CI/SfB
(47) Nh2
June 2005
Product Selector
Insulated Roof, Wall & Facade Systems
Insulated Panels
to the Power of
Insurer Approved
Protecting business and property through full
compliance with Insurers requirements, LPCB, FM and
other international fire safety regulations.
Airtightness
Overall airtightness for complete envelope down to
2m3/hr/m2 at 50Pa.
Insurer
Approved
2
Product Range 45
Market Sectors 69
KS1000 RW Trapezoidal 10 13
KS500/1000 ZIP Kingzip 14 17
KS1000 LP Lo-pitch 18 21
KS1000 CR Curved 22 23
KS1000 TS Slate & Tile Support 24 27
KS1000 RT Roof Tile 28 29
KS1000 XD X-dek 30 31
Rooflight Systems
KS1000 Polycarb 32 33
KS600/900/1000 Optimo 34 37
KS600/900/1000 Architectural 38 43
KS1000 RW Trapezoidal 44 45
Insulated Facade Systems 46 47
KS1000 LS LongSpan 48 49
Environment
Global Warming risk reduced with lower Carbon Dioxide
(CO2) emissions, through enhanced energy efficiency
and environmentally sustainable solutions.
3
Product Range
Rooflights
4
Insulated Wall & Facade Systems
KS1000 LS LongSpan KS1000 MR Micro-Rib KS1000 EB Euro-Box KS1000 FL-S Flat Stucco
KS1000 MR KS1000 RW
KS1000 RW Facade System Facade System
Trapezoidal
Through Fix - Horizontal & Vert. laid
5
Market Sectors
COMMERCIAL RETAIL
LEISURE
6
EDUCATION
RESIDENTIAL
7
Market Sectors
TECHNOLOGY ELECTRONICS
LOGISTICS
INDUSTRIAL
8
MANUFACTURING
DISTRIBUTION
9
KS1000 RW
Trapezoidal Roof Systems
10
System Benefits
Property & Business Protection Risk External Environmentally sustainable solutions reduce lifetime
claddings that are Loss Prevention Certification Board (LPCB) Carbon Dioxide (CO2) emissions by up to 40%.
approved to LPS 1181 can be classed as non-combustible Complies with Parts E & H Resistance to the passage of
building by the Association of British Insurers (ABI). sound for non-domestic buildings. For residential, domestic,
Factory Mutual (FM) approved systems. education and healthcare building applications, BB93 and HTM
Complies with HSE and CDM safety requirements. 2045 solutions, consult Kingspan Technical Design Bureau.
Fully complies with Part L2 (England & Wales) and Part J Lifetime durability - up to 25 years (40 years with aluminium) to
(Scotland) Regulations and Standards. first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Lifetime insulation continuity, thermal performance and
Rooflight systems available.
airtightness (5m3/hr/m2) certainty.
Can incorporate safety and fall arrest systems.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%. Available in aluminium and steel.
Environmentally sustainable system - Zero ODP and Quality approved to IS0 9001: 2000.
non-deleterious. insulated panel systems.
Energy efficient performance reduces M&E
plant and lifetime operating costs by up to 40%.
11
KS1000 RW
Trapezoidal Roof Systems
KS1000 RW End Lap KS1000 RW Side Lap KS1000 SF Secret Fix Option
Saddle
Cover washer
cap
12
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 RW Roof N/A
KS1000 SF Roof
13
KS500/1000 Zip
Standing Seam Roof System
14
System Benefits
Property & Business Protection Risk External
claddings that are Loss Prevention Certification Board (LPCB)
approved to LPS 1181 can be classed as non-combustible
building by the Association of British Insurers (ABI).
Complies with HSE and CDM safety requirements.
Fully complies with Part L2 (England & Wales) and Part J
(Scotland) Regulations and Standards.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
A standing seam system providing a superior degree of
weathertightness.
Available in 500mm and 1000mm cover widths increases
aesthetic options.
Lengths from 1.8 to 26 metres - site welded end laps available
with plain aluminium facings.
Environmentally sustainable system - Zero ODP and
non-deleterious.
Energy efficient performance reduces M&E plant
and lifetime operating costs by up to 40%.
Environmentally sustainable solutions reduce lifetime Carbon
Dioxide (CO2) emissions by up to 40%.
Complies with Parts E & H Resistance to the passage of
sound for non-domestic buildings. For residential, domestic,
education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Lifetime durability - up to 25 years (40 years with aluminium) to
first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Rooflight systems available.
Can incorporate safety and fall arrest systems.
Available in aluminium and steel.
Quality approved to IS0 9001: 2000.
insulated panel systems.
KS1000 ZIP
1000mm cover width
65 1
thickness
Core
KS500 ZIP
500mm cover width
65 1
thickness
Core
15
KS500/1000 Zip
Standing Seam Roof System
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 Zip Roof N/A
16
17
KS1000 LP
Lo-pitch Roof System
KS1000 LP Lo-pitch is a high specification low pitched roof system, which can be used for all applications where
the roof slope after deflection is 1.5 degrees or more.
This system provides an economic and fast build alternative solution to conventional multipart standing seam systems
and is available in lengths from 1.8 to 28 metres.
18
System Benefits
Property & Business Protection Risk External
claddings that are Loss Prevention Certification Board (LPCB)
approved to LPS 1181 can be classed as a non-combustible
building by the Association of British Insurers (ABI).
Factory Mutual (FM) approved systems.
Complies with HSE and CDM safety requirements.
Fully complies with Part L2 (England & Wales) and Part J
(Scotland) Regulations and Standards.
Elevated and capped fastener method provides a high degree of
weathertightness
Lengths from 1.8 to 28 metres.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
Environmentally sustainable system - Zero ODP
and non-deleterious.
Energy efficient performance reduces M&E plant
and lifetime operating costs by up to 40%.
Environmentally sustainable solutions reduce lifetime Carbon
Dioxide (CO2) emissions by up to 40%.
Complies with Parts E & H Resistance to the passage of
sound for non-domestic buildings. For residential, domestic,
education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Lifetime durability - up to 25 years (40 years with aluminium) to
first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Rooflight systems available.
Can incorporate safety and fall arrest systems.
Available in aluminium and steel.
Quality approved to IS0 9001: 2000.
insulated panel system.
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 LP Roof N/A
19
KS1000 LP
Lo-pitch Roof System
20
21
KS1000 CR
Curved Roof System
System Benefits
Property & Business Protection Risk External Energy efficient performance reduces M&E plant
claddings that are Loss Prevention Certification Board (LPCB) and lifetime operating costs by up to 40%.
approved to LPS 1181 can be classed as a non-combustible Environmentally sustainable solutions reduce lifetime Carbon
building by the Association of British Insurers (ABI). Dioxide (CO2) emissions by up to 40%.
Factory Mutual (FM) approved systems. Complies with Parts E & H Resistance to the passage of
Complies with HSE and CDM safety requirements. sound for non-domestic buildings. For residential, domestic,
Fully complies with Part L2 (England & Wales) and Part J education and healthcare building applications, BB93 and HTM
(Scotland) Regulations and Standards. 2045 solutions, consult Kingspan Technical Design Bureau.
Elevated and capped fastener method provides a high degree of Lifetime durability - up to 25 years (40 years with aluminium) to
weathertightness first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Lengths up to 28 metres.
Rooflight systems available.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty. Can incorporate safety and fall arrest systems.
Accelerated build speed through pre-engineered, single Available in aluminium and steel.
component, single-fix installation, reduces site time by up to 50%. Quality approved to IS0 9001: 2000.
Environmentally sustainable system - Zero ODP insulated panel system.
and non-deleterious.
thickness
Core
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 CR Roof N/A
22
23
KS1000 TS
Slate & Tile Support
KS1000 TS Slate & Tile Support System provides a superior structural, weathertight, thermal/low air leakage
(Parts L2 & J), safer, fast build platform for the installation of roof tiles or slates. The rapid installation of KS1000 TS
allows the building to be made weathertight at an early stage in the construction programme, accelerating the start
and completion of internal fit-out trades and enabling earlier client handover.
There is a growing trend towards the use of traditional appearance roof construction materials on low and medium rise
buildings. However, these buildings also require faster construction solutions to facilitate early project handover with
reduced whole lifecycle operating costs, thus maximising environmental sustainability through lower energy usage and
reduced Carbon Dioxide (CO2) emissions. By combining the latest factory pre-engineered construction technology with
traditional materials these objectives can be achieved simultaneously.
24
System Benefits
Property & Business Protection Risk Environmentally
External claddings that are Loss Prevention Certification sustainable solutions
Board (LPCB) approved to LPS 1181 can be classed as reduce lifetime Carbon
a non-combustible building by the Association of British Dioxide (CO2) emissions by up to
Insurers (ABI). 40%.
Complies with HSE and CDM safety requirements. Complies with Parts E & H Resistance to the
Fast build and early project handover. passage of sound for non-domestic buildings. For
residential, domestic, education and healthcare building
Fully complies with Part L2 (England & Wales) and Part J
applications, BB93 and HTM 2045 solutions, consult
(Scotland) Regulations and Standards.
Kingspan Technical Design Bureau.
Off-Site factory pre-engineered, single component and
Lifetime durability - up to 25 years to first maintenance
single fix site installation provides immediate safe working
and overall life expectancy of up to 40 years.
platform for the application of roof tiles or slates.
Suitable for new build with timber trusses, timber and steel
Lifetime insulation continuity, thermal performance and
purlins and flat to pitch refurbishment applications.
airtightness (5m3/hr/m2) certainty.
Incorporates Velux daylighting systems.
Environmentally sustainable system - Zero ODP and
non-deleterious. Can incorporate safety and fall arrest systems.
Provides warm roof construction eliminating ceiling Quality approved to IS0 9001: 2000.
linings and increasing usable space. insulated panel system.
Energy efficient performance reduces M&E plant and
lifetime operating costs by up to 40%.
25
KS1000 TS
Slate & Tile Support
26
Traditional decorative
finish of roof tiles or slates
27
KS1000 RT
Roof Tile System
System Benefits
Property & Business Protection Risk External Accelerated build speed through pre-engineered,
claddings that are Loss Prevention Certification Board (LPCB) single component, single-fix installation, reduces site
approved to LPS 1181 can be classed as a non-combustible time by up to 50%.
building by the Association of British Insurers (ABI). Environmentally sustainable system - Zero ODP and
Complies with HSE and CDM safety requirements. non-deleterious.
Energy efficient performance reduces M&E plant and lifetime
Fully complies with Part L2 (England & Wales) and Part J
operating costs by up to 40%.
(Scotland) Regulations and Standards.
Environmentally sustainable solutions reduce lifetime Carbon
Suitable for roof slopes of 12 degrees and above. Dioxide (CO2) emissions by up to 40%.
Meets planners objectives for less obtrusive buildings. Complies with Parts E & H Resistance to the passage of
Single-fix construction provides a rapid weathertight roof which sound for non-domestic buildings. For residential, domestic,
facilitates earlier internal fit-out. education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Warm roof construction can easily provide an additional usable
Lifetime durability - up to 25 years to first maintenance and
storey or lettable space with regulatory compliant rafter level
overall life expectancy of up to 40 years.
insulation and internal lining.
Incorporates Velux daylighting systems.
RT plays a key role in reducing air leakage to facilitate Building Can incorporate safety and fall arrest systems.
Regulation Part L compliance.
Quality approved to IS0 9001: 2000.
Increasing building height and incorporating an additional usable
insulated panel system.
storey is particularly beneficial for high density residential, low-
rise multi-storey location developments, eg, apartments.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty.
28
KS1000 RT Roof Tile looks like a traditional tiled roof
but its a modern Kingspan insulated panel with a
shaped exterior that performs better than any tiling
system.
The insulation is built-in and can be used for any
domestic or commercial building with a roof pitch of
12 or more. The traditional look hides a sophisticated
system that is easy to construct and complies with all
contemporary building standards. It is also LPCB
approved to LPS 1181.
Colour Range
Terracotta Burano
Black Anthracite
KS1000 RT is available in a
choice of HPS200 by
Corus, or high build
polymer paint finish.
Merlin Grey
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 RT Roof N/A
KS1000 XD provides X-treme spans of up to 8 metres while offering substantial weight savings against conventional
built-up multi-part roofs by eliminating secondary steelwork. Rapid pre-engineered single component single-fix
installation reduces site installation time and achieves a build speed performance of up to 2,000m2 per day. Site safety
is not compromised due to the use of proven Ground to Roof handling installation methods and equipment.
The system can incorporate internal sprinklers, cable, wire and lighting, daylighting, ventilation and project specific
penetrations.
System Benefits
Pre-engineered, frame-to-frame structural insulated roof panel U-Value 0.25 W/m2K Building Regulations Parts L2 & J
system compliant
Complies with HSE and CDM safety requirements. Air leakage 5.0/m3/hr/m2
Fully complies with Part L2 (England & Wales) and Part J Proven truck-to-roof installation safe site handling equipment
(Scotland) Regulations and Standards. available.
Facilitates earlier slab, services and fit-out trades providing
Suitable for frame-to-frame spanning of up to 8 metres
faster project completion and handover
Rapid, single component, single-fix installation up to 1,500m2
Suitable for suspension of internal lighting, secondary sprinkler
per day
pipe runs, heating/cooling ducting, roof ventilation and project
Energy efficient performance reduces M&E plant specific services penetrations.
and lifetime operating costs by up to 40%. (contact Kingspan Technical Design Bureau)
Environmentally sustainable solutions reduce lifetime Carbon insulated panel system.
Dioxide (CO2) emissions by up to 40%.
30
Outer sheet
Inner sheet
B
Product tolerances
KS1000 XD X-dek Cover Width 1000m
31
KS1000 Polycarb
Rooflight System
32
Conforming to all safety regulations, this new innovative
product has a superior thermal performance to other
rooflight systems available and is simple to fix. Available
as a clear polycarbonate or in a tinted format, it provides
the end user with the ability to control the amount of
light that can flow into a room or a building.
With its superior UV resistance, the KS1000 Polycarb
will not discolour over a lifetime, thereby maintaining a
buildings visual appeal, not just from an internal
perspective, but crucially, from an external viewpoint as
well.
KS 1000RW Polycarbonate Rooflight to Panel Side Lap Panel to KS 1000RW Polycarbonate Rooflight Side Lap
Side lap Mega-stitcher Side lap Mega-stitcher
fastener at 300mm centres fastener at 300mm centres
with 19mm washer with 19mm washer
33
Optimo Wall & Facade
Systems
Optimos slim sight lines create a visually striking appearance for the
buildings all-important wall envelope. Available in cover widths of 600, 900
or 1000mm, the system has a hidden joint detail which conceals fasteners
from view. The advanced Optimo system also includes a broad range of
project specific accessories which ensures an integrated wall solution
is achieved.
KS1000 Optimo-A KS1000 Optimo-B KS1000 Optimo-C KS1000 Optimo-C KS1000 Optimo-D
34
System Benefits
Property & Business Protection Risk External
claddings that are Loss Prevention Certification Board (LPCB)
approved to LPS 1181 can be classed as a non-combustible
building by the Association of British Insurers (ABI).
Factory Mutual (FM) approved systems.
Complies with HSE and CDM safety requirements.
Fully complies with Part L2 (England & Wales) and Part J
(Scotland) Regulations and Standards.
Available in cover widths of 600, 900 and 1000mm.
Includes a range of vertical and/or horizontal design features.
Simple integration with doors, windows, glazing, louvres and
traditional construction materials.
Suitable for vertical or horizontal application.
Architecturally enhancing ancillary package.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
Environmentally sustainable system - Zero ODP
and non-deleterious.
Energy efficient performance reduces M&E plant and lifetime
operating costs by up to 40%.
Environmentally sustainable solutions reduce lifetime Carbon
Dioxide (CO2) emissions by up to 40%.
Complies with Parts E & H Resistance to the passage of
sound for non-domestic buildings. For residential, domestic,
education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Lifetime durability - up to 25 years (40 years with aluminium) to
first maintenance and overall life expectancy of up to 40 years
(60 years with aluminium).
Quality approved to IS0 9001: 2000.
insulated panel system.
35
Optimo Wall & Facade
Systems
KS1000 Optimo
600/900/1000mm cover widths
Core
thickness
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 Optimo N/A N/A
For 45mm joint detail please contact Kingspan Technical Design Bureau.
Aluminium faced panels are not LPCB/FM approved.
600mm wide panels have FM approved on a project by project basis via a FM engineer.
36
37
Architectural Wall & Facade
Systems
A Flexible Approach in a
Demanding World
Modern building design puts demands on architects to
add greater creativity to their concepts, whilst balancing
superior construction quality, fast build methods and
reliable extended lifecycle performance.
38
System Benefits
Property & Business Protection Risk External Environmentally sustainable system - Zero ODP and
claddings that are Loss Prevention Certification Board (LPCB) non-deleterious.
approved to LPS 1181 can be classed as a non-combustible Energy efficient performance reduces M&E plant and lifetime
building by the Association of British Insurers (ABI). operating costs by up to 40%.
Factory Mutual (FM) approved systems. Environmentally sustainable solutions reduce lifetime Carbon
Complies with HSE and CDM safety requirements. Dioxide (CO2) emissions by up to 40%.
Fully complies with Part L2 (England & Wales) and Part J Complies with Parts E & H Resistance to the passage of
(Scotland) Regulations and Standards. sound for non-domestic buildings. For residential, domestic,
Available in cover widths of 600, 900 and 1000mm. education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Simple integration with doors, windows, glazing, louvres and
traditional construction materials. Lifetime durability - up to 25 years (40 years with aluminium) to
first maintenance and overall life expectancy of up to 40 years
Suitable for vertical or horizontal application.
(60 years with aluminium).
Architecturally enhancing ancillary package.
Quality approved to IS0 9001: 2000.
Lifetime insulation continuity, thermal performance and
insulated panel system.
airtightness (5m3/hr/m2) certainty.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
39
Architectural Wall & Facade
Systems
40
KS1000 MR KS1000 MR
Horizontal Panel Joint Vertical Panel Joint
41
Architectural Wall & Facade
Systems
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000
MR/EB/FL-S N/A N/A
MM/CX/WV Wall
42
43 43
KS1000 RW
Trapezoidal Wall System
Application
The KS1000 RW wall system uses a standard
through-fixed fastening method. It is applicable for all
building applications and especially in those projects,
where there is a requirement for a more profiled
surface appearance.
The KS1000 RW wall system is universal and can
also be used for roof cladding.
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 RW Wall N/A
Available Lengths
The standard panel length is between 2 and 14.5 metres. It is possible to deliver panels shorter than 2m and longer
than 14.5m but this should be discussed with Kingspan first.
44
Horizontally
KS1000 RW Laid
1000mm cover width
KS1000 RW KS1000 RW
Horizontal Panel Joint Vertical Panel Joint
Vertically
Laid
45
Insulated Facade System
46
Facade Support
Kingspan Insulated Panels perform a vital role in
ensuring the weatherproofing and watertightness of the
structure when used as a insulated facade system to
support a range of decorative finishes.
Kingspan insulated facade systems can be used as an
airtight, weathertight and weatherproof inner skin, upon
which ceramic or metal tiles and wood can be hung to
enhance the aesthetics and texture of a building. It
guaranteed a reliable thermal performance and insulation
continuity with no cavities, gaps, cold bridges or
interstitial condensation.
Kingspan Insulated Facade systems are currently
undergoing a regime of testing for fire, weather and
durability. Kingspan offer the insulated facade system
solution on a project by project basis. Please contact
Kingspan Technical Design Bureau for more details.
KS1000 RW KS1000 MR
Insulated Facade System Insulated Facade System
47
KS1000 LS
Architectural Frame to Frame
KS1000 LS LongSpan is an architectural wall system from Kingspan, which removes the need for secondary
steelwork, such as purlins. It has been designed to address the construction industrys ever increasing concern with
issues of speed, quality and life cycle costs. The panels are available in the AWP profiles of Micro-Rib, Euro-Box,
Flat-Stucco (Flat-Flat), Mini-Micro, Convex and Wave.
LongSpan is manufactured from thicker gauge steel and the core depths are 80mm or over, to provide the structural
support needed for the wall systems.
System Benefits
Property & Business Protection Risk External Environmentally sustainable system - Zero ODP and
claddings that are Loss Prevention Certification Board (LPCB) non-deleterious.
approved to LPS 1181 can be classed as a non-combustible Energy efficient performance reduces M&E plant and lifetime
building by the Association of British Insurers (ABI). operating costs by up to 40%.
Complies with HSE and CDM safety requirements. Environmentally sustainable solutions reduce lifetime Carbon
Fully complies with Part L2 (England & Wales) and Part J Dioxide (CO2) emissions by up to 40%.
(Scotland) Regulations and Standards. Complies with Parts E & H Resistance to the passage of
Frame to frame spanning capability of up to 8.2 metres. sound for non-domestic buildings. For residential, domestic,
Available in cover widths of 600, 900 and 1000mm. education and healthcare building applications, BB93 and HTM
2045 solutions, consult Kingspan Technical Design Bureau.
Simple integration with doors, windows, glazing, louvres and
traditional construction materials. Lifetime durability - up to 25 years to first maintenance and
overall life expectancy of up to 40 years.
Suitable for vertical or horizontal application.
Quality approved to IS0 9001: 2000.
Lifetime insulation continuity, thermal performance and
airtightness (5m3/hr/m2) certainty. insulated panel system.
Accelerated build speed through pre-engineered, single
component, single-fix installation, reduces site time by up to 50%.
48
Length of KS1000 LS
LongSpan panel
Length of standard
Kingspan Architectural panel
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Rating Acoustics
LPCB FM
KS1000 LongSpan N/A N/A
Contact Kingspan Technical Design Bureau.
For load-span tables please contact Kingspan Technical Design Bureau.
49
KS1100 CS
Controlled Environment
The KS1100 CS insulated panel system is a wall and ceiling solution which provides high performance temperature and hygiene safe
controlled environments, for food manufacturing, storage, distribution, chill, coldstore, pharmaceutical, bio-technology industries and
other applications where precise temperature and hygiene safe performance is a requirement.
The KS1100 CS panel systems can be used in the construction for internal wall and ceiling systems (box within a box), external
wall and roof systems which requires a single-ply weathering membrane and roof and wall insulation supported by a cladrack frame,
all of which should be integrated as part of the whole building and not elementally.
RIB EXT
Core thickness
Flat INT
Coldstore Joint Vapour Sealed Wall & Ceiling Flashband vapour seal
Site applied Site applied
intumescent seal External intumescent seal Silicone vapour seal
50
System Benefits
Property & Business Protection Risk External Minimum Internal Temperature - 40C.
claddings that are Loss Prevention Certification Board (LPCB) External Temperatures - Summer + 35C.
approved to LPS 1181 can be classed as a non-combustible - Winter - 16C.
building by the Association of British Insurers (ABI).
Panel Lengths 15.6m
Complies with HSE and CDM safety requirements. Environmentally sustainable system - Zero ODP and
Applications cold store, chill store, food preparation and/or non-deleterious.
processing, hygiene, cleanroom, pharmaceutical, Lifetime insulation continuity, thermal performance and
bio-technology and other applications where precise airtightness (5m3/hr/m2) certainty.
temperature and hygiene safe performance is a requirement.
Lifetime durability - up to 25 years to first maintenance and
insulated panel system. overall life expectancy of up to 40 years.
Quality approved to IS0 9001: 2000.
KS1100 CS-Rib
KS1100 CS-FL
KS1100 CS-FL Rib
KS1100 CS-MR
Heat Transmission - Polyisocyanurate 0.020 W/mk Span Tables
51
Ancillaries
Kingspan manufacture and supply an extensive range of standard and bespoke ancillary components, which can be
used to enhance the architectural imagery of the building. Kingspans Technical Services and ancillary manufacturing
operation provide designers and constructors with a total service package, both at design and through the
construction process.
Note: For Optimo top hat options see pages 34 and 35 for details.
52
Insulated Valley Gutters Boundary Wall Gutters
Aerofoil & Bullnose Features
(Membrane lined) (Membrane lined)
For KS1000 RW
For KS1000 LP
(Integral Rooflight)
For KS1000 CR
(Barrel Vault)
53
Technical Specification*
*Excludes Coldstore
54
Property &
Business Risk Protection
Insurer Approved Loss Prevention Certification Board (LPCB) & Factory Mutual (FM) Products
PRODUCT F.M. APPROVAL LPCB GRADE EXT-A LPCB GRADE EXT-B LPCB APPROVED
LPS 1181 2003 Part 1 LPS 1181 2003 Part 1 LPS 1208: Issue 2
& BS 476: Part 22: 1987 (LPCB Approved) (LPCB Approved)
(LPCB approval and Fire Resistance)
ROOF SYSTEMS
KS1000 RW FM Core 40, 50, 60, 70, 80 & 100mm N/A LPCB Core 40, 50, 60, 70, 80 & 100mm N/A
Main fix every valley Main fix every valley
External stitchers @ 450mm centres External stitchers @ 450mm centres
Max purlin centres 2m
KS500/1000 ZIP N/A N/A LPCB Core 45, & 90mm N/A
KS1000 LP FM Core 45, 60, 80 & 100mm N/A LPCB Core 45, 60, 80 & 100mm N/A
Main fix every valley
Max purlin centres 1.8m
KS1000 CR Call Kingspan Technical Design Bureau N/A LPCB Core 45, 60, 80 & 100mm N/A
KS1000 RT N/A N/A LPCB Core 45, 60 & 80mm N/A
KS1000 SF Call Kingspan Technical Design Bureau N/A LPCB Core 40, 50, 60, 70, 80 & 100mm N/A
Main fix every crown
External stitchers @ 450mm centres
WALL SYSTEMS
KS1000 RW FM Core 40, 50, 60, 70, 80 & 100mm *LPCB Core 40, 50, 60, 70, 80 & 100mm LPCB Core 40, 50, 60, 70, 80 & 100mm N/A
Horizontally or vertically laid Horizontally or vertically laid Horizontally or vertically laid
Main fix every valley Main fix every valley Main fix every valley
External stitchers @ 450mm centres External stitchers @ 300mm centres External stitchers @ 300mm centres
Max rail centres 2m
KS600/900/1000 Approval pending *LPCB Core 80 & 100mm LPCB Core 45, 50, 60, 70, 80 & 100mm N/A
Optimo 600, 900 &1000mm wide 600, 900 & 1000mm wide
Horizontally or vertically laid Horizontally or vertically laid
Internal joint flashings & internal
stitchers @ 250mm centres
Max rail centres 2m
KS600/900/1000 FM Core 45, 50, 60, 70, 80 & 100mm *LPCB Core 80 & 100mm LPCB Core 45, 50, 60, 70, 80 & 100mm N/A
MR/EB/FL-S/ 900 & 1000mm wide only 600, 900 &1000mm wide 600, 900 & 1000mm wide
MM/CX/WV Horizontally or vertically laid Horizontally or vertically laid Horizontally or vertically laid
Internal joint flashings & internal
stitchers @ 250mm centres
Max rail centres 2m
KS600/900/1000 LS Call Kingspan Technical Design Bureau N/A LPCB Core 80, 100, 120 & 140mm N/A
LongSpan Tel: 01352 716101 600, 900 & 1000mm wide
Horizontally laid only
KS1100 CS Approval to FMRC 4880 CLASS 1 Approval pending Approval pending LPCB Core 100, 125, 150 & 180mm
Fire Classification (no height Grading FR30 Wall & Ceiling
restriction - ie - unlimited height) Max span 3m
Certification is only applicable to steel faced panels on steel rails/purlins, except KS500/1000 ZIP is approved with aluminium outer sheet.
Property & Business Protection Risk External claddings that are Loss Prevention Certification Board
(LPCB) approved to LPS 1181 can be classed as a non-combustible building by the Association of
British Insurers (ABI).
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Kingspan Limited
UK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: info@kingspanpanels.com
Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: sales.ire@kingspanpanels.com
Details for the following countries; Australia, Belgium, China, Czech Republic, Germany, Hungary, Netherlands, Poland, Singapore
can be found by visiting our website kingspanpanels.com or our group website kingspan.com
Due to our continuing policy of development and improvement we reserve the right to alter and amend the specification as shown in this brochure.