PT.

KOMPONINDO BETONJAYA
DATA

Address: Jl. Raya Cikarang Cibarusah No. 99

Sukaresmi, Cikarang Selatan, Bekasi 17550
Phone : ( 021 ) 8975558
Fax : ( 021 ) 89906762
Email : marketing@kobe-concrerte.com
Website : www.kobe-concrete.com

Owner: PS. Mitsubishi Construction Co, Ltd : 99.9%

Mr. Hadinata Widjaja : 0.1%
 PT. KOMPONINDO BETONJAYA
DATA

Products: Prestressed Precast Concrete Spun Piles

Prestressed Precast Concrete Corrugated Sheet Piles

Prestressed Precast Concrete Flat Sheet Piles

Prestressed Precast Concrete Single Tee Slabs

Prestressed Precast Concrete U Girders

Prestressed Precast Concrete Beams

Precast Concrete Elements, etc

 PT. KOMPONINDO BETONJAYA
PROGRESS
1989 October Establishment

1990 September Commercial Production for PC Spun Piles

1991 June Commercial Production for PC Sheet Piles

1994 December Commercial Production for PC Half Slabs

1996 June Commercial Production for Single Tees

1991 November ISO 9002 Certified

1998 March Commercial Production for Overseas Projects

2000 August Commercial Production for RC Tunnel Segments

2004 January Commercial Production for PCU Girders

2008 May Opening Ceremony of Factory IV

PT. KOMPONINDO BETONJAYA
COMPANY ORGANIZATION

BOARD OF COMMISIONERS

PRESIDENT DIRECTOR

GENERAL MANAGER

OPERATION MANAGER HRD MANAGER

QC & PPC MANAGER FINANCE MANAGER

MARKETING MANAGER ACCOUNTING MANAGER

PURCHASING MANAGER
 PT. KOMPONINDO BETONJAYA\
FACTORY BIRDVIEW

FACTORY 1 CONCRETE CONCRETE FACTORY 3

PLANT 1 PLANT 2
FACTORY
FACTORY 2
FAKTOR FAKTOR YANG MEPENGARUHI
PEMILIHAN PENGGUNA BETON PRECAST
1. Faktor kualitas.
Pada umumnya diproduksi di pabrik lebih terjamin kualitasnya, dan dapat
memakai beton dengan mutu yang lebih tinggi.

2. Faktor Project Site.

Lokasi proyek yang terpencil, maupun ketersediaan lahan yang terbatas/
sempit seringkali tidak memungkinkan produksi di site proyek.

3. Faktor Schedule pelaksanaan.

Pemakaian beton precast dapat mempercepat waktu pelaksanaan.

4. Faktor biaya pelaksanaan.

Penggunaan beton precast umumnya dapat mengurangi biaya pelaksanaan.

5. Faktor kemudahan pelaksanaan dilapangan.

Dengan memakai beton precast maka pelaksanaan dapat dilakukan
dengan lebih praktis karena tidak perlu diproduksi di lapangan.
PEMBAGIAN BETON MENURUT
STRUKTURNYA

1. Beton Tidak Bertulang ( Plain Concrete )

2. Beton Bertulang ( Reinforced Concrete / RC )

3. Beton Prategang ( Prestressed Concrete / PC )

dibagi menjadi 2 yaitu :
1. Pre tensioned
2. Post tensioned monolith
3. Post tensioned segmental
PENGGUNAAN BETON PRECAST
CIVIL STRUCTURES

A.1. JALAN

1. Pavement

2. Concrete Block

3. Barrier dan Parapet

4. Pondasi Cakar Ayam

1. Pavement
2. Concrete Block
3. Barrier dan Parapet
4. Pondasi Cakar Ayam
 PENGGUNAAN BETON PRECAST
CIVIL STRUCTURES

A.2. JEMBATAN

1. Balok Jembatan

2. Pondasi Jembatan

3. Oprit Jembatan
 1. BALOK JEMBATAN

1. PC. VOIDED SLAB

2. PC. U GIRDER
3. PC. I GIRDER
4. PC. T GIRDER
1 5. PC. BOX GIRDER 3

4
2
2. Concrete Piles

1. PC. Spun Piles

2. PC. Square Piles

3. OPRIT JEMBATAN
1. PC. Sheet Piles

2. Key Stones
 PENGGUNAAN BETON PRECAST
CIVIL STRUCTURES

B. Drainage Structures
RC. Ditchs
RC. Box Culverts
RC. Pipes
C. Normalisasi Sungai
PC. Sheet Piles
Piles and Concrete Panel

Slope Protection Blocks

DRAINAGE STRUCTURES
1. U Ditch

2. Box Culvert

3. Pipes
Sheet Piles
1. PC. Corrugated Sheet Piles

2. PC. Flat Piles

Piles and Concrete Panels
Slope Protection Blocks
 PENGGUNAAN BETON PRECAST
CIVIL STRUCTURES

D. Dermaga (Berth)

Concrete Piles
Pile Caps
Head Stocks
Deck Slabs
Fender Walls
Breasting Dolphins
Mooring Dolphins
Concrete Piles

1. PC. Spun Piles

2. PC. Square Piles

Pile Caps
Head Stocks
Deck Slabs
Fender Wall
Breasting and Mooring Dolphins
 PENGGUNAAN BETON PRECAST
CIVIL STRUCTURES

E. Others
Breakwaters/Pemecah Ombak

Concrete Poles (Tiang Beton)

RC Segmental Tunnel Rings

Diaphragm Walls

PC Sleepers

Pagar Beton Precast

Tetrapod
Concrete Poles (Tiang Beton)
Segmental Tunnel Rings
Diaphragm Walls
PC Sleepers
Pagar Beton Precast
PENGGUNAAN BETON PRECAST
Building STRUCTURES

Pondasi Tiang Pancang

RC. Columns
RC. Beams
RC/PC. Half Slabs
PC Hollow Core Slabs

RC/PC. Single / Double Tees

RC. Walls
RC. Stairs
Roofing
 1. PC / RC Piles

1. PC. Spun Piles 3. Triangular piles

2. PC. Square Piles

2. RC. Columns & RC. Beams
3. Half Slabs
4. Hollow Core Slabs
5. RC/PC. Single/Double Tee
6. RC. Walls
7. RC. Stairs
 Flow Chart Preparation for Precast Concrete
Production

Design Drawings Specifications

Approved for Construction Testing of Raw Materials

Drawings

Approved Shop Drawings

Production Schedule
Equipments
Facilities
Moulds
Human Resources
Raw Materials
Trial Mixes

Production Trial Production

 Flow Chart Proses Produksi Beton Precast

1. RC Precast
Setting Inner Mould Demoulding

Apply Mould Oil

Finishing
Rebar Installation

Setting Outer Mould Stock Yard

Casting and Compacting

Concrete

Curing
 Flow Chart Proses Produksi Beton Precast
2. PC Precast Pre Tension

Setting Inner Mould Demoulding Finishing

Apply Mould Oil Stress Introduction Stock Yard

Placing Rebar Curing

Laying PC Strand
Casting and
Compacting
Concrete
Stressing PC Strand

Fixing Rebar Setting Outer Mould

 Flow Chart Proses Produksi Beton Precast
3. PC Precast Post Tensioned

Setting Mould Casting and Compacting

Concrete

SEGMENTAL MONOLITH
Apply Mould Oil
Curing Curing
Placing Rebar Demoulding
Demoulding

Finishing Stressing
Install Sheath and
Anchoring Blocks Finishing
Stock Yard
Stock yard
Setting Outer
Mould Stressing at Site
 Delivery RC / PC Precast
Equipment yang dipakai :
- Crane untuk angkat

- Transport ke Proyek dengan

I. Angkutan Darat

1. Tronton, Panjang s/d 10 m, muatan max. 25 ton

2. Trailer, Panjang s/d 15 m, muatan max. 45 ton

3. Extended Trailer, Panjang s/d 17 m, muatan max. 45 ton

4. Trailer Boggie, Panjang s/d 25 m, muatan max. 50 ton

5. Special Trailer, misalnya Cometto, muatan max 200 ton
1. Tronton
2. Trailer
3. Extended Trailer
4. Trailer Boggie
5. Cometto
Delivery RC / PC Precast

II. Angkutan Laut

1. Dengan Tongkang, yang ditarik kapal Tunda

2. Dengan Cargo Ship

1. Tongkang
2. Ship
Peralatan pelaksanaan pekerjaan dilapangan
( Contoh : Tiang Pancang )

I. Service Crane dilapangan untuk handling dari moda

transport yang dipakai.

II. Theodolit untuk menentukan posisi tiang pancang`

III. Alat Pancang untuk memasang tiang pancang

1. Drop Hammer 5. Under Reamed and

Kneading Method
2. Diesel Hammer
6. Nakabori Method
3. Hydraulic Hammer

4. Jack in Piling Rig

1. Drop Hammer
2. Diesel Hammer
3. Hydraulic Hammer
4. Jack in Piling Rig
5(a).Nakabori Method ( from CMJ )
1 2 3 4 5 Keterangan :

1. Proses Persiapan

2. Setting motor, Pile

dan drill

3. Proses penekanan
pile ke bawah

4. Proses penyambungan
Pile

5. Proses penekanan
pile sampai dasar
 5(b).Under Reamed and Kneading
Method ( from Rodex )
1 2 3 4 5 6 Keterangan :

1. Proses pengeboran dan penekanan

( putaran searah jarum jam )

2. Putaran dibalik , perluasan

bagian bawah

3. Perluasan dan Pengisian semen

bagian bawah

4. Pengisian semen cair sampai tengah

Disertai dengan penarikan drill
( putaran searah jarum jam )

5. Tiang Pancang dimasukkan dan ditekan

6. Tiang pancang diputar dan disambung

( putaran searah jarum jam )
 Nakabori Method ( from CMJ )
Keterangan :
6 7 8 9 10
6. Proses Persiapan
drilling rod

7. Memasukkan drilling
rod sampai dasar

8. Memutar drilling rod

sehingga bagian
bawah melebar

9. Memasukkan cairan
semen sampai pada
bagian bawah

10. Proses Finishing

Presentasi Precast Concrete

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