accelerated build Kingspan Technical Services
speed
Simple to fix: No glazing experience necessary
Lightweight but durable
Cost effective
Temperature range
Environmentally sustainable

Polycarbonate Rooflight - Application with 80mm KS1000 RW


1000
333 333 333
35
20

KS 1000RW Polycarbonate Rooflight to Panel Side Lap Panel to KS 1000RW Polycarbonate Rooflight Side Lap
Side lap Mega-stitcher Side lap Mega-stitcher
fastener at 300mm centres fastener at 300mm centres
with 19mm washer with 19mm washer

6 x 5mm butyl rubber


sealant on weather side
6 x 5mm butyl rubber
sealant on weather side

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Optimo Wall & Facade
Systems

KS1000 Optimo represents a dramatic breakthrough in pre-engineered


wall systems delivering a clean, smooth and aesthetically appealing
modern solution. Whether considering a new build or refurbishment
project, the Optimo wall system allows specifiers to be confident that there
is a practical and cost effective solution which maximises visual impact.

Optimos slim sight lines create a visually striking appearance for the
buildings all-important wall envelope. Available in cover widths of 600, 900
or 1000mm, the system has a hidden joint detail which conceals fasteners
from view. The advanced Optimo system also includes a broad range of
project specific accessories which ensures an integrated wall solution
is achieved.

KS1000 Optimo-A KS1000 Optimo-B KS1000 Optimo-C KS1000 Optimo-C KS1000 Optimo-D

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System Benefits
Property & Business Protection Risk External
claddings that are Loss Prevention Certification Board (LPCB)
approved to LPS 1181 can be classed as a non-combustible
building by the Association of British Insurers (ABI).
Factory Mutual (FM) approved systems.
Complies with HSE and CDM safety requirements.
Fully complies with Part L2 (England & Wales) and Part J
(Scotland) Regulations and Standards.
Available in cover widths of 600, 900 and 1000mm.
Includes a range of vertical and/or horizontal design features.
Simple integration with doors, windows, glazing, louvres and
traditional construction materials.
Suitable for vertical or horizontal application.
Architecturally enhancing ancillary package.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
Environmentally sustainable system - Zero ODP
and non-deleterious.
Energy efficient performance reduces M&E plant and lifetime
operating costs by up to 40%.
Environmentally sustainable solutions reduce lifetime Carbon
Dioxide (CO2) emissions by up to 40%.
Complies with Parts E & H Resistance to the passage of
sound for non-domestic buildings. For residential, domestic,
education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Lifetime durability - up to 25 years (40 years with aluminium) to
first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Quality approved to IS0 9001: 2000.
insulated panel system.

Optimo-A Optimo-B Optimo-C Optimo-C Optimo-D

35
Optimo Wall & Facade
Systems

KS1000 Optimo
600/900/1000mm cover widths
Core
thickness

Product/Specification Selector

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 Optimo N/A N/A

KS1000 Optimo Wall Cover Width 1000mm

Core Thickness (mm) 45 60 70* 80** 100


U-Value (W/m2K) 0.44 0.38 0.35 0.30 0.23
Weight kg/m2 0.63/0.4 steel 11.5 12.1 12.5 12.9 13.7
*This panel thickness complies with Part L2 (England & Wales) Approved to LPS 1181
**This panel thickness complies with Part J (Scotland). Certificate No's. 186a & 260a

For 45mm joint detail please contact Kingspan Technical Design Bureau.
Aluminium faced panels are not LPCB/FM approved.

600mm wide panels have FM approved on a project by project basis via a FM engineer.

36
37
Architectural Wall & Facade
Systems

A Flexible Approach in a
Demanding World
Modern building design puts demands on architects to
add greater creativity to their concepts, whilst balancing
superior construction quality, fast build methods and
reliable extended lifecycle performance.

The System Approach


The system includes a full range of accessories and
integrated components including standard and feature
type flashings, gutters, louvres and framing
arrangements to facilitate doors, windows and glazing.

Kingspan architectural wall systems provide a range of


solutions that offer distinctive architectural statements
which express aesthetic proportions through the use of
horizontal or vertical geometry. These features combined It can be horizontally or vertically laid which provides
with a wide choice of colours and facings, architectural designers with a further range of visual effect and
enhancing joints, junctions and individually sculptured construction solutions at a range of costs to fit project
ancillaries allows the architect to produce bespoke wall budgets.
solutions to the highest specification and performance
standards.
External Facings
Available in Micro-Rib, Euro-Box, Flat, Flat-Stucco, Mini-
Horizontal or Vertical Wall Systems Micro, Convex and Wave profiles allowing the architect
The KS1000 architectural range is a lightweight wall design and visual flexibility, at even the most subtle of
system available in a wide range of profiles, widths, aesthetic levels. All profiles feature identical joint details,
thicknesses, colours and finishes for high quality allowing architects the freedom to integrate different
architectural applications. profiles for a contemporary look.

38
System Benefits
Property & Business Protection Risk External Environmentally sustainable system - Zero ODP and
claddings that are Loss Prevention Certification Board (LPCB) non-deleterious.
approved to LPS 1181 can be classed as a non-combustible Energy efficient performance reduces M&E plant and lifetime
building by the Association of British Insurers (ABI). operating costs by up to 40%.
Factory Mutual (FM) approved systems. Environmentally sustainable solutions reduce lifetime Carbon
Complies with HSE and CDM safety requirements. Dioxide (CO2) emissions by up to 40%.
Fully complies with Part L2 (England & Wales) and Part J Complies with Parts E & H Resistance to the passage of
(Scotland) Regulations and Standards. sound for non-domestic buildings. For residential, domestic,
Available in cover widths of 600, 900 and 1000mm. education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Simple integration with doors, windows, glazing, louvres and
traditional construction materials. Lifetime durability - up to 25 years (40 years with aluminium) to
first maintenance and overall life expectancy of up to 40 years
Suitable for vertical or horizontal application.
(60 years with aluminium).
Architecturally enhancing ancillary package.
Quality approved to IS0 9001: 2000.
Lifetime insulation continuity, thermal performance and
insulated panel system.
airtightness (5m3/hr/m2) certainty.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.

NEW NEW NEW

KS1000 MM KS1000 CX KS1000 WV KS1000 MR KS1000 EB KS1000 FL-S

39
Architectural Wall & Facade
Systems

KS1000 MM 600/900/1000mm (mini-micro)


thickness*
Core

KS1000 CX 600/900/1000mm (convex)


thickness*
Core

KS1000 WV 600/900/1000mm (wave)


thickness*
Core

40
KS1000 MR KS1000 MR
Horizontal Panel Joint Vertical Panel Joint

KS1000 MR 600/900/1000mm (micro-rib)


thickness*
Core

KS1000 EB 600/900/1000mm (euro-box)


thickness*
Core

KS1000 FL-S 600/900/1000mm (flat stucco embossed)


thickness*
Core

41
Architectural Wall & Facade
Systems

Architectural Wall Cover Widths 600, 900 & 1000mm

Core Thickness (mm) 45 60 70* 80** 100


U-Value (W/m2K) 0.44 0.33 0.35 0.30 0.23
Weight kg/m2 0.63/0.4 steel 11.5 12.1 12.5 12.9 13.70
Weight kg/m2 0.7/0.5 alum. 5.4 6.0 6.4 6.8 7.6
*This panel thickness complies with Part L2 (England & Wales)
**This panel thickness complies with Part J (Scotland)

Aluminium faced panels are not LPCB/FM approved
These weights are based on 1000mm cover width

Product/Specification Selector

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000
MR/EB/FL-S N/A N/A
MM/CX/WV Wall

Approved to LPS 1181


Certificate No's. 186a & 260a

42
43 43
KS1000 RW
Trapezoidal Wall System

Application
The KS1000 RW wall system uses a standard
through-fixed fastening method. It is applicable for all
building applications and especially in those projects,
where there is a requirement for a more profiled
surface appearance.
The KS1000 RW wall system is universal and can
also be used for roof cladding.

Product/Specification Selector

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 RW Wall N/A

KS1000 RW Wall Cover Width 1000mm

Core Thickness (mm) 25 40 50 60 70 80 100 120


U-Value (W/m2K) 0.77 0.50 0.41 0.35 0.30 0.26 0.20 0.18
Weight kg/m2 0.5/0.4 steel 9.34 9.94 10.34 10.74 11.14 11.54 12.34 13.14

Available Lengths
The standard panel length is between 2 and 14.5 metres. It is possible to deliver panels shorter than 2m and longer
than 14.5m but this should be discussed with Kingspan first.

44
Horizontally
KS1000 RW Laid
1000mm cover width

KS1000 RW KS1000 RW
Horizontal Panel Joint Vertical Panel Joint

Vertically
Laid

Approved to LPS 1181


Certificate No's. 186a & 260a

45
Insulated Facade System

46
Facade Support
Kingspan Insulated Panels perform a vital role in
ensuring the weatherproofing and watertightness of the
structure when used as a insulated facade system to
support a range of decorative finishes.
Kingspan insulated facade systems can be used as an
airtight, weathertight and weatherproof inner skin, upon
which ceramic or metal tiles and wood can be hung to
enhance the aesthetics and texture of a building. It
guaranteed a reliable thermal performance and insulation
continuity with no cavities, gaps, cold bridges or
interstitial condensation.
Kingspan Insulated Facade systems are currently
undergoing a regime of testing for fire, weather and
durability. Kingspan offer the insulated facade system
solution on a project by project basis. Please contact
Kingspan Technical Design Bureau for more details.

KS1000 RW KS1000 MR
Insulated Facade System Insulated Facade System
47
KS1000 LS
Architectural Frame to Frame

KS1000 LS LongSpan is an architectural wall system from Kingspan, which removes the need for secondary
steelwork, such as purlins. It has been designed to address the construction industrys ever increasing concern with
issues of speed, quality and life cycle costs. The panels are available in the AWP profiles of Micro-Rib, Euro-Box,
Flat-Stucco (Flat-Flat), Mini-Micro, Convex and Wave.
LongSpan is manufactured from thicker gauge steel and the core depths are 80mm or over, to provide the structural
support needed for the wall systems.

System Benefits
Property & Business Protection Risk External Environmentally sustainable system - Zero ODP and
claddings that are Loss Prevention Certification Board (LPCB) non-deleterious.
approved to LPS 1181 can be classed as a non-combustible Energy efficient performance reduces M&E plant and lifetime
building by the Association of British Insurers (ABI). operating costs by up to 40%.
Complies with HSE and CDM safety requirements. Environmentally sustainable solutions reduce lifetime Carbon
Fully complies with Part L2 (England & Wales) and Part J Dioxide (CO2) emissions by up to 40%.
(Scotland) Regulations and Standards. Complies with Parts E & H Resistance to the passage of
Frame to frame spanning capability of up to 8.2 metres. sound for non-domestic buildings. For residential, domestic,
Available in cover widths of 600, 900 and 1000mm. education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Simple integration with doors, windows, glazing, louvres and
traditional construction materials. Lifetime durability - up to 25 years to first maintenance and
overall life expectancy of up to 40 years.
Suitable for vertical or horizontal application.
Quality approved to IS0 9001: 2000.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty. insulated panel system.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
48
Length of KS1000 LS
LongSpan panel

Length of standard
Kingspan Architectural panel

KS1000 LS 600/900/1000mm cover widths


thickness
Core

Product/Specification Selector

Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 LongSpan N/A N/A
Contact Kingspan Technical Design Bureau.
For load-span tables please contact Kingspan Technical Design Bureau.

KS1000 LongSpan Wall Cover Width 1000mm

Core Thickness (mm) 80 100 120 140


U-Value (W/m2K) 0.30 0.23 0.17 0.15
Weight kg/m2 0.63/0.63 steel 15.4 16.2 17.0 17.8 Approved to LPS 1181
Certificate No's. 186a & 260a

49
KS1100 CS
Controlled Environment

The KS1100 CS insulated panel system is a wall and ceiling solution which provides high performance temperature and hygiene safe
controlled environments, for food manufacturing, storage, distribution, chill, coldstore, pharmaceutical, bio-technology industries and
other applications where precise temperature and hygiene safe performance is a requirement.
The KS1100 CS panel systems can be used in the construction for internal wall and ceiling systems (box within a box), external
wall and roof systems which requires a single-ply weathering membrane and roof and wall insulation supported by a cladrack frame,
all of which should be integrated as part of the whole building and not elementally.

KS1100 CS 1100mm standard module

RIB EXT
Core thickness

Flat INT

Coldstore Joint Vapour Sealed Wall & Ceiling Flashband vapour seal
Site applied Site applied
intumescent seal External intumescent seal Silicone vapour seal

Internal Site applied Hygienic FoodSafe


intumescent seal silicone seal

50
System Benefits
Property & Business Protection Risk External Minimum Internal Temperature - 40C.
claddings that are Loss Prevention Certification Board (LPCB) External Temperatures - Summer + 35C.
approved to LPS 1181 can be classed as a non-combustible - Winter - 16C.
building by the Association of British Insurers (ABI).
Panel Lengths 15.6m
Complies with HSE and CDM safety requirements. Environmentally sustainable system - Zero ODP and
Applications cold store, chill store, food preparation and/or non-deleterious.
processing, hygiene, cleanroom, pharmaceutical, Lifetime insulation continuity, thermal performance and
bio-technology and other applications where precise airtightness (5m3/hr/m2) certainty.
temperature and hygiene safe performance is a requirement.
Lifetime durability - up to 25 years to first maintenance and
insulated panel system. overall life expectancy of up to 40 years.
Quality approved to IS0 9001: 2000.

KS1100 CS-Rib
KS1100 CS-FL
KS1100 CS-FL Rib
KS1100 CS-MR
Heat Transmission - Polyisocyanurate 0.020 W/mk Span Tables

Heat Transmission W/m 2 Walls L/80 Max Height Unsupported


Core Thickness (mm) 80 100 125 150 180
Panel Thickness (mm) 80 100 125 150 180
Facing Thickness
Thermal 6.400 8.000 10.000 12.000 14.400
0.25 0.20 0.16 0.13 0.11 0.50mm
Transmittance W/m2K
Wall panels may require a secondary fixing
Temperature Difference
35C 8.75 7.00 5.60 4.55 3.85 Ceilings to BS6399 Maximum Span (mm)
Core Thickness (mm) 80 100 125 150 180
40C 10.00 8.00 6.40 5.20 4.40 Facing Thickness
4.100 5.100 6.100 7.100 8.100
45C 11.25 9.00 7.20 5.85 4.95 0.50mm

50C 12.50 10.00 8.00 6.50 5.50


Heat transmission figures are calculated thus:
60C 15.00 12.00 9.60 7.80 6.60 D=( x t)/Q
Where: D = Thickness of insulation (mm)
70C - 14.00 11.20 9.10 7.70 = Lambda value of insulation (W/mK)
80C - - 12.80 10.40 8.80 t = Difference between internal and external face
temperatures (C)
The recommended minimum insulation value for coldstores is 10W/m2 heat Q = Heat flow 10 (W/m2)
gain. (See Code of Practice for the Design of Coldstore Envelopes).

Approved to LPS 1208


Certificate No. 279a
Approved to LPS 1181
Certificate No. 260c

51
Ancillaries

Kingspan manufacture and supply an extensive range of standard and bespoke ancillary components, which can be
used to enhance the architectural imagery of the building. Kingspans Technical Services and ancillary manufacturing
operation provide designers and constructors with a total service package, both at design and through the
construction process.

Verge Flashings Ridge Cappings Corner Flashings

Pre-Formed Insulated Panels Pre-Formed Insulated Panels Pre-Formed Insulated Panels


Corner Curved Chamfered

Option A Option A (Recess) Option B Option C

Top Hat Sections Top Hat Sections


Louvre Systems
Vertically Joint Details Vertically Joint Details

Note: For Optimo top hat options see pages 34 and 35 for details.

52
Insulated Valley Gutters Boundary Wall Gutters
Aerofoil & Bullnose Features
(Membrane lined) (Membrane lined)

For KS1000 RW

For KS1000 LP
(Integral Rooflight)

For KS1000 CR
(Barrel Vault)

Rooflights Drip Flashings Facia Gutters

Option D Option E Option F

Accessory Materials & Finishes


Substrate - Steel/Aluminium

Finishes -- HPS200 - PVDF - Powder Coated to BS and RAL Colours


Granite HDX
For full specification and application details of all ancillaries please refer to our
Kingspan Design Manual, Interactive CD ROM or Interactive Web Site.
www.kingspanpanels.com
Designer
Vertically Joint Details

53
Technical Specification*

Steel Substrate Acoustics


HPS200/Celestia: Galvalloy, hot-dipped zinc-aluminium alloy All panels have a single figure weighted sound reduction Rw =
coated steel to BS EN 10214:1995. Grade Fe E220G with a 25dB.
Z275 zinc coating. Sound Reduction Index (SRI) Tested
PVDF: Galvatite, hot-dipped zinc coated steel substrate to BS Frequency Hz 125 250 500 1k 2k 4k
EN 10147:1992. Grade Fe E220G with a Z275 zinc coating. SRI dB 17.2 20.0 23.2 23.4 23.2 40.5
Standard external sheet thickness is 0.5mm for KS1000 RW, Building Regulations & Standards
KS1000 TS and KS1000 LP/CR products, 0.7mm for Kingspan insulated roof and wall systems conform to the following
KS1000 RT, 0.63mm thick steel is standard external sheet Building Regulations and Standards (Non-domestic buildings):
thickness for KS1000 MR/EB/FL-S/ MM/CX/WV and Optimo
i) Approved Document A: Structure (England & Wales)
products, standard internal sheet thickness is 0.4mm and
ii) Approved Document B: Fire (England & Wales)
LongSpan 0.63mm. Other thicknesses can be supplied to
iii) Approved Document E: Resistance to the Passage of Sound
special order.
(England & Wales)
Coatings - External Weather Sheet iv) Approved Document Part L2: Conservation of Fuel & Power
HPS200 Plastisol: 200 micron thick high performance coating (England & Wales)
applied to the weatherside of the panel. Designed to achieve v) Building Standard Part D: Structural Fire Precautions (Scotland)
high levels of durability and colour stability, is highly resistant to
vi Building Standard Part H: Resistance to the Transmission of
damage in transit and on-site.
Sound (Scotland)
PVDF: 27 micron thick stoved fluorocarbon coating which has vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)
excellent colour stability even at temperatures as high as 120C.
viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)
Celestia: A metallic finish cladding steel with a 120 micron
thick high performance plastisol coating on a Z275 Galvatite Guarantees & Warranties
hot-dip zinc coated substrate. Kingspan and its steel supplier will provide external coating and
product warranties and guarantees on an individual project basis.
Coatings - Internal Liner Sheet Standard
Lining Enamel: 15 micron thick coating developed for use for Model Specifications
the internal lining of insulated panels. Standard colour is bright Model specifications are available please contact Kingspan
white with an easily cleaned surface. Technical Design Bureau.

Alternatives Aluminium Substrate Thickness


HPS200 Plastisol: 200 micron thick coating used in areas Kingspan can offer the KS1000 RW, KS1000 LP/CR and KS1000
where there is high internal humidity, or a corrosive MR/EB/FL/MM/CX/WV ranges of products in Aluminium substrate,
environment. grades 3004 H34 series.
Aluminium facings to both external and internal surfaces.
Stelvetite Foodsafe: This is a 120 micron thick chemically inert
Aluminium is available in PVDF, ARS or Plain Mill finishes.
polymer film bonded to steel suitable for cladding the interior of
Thicknesses of facings range from 0.7mm to 0.9mm for external
cold stores, food processing buildings and other hygiene
facings and 0.4mm to 0.5mm for internal facings.
applications. For full details on our Aluminium Products please contact
Insulation Core Kingspan Technical Design Bureau.
Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).
Rooflights
Available in non-certified product range, please contact
Kingspan manufacture a wide range of rooflights, both factory
Kingspan Technical Design Bureau.
assembled and site assembled to match its range of insulated roof
panels.

Insurer Approved Systems


See page 55 for the product range and conformances.

Technical Design Bureau


The Technical Design Bureau will advise on the best product and
specification application to any building envelope design problem,
please contact: (01352 716101)

For project specific product specification, contact


the Kingspan Technical Design Bureau

*Excludes Coldstore

54
Property &
Business Risk Protection

Insurer Approved Loss Prevention Certification Board (LPCB) & Factory Mutual (FM) Products
PRODUCT F.M. APPROVAL LPCB GRADE EXT-A LPCB GRADE EXT-B LPCB APPROVED
LPS 1181 2003 Part 1 LPS 1181 2003 Part 1 LPS 1208: Issue 2
& BS 476: Part 22: 1987 (LPCB Approved) (LPCB Approved)
(LPCB approval and Fire Resistance)
ROOF SYSTEMS
KS1000 RW FM Core 40, 50, 60, 70, 80 & 100mm N/A LPCB Core 40, 50, 60, 70, 80 & 100mm N/A
Main fix every valley Main fix every valley
External stitchers @ 450mm centres External stitchers @ 450mm centres
Max purlin centres 2m
KS500/1000 ZIP N/A N/A LPCB Core 45, & 90mm N/A
KS1000 LP FM Core 45, 60, 80 & 100mm N/A LPCB Core 45, 60, 80 & 100mm N/A
Main fix every valley
Max purlin centres 1.8m
KS1000 CR Call Kingspan Technical Design Bureau N/A LPCB Core 45, 60, 80 & 100mm N/A
KS1000 RT N/A N/A LPCB Core 45, 60 & 80mm N/A
KS1000 SF Call Kingspan Technical Design Bureau N/A LPCB Core 40, 50, 60, 70, 80 & 100mm N/A
Main fix every crown
External stitchers @ 450mm centres

WALL SYSTEMS
KS1000 RW FM Core 40, 50, 60, 70, 80 & 100mm *LPCB Core 40, 50, 60, 70, 80 & 100mm LPCB Core 40, 50, 60, 70, 80 & 100mm N/A
Horizontally or vertically laid Horizontally or vertically laid Horizontally or vertically laid
Main fix every valley Main fix every valley Main fix every valley
External stitchers @ 450mm centres External stitchers @ 300mm centres External stitchers @ 300mm centres
Max rail centres 2m

KS600/900/1000 Approval pending *LPCB Core 80 & 100mm LPCB Core 45, 50, 60, 70, 80 & 100mm N/A
Optimo 600, 900 &1000mm wide 600, 900 & 1000mm wide
Horizontally or vertically laid Horizontally or vertically laid
Internal joint flashings & internal
stitchers @ 250mm centres
Max rail centres 2m
KS600/900/1000 FM Core 45, 50, 60, 70, 80 & 100mm *LPCB Core 80 & 100mm LPCB Core 45, 50, 60, 70, 80 & 100mm N/A
MR/EB/FL-S/ 900 & 1000mm wide only 600, 900 &1000mm wide 600, 900 & 1000mm wide
MM/CX/WV Horizontally or vertically laid Horizontally or vertically laid Horizontally or vertically laid
Internal joint flashings & internal
stitchers @ 250mm centres
Max rail centres 2m
KS600/900/1000 LS Call Kingspan Technical Design Bureau N/A LPCB Core 80, 100, 120 & 140mm N/A
LongSpan Tel: 01352 716101 600, 900 & 1000mm wide
Horizontally laid only
KS1100 CS Approval to FMRC 4880 CLASS 1 Approval pending Approval pending LPCB Core 100, 125, 150 & 180mm
Fire Classification (no height Grading FR30 Wall & Ceiling
restriction - ie - unlimited height) Max span 3m

Certification is only applicable to steel faced panels on steel rails/purlins, except KS500/1000 ZIP is approved with aluminium outer sheet.

BS476 Part 22 Fire Resistance Products


PRODUCT B.S. 476 PART 22 FIRE RESISTANCE (INSULATION & INTEGRITY)
KS1000 RW Wall *TWO HOUR INTEGRITY FIREWALL - Core 40, 50, 60, 70, 80 & 100mm *TWO HOUR INTEGRITY FIREWALL - BOTH WAYS - Core 40, 50, 60, 70,
136mins integrity/16mins insulation 80, & 100mm
Horizontally or vertically laid. Main fix every valley 136mins integrity/16mins insulation
External stitchers @ 300mm centres. Maximum rail centres 2m Main fix every valley.External stitchers @ 300mm centres
Maximum rail centres 2m
KS600/9001000 *TWO HOUR INTEGRITY FIREWALL - Core 45, 60, 70, 80 & 100mm *FOUR HOUR FIREWALL - Core 45, 60, 70, 80 & 100mm
MR/EB/FL-S / 120mins integrity/15mins insulation 240mins integrity/15mins insulation
MM/CX/WV Horizontally or vertically laid Horizontally or vertically laid
& Optimo Wall 0.4mm thick steel liner & 60mm 23kg/m3 rock fibre 0.4mm thick steel liner & 80mm 23kg/m3 rock fibre
Maximum rail centres 2m Maximum rail centres 2m
*60 MINUTE FIREWALL 80 & 100
600, 900 & 1000 wide
Horizontally or vertically laid
Internal joint flashings & internal stitchers @ 250m centres
Maximum rail centres 2m
KS1100 CS WALL (Clause 5) CEILING (Clause 9)
100mm - 30mins integrity and 30mins insulation. 100mm - 30mins integrity and 30mins insulation
125mm - 30mins integrity and 30mins insulation 125mm - 30mins integrity and 30mins insulation
150mm - 30mins integrity and 30mins insulation 150mm - 30mins integrity and 30mins insulation
180mm - 30/60mins integrity and 30/60mins insulation 180mm - 30mins integrity and 30mins insulation
Certification is only applicable to steel faced panels.
*Sheeting rails/cleats to have slotted connections and nylon washers. Maximum rail centres 2.0m
For more detailed specifications contact Kingspan Technical Design Bureau.

Property & Business Protection Risk External claddings that are Loss Prevention Certification Board
(LPCB) approved to LPS 1181 can be classed as a non-combustible building by the Association of
British Insurers (ABI).

55
Kingspan Limited
UK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: info@kingspanpanels.com
Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: sales.ire@kingspanpanels.com
Details for the following countries; Australia, Belgium, China, Czech Republic, Germany, Hungary, Netherlands, Poland, Singapore
can be found by visiting our website kingspanpanels.com or our group website kingspan.com

Due to our continuing policy of development and improvement we reserve the right to alter and amend the specification as shown in this brochure.

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