4, November 2016 28
Abstract--- Using the Taguchi method, this study presents determining optimal process parameters of various
a systematic optimization approach for thermal properties of manufacturing processes. Der Ho and Mao Sheng (2004) used
Al/SiC-Gr composites which were synthesized by using Taguchi method to develop a robust design for the magnesium
metallurgy technique. The thermal conductivity, diffusivity and alloy die casting process.
specific heat capacity measurements were performed on a
The present investigation is on the optimization of
thermal physical testing instrument using a laser flash method. parameters such as wt. % SiC, wt. % of Gr and heat treatment
The controllable factors such as wt. % of SiC, wt.% of Gr and duration for maximum thermal properties using Taguchi
heat treatment duration have been optimized. The percentage
method.
contribution of each controllable factor was also determined.
The heat treatment is the most influential factor and its value
II. EXPERIMENTAL STUDIES
of percentage contribution is up to 99.57%, 99.46% and
97.74% for thermal conductivity, thermal diffusivity and The matrix used in the present study is aluminium-alloy
specific heat respectively. (6061), vowing to its properties like fluidity, high fatigue
strength, corrosion resistance, better mechanical properties
Keywords--- Hybrid Composites, Thermal Conductivity, and are heat treatable alloys. The reinforcements used were
Design of Expert, ANOVA. short SiCs & Graphite particles which is easily available &
econographitel. The properties are clearly mentioned in the
I. INTRODUCTION literature.
Fig. 1: A Typical Graph of Measured Values of Thermal Conductivity, Specific Heat and
Thermal Diffusivity of Al Hybrid Composites
The thermal diffusivity of Al hybrid composites was five levels on the thermal properties of Al hybrid composites
measured in longitudinal and transverse direction of samples. was studied using Taguchis method. The used level setting
The measured thermal conductivity, specific heat and thermal values of the main factor (A-C) and the OA 25 matrix
diffusivity are presented in Fig.1. Thermal conductivity employed to assign the considered factor are shown in the
initially increases then it decreases with respect to Table 2.
temperature. The specific heat linearly increases with respect
Table 2: Selected Fermentation Factors and their Assigned
to temperature, this is due to increasing Cp of constituents with
Levels
increasing temperature and higher values of Cp for both
graphite and SiC than of the aluminium. Symbol Factors Unit Levels
1 2 3 4 5
Taguchi Design A SiC Wt.% 0 2.5 5 7.5 10
Taguchi's OA analysis is used to produce the best B Gr Wt.% 0 2.5 5 7.5 10
parameters for the optimum design process, with the least C Heat treatment hr 0 2 4 6 8
number of experiments. In this work, the effect of three The thermal properties experiments were conducted as per
important factors including: wt. % of SiC, wt. % of graphite the parameters and level settings as given in the L25 as shown
and heat treatment duration, were selected and each factor at in Fig. 3.
wt.% of SiC
6
0
0 2 4 6 8 10
Wt.% of Graphite
6
> 3.6
0
0 2 4 6 8 10
Wt.% of Graphite
6
100 110
> 110
0
0 2 4 6 8 10
Wt.% of Graphite
Fig. 2: Contour Plots or Two Factors (wt.% of SiC and wt.% of graphite) Effect on Mean Values of Thermal
Conductivity, Specific Heat and Thermal Diffusivity Responses of Al Hybrid Composites
wt.% of SiC
6
0
0 1 2 3 4 5 6 7 8
Heat treatment, hr
6
> 3.6
0
0 1 2 3 4 5 6 7 8
Heat treatment, hr
6
100 110
> 110
0
0 1 2 3 4 5 6 7 8
Heat treatment, hr
Fig. 3: Contour Plots or Two Factors (wt.% of SiC and Heat Treatment) Effect on Mean Values of
Thermal Conductivity, Specific Heat and Thermal Diffusivity Responses of Al Hybrid Composites
Wt.% of Graphite
400 450
> 450
6
0
0 1 2 3 4 5 6 7 8
Heat treatment, hr
3.0 3.3
3.3 3.6
6
> 3.6
0
0 1 2 3 4 5 6 7 8
Heat treatment, hr
80 90
90 100
6
100 110
> 110
0
0 1 2 3 4 5 6 7 8
Heat treatment, hr
Fig. 4: Contour Plots or Two Factors (wt.% of Gr and wt.% of graphite) Effect on Mean Values of Thermal
Conductivity, Specific Heat and Thermal Diffusivity Responses of Al hybrid Composites
Analysis of variance (ANOVA) method is used to predict obtained or analyze the significance of factors. The
the parameters and experimentally found statistically significance of each factor judged using F or P obtained by
significant. MINITAB was a powerful statistical tool to ANOVA technique.
Table 5 Shows the ANOVA of thermal properties a) diffusivity respectively. In all cases only heat treatment is the
thermal conductivity, b) specific heat and c) thermal highest significant factor effect on thermal performance.
Table 5: Analysis of Variance of Thermal Properties
a) Thermal conductivity
Source DF Seq SS Adj SS M SS F P%
SiC content, wt.% 04 159.0 159.0 29.8 1.68 0.14%
Gr content wt.% 04 42.9 42.9 10.7 0.45 0.03%
Heat treatment, h 04 113172.9 113172.9 28293.2 1197 99.57%
Error 12 283.6 283.6 23.6 0.25%
Total 24 113658.5
b) Specific heat
SiC content, wt.% 04 0.10150 0.10150 0.02538 2.90 1.42%
Gr content wt.% 04 0.04648 0.04648 0.01162 1.33 0.65%
Heat treatment, h 04 6.89966 6.89966 1.72492 197.45 96.46%
Error 12 0.10483 0.10483 0.00874 1.46%
Total 24 7.15248
c) Thermal diffusivity
SiC content, wt.% 04 38.48 38.48 9.62 0.86 0.5%
Gr content wt.% 04 3.36 3.36 0.84 0.07 0.04%
Heat treatment, h 04 7654.42 7654.42 1913.60 170.25 97.74%
Error 12 134.88 134.42 11.24 1.72%
Total 24 7831.13
IV. CONCLUSION
The thermal conductivity, diffusivity and specific heat
capacity measurements were performed on a thermal physical
testing instrument using a laser flash method. The
controllable factors such as wt. % of SiC, wt.% of Gr and heat
treatment duration have been optimized. The percentage
contribution of each controllable factor was also determined.
The heat treatment is the most influential factor and its value
of percentage contribution is up to 99.57%, 99.46% and
97.74% for thermal conductivity, thermal diffusivity and
specific heat respectively.
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