ONVEHICLE INSPECTION
1. CHECK ENGINE OIL LEVEL
(a) After warm up the engine and then 5 minutes after the engine stop, oil level should be between the
low level and full level marks of the dipstick.
If low, check for leakage and add oil up to the full level mark.
NOTICE:
Do not fill with engine oil above the full level mark.
B11410
B11411
5. WARM UP ENGINE
8.
INSTALL OIL PRESSURE SWITCH ASSY
Adhesive (a)
Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 0883300080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a deep socket wrench 24mm, install the oil pres-
sure switch.
Torque: 15 Nm (153 kgfcm, 11 ftlbf)
A50082 NOTICE:
Do not start the engine within 1 hour after the installation.
(c) Connect the oil pressure switch connector.
9. START ENGINE AND CHECK FOR LEAKS
ONVEHICLE INSPECTION
1. CHECK ENGINE OIL LEVEL
(a) After warm up the engine and then 5 minutes after the engine stop, oil level should be between the
low level and full level marks of the dipstick.
If low, check for leakage and add oil up to the full level mark.
NOTICE:
Do not fill with engine oil above the full level mark.
B67536
5. WARM UP ENGINE
8.
INSTALL OIL PRESSURE SWITCH ASSY
Adhesive (a)
Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 0883300080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a deep socket wrench 24mm, install the oil pres-
sure switch.
Torque: 15 Nm (153 kgfcm, 11 ftlbf)
A50082 NOTICE:
Do not start the engine within 1 hour after the installation.
(c) Connect the oil pressure switch connector.
9. START ENGINE AND CHECK FOR LEAKS
ONVEHICLE INSPECTION
1. CHECK ENGINE OIL LEVEL
(a) After warm up the engine and then 5 minutes after the engine stop, oil level should be between the
low level and full level marks of the dipstick.
If low, check for leakage and add oil up to the full level mark.
NOTICE:
Do not fill with engine oil above the full level mark.
B14332
B14333
5. WARM UP ENGINE
8.
INSTALL OIL PRESSURE SWITCH ASSY
Adhesive (a)
Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833 00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a deep socket wrench 24mm, install the oil pres-
sure switch.
Torque: 15 Nm (153 kgfcm, 11 ftlbf)
P13638 NOTICE:
Do not start the engine within 1 hour after the installation.
(c) Connect the oil pressure switch connector.
9. START ENGINE AND CHECK FOR LEAKS
ONVEHICLE INSPECTION
1. CHECK ENGINE OIL LEVEL
(a) After warm up the engine and then 5 minutes after the engine stop, oil level should be between the
low level and full level marks of the dipstick.
If low, check for leakage and add oil up to the full level mark.
NOTICE:
Do not fill with engine oil above the full level mark.
A80004
A50711
5. WARM UP ENGINE
8.
INSTALL OIL PRESSURE SWITCH ASSY
Adhesive (a)
Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 0883300080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a 24mm deep socket wrench, install the oil pres-
sure switch.
Torque: 15 Nm (153 kgfcm, 11 ftlbf)
A50082 NOTICE:
Do not start the engine within 1 hour of installation.
(c) Connect the oil pressure switch connector.
9. START ENGINE AND CHECK FOR LEAKS
REPLACEMENT
1. DRAIN ENGINE COOLANT (See page 1644)
2. DRAIN ENGINE OIL (See page 1730)
3. REMOVE ENGINE UNDER COVER LH
B14352
B14354
(d) Apply a light coat of engine oil on the threads of the union
bolt.
(e) Align the tab of the oil cooler with the tab located on the
cylinder block.
(f) Install the oil cooler with the union bolt.
Torque: 45 Nm (454 kgfcm, 33 ftlbf)
(g) Connect the 2 cooler hoses to the oil cooler.
B14355
REPLACEMENT
CAUTION:
Prolonged and repeated contact with mineral oil will result in the removal of natural fats from
the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains po-
tentially harmful contaminants which may cause skin cancer.
Exercise caution in order to minimize the length and frequency of contact of your skin to used
oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use
waterless hand cleaner to remove any used engine oil. Do not use gasoline, thinners, or sol-
vents.
In order to preserve the environment, used oil and used oil filter must be disposed of only at
designated disposal sites.
1. REMOVE ENGINE UNDER COVER RH
2. DRAIN ENGINE OIL
(a) Install a new gasket and drain plug after draining engine oil.
Torque: 25 Nm (250 kgfcm, 18 ftlbf)
A56222
(c) Lightly screw the oil filter into place, and tighten it until the
gasket contacts the seat.
(d) Using SST, tighten it an additional 3/4 turn.
SST 0922806501
A56223
REPLACEMENT
CAUTION:
Prolonged and repeated contact with mineral oil will result in the removal of natural fats from
the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains po-
tentially harmful contaminants which may cause skin cancer.
Exercise caution in order to minimize the length and frequency of contact of your skin to used
oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use
waterless hand cleaner to remove any used engine oil. Do not use gasoline, thinners, or sol-
vents.
In order to preserve the environment, used oil and used oil filter must be disposed of only at
designated disposal sites.
1. REMOVE ENGINE UNDER COVER RH
2. DRAIN ENGINE OIL
(a) Install a new gasket and drain plug after draining engine oil.
Torque: 25 Nm (250 kgfcm, 18 ftlbf)
A56222
(c) Lightly screw the oil filter into place, and tighten it until the
gasket contacts the seat.
(d) Using SST, tighten it an additional 3/4 turn.
SST 0922806501
A56223
REPLACEMENT
NOTICE:
Prolonged and repeated contact with engine oil will result in the removal of natural oils from
the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains po-
tentially harmful contaminants which may cause skin cancer.
Precautions should be taken when replacing engine oil to minimize the risk of your skin making
contact with used engine oil. Wear protective clothing and gloves. Wash your skin thoroughly
with soap and water, or use waterless hand cleaner to remove any used engine oil. Do not use
gasoline, thinners, or solvents.
In order to preserve the environment, used oil and oil filter must be disposed of at designated
disposal sites.
1. DRAIN ENGINE OIL
(a) Remove the oil filler cap.
(b) Remove the oil drain plug and drain the oil into a container.
A79191
(c) Lightly screw the oil filter into place, and tighten it until the
gasket contacts the seat.
(d) Using SST, tighten it an additional 3/4 turn.
SST 0922810002
A79192
REPLACEMENT
CAUTION:
Prolonged and repeated contact with engine oil will result in the removal of natural oils from
the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains po-
tentially harmful contaminants which may cause skin cancer.
Precautions should be taken when replacing engine oil to minimize the risk of your skin making
contact with used engine oil. Wear protective clothes and gloves. Wash your skin thoroughly
with soap and water, or use waterless hand cleaner to remove any used engine oil. Do not use
gasoline, thinners, or solvents.
In order to preserve the environment, used oil and used oil filter must be disposed of only at
designated disposal sites.
1. DRAIN ENGINE OIL
(a) Remove the oil pan drain plug and drain engine oil.
A79297
SST
A79298
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 1115)
2. REMOVE FRONT WHEEL RH
3. REMOVE RADIATOR SUPPORT OPENING COVER
4. REMOVE ENGINE ROOM COVER SIDE
5. REMOVE ENGINE UNDER COVER RH
6. REMOVE ENGINE UNDER COVER LH
7. DRAIN ENGINE OIL
(a) Install a new gasket and drain plug after draining engine oil.
Torque: 25 Nm (250 kgfcm, 18 ftlbf)
A77281
A64641
(b) Insert the blade of SST between the crank case, timing
chain cover and oil pan, cut off applied sealer and remove
the oil pan.
SST 0903200100
NOTICE:
Be careful not to damage the contact surface of timing
chain cover, crank case and oil pan.
A00019
B11673
A64641
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 1130)
2. REMOVE FRONT WHEEL RH
3. REMOVE RADIATOR SUPPORT OPENING COVER
4. REMOVE ENGINE ROOM COVER SIDE
5. REMOVE ENGINE UNDER COVER RH
6. REMOVE ENGINE UNDER COVER LH
7. DRAIN ENGINE OIL
(a) Install a new gasket and drain plug after draining engine oil.
Torque: 25 Nm (250 kgfcm, 18 ftlbf)
A77339
A64641
(b) Insert the blade of SST between the crank case, timing
chain cover and oil pan, cut off applied sealer and remove
the oil pan.
SST 0903200100
NOTICE:
Be careful not to damage the contact surface of timing
chain cover, crank case and oil pan.
A00019
B11673
A64641
REPLACEMENT
1. DRAIN ENGINE OIL (See page 1730)
2. REMOVE RADIATOR SUPPORT OPENING COVER
3. REMOVE ENGINE ROOM COVER SIDE
4. REMOVE FRONT WHEEL RH
5. REMOVE ENGINE UNDER COVER RH
6. REMOVE ENGINE UNDER COVER SUBASSY NO.1
7. REMOVE ENGINE COVER NO.1
(a) Remove the 5 nuts and the engine cover.
8. REMOVE INJECTOR DRIVER (See page 14307)
9. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14269)
10. REMOVE GENERATOR V BELT (See page 14269)
11. SEPARATE POWER STEERING IDLE PULLEY BRACKET (See page 14286)
12. REMOVE ENGINE MOUNTING INSULATOR SUBASSY RH (See page 14307)
13. REMOVE CRANKSHAFT PULLEY (See page 14307)
SST 0921354015 (9010508076), 0933000021, 0995050013 (0995105010, 0995205010,
0995305020, 0995405031)
14. REMOVE IDLER PULLEY SUBASSY (See page 14307)
15. REMOVE TIMING BELT NO.2 COVER (See page 14307)
16. REMOVE TIMING BELT NO.1 COVER (See page 14307)
17. REMOVE TIMING BELT GUIDE
18. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14307)
19. SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14307)
20. REMOVE TIMING CHAIN COVER PLATE (See page 14307)
21. REMOVE TIMING BELT (See page 14307)
22. REMOVE TIMING BELT IDLER SUBASSY NO.2 (See page 14307)
A09582
A79173
A79174
A56695
(b) Insert the blade of SST between the No. 1 and No. 2 oil
pans, and cut off applied sealer and remove the No. 2 oil
pan.
SST 0903200100
NOTICE:
Be careful not to damage the No. 1 and No. 2 oil pans.
A79175
A56696
B08009
A56697
A56698
A56699
A56700
Seal Width New Gasket (b) Apply seal packing to the oil pump as shown in the illustra-
2 to 4 mm tion.
Seal packing: Part No. 0882600080 or equivalent
Seal NOTICE:
Packing Avoid applying an excessive amount to the surface.
(1) Install a nozzle that has been cut to a 2 to 4 mm
(0.08 to 0.16 in.) opening.
(2) Parts must be set within 3 minutes and assembled
B07987 within 15 minutes of application. Otherwise the ma-
terial must be removed and reapplied.
(3) Immediately remove nozzle from the tube and rein-
stall the cap.
(c) Install a new gasket to the oil pump.
(d) Pour in 0.5 cm3 (0.03 cu in.) or more of engine oil into the
bushing of the cylinder block.
(e) Apply engine oil to the cylinder block side where it con-
tacts with the oil pump driven rotor.
B08024
A57099
A56702
(b) Apply a seal packing to the No. 1 oil pan as shown in the
illustration.
B
Seal packing: Part No. 0882600080 or equivalent
A
(1) Install a nozzle that has been cut to a 4 to 7 mm
(0.16 to 0.28 in.) opening.
(2) Parts must be set within 3 minutes and assembled
Seal Width within 15 minutes of application. Otherwise the ma-
4 to 7 mm
terial must be removed and reapplied.
(3) Immediately remove nozzle from the tube and rein-
stall the cap.
A B
A56703
A A A C C B (c) Install the oil pan with the 19 bolts and 3 nuts.
B
Torque:
C
B 42 Nm (428 kgfcm, 31 ftlbf) for bolt A
D 21 Nm (214 kgfcm, 15 ftlbf) for bolt B
D 11 Nm (112 kgfcm, 8 ftlbf) for bolt C
C D
12 Nm (122 kgfcm, 9 ftlbf) for nut D
C
B
B A A A C C B A56697
(b) Apply a seal packing to the oil pan as shown in the illustra-
tion.
A
A Seal packing: Part No. 0882600080 or equivalent
Seal Width (1) Install a nozzle that has been cut to a 4 to 7 mm
4 to 7 mm B
(0.16 to 0.28 in.) opening.
(2) Parts must be set within 3 minutes and assembled
within 15 minutes of application. Otherwise the ma-
B terial must be removed and reapplied.
A56704 (3) Immediately remove nozzle from the tube and rein-
stall the cap.
(c) Install the oil pan with the 17 bolts and 2 nuts. Tighten the
bolts and nuts uniformly in several steps.
Torque: 12 NVm (119 kgfVcm, 9 ftVlbf)
42. INSTALL ENGINE OIL LEVEL SENSOR
Torque: 7.0 NVm (71 kgfVcm, 62 in.Vlbf)
A09583
REPLACEMENT
1. DRAIN ENGINE OIL
(a) Remove the oil pan drain plug and drain engine oil.
2. REMOVAL & INSTALLATION CHAIN SUBASSY (See page 1449)
3. REMOVE CHAIN VIBRATION DAMPER NO.1
(a) Remove the 2 bolts and the chain vibration damper No. 1.
B08737
A30890