The effective throat of a complete penetration groove weld The thickness of the thinner part joined
shall be
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When welding lengthwise connecting two round bars, the Flare V Groove weld
proper symbol would be
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The minimum thickness for a plug weld in material 1" thick 5/8"
shall be
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Welding shall not be done when: When ambient temperature is lower than 0F or
Surfaces are wet or exposed to rain, snow, or
high wind or When welders are exposed to in-
clement conditions.
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Spatter is caused by Welding current too high or arc length too long
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In order to insure sound welds at the ends of a joint. The Extension bars & runoff plates
following shall be used
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In repairing cracks in a weld, remove the crack and sound weld 2"
metal how far beyond each end of the crack
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Oven storage of low hydrogen electrodes is: To avoid damage by atmospheric moisture
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The minimum effective length of a fillet weld shall be: Overall length of full size fillet including boxing
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Caulking of welds; What is it and is it permitted Caulking of welds is to plastically deform weld or base metal
surfaces to seal or obscure discontinuities as undercut, piping
porosity, pin holes,
cracks, etc. Caulking is not permitted on most
metals.
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The effective area of a fillet weld is: The effective weld length X the effective throat.
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The 'U' in joint designation TC-U9a refers to: Metal thickness, U = Unlimited
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Arc strikes outside the area of permanent welds should be: Avoided
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What is the required root opening for the SMA welded CJP 0 to 1/8"
single-U-groove weld:
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When spacers are used in the double-bevel groove weld, the Spacer removed by gouging to sound metal be-fore welding
weld is not to be complete until: second side.
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The size of the spacer for double-V groove weld using a 30 1/8" X 3/8"
bevel and welded in the overhead position shall be:
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What is the root opening for a partial joint penetration square 1/8"
groove weld butt joint of material 1/4" thick:
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A break in the arrow shaft in the symbol in the single bevel Which plate to chamfer
groove weld indicates:
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Before welding a joint, the surfaces to be welded shall be free Scale, slag, rust, moisture, grease, etc.
of what?
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position?
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It is usually good practice to oscillate which of the mild steel E6010 & E6011
SMAW electrodes
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The E7024 electrode may be used in what positions? Flat and horizontal
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Which of the SMAW electrodes has an iron powder covering? Electrodes with last digit "4"
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Which of the SMAW electrodes has an iron powder and low- Electrodes with last digit "8"
hydrogen covering?
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Single bevel groove, with 45 angle and backing, the root 1/4"
opening must be what?
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The maximum size of a fillet weld in the flat position, and in 3/8"
one pass shall be how much?
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When parts are to be fillet welded, in a lap joint of material 3/16" Max
under 3" thick the allowable separation of faying
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The maximum size electrode allowed for the root pass of an 5/32"
overhead fillet weld is what diameter?
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The first 7 in the E71T-7 designates what? The tensile strength in 10,000's of psi
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The last digit "7" in E7027 designates what? Type of flux coating on electrode - Iron powder /
Iron oxide; & type of current used - AC or
DCEN.
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When welding a flat fillet root pass, the largest allowable 3/16"
electrode is what diameter?
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The digit "1" in E7018 indicates that welding is to be in what All positions
positions?
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Which of the SMAW electrodes has an iron powder and iron SMAW mild steel electrodes where last digit is
oxide covering?
"7", ie. E6027
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The E6011 electrode will give more penetration than all other E6010only
SMAW electrodes except what?
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The effective throat thickness of a fillet weld is computed by The root to the face
measuring the shortest distance between what two
points?
{AW
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Between "Structural Welding Code - Steel" Dl.l and "Structural 0.055 = approx. 1/16 inch.
Welding Code - Sheet Steel" D1.3, there is M
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is to be welded?
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In which positions is 1/2" the maximum size allowed for a fillet Vertical
weld made in one pass?
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E7018 electrodes are used with what type of welding current AC & DCEP
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Should back-up strips or bars be removed from all welds? No; Not mandatory but permissible
Explain
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electrodes of the E80XX series when taken from the oven shall
be used within what period of time?
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Except for root pass, the largest electrode permitted for out of 01-abr
position welding is what diameter
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What does "CJP" in the tail specifications part of a weld Complete Joint Penetration
symbol mean?
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If the tensile strength of a single pass weld made with an 60,000 psi
E6010 electrode is 60,000 p.s.i. what would the tensile
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The amount of lap required for a fillet welded lap joint shall be 1 inch
at least five times the thickness of the thinner
plate not less than how much?
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Backing strips are used to prevent melting through roots of Metal, weld metal, carbon,flux, gas, glass tape, etc.
grooves welds by using what for backing material?
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The largest size of crater permitted and left at the end of a No crater of any size is allowed
weld is how much?
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A fillet weld when measured for size shall be measured how? Leg length of the largest inscribed isosceles rt.
triangle
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what are the education and experience requirements for a CWI: 5 years experience, or 3 years & a technical degree;
CWI? CAWI? CAWI: 2 years experience, or 6 months & a technical degree
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welding inspectors can be categorized how? 1) code or governing body; 2) purchaser's, customer's, or
owner's (QA); 3) fabricator's, manufacturer's, or contractor's
(QC); 4) architect's or engineer's
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ASME B31.1 & B31.3 cover what subjects? B31.1 covers pressure vessels and power piping, B31.3 covers
chemical process piping
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What topics are covered by ASME Boiler and Pressure Vessel V covers nondestructive examination; VIII covers Unfired
Code sections V, VIII, & IX? Pressure Vessels, and IX covers Welding and Brazing
Qualifications
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In structural applications, when the metal thickness is less AWS D1.3 - sheet metal
than 1/8", what AWS code applies?
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is the name of the document that prescribes the details of how WPS - Welding Procedure Specification
a weld must be performed.
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which code choices are available for taking AWS QC1 AWS D1.1; API 1104; AWS D1.2 (structural aluminum); AWS
CWI/CAWI exams? D1.5 (Bridge); AWS D15.1 (Railroad); ASME VII & IX; ASME IX,
B31.1, & B31.3
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ASME B31.1 & B31.3 cover what subjects? B31.1 covers pressure vessels and power piping, B31.3 covers
chemical process piping
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What topics are covered by ASME Boiler and Pressure Vessel V covers nondestructive examination; VIII covers Unfired
Code sections V, VIII, & IX? Pressure Vessels, and IX covers Welding and Brazing
Qualifications
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In structural applications, when the metal thickness is less AWS D1.3 - sheet metal
than 1/8", what AWS code applies?
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which code choices are available for taking AWS QC1 AWS D1.1; API 1104; AWS D1.2 (structural aluminum); AWS
CWI/CAWI exams? D1.5 (Bridge); AWS D15.1 (Railroad); ASME VII & IX; ASME IX,
B31.1, & B31.3
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for fillet welds on material greater than 1" thick or greater, 1/16", no exceptions
what is the allowable undercut? Are there exceptions?
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the standard describing the requirements for welding cross- API 1104
country pipeline is:
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Name the ending numbers in the classification E-70XX for low 70X5, 70X6, 70X8
hydrogen SMAW electrodes
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Name the position numbers in the classification of E-70XX 701X is all positions, 702X is flat and horizontal only
SMAW electrodes
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what is the most common ASTM structural steel? What is its A-36, 36ksi (36,000 psi), and 58ksi
minimum yield strength? What is its minimum Ultimate
Tensile Strength (UTS)?
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AWS D1.1 states that all surfaces to be welded and surfaces thick scale, slag, moisture, rust, grease, and other foreign
adjacent must be free from what elements? material. Paint & mill scale (not loose or thick) are acceptable
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what is the numerical designation for the AWS filler metal A5.1
specification "Carbon Steel Covered Arc Welding Electrodes"?
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what is the numerical designation for the AWS filler metal A5.5
specification "Low Alloy Steel Covered Arc Welding
Electrodes"?
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what topics do the sections of AWS D1.1 cover? 1) General Requirements; 2) Design of Welded Connections; 3)
Prequalification of WPSs; 4)Qualification; 5) Fabrication; 6)
Inspection; 7) Stud Welding; 8) Strengthening and Repair of
Existing Structures
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what are the two kinds of welding inspectors defined by the Fabrication/Erection (QC), and Verification (QA)
AWS D1.1? What are their roles?
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"Authorized Inspector" is a term associated with what? By an "Authorized Inspector" is one who has bottom-line QC
what organization are they certified? responsibility; they are certified by the National Board of
Boiler and Pressure Vessel Inspectors
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How often are new editions of the AWS AD1.1 published? every 2 years
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what does the "Code of Ethics" of the AWS QC1 consider to be public safety
the most important obligation of a welding inspector
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For material less than 1" thick what is the maximum allowable 1/32" exception: up to 1/16" for any accumulated length up to
undercut in a fillet weld? Are there exceptions? 2" in 12"
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the term "Contract Documents" refers to what? 1) all applicable codes; 2) the (structural) plans; 3) the
specifications
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under the provisions of AWS D1.1, who is ultimately and the contractor
legally responsible for assuring that the welders are certified?
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most often, preheat and interpass temperatures are measured temperature-indicating crayons (also contact pyrometer)
using what?
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when the base metal must be preheated prior to welding, AWS 3" (or thickness of material, whichever is greater))
D1.1 specifies that the arts must be heated to the required
minimum for at least how far in all directions prior to welding?
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ASTM is an abbreviation for what? American Society for Testing and Materials
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A CWI or CAWI must have passed what eye test(s)? 20/40 with or without correction and Jaeger J-2 at 12" near
vision acuity (color test may be required by employer, but is
not required by AWS)