IcwaI stage II
Ch-4 Overheads:
1. Administration overheads
2. Under and over absorbed overheads
3. Depreciation and obsolescence
4. Cost allocation and cost appropriation
A
1. Activity based costing:
Activity Based Costing is a method of apportionment of indirect costs to products. The conventional
method of apportionment of overheads to the products on the basis of either material cost or labour
cost has been found to be inappropriate in many cases. ABC is a better but costlier method of
apportionment of overheads. It is more rational but requires more time and resources.
In Activity Based Costing, the indirect costs are apportioned to the product on the basis of various
activities which are used to produce the product.
Limitations:
Activity Based Costing is a complex system and requires lot of records and tedious
calculations.
For small organizations, traditional cost accounting system may be more benecial than ABC
due to the simplicity of operation of the former.
Sometimes it is difficult to attribute costs to single activities as some costs support several
activities.
There is a need of trained professionals who are limited in number.
This system will be successful if there is a total support from the top management.
Substantial investment of time and money is required for the implementation of this system.
Budget helps in planning for the future. It also helps in controlling as there is a continuous comparison
of actual with budget. Any deviation between the two is identified for taking suitable action. Activity
Based Budgeting involves identification of activities and dividing them in value adding and non value
adding activities. The non value adding activities are eliminated in due course of time. Activity Based
Budgeting, thus requires identification of activities of the organization, establishing the factors which
cause costs, the cost drivers and then collecting the costs of the activities in cost pools. It uses the
activity analysis to relate costs to activities. Identifies. It identifies cost improvement opportunities.
4. Angle of Incidence:
The angle between total cost line and sales line is known as Angle of Incidence. It indicates the rate
of profit. If this angle is higher it is presumed that rate of profit on sale is higher. It can be easily seen
that the angle of incidence can be raised either by raising the slope of sales line or by lowering the
slope of total cost line or by both. (You must show it by drawing the break even chart. See also break
even chart in subsequent chapters.)
5. Application of marginal costing in price fixing:
It is a general principal that the price should cover the total cost (Marginal costs + Fixed costs) as well
as desired profit. In a competitive market, price is not determined by the individual concern but by the
market forces. Thus, costing (particularly Marginal Costing) is helpful in price determination only in
short term and monopoly conditions. The various aspects price policy are:
1. Normal Price : Price in the long-term should be as much as to cover total cost and desired
profit. Thus the normal price should be: Normal Price = VC + C
2. Minimum Price: Normal price may not be useful (i) for new products (ii) when competition is
high and the competitors are cutting prices (iii)proposition. In such situations, a manufacturer is
generally faced with a problem of what should be the minimum price. Hence he must fix a
price, which must cover at least total cost. This is known as Minimum Price.
Minimum Price = VC + F
3. Quotation Price or Depression Price: Under some special circumstances price may be fixed at
below cost too. One situation may be to meet out severe competition in Quotation Pricing.
Such price must cover all variable costs and should yield some amount of contribution.
Similarly, during depression, slump or trade recession, goods cannot be sold at normal price or
minimum price due to lack of demand. If no sales are made, fixed cost may not be recovered
and loss will be equal to fixed costs. Under this situation too, profitability can be improved by
fixing a price equal to variable cost plus some portion of fixed overheads.
4. Special Price (Accepting Special Offer / Order/ Exploring New Market): Sometimes
management of a concern may face a problem of accepting or rejecting a special offer/ order
at a price which is below the existing cost. Similarly, there may be a possibility of capturing a
new market or attracting new customers or patronizing special customers if goods are sold at a
price below costs. Normally, such offer should be rejected, because total cost will not be
recovered. But if there is sufficient unutilized capacity and special offer may be met by
producing extra units without increasing the existing total capacity, then decision should be
based on the marginal cost rather than total cost, because extra production would not involve
any increase in fixed cost; only the marginal costs of extra units of production become relevant
point to be considered. The guiding principle is:
When price > Marginal Cost, accept the order.
When price < Marginal Cost, reject the order.
5. Price Changes: In connection with profit planning, quantity sold, marginal cost, fixed cost and
price are pillars of profit and profitability. Price changes may involve hike in price as well as reduction
in price. In both the cases, quantity sold will also be affected depending upon the degree of elasticity of
demand for production, which in turn may affect the profit position. Therefore, a careful analysis of the
possible change in demand must be made and its probable impact on profit should be estimated through
the techniques of marginal costing.
6. Absorption costing:
Under absorption costing:
1. Costs are classied as direct and indirect, direct costs are those costs which can be directly
attached or identified with the product and hence charged directly. Indirect costs i.e. overheads
are rst identied and collected and then apportioned to the product units on some suitable
basis.
2. The closing stock of nished goods under absorption costing is valued at total cost, i.e. xed
and variable.
3. The fixed overhead absorption may create some problems like over/under absorption. This
happens because of the overhead absorption rate which is pre determined.
4. Due to the inventory valuation, which is done at the full cost, the costs relating to the current
period are carried forward to the subsequent period. This will distort the cost of production.
5. The total cost of production is charged to the product without distinguishing between the xed
and variable components. The selling price is thus xed on the basis of total costs.
7. Administration overheads:
Administration cost is the cost of running the administration of a firm.. Though these functions are not
directly related to production, selling and distribution, they facilitate these functions. The expenditure
incurred for carrying out these functions is called as Administration Overheads. Examples are,
general office expenses, office salaries, office lighting, audit fees.
2. By product:
The term by- products is sometimes used synonymously with the term minor products. The by-
product is a secondary product, which additionally results from the manufacture of a main product. By
products are also produced from the same raw material and same process operations but they are
secondary results of operation. The main difference between the joint product and by- product is that
there is no intention to produce the by-product while the joint products are produced intentionally. The
sales value of bye products are considerably less than the that of main product.
3. Budget manual:
A budget manual is the list of directions given for the preparation and presentation of budgets of all
categories. It also contains the accountability and responsibility of the persons involved in preparation
and presentation of budgets.
The budget manual thus is a schedule, document or booklet, which contains different forms to be
used, procedures to be followed, budgeting organization details, and set of instructions to be followed
in the budgeting system. It also lists out details of the responsibilities of different persons and the
managers involved in the process.
4. Budgetary control:
The written form of forecasts made in respect of various functional activities of a business is called
budget. When this budget is used to evaluate the actual performance or results, it is termed as
Budgetary Control. If we view the control function as to involve fixing targets, recording actual and
continuous comparison of actual with targets with a view to report for action.
Characteristics of budgetary control are:
a. Preparation of budgets either in physical terms and/or monetary terms in respect of production,
sales, distribution and finance in pursuance of goals, objectives, etc. set by the management.
b. Comparison of actual results with the budgeted results. The difference between the two is
invariably called as budget variance and a report styled as Budget Performance and Variation
Report is generally prepared and submitted.
c. Revision of budgets in the light of changed circumstances.
d. Institutions of corrective and remedial actions.
Break Even point can also be shown on the graph paper as follows:
Explanation: On horizontal axis, production and sales volume is shown while on the vertical axis,
sales and costs in amount are shown.
Assumptions of Break Even Point: The concept of break even point is based on the following
Assumptions:
Production and sales are the same, which means that as much as is produced is sold out in
the market. Thus there is no inventory remaining at the end.
Fixed cost remains same irrespective of the production volume.
Variable cost varies with the production. It changes in the same proportion that of the
production. Hence it has a linear relationship with the production. In other words, variable cost
per unit remain the same.
Selling price per unit remains same irrespective of the quantity sold.
c
1. Cost Driver:-
According to CIMA, cost driver is any factor which causes a change in the cost of an activity, For
example, in a stores department, it may be observed that slow moving and obsolete stock is not
disposed off in time, the reason being the staff in the stores is not trained properly in this area.
Managers have to address this cost driver to correct the root cause of this problem and take proper
action. Activity Based Costing is based on the belief that activities cause costs and therefore a link
should be established between activities and product. The cost drivers thus are the links between the
activities and the cost.
Some functions and their cost drives are as follows :
1. R & D : (i) no. of projects (ii) persons in projects or (iii) hours in project. (You may think some
more)
2. Marketing : (i) no. of advertisements (ii) no. of samples distributed (iii) no. of sales executives
3. Customer service : (i) no. of customers visited (ii) no. of deliveries (iii) hours spent with him.
5. Cost Apportionment:-
Wherever possible, the overheads are to be allocated. However, if it is not possible to charge the
overheads to a particular cost center or cost unit, they are to be apportioned to various departments
on some suitable basis. This process is called as Apportionment of overheads. For example, if
separate meters are provided in each department, the electricity expenses can be allocated to
various departments. However if separate meters are not provided, electricity expenses will have to
be apportioned to the departments on some suitable basis like number of light points. A statement
showing the apportionment of overheads is called as Primary Distribution Summary of overheads.
6. Cost center:
A cost center is nothing but a location, person or item of equipment for which cost may be ascertained
and used for the purpose of cost control. Cost Center is dened as, a production or service, function,
activity or item of equipment whose costs may be attributed to cost units. The main object of
identifying a cost center is to facilitate collection of costs so that further accounting will be easy. A cost
center can be either personal or impersonal, similarly it can be a production cost center or service
cost center. A cost center in which a specic process or a continuous sequence of operations is
carried out is known as Process Cost Center.
7. Cost unit:
Cost unit may be defined as a quantitative unit of product or service in relation to which costs are
determined.
This ascertainment is done through means of costing process viz. allocation, apportionment and
absorption. Cost unit differ from industry to industry. It can be expressed as cost per thousand bricks,
cost per passenger- kilometer, cost per patient, cost per ton etc.
8. Cost control:
Cost control implies various actions taken in order to ensure that the cost do not rise beyond a
particular level
It means keeping the expenses within limits or control. Cost control has the following features:
Cost control is a continuous process. It involves setting standards and budgets for deciding
targets of different expenses and constant comparison of actual the budgeted and standards.
Cost control involves creation of responsibilities center with clearly defined authorities and
responsibilities.
It also involves, timely cost control reports showing the variances between standard and actual
performance.
Motivating and encouraging employees to accomplish budgetary goals is also one of the
essential aspects of cost control.
Actually cost control not only means monetary limits on cost but it also involves optimum
utilization of resources or performing the same job at same cost.
9. Cost Reduction:
Cost Reduction refers to permanent reduction in cost of a product or service without impairing the
quality and affecting its purpose for which it was intended to be used. In the competitive market
situations, it is utmost important for the organizations to look for activities and search for new
technology through research & development activities that can reduce the cost of a product. The goal
of cost reduction can be achieved in two ways, first is reducing the cost per unit and the second one
is increasing productivity. Reducing wastages, improving efficiency, searching for alternative
materials, and a constant drive to reduce costs, can effect cost reduction.
1. Difference between cost control and cost reduction :
Particulars Cost Control Cost Reduction
Meaning Cost should not go beyond certain It is permanent decrease in the unit cost of
point, limit or standard. goods and services, without reduction in
quality.
Emphasis Past performance is the standard Present performance is the standard from
from which control will be where reduction in future will be achieved.
measured. Past performance is not considered.
Approach Set norms are generally followed. New norms are identified.
Focus It is short term review with focus It is long term approach with focus on
on controlling or reducing cost in a permanent reduction in cost per unit.
particular period.
Function It is corrective function. It is preventive function.
d
2. Differential Cost Analysis: (See also relevant cost)
When decision is required among many alternatives, differential cost analysis is good tool to help the
manager to take decision. In this analysis, all the costs related to a particular option, are taken,
added up and compared. Normally, the option giving the minimum total cost is selected for adoption.
With reference to level of output, differential cost is the difference in total costs for two levels of
output. When a decision has to be made involving increase or decrease of n units of output, the
difference in costs between two policies may be considered to be the cost really incurred on account
of these n units of business. This may be called the differential costs of a given amount of business.
It is important in decision making when:
the decision requires introduction of a new line or increase in level of activity with the increase
in plant capacity.
the decision is of long term nature.
In some cases like closure of plant which is going into loss etc.
The differential cost analysis is not relevant cost analysis. If the salary of manager is same in all the
options, it will become irrelevant in relevant cost analysis. All items which are same among the
alternatives are not considered in relevant cost analysis. On the contrary, all related items are
considered in differential cost analysis whether they are same or not same, among the alternatives. It
may be noted that differential cost analysis and relevant cost analysis will favour the same option.
Obsolescence is defined as The loss in the value of assets due to some factors other than time''. The
condition of the asset is good but it is no longer useful. Audio cassettes or video cassettes are some
examples.
Causes of Obsolescence:
i. To bring into use a new and improved machine. So the old one is discarded.
ii. The product which a machine produces, may be in demand in the market. If that product is
discontinued, the machine becomes obsolete.
iii. If it is thought to give a better design and get-up to the product due to change in fashion, or out
of three products, viz., A,B,C it is decided to divert the resources of C product to the
production of A and B products, for reasons of economy, the machine producing unwanted
product would become obsolete.
4. Direct expenses:
Direct expense represents that part of cost which is other than material and labour. It is basically cost
of facilities or services which are used as helps to the production. These are also called 'chargeable
expenses'.
Direct expenses are those expenses (other than material and labour) which can be directly
associated with a particular job, process, service, cost center or cost unit. These expenses are also
called as chargeable expenses. Examples of these expenses are cost of drawing, design and layout,
royalties payable on use of patents, copyrights, Fees of architects etc. They form part of prime cost.
They do not physically form part of the final product like material cost.
In a factory, expenses that can be directly linked to production department also can be clubbed as
direct expenses. Examples are power and electricity charges based on the meter reading in the
production department. These are absorbed into prime cost.
In service industry, the direct expenses are related to the generation of service. For example, in a
transporting company provides transport service. The expenses on vehicle maintenance, petrol and
fuel etc can be directly linked to a vehicle and can thus be treated as direct expenses. For an
educational institution, the fees paid to a professor for the preparation of study material for a course,
may be treated as direct expenses for that course.
e
1. Escalation clause:
Escalation clause in a contract provides that if during the period of execution of a contract, the prices
of materials, rates of labour or other items of contract rise beyond a specified limit, the contractor
would be compensated for such rise in a predetermined manner.
In order to protect the contractor from the rise in the price, an escalation clause may be inserted in
the contract. As per this clause, the contract price is increased proportionately if there is a rise in input
costs like material, labor or overheads. The condition that may be laid down is that the contractor will
have to produce a proof regarding the rise in the price.
The object of this clause is to protect the interests of both the parties, the contractor is protected
against the price rise while the client is protect against the use of inferior quality of material when the
price rises. However, the escalation clause does not cover that part of increase in costs which is
caused due to inefficiency or wrong estimation.
Conversely, the de-escalation clause may also be provided for adjustment of price falls.
2. Equivalent production:
It may happen that at the end of a particular period, there may be some incomplete units in the
process. Further the degree of completion of the opening work in progress and closing work in
progress may be different. These incomplete units will create problems in nding out the cost per unit,
as all the units will not have the same degree of completion. In such cases, the equivalent units will
have to be worked out for the incomplete units. The concept of equivalent units states that 2 units,
each complete 50% will be treated as equivalent to 1 completed unit. This concept will have to be
implemented for solving the problem of incomplete units. For this, degree of completion will have to
be ascertained for each element of cost, i.e. material, labor and overheads.
The following methods of pricing are used for valuing the equivalent units.
First In First Out Method [FIFO ] : In this method, the assumption is that the incomplete units
from the opening stock are completed rst and then the units introduced in the process are
completed. The objective of the rst in rst out method is to value the inventory at the current
costs.
Average Method: Process costs are sometimes computed on the basis of average costs.
Where degree of completion of opening work in progress is not given, average method is used.
The average process cost is obtained by adding the cost of opening work in progress in the
cost of units introduced in the process during the current period and dividing this total cost by
total equivalent units obtained by adding the number of units completed and equivalent units of
the closing work in progress of each element, material, labor and overheads. The main object
of average method is to even out the uctuations in prices and hence is used when the prices
uctuate widely during a particular period.
Weighted Average Method: If a manufacturing unit is manufacturing two or more products,
which are quite dissimilar to each other, weighted average method is used. Under this method,
weighted average is computed and used in valuation of the incomplete units.
Where,
U =Annual demand /annual consumption in units
O =Cost of placing and receiving an order
IC =Carrying cost per unit per annum
The Economic Order Quantity is an important concept as it guides the Purchase Manager regarding
the quantity to be purchased of a particular material. However, this concept is based on some
assumptions.
These assumptions are as follows.
The concerned material will be available all the time without any difficulty.
The price of the material will remain constant.
Ordering cost and carrying costs are variable.
Impact of quantity discounts on the prices is negligible.
2. Fixed budget:
According to CIMA, a fixed budget is a budget designed to remain unchanged irrespective of the level
of activity actually attained. A fixed budget shows the expected results for only one level of activity.
Once the budget has been determined, it is not changed even if the level of activity is changed.
When budgets are prepared for a fixed or standard volume of activity, they are called static or fixed
budgets. FB is used as an effective tool of cost control. Such a budget is helpful for fixed expenses. It
is also called static budget.
3. Flexible budget:
Flexible budgets are not fixed or rigid budgets. When budgets are designed for different volumes and
levels of any activity, they are called flexible budget. In the case of such budgets, revenues and costs
targets are set in respect of different levels of activity even from zero to hundred percent of production
volume. This helps a lot to change revenues and costs targets for the actual level of activity and thus
makes the comparison of budgeted and actual performances more logical and scientific.
The method of preparation and presentation of flexible budget is called flexible budgeting.
Flexible budget may be prepared in the following situations :
New business : New business has typical nature, it may be difficult to forecast the demand of a
product accurately.
Uncertain environment : Demand, supply of raw materials, prices and customer habits and attitudes
are uncertain.
Limiting factor analysis :When certain factors of market or of production are uncertain, the
preparation of flexible budget for different levels may help in taking decisions.
4. FSND Analysis:
Age of the inventory indicates the duration of inventory in the organization. It shows the moving
position of inventory during the year. This analysis divides the items of inventory into four categories
in the descending order of their usage rate as follows:
F stands for fast moving items and stocks of such items are consumed in a short span of
time. Stock of fast moving items must be observed constantly and replenishment orders be
placed in time to avoid stock out position.
S indicates slow moving items, existing stock of which would last for two years or so. These
items must be reviewed carefully before eliminating them.
N means normal moving items and such items are exhausted over a period of time, i.e. say
one year. The order levels and quantities for such items should be on the basis of a new
estimate of future demand to minimize the risks of a surplus stock.
D stands for dead stock which means that there will not be any further demand for the same.
It is necessary to identify these items and if there cannot be any alternative use for the same,
should be eliminated.
i
1. Integrated accounting system:
When the books relating to financial accounts and cost accounts are integrated in one book it is
called Integrated accounting system. It is a single book keeping system, which contains both
financial and cost accounts. The need for reconciliation between the profits shown by cost accounts
and financial accounts is eliminated totally as only one set of books of accounts is maintained.
The benefits of integrated accounting system are as follows:
1) As only one set of accounting records is kept, the need for reconciliation between the profits
shown by the two records is eliminated.
2) The duplication of work is eliminated, thus the cost of operating this system is reduced.
3) This method is simple to understand and easy to operate. Unnecessary complications are
eliminated.
4) Cost data can be available promptly and regularly.
5) There is a cross checking of various figures in cost as well as financial accounts. This ensures
accuracy of figures of cost and financial data.
6) Use of mechanized accounting methods can be made.
Cost and Financial Accounts are said to be interlocked, when independent set of books are
maintained for each of them. These accounts are interlocked through control accounts maintained in
the two sets of books. Cost Ledger Control Account is maintained in the financial books and a
General Ledger Adjustment Account is maintained is costing books. In this manner, connection
between the two sets of books is maintained.
2. Idle time:
Idle time does not simply mean that the workers are sitting idle. The plant, machines, equipments and
other accessories also become idle during that period, and the fixed cost continues to be incurred. As
such idle time need to be reduced as far as possible.
Idle time cost can be divided into two types: (i) Normal (ii) Abnormal. Normal idle time can be
further divided into (a) controllable (b) uncontrollable. Normal idle time is one which is directly related
to production. The cost of normal and controllable idle time should be charged as overhead expenses
to the production. If the responsibility for this type of idle time can be fixed upon a particular
department, the cost should be charged to the overheads of that department and absorbed in the
production cost of that department.
The Normal but uncontrollable idle time is one arising due to time lost between the factory and
place of work, between one job and the other, time lost in setting the machine, tea breaks etc. the
cost of this type should be charged to the job at an higher labour rate.
The idle time which is beyond control, is an abnormal one. Idle times due to strikes, lock-outs,
long spell of electric failure or machine breakdown, fire, flood, storm etc. are of abnormal nature.
The time when the worker does not work and remains idle, is the idle time. So the idle time
cost represents the wages paid for the time lost. The following are its causes:
Lack of proper planning: Proper planning ensures smooth and uniform production. If the
workers do not have material at the right time, or the machines are not kept fit for
working, the time goes waste. Sometimes, delay in the previous process delays the
operations of the following process.
Carelessness in supervision: If the foreman of a department does not take his duty
seriously, the labour working under him also becomes careless and spoils time in the
idle way.
Confrontation between labour and management: The confrontation between labour and
management arising from any cause, waste time in discussions, dialogues, strikes, etc.
and the wages paid, if any, for this period form the idle time cost.
Economic factors: Trade depression or severe competition lowers the production, and
so labour remains effectively unutilized.
Other reasons: the electricity may fail or the machine may breakdown for some or more
time. They make labour to remain idle for the time being. The time lost between one job
and the other are the normal causes leading to idle time.
3. Idle capacity:
Expenses incurred on account of loss in capacity usage is known as idle capacity cost. If a
plant has capacity to produce 2,000 articles, but it produces only 1,500 articles only as the
demand is limited in the market, the idle capacity is 500 articles. Idle time is a part of idle
capacity, as due to idle capacity, idle time does arise. Where idle capacity arises due to
abnormal causes, such as, trade depression, recession etc., and the plant remains unutilized
for a long time, the idle capacity is known as idle facility. Idle facility means that the factory has
the facilities of plant, machines etc., but these facilities are lying unused.
Incentive Methods- Suggestions: We can divide the indirect workers into two groups:
(i) Those who work directly with direct workers, and
(ii) Those who provide general services.
To the workers of first category, like internal workers, checkers, like maintenance
workers, canteen workers, sweepers etc., and bonus is suggested on a wider basis, such as
output of the whole factory.
The following factors should be taken into consideration while designing a costing system:
1. Size of the firm: As the size of the firm and its business grows, the volume and complexity of
the cost data also grows. In such situation, the cost accounting system should be capable of
supplying such information.
2. Manufacturing Process: In some industries, there may be a continuous process of production
while in some batch or job type of production may be in operation. A cost accounting system
should be such that the manufacturing process is taken into consideration and cost data is
collected accordingly.
3. Nature and Number of Products: If a single product is produced, all costs like material, labor
and indirect expenses can be directly allocated to that product. But if more than one product is
manufactured, the question of allocation and apportionment as well as absorption of indirect
expenses arises and hence the cost accounting system should be designed accordingly as
more complex data will be required.
4. Management Control Needs: The designing of a cost accounting system in a business
organization is guided by the management control requirements. The costing system should
supply data to persons at different levels in the organization to take suitable action in their
respective areas.
5. Raw Materials: The nature of raw materials and the degree of waste therein influence the
designing of costing system. There are some materials which have a high degree of spoilage.
The costing system should be such that identification of spoilage, keeping records of materials,
pricing of the issues etc are taken into consideration.
6. Organization Structure: The structure of the organization also plays a vital role in designing a
costing system. The system should correspond to the hierarchy of the organization.
7. External Factors: External factors are also important in designing of a costing system. For
example, Cost Accounting Record Rules have been mandatory for certain types of industries.
j
1. Joint costs:
All costs incurred up to the split off point are termed as joint costs or pre separation costs. Costs
incurred after the split off point are post separation costs and can be easily identified with the
products. Joint costs occur in many industries like petroleum, flour mills, saw mills, dairy etc. When a
process produces two or more products, such products may be called if all have equal importance. If
a product is less important such product may be termed as bye product.
Separations Method: In this method, instead of taking the number of employees added,
number of employees left during the period is taken into consideration.
Labour Turnover =Number of separations / Average number of workers during the period X 100
Replacement Method: In this method neither the additions nor the separations are taken
into consideration. The number of employees replaced is taken into consideration for
computing the labour turnover.
Labour Turnover =Number of replacements / Average number of workers during the period X 100
Flux Method: Under this method labour turnover is computed by taking into consideration
the additions as well as separations. The turnover can also be computed by taking
replacements and separations also.
Labour Turnover = [Number of additions +Number of separations] / Average number of
Workers during the period X 100
Labour Turnover = [Number of replacements +Number of separations] / Average number of
Workers during the period X 100
m
1. Margin of Safety: (See also break even chart)
Margin of safety is the difference between the actual sales and the breakeven sales. It indicates the
volume of sales, which directly contributes to profit, as fixed costs have already been covered by
Break-even point. The higher the safety margin the better it is.
Margin of Safety = Actual Sales Break-even Sales
3. Motion study:
Motion study aims at the elimination of unnecessary motions or the movements employed by
the worker in the performance of his function. Every motion has an effect on the time
consumed and causes fatigue to the worker. Minimum movement of men, machine and
materials is necessary for better output and better efficiency. Motion study is conducted just for
this purpose.
Motion study helps in proper scheduling of the operational functions, devising the proper
factory lay-out, minimizing the organizational functions, and setting up standards with the help
of Time study.
4. Marginal costing for decision making : (see also managerial decision making)
One additional unit of production is known as marginal unit, and the change in total cost on account of
adding or subtracting one additional unit is known as marginal cost. However this one unit may be a
product, a batch, an order, a stage of production, a process or even a department. The change in
total costs for any change in volume of production is fully accounted for by variable cost. Thus
marginal cost is sometimes described as variable cost. Variable cost consist of direct materials, direct
labour, variable expenses and all variable overheads. In other words, marginal cost should be taken
as equal to prime cost plus all variable overheads.
Marginal costing helps the management to determine the profitability of different units/ products of the
concern and to identify the forces acting as bottlenecks in achieving the profit goal. It provides useful
data and details for decision making particularly of short term nature.
Few managerial problems and areas of decisions, where marginal costing will be of immense help
are:
1. Achieving profit target
2. Increase in level of activity
3. Dropping / introducing a new line or product.
4. Evaluation of sales promotional schemes
5. Market expansion
6. Pricing policy, etc.
o
1. Operating costing:
This is method of costing to determine the cost of operations. When no items are produced but
services are offered, this method is used to determine the cost of such services
The main objective of operating costing is to compute the cost of the services offered by the
organization. It is also applied to the operations within the organization when one or more
departments provide services to production department. For this, it is necessary to decide the unit
operation cost in such cases. The next step is to collect and identify various costs under different
headings.
Fixed or standing charges
Semi fixed or maintenance charges
Variable or running charges.
Obsolete materials become useless or obsolete due to change in the product, process, design or
method of production. In the case of slow moving materials as well as non moving materials, capital
remains blocked unnecessarily and also cost of storing continue to be incurred of these materials are
kept in the store in excess of the requirements. Management should make proper investigations into
slow moving and obsolete materials and try to minimize the capital investments in the same. It is
necessary to have an efficient Management Information System which will enable to generate regular
reports to examine the situations relating to these stocks so that the non-moving and obsolete stocks
can be disposed off in time. Perpetual inventory system is also advised to detect the obsolete stock.
p
1. Profit Volume Ratio:
It is also known as Contribution Ratio or Marginal Income Percentage. It is a ratio of Contribution to
Sales. Here profit does not indicate profit but represents contribution. Similarly, volume does not
signify the volume of sales but denotes value of sales. Since contribution is not affected by and fixed
expenses. Profit-volume ratio remains constant for varying levels of production. PVR is expressed
normally in percentage.
PV Ratio = C/S * 100
Notional prot is the difference between the value of work certied and cost of work certied. It is
computed in the following manner.
Notional Prot =Value of work certied [cost of work to date cost of work completed but not
certied ]
In case of contracts complete between 50% and 90% [more than 50% but less than 90%] the
following method is used for computing the prot to be credited to the Prot and Loss Account.
2/3 X Notional Pro t X Cash Received / Work Certied
In case of contracts completed 90% or more than that, it is considered to be almost complete.
In
such cases, the estimated total prot is rst determined by deducting the total costs to date and
additional expenditure necessary to complete the contract from the contract price. The portion of
prot so arrived is credited to the Prot and Loss Account by using the following formula.
4. Profit center:
Prot Center is any portion, area or segment of the business, where profit is measured. For knowing
profit, the measurement of revenues and costs are necessary.
A division of an organization may be called as prot center. It means a center responsible for adopting
ways and avenues to earn maximum possible profit on a product or any other activity of business.
The performance of prot center is evaluated in terms of the fact whether the center has achieved its
budgeted prots. Thus the prot center concept is used for evaluation of performance.
s
1. Split off point:
This is a point up to which, input factors are commonly used for production of multiple products, which
can be either joint products or by-products. After this point, the joint products or by-products gain
individual identity. In other words, up to a certain stage, the manufacturing process is the same for all
the products and a stage comes after which, the individual processing becomes different and distinct.
(Show diagram).
Scrap: Scrap is that loss which is visible, can be collected and is unusable, but is saleable. Thus, the
saleable portion of the unusable material is scrap. It has a recovery value, and may be sold or re-
used elsewhere. The scrap is always visible.
Scrap is a residual material resulting from a manufacturing process. It has a recovery value and is
measurable. The treatment of scrap in cost accounts is normally as per the following details:
If the value of scrap is negligible, the good units should bear the cost of scrap and any income
collected will be treated as other income.
If the value of scrap is considerable and identiable with the process or job, the cost of job will
be transferred to scrap account and any realization from sale of such scrap will be credited to
the job or process account and any unrecovered balance in the scrap account will be
transferred to the Costing Prot and Loss Account.
If scrap value is quite substantial and it is not identiable with a particular job or process, the
amount will be transferred to factory overhead account after deducting the selling cost. This
will reduce the cost of production to the extent of the scrap value.
Spoilage: Spoilage is that production which can not be repaired economically. It is that production that
fails to meet quality or dimensional requirements. It is so much damaged in manufacturing operations
that they are not capable of rectication. As these can not be rectified, they are sold in the market at
whatever price they can get. Rectication can be done at a cost which may not be economical. If the
spoilage is within limits, it is called as normal spoilage and anything exceeding this limit is called as
abnormal spoilage. The accounting treatment of spoilage is as follows:
The cost of normal spoilage is spread over to the good production by charging either to the
specic production order or to the product overheads.
The cost of abnormal spoilage is charged to the Costing Prot and Loss Account.
Defectives: The defectives are that production which can be rectified with reasonable cost. The
defectives are part of production units which do not conform to the standards of quality but can be
rectied with additional application of materials, labor and/or processing and made it into saleable
condition either as rsts or seconds depending upon the characteristics of the product. The
accounting treatment of defectives is the same like that of spoilage. The cost of normal defectives is
spread over the good units and the cost of additional processing is charged to a particular department
/ process if it is identiable with the same. If it cannot be identied, it is charged to factory overheads.
Cost of abnormal defectives is charged to the Costing Prot and Loss Account. The point of difference
from spoilage is that while spoilage cannot be rectified. Defectives can be rectified well within
reasonable costs.
Waste : It is that part of basic material which is lost in the manufacturing process in a natural way.
Some material may evaporate some may shrink, this is waste. Waste may be visible like pieces of
clothes in tailoring shop or evaporation of petrol during filling and storage. The waste has no market
value. If it has sale value it will not be called waste but will be called scrap. The scrap is always
visible.
t
1. Transfer pricing methods:
A Transfer Price is that notional value at which goods and services are transferred between divisions
in a decentralized organization. Transfer prices are normally set for intermediate products, which are
goods, and services that are supplied by the selling division to the buying division. Their protability is
measured by xation of transfer price for inter divisional transfers.
3. NEGOTIATED PRICING:
In this method the transfer prices may be fixed on the basis of Negotiated Prices that are fixed
through negotiations between the selling and the buying division. Sometimes it may happen
that the concerned product may be available in the market at a cheaper price than charged by
the selling division. In this situation the buying division may be tempted to purchase the
product from outside sellers rather than the selling division. Alternatively the selling division
may notice that in the outside market, the product is sold at a higher price but the buying
division is not ready to pay the market price. In all these conflicts, the overall profitability of the
firm may be affected adversely. Therefore it becomes beneficial for both the divisions to
negotiate the prices and arrive at a price, which is mutually beneficial to both the divisions.
Such prices are called as Negotiated Prices.
Where the actual overhead of a period is absorbed at actual rate, the overheads absorbed are equal
to the overheads incurred. So there is no under-recovery or over-recovery of overheads. But where
the predetermined rate is applied, as commonly done, the overheads absorbed may be more or less
than the actual overheads. If the amount applied overhead on predetermined rates absorbed is less
than the overheads actually incurred, it is Under- Absorption. Otherwise, it is Over- Absorption.
Over absorption occurs if the above conditions are reversed. Both the under and over absorption may
arise due to any one or more of the following causes:
i. Error in estimating overheads.
ii. Error in estimating quantum of production.
iii. Seasonal fluctuation in overheads from time to time.
iv. Unforeseen changes in the productive capacity.
v
1. VED Analysis: (See also ABC analysis)
This analysis divides items into three categories in the descending order of their criticality as follows:
V stands for vital items and their stock analysis requires more attention. The reason is that if
these items are not available, the resulting stock outs will cause heavy losses due to stoppage
of production. Thus these items are required to be stored adequately to ensure smooth
operation of the plant.
E means essential items. Such items are considered essential for efcient running but without
these items, the system will not fail. Care must be taken to see that they are always in stock.
D stands for desirable items, which do not affect production immediately but availability of
these items will lead to more efciency and less fatigue.
Thus VED analysis can be very useful to capital intensive process industries.
w
1. Work measurement:
The Work Measurement aims at determining the effective time required to perform a job. The
ineffective, wasteful or avoidable time is separated from effective required time to complete the work.
The effective time so established in work measurement can be used for the following purposes:
Incentive wage schemes which require data about the time allowed and time taken for a
particular job.
Improving utilization of men, machines and materials.
Assisting in production control
Assist in setting labor standards
Cost control and reduction.
The following stages are involved in work measurement.
i. Selection of work
ii. Measuring the actual time taken in the work done
iii. Making comparison between the standard time and the actual time.
z
1. Zero Base Budgeting:
Zero Base Budgeting is method of budgeting whereby all activities are revaluated each time budget is
formulated and every item of expenditure in the budget is fully justied. Thus the Zero Base
Budgeting involves from scratch or zero. Zero based budgeting [also known as priority based
budgeting]. It is an attempt to overcome the limitation of traditional budgeting where previous years
figures are taken as base for the preparation of budget. This approach requires that all activities are
justied and prioritized before decisions are taken relating to the amount of resources allocated to
each activity.
ZBB is superior to traditional budgeting in many ways as given below : (Advantages of ZBB)
a. It is not change of figures in old budget as is done in traditional budgets. The manager has to do
cost benefit analysis for every rupee he or she is demanding.
b. It highlights the area where fund is likely to be wasted and helps to eliminate them.
c. It is a system of management by objectives while traditional budgeting is system of management by
system.
d. It identifies inefficient operation and considers every time alternative ways of performing the same
task.
e. It is very suitable for R&D, Pollution control, Quality control etc.
Requirements :
1. It requires trained staff and managers.
2. It faces many problems in its implementation.
3. It is time consuming and costly.
4. It requires full support of top management.