SVQ LEVEL 3
MECHANICAL MANUFACTURING ENGINEERING G74Y23
ENGINEERING MAINTENANCE G79P23
FABRICATION &WELDING ENGINEERING G75O23 x
ENGINEERING TECHNICAL SUPPORT G7L923
MARINE ENGINEERING G7PH23
OTHER (Please specify)
SUPERVISORS COMMENTS:
Show that I have a good understanding of Butts gearing up to do my BS01 in the future
List the method(s) used to complete the job or task, including safety procedures & practices.
Note: Photocopies of drawings, procedures, records or other documentation must be attached.
Once after our daily morning meeting with our supervisors we
were all giving our instruction and got asked if we had any
questions .I didnt have any question so I could proceed into
my normal working day.
Before I Started work on the Flux core down hand Butt, I went
to the toilet and used some barrier cream on my hands this
will protect me against contaminants in the workshop. Just
before I enter the workshop there is a holder where my fire
card goes this is used to find who is in building in the event of
a fire if you leave the building you must take the card with
you.
I collected all my welding PPE and put it all on then got all my
tools that I would be using for the job, and then I visually
inspected to make sure they were fit for purpose and checked
pat test dates. I made sure the extraction system was on then
I went into my bay and checked my personal extraction hood
to see if it was sucking up the air adequately. I went over to
my machine turned it on and set my Wire speed to 5.7 and
22.2 so it was set to do my root.
The first thing I do is get the key for the laundry room and go
to the laundry room and take the plate I need to start the job.
I make sure I put the key back in the same place I found it. I fit
a half guard to my grinder and place a grinding disc and
tighten it so it cannot be moved then I put on my safety
goggles and grinding gloves witch are blue in colour along
with my full face respirator .Once I have all my PPE on I skim
over my plate taking off any rust or paint on it and give it a
nice shiny making sure I dont dig too far into the plate.
I got my two plates and made sure they had a 30degree angle.
Bevelling allows for better penetration of the root pass and
subsequent passes. I made sure there was a gap of 5 mm so I
would be able to get my root in (made sure there was no step
in the plate). Too hold the plates in position I used run offs and
tacked them to both ends of the plates. Then welded both my
Strong backs in place trying to keep my clean as possible and
spatter free. I used a paint pen to highlight the centre of the
tile then carefully peeled back the white paper and fed it
through the strong backs and made sure the gap of my butt
was completely covered and made sure it was stuck down
properly. Once I happy I placed my backing strip between the
tile and the strong back I hammed in chips to make sure
everything was tight and secure and nothing would fall out .
.
When I was doing my root I was going very slow holding the
torch at an angle of around 70 degrees. I was making sure I
was fully penetrating both plates catching both the edges of
the plates. I done a stop / Start in the middle I grinded back
around 7cm making sure I didnt grind as far as the tile and
enough so when I welded back over it would penetrate
through .
The hot pass generally uses a higher than normal and a faster
travel speed. The wire speed is 5.8 and the volts are 22.5
When I am finished I take the run offs with a cutting disc and then I
take my strong backs off. I fill in any scares cause by taking off the
strong backs, and then I get my chisel and take off any spatter and
grind both ends of the butt. I show my Supervisor before I go to the
Burner and burn it. Before I burn it I fill in a powsa because It is a new
task. I turn on the gas and set the angle to 30 degrees and preheat my
butt then clamp my butt to the table and cut off both plates and cut
the remaining into 5 sections and use a flappy disc and make sure its
clean and defect free. Then I show my supervisor
Once I have finished I cleaned my Butt up with a hammer and chisel
then I showed my supervisor ,Then I cleaned my up up the a brush and
shovel and also turned off my machine and turned off my extraction.
Before I can think about clocking out or going home make sure my bay
has been fully swept and everything off the floor help others tidy the
workshop turn off my machine and ventilation lock all the doors . Place
my powsa in the clear plastic wallet hanging up out the office, collect
my fire card then go to toilet and wash my hands with heavy-duty soap
then go to the locker room take off all ppe and wait intil 515 and clock
out.
Continuation objective and method statement
What specific safety procedures or regulations were used to carry out the job or task?
See risk assessment