EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

Current Risk Final Risk

Task (Steps) Potential Hazard Existing Control Additional Control Prob
Cons. Prob. Risk Cons. Risk
.

After getting isolation permit from

EMAL/SLII only start work.
Engineer/supervisor ensure that the
work permit is valid for date and
Main
time
1. Lodge contractor/client
All workers are inducted by
approved coordination
fails,job EMAL/SLII
Method All personnel involve in the activities
Statement stopped,work
unapproved, must wear the required PPEs at all
and receive times (hard hat,safety glass,safety
Contact with
Permit to energized shoe,Hard hand gloves ,coverall)
Work. equipment, poor Drive slowly.(30km/hr)
house keeping. If necessary use flagman to control
2. Arrive on Traffic hazards traffic.
site. apply. Do not bend back when lifting heavy 3 4 12
a. Bring tools, Injuries to loads.
equipment personnel and/or Before starting work, identify exits
and equipment from and clear pathway.
materials to moving vehicles. Do not undertake work at any time
Injuries to back
site. without PTW and Method
from improper statement.
b. Unload lifting.
vehicle and Extra care shall be taken whenever
MCC is closed
setup lap energized equipment is nearby
area, in case of
top. working place.
emergency, exit
may be difficult to Conduct tool box meeting to revew
find. all method statement,risk
assessment and safety measures
with working team
Ensure properhouse keeping from
time to time

503406-AD0000-68AF-12303_R01 (2012-01-30) Page 1 of 9

 EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

3. Extension of
4420 ESG
-001 & 002
a. Switch off Isolation by EMAL/SLII
4420 ESG Representative.
Hazard due to
INC-01 & Exact feeder which is to be switched
electrical shock.
INC-02 and Strain to arm, off to be identified to avoid
exposure to live parts of running 4 3 12
rack out fingers and
bruises feeder from drawings and Use of
both proper PPE and trained personnel
incomer & on the job. Ensure proper isolation
bus coupler before starting the work.
ACB and
confirm
dead bus.
b. Switch off
the control,
power
supply and Hazard due to Exact MCB to be identified to avoid
confirm electrical shock. exposure to live parts of running
voltages at Strain to arm, feeder from drawing and Use of 4 3 12
respective fingers and proper PPE and trained personnel
terminals bruises on the job. Ensure proper isolation
and issue before starting the work.
permit to
work.

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 EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

c. IR test to be
performed
on the panel
Hazard due to Ensure proper earthing & Equipment
before
electrical shock to be installed to be identified and 3 3 9
coupling of
made ready
bus bar with
the existing
bus bar.

d. Remove the
side cover
of the panel Use of proper PPE, and trained
and make Strain to arm, personnel on the job. Ensure 3 2 6
ready for fingers and bruises proper isolation before starting the
coupling. work

e. Couple the
new Use proper lifting tools and proper
extension man power. Ensure proper support
panel to the and proper isolation.
existing Lifting heavy All lifting gears must be in good
3 3 9
panel under object. condition with valid load test
Supervision certificate and colour coded.
of ABB Inspect lifting gears before use,
Engineer ensure the validity of certificates.

503406-AD0000-68AF-12303_R01 (2012-01-30) Page 3 of 9

 EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

f. Inter panel
Strain to arm, Use of proper PPE, and
wiring to be
fingers and trained personnel on the job.
carried out bruises
3 2 6
based on Ensure proper isolation before
schematics. starting the work
Pre- Ensure proper earthing. Equipment
Commissionig to be commissioned to be
Checks. identified and made ready. Ensure
g. Verify proper isolation before starting the
complete Hazard due to work
installation electrical shock 3 3 9
and check
for any
damage
during
coupling.
h. Checking of Clear the testing area. Use of
Torque proper PPE and trained personnel
tightness for on the job.
the joints Strain to arm, Torque wrench must be in good
between LV fingers and condition and with valid test
extension bruises. Hazard calibration.
3 2 6
panel and due to electrical
existing shock
panel (with
which it is to
be coupled).

503406-AD0000-68AF-12303_R01 (2012-01-30) Page 4 of 9

 EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

Clear the testing area. Use of

4. Commissioni proper PPE and trained personnel
ng of newly on the job. Ensure proper earthing
installed LV and under commissioning
Extension equipment to be identified and
marked. Ensure proper isolation
panel.
before starting the work
a. Check & Hazard due to
verify electrical shock
control
circuit and
power circuit
prior to
energization
of the panel

b. Check for Clear the testing area. Use of

correct proper PPE and trained personnel
control, on the job. Ensure proper earthing
power and under commissioning
supply equipment to be identified and
Hazard due to marked.
voltages
and also electrical shock 3 4 12
phase
sequence at
the
terminals
shown in the
schematic.

503406-AD0000-68AF-12303_R01 (2012-01-30) Page 5 of 9

 EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

c. Parameteriz Clear the testing area. Use of

e& proper PPE and trained personnel
protection on the job.
settings to
be
programme Hazard due to
d PR222DS electrical shock
of MCCB
according to
the settings
provided by
the
contractor/cl
ient.
5. Supply and Safely check energy state of the
Installation of Switchgear
three feeders
with all fixing
and
accessories
Hazard due to
a. 4420-ESG- electrical shock
3 3 9
001 to be
switched off,
padlocked
and dead
bus to be
verified
b. Remove the Use of proper PPE, and trained
Strain to arm,
Door and fingers and
personnel on the job
Backplane bruises Ensure proper isolation before 3 2 6
of the starting the work
compartmet
503406-AD0000-68AF-12303_R01 (2012-01-30) Page 6 of 9
 EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

c. Fix the new Seek assistance if in any doubt

Lifting heavy
spare unit regarding safely lifting of load
objects awkwardly
Pre wired can injure your
3 2 6
from the back.
work shop
d. Connect the Use of proper PPE and trained
cables from personnel on the job.
Pre wired
modules to Strain to arm,
control fingers and
terminal bruises 3 2 6
mounted on
the panel
cable
compartmet.

e. Make a cut Use of proper PPE and trained

out in new personnel on the job.
door to suit Strain to
the new arm,fingers
MCCB and bruises 3 2 6
rotary
Switch using
hydraulic
punch

503406-AD0000-68AF-12303_R01 (2012-01-30) Page 7 of 9

 EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

f. Check the Use of proper PPE and trained

power Strain to personnel on the job.
cable arm,fingers
and bruises 3 2 6
tightness to
required
limit.
g. Complete all Use of proper PPE and trained
required Strain to personnel on the job.
control arm,fingers
and bruises 3 2 6
wiring in
new door
and verify
h. Door Use of proper PPE and trained
installation Strain to personnel on the job.
for one arm,fingers
and bruises 3 2 6
feeder
which is
empty.

NOTE: All Current Risk ranked above C-15 must have additional control measures: Risk = Consequence x Probability (R = C x P)
Tolerable Risk (Low) = 1-6, Medium = 8 -12, (Methods statement), Intolerable Risks (High) = 15 25 (Method Statement plus additional Control Measures in place)

Consequence
Consequence ( Severity) Rating Factors (5) Probability Rating Factors (5) Frequency/Probability
(Severity)
No Safety Health Environ. Financial No Frequency A B C D E
1 First Aid Immediate Minor <AED 1k <1 hr A (1) Practically impossible or Once in 10 years 5 5 10 15 20 25
2 Medical Temporary Short term <AED50K 1-2 hrs B (2) Not likely or Once per year 4 4 8 12 16 20
3 Lost Time Short term Long term >AED300k 2-4 hrs C (3) Could happen or Monthly 3 3 6 9 12 15
4 Disability Long term Serious >AED500k 4-8 hrs D (4) Has happened or Weekly 2 2 4 6 8 10
5 Fatality Fatal Catastrophic >AED1m >1 shift E (5) Common or Daily 1 1 2 3 4 5

503406-AD0000-68AF-12303_R01 (2012-01-30) Page 8 of 9

 EHS RISK ASSESSMENT

ACTIVITY: Extension, Upgrade & Commissioning of 4420 ESG 001 & 4420 ESG - 002
PACKAGE NUMBER: CG-4750

Risk assessment compiled by :

Risk Assessor:

SACHIN BABU EHS ADVISOR 07-05-2012

Name Designation Signature Date

Risk assessment approved by :

EHS Department:

Name Designation Signature Date

Construction:

Name Designation Signature Date

Management:

Name Designation Signature Date

503406-AD0000-68AF-12303_R01 (2012-01-30) Page 9 of 9