Abstract
QFD: The voice of the customer translated into the voice of the engineer.
To design a product well, a design teams needs to know what it is they are designing, and what the end-
users will expect from it. Quality Function Deployment was developed by Yoji Akao in Japan in 1966
which is a systematic approach to design based on a close awareness of customer desires, coupled with
the integration of corporate functional groups, which is used throughout the production phase. It is a
complimentary method for determining how and where priorities are to be assigned while manufacturing
a product or delivering a particular service.
QFD is a comprehensive quality system that systematically links the needs of the customer with various
business functions and organizational processes, such as marketing, design, quality, production,
manufacturing, sales, etc., aligning the entire company toward achieving a common goal. It does so by
seeking both spoken and unspoken needs, identifying positive quality and business opportunities, and
translating these into actions and designs by using transparent analytic and prioritization methods,
empowering organizations to exceed normal expectations and provide a level of unanticipated excitement
that generates value.
The scope of this paper is to analyze and understand in depth the concept of QFD, its various phases, how
it is used with TQM, its benefits and various important tools associated with it like House of Quality,
relationship matrix, correlation matrix, etc by referring research papers and journals.
This paper will suggest changes if any, required to meet customer needs in a better way in association
with QFD in the service industry.
supplier to Housekeeping. The discovery was an opened at any one time, as well as presence of
important lesson because insufficient supply of linen more than one room attendant within a room;
and towels was a company-wide defect. Data indicated Increase in productivity from 13 to 15 rooms
each room attendant wasted 30 to 45 minutes daily in per person and still increasing with resultant
tracking down needed supplies. Practices ranged from labor savings; and
walking to the Laundry department from the guest Reduction in individual travel by 64% to 205
floors to learn product availability to hoarding supplies feet within guest room.
to taking supplies from co-workers carts or linen The team also reported intangible benefits such as
closets. reduction in loneliness and monotony, increased job
The team also found that distribution of guest room enrichment and teamwork, better communication
supplies such as towels and linen to honor bar items between team members and between guests and team
and paper products was unreliable, resulting in members, and stronger customer-supplier relationship
mistakes, rework, break downs in process between Housekeeping and Laundry.
inefficiencies, variation, and discrepancies for honor
bar billing. Waste due to this included lost labor Case Study: Azadi Grand Hotel, formerly Hyatt
dollars, wasted effort and travel, redundant work, and Hotel
lost business. The Cost of Quality was calculated to
exceed $460,000 annually for the entire Housekeeping Azadi Grand Hotel, formerly Hyatt Hotel, with a 24-
system. story high tower on a two-story podium and two
Because this study was conducted before Modern basement levels, is the most famous hotel in the
QFD was developed, this team resorted to building metropolitan area of Tehran, Iran. The majority of the
a classical House of Quality (HOQ) matrix in order to hotels guests are business people and diplomats, and
align customer requirements with supplier measures the average occupancy rate (Occ. %) is approximately
and to identify customer requirements. 60 percent, of which 45 percent are business people, 12
We might point out that today, this same analysis percent are diplomats, and 3 percent are normal guests.
could be done more efficiently and faster by using The Azadi Grand Hotel executives decided to renovate
more agile and easier-to-use Modern QFD tools such the hotel and its services to make it comparable to the
as the Maximum Value Table and without building a level of quality expected from a five-star hotel. The
HOQ. executives thought that all aspects of the hotel should
The Ritz-Carlton team then used brainstorming and be analyzed to ensure compliance with current five-star
benchmarking to develop process options and International standards. Hence, they chose a cross-
conducted pilot processes to test and fine-tune the functional team to identify and analyze the hotel
selected alternative process. Their process functions and service delivery processes. The QFD
improvement resulted in: flow down process was applied in this hotel.
Reduction in room cleaning cycle time to 65%
or 8 minutes with the added task of servicing PHASE I: SERVICE PLANNING (HoQ)
the honor bar;
Reduction in defects per room by 42% to 3.7 Identifying Customer Requirements
which translates to a higher reliability in (WHATs)
cleanliness factor;
Reduction of standard guest room interruptions The HoQ starts with the customers needs and wants,
by 33% due to combining of honor bar task which are called customer requirements. This research
with cleaning team; used SERVQUALs structure for identifying the key
Reduction in time guest would be disturbed if customer requirements of the hotel and hospitality
occupying room at time cleaning is provided; industry. This resulted in the following definitions:
Increase in property/life safety for gusts and
staff due to fewer guest room doors being
1238 www.ijaegt.com
ISSN No: 2309-4893
1240 www.ijaegt.com
ISSN No: 2309-4893
ANALYSIS
performance needs become basic needs. The exciting of abstraction of the data, to diagram the why/how
and innovative needs get copied by competitors and nature of functions, and to diagram failures.
become standard and expected. There are many
examples of this in the auto industry where automatic Matrices and Tables are used to examine two or more
transmission, cup holders, visors with clips, automatic dimensions in a deployment. Common types include
windows, and airbags were once considered relationships matrix, prioritization matrices, and
excitement needs and are now expected in a new responsibility matrices.
vehicle. Express checkout at hotels, which used to be
an excitement need, is now considered a performance Process Decision Program Diagrams (PDPC) arc
need and electronic ticket check in at the airport is used to analyze potential failures of new processes and
moving from an excitement need to a performance services.
need.
The Analytic Hierarchy Process (AHP) is used to
The Tools of Service QFD prioritize a set of requirements and to select from
among many alternatives to meet those requirements.
While traditional quality tools were developed to This method employs pair-wise comparisons on
handle quantitative data, a new set of tools were hierarchically organized elements to produce a very
created to handle the more qualitative language and accurate set of priorities.
relationships of-ten associated with non manufacturing
activities. The tools aid process reengineering for Blueprinting is a tool used to depict and analyze all
improving existing services, as well. the processes involved in providing a service. A
variant of the diagrams used in time/motion studies.
Matrix Data Analysis Charts are used to present the QFD uses some principles from Concurrent
results of multivariate analysis of data. Particularly for Engineering in that cross-functional teams are involved
customer segmentation, techniques such as conjoint in all phases of service development. Each of the three
analysis, cluster analysis, factor analysis, multiple phases in a QFD process uses a matrix to translate
regression analysis, and other techniques are useful customer requirements from initial planning stages
when substantial quantitative customer data exists. through control and analysis.
This is the most mathematically sophisticated quality Each phase, or matrix, represents a more specific
tool. aspect of the service's requirements. Relationships
between elements are evaluated for each phase. Only
Affinity Diagrams are used to surface the deep the most important aspects from each phase are
structure" in voiced customer requirements. This right- deployed into the next matrix.
brained tool is generally produced by the KT Method"
developed by cultural anthropologist Jiro Kawakita Quality Function Deployment and TQM
Kawakita 19861. Team members can directly elicit
customers natural organization of requirements. Also, Through TQM practices, companies have been trying
makes a good first step for creating hierarchy to improve service quality to earn customer
diagrams. satisfaction, besides their overall performance. But an
image of the kind of TQM strategy which will
Relations Diagrams also called interrelationship efficiently earn this satisfaction in service industry is
digraphs can be used to discover priorities, root causes still vaguely presented. Most companies naturally
of service process problems, and unvoiced customer focus on improving the quality of the product, while
requirements. service quality the steps taken to deliver the product
is not generally given priority. Thus, it is helpful for
Hierarchy Diagram's also called tree diagrams or companies to know and understand the current
systematic diagrams are found throughout all QFD practices and opportunities offered by TQM if they
deployments to check for missing data, to align levels want pursue customer satisfaction by combining
1242 www.ijaegt.com
ISSN No: 2309-4893
A key to improving quality through TQM is linking the To assist the development team in quickly
design of products or services to the processes that identifying where additional information is
produce them. Quality Function Deployment (QFD) is needed during the process
a means of translating customer requirements into
appropriate technical requirements for each stage of To shorten time to market
product or service development and production. The
data are analyzed by the QFD method to gauge the Conclusion and Recommendations
level of customer satisfaction with products and
service and to establish action plans for developing the Conclusion
potential of both.
QFD is a profitable tool for the service industry,
It has been analyzed that implementing QFD specifically for the hospitality industry. This project
successfully involves answering these 6 questions: work finds little research and few papers with limited
scope that have been published to illustrate the
Voice of customer: What does our customer application of the complete QFD process. Only a
need and want? handful of publications extend beyond the HoQ. Most
publications provide only an example of the HoQ. The
Competitive analysis: In terms of our documented results of this paper show that quality
customer, who well we are doing relative to improvement projects could indeed benefit from the
our competitors? QFD methodology to relate customer needs to the
internal procedures or actions of the organization to
Voice of the engineer: What technical gratify and exceed customer expectations.
measures relate to our customers needs?
So, through this study, we can say that since its
Correlation: What are the relationships introduction, Quality Function Deployment has helped
between the voice of the customer and the to transform the way many companies
voice of the engineer? Plan new services
Design service requirements
Technical Comparison: How does our product Determine process characteristics
or service performance compare to that of our Control the servicing process
competition? Document already existing service specifications
In short, this project can be used as a case study,
Trade-offs: What are the potential technical demonstrating that the QFD process can be fruitfully
trade-offs? applied in a service industry.
1243 www.ijaegt.com
ISSN No: 2309-4893
Recommendations
The present work brings together information from Future Scope
diverse sources to offer a common starting point and There are three main areas of future research that can
information base for quality assurance professionals. benefit from this research. The first area is to apply a
The following recommendations and suggestions can three-phase action plan based QFD in every division of
be given based on above journal and case study: a hotel in detail. Next, this research can be applied in
In most QFD studies, the House of Quality is not the other service industries such as healthcare, retail,
starting point. In technology driven QFDs and Cost restaurants, salons (beauty salons, spas), and health
Reduction driven QFDs, the House of Quality may clubs. Finally, it would be beneficial to compare the
not even be created, this being the main reason for advantages of the use of QFD in the service industry
unsuccessful implementation of QFD in various with manufacturing.
companies.
The difference between product QFD phases and BIBLIOGRAPHY
service QFD phases must be understood. Taking 1. Journals and research papers
services under consideration, 3-phases QFD must be
implemented. The House of Quality is not QFD; it is Article by Wall Street Journal,1992
to be followed by process control matrix and action regarding Ritz-Carlton Hotel
plan matrix.
Chang, H.H. (2006), Development of
QFD implementation should be carried out as a part
performance measurement systems in quality
of TQM, keeping in mind the defects allowed n Six
management organizations, The Service
Sigma.
Industries Journal, 26(7), pp. 765-86.
A continuous QFD needs to be deployed at the
lowest level of operations. In addition, in order to Andronikidis, A., Georgiou, A. C., Gotzamani,
make TQM work efficiently, companies need to build K. and Kamvysi, K. (2009) The application of
a corporate culture to replace continuous QFD. quality function deployment in service quality
Each phase of QFD should not be confused with the management. The TQM Journal.
other so that life cycle of analysis between one QFD Akao, Y. 1997. QFD : Past, present, and
and another is shortened and the company becomes future. Third International Symposium on
more competitive due to the increasing speed of its Quality Function Deployment, Linkoping,
innovations. Sweden.
TQM AND QFD approach to achieve
LIMITATIONS customer satisfaction: a flour milling
company case study by Maqsood
Limitations Sandhu*, United Arab Emirates University,
The limitations of this project study will be as follows: UAE
The study is based on the data that existed so far 2. Internet websites:
in journals and does not include any self . www.qfdi.org
implementation of this concept in any http://asq.org/learn-about-quality/qfd-
organization. qualitfunctiondeployment/overview/overview.
The study is a theoretical analysis of QFD and its html
concepts that have been successfully used so far http://www.isixsigma.com/dictionary/qfd/
in service industry. https://totalqualitymanagement.wordpress.com
Recommendations are based on shortfalls found /2009/09/09/quality-function-deployment/
in the research papers and journals read and http://www.zeepedia.com/read.php?quality_fu
analyzed only. nction_deployment_qfd_and_other_tools_for_
Access to any organizational data where it is used implementation_total_quality_management_tq
was limited. m&b=59&c=35
1244 www.ijaegt.com