Inspection Plan Title: Inspection plan for Magnetic Particle Inspection

Drawing No /Rev no : V3536 /A Material Name : ASTM A350 LF2 MPI Inspected Qty :

Description : 8"CL1500 FSNL Body Trace Code no : MPI Inspected date:

Oliver Po No :1423 Heat No/Rt No : SF1 318L Dim. Inspection No:

Checked
Sl. No Check points Remarks
(Yes or No)

1 Surface cleaning - All areas free from grease,scale, etc

2 AC Electormagnetic yoke to be used for testing

Weight lifting capacity- 4.5 Kgs at maximum pole distance of 200mm and
3
to be recorded
Concentrate range for inks with in 1.2 to 2.4% of water or kerosen for
4
every time prepartion
5 Concentrate range to be recorded in NDT register

6 Field direction and strength to be conformed with Magnetic field indicator

7 ASTM Test block to be used for sensitivity before inspection of part

8 Check every area by 90 degree by elctromagnetic yoke

If doubt in results or crack found, Apply Background contrast paint and
9
do the test to know nature of defect.
11 Post cleaning

12 Identification on part

13 Record results in Inspection register

Take photograph or video for the MPI test and stored with proper
14
identification (Example. V3615-FLK188-DF01-MPI)
Inspected By Witnessed By
Oliver Valves India (P) Ltd.,Coimbatore Oliver Valves India (P) Ltd.,Coimbatore
 Inspection Plan Title: Inspection plan for Liquid Penetrant test

Drawing No /Rev no : V3536 /A Material Name : ASTM A350 LF2 LPI Inspected Qty :

Description : 8"CL1500 FSNL Body Trace Code no : LPI Inspected date:

Oliver Po No :1423 Heat No/Rt No : SF1 318L Dim. Inspection No:

Checked
Sl. No Check points Remarks
(Yes or No)

1 Surface cleaning - All areas free from grease,scale, etc Yes

2 Penetrant SKL-SP used Yes

3 Ensure all the areas are Penetrant applied Yes

4 Penetrant dwell time 20 minutes given Yes

5 Cleaner SKC-I used for cleaning Yes

Properly cleaned (Cleaned direction should be same and slight
6 Yes
wetted(SKC-I) cloth used)
7 Developer SKD-S2 used Yes

8 Ensure all the areas are Developer applied Yes

Thin film of developer to be applied and 200mm gap shall be maintained
9 Yes
from sparay nozzle to testing area
10 Developer dwell 20 minutes given Yes

11 Identification on part Yes

12 Record results in NDT register Yes

Take photograph or video for the LPI and stored with proper identification
13 Yes
(Example. V3615-FLK188-DF01-LPI)
Inspected By Witnessed By

Oliver Valves India (P) Ltd.,Coimbatore Oliver Valves India (P) Ltd.,Coimbatore
 Inspection Plan Title:

Sl. No Check points

Radiograph Report
Acceptance crieteria and procedure reference should be recorded as
1
latest revision of WP16-56
2 Area coverage should be mentioned as V1955

3 Location marks should be as per WP16-56-Latest revision

Unless otherwise specified on Radiograph shooting sketch,Geometric

4
Unsharpness should asper WP16-56.
5 Maximum acceptable limit RT level -II or PO requirement

6 Radiographer seal and sign ( RT level II or III)

Radiograph shooting sketch (RSS)

1 Geometric unsharpness as per WP-16-56.

2 Source direction should be focus on the critical area.

3 Location marks should be as per WP16-56-Latest revision

4 Ensure correct Penetrometer selection as per ASME Sec V, Table T-272

Penetrometer placement placement must be on source side. Source
5 penetrometer is not feasible that case can be acceptable for film
side penetrometer
6 Ensure correct Penetrometer selection as per ASME Sec V, Table T-272

7 Density should be 2 to 3

If the area of interest is curvature or complex profile, Please ensure

8
double film technique
Radiograph film
Check defect on film with relevent comparator (Example : thickness
1
<50mm - E446, thickness >50mm-E186)
2 Density should be 2 to 3

3 Ensure correct Penetrometer used as per relevant Radiograph shootin

4 Ensure correct SFD (Source to Film Distance) maintained as per relev

5 Placement of Penetrometer should be asper RSS

6 No scratches/Process mark allowed on area of interest

Radiograph testing
Checked
Remarks
(Yes or No)