CURRICULUM OF COMPETENCY UNIT (CoCU)

SECTOR MACHINERY & EQUIPMENT

PRESSURISED EQUIPMENT FABRICATION, PIPING & PIPELINE FABRICATION &MANUFACTURING
SUB SECTOR
WELDING INDUSTRY
JOB AREA PRESSURISED EQUIPMENT MANUFACTURING
NOSS TITLE PRESSURIZED EQUIPMENT FABRICATION OPERATIONS (METAL)
COMPETENCY UNIT TITLE PRESSURISED EQUIPMENT METAL FORMING
PRE-REQUISITE (if applicable) Completed MC-075-2:2016-C01
The person who is competent in this CU shall be able to ensure forming size, edges, measurement, shape
and dimension in accordance with approved fabrication drawings and within clients specification tolerances

Upon completion of this competency unit trainees will be able to:

1. Prepare Profile Template
LEARNING OUTCOMES 2. Perform Shell Course Rolling
3. Perform Dish Head Forming
4. Perform Workpiece Bending

TRAINING SKILLS
COMPETENCY UNIT ID XX-XXX-X:201X-C02 LEVEL 2 XXX XX.X
DURATION CREDIT

Attitude /
Training Delivery Assessment
Work Activities Related Knowledge Related Skills Safety /
Hours Mode Criteria
Environmental
1. Prepare 1.1 Fabrication drawing 1.1 Study Attitude: Related Related 1.1 Symbols,
Profile Blueprint reading Fabrication - Accurate in Knowledge: Knowledge: welding
Template Mathematics Drawing shaping and process, lines,
calculation dimension XX Lecture, projections and
1.2 Tool and equipment 1.2 Set up - Precise data group drawing ratio
measuring tools. gathering discussion are explained.
18
 Attitude /
Training Delivery Assessment
Work Activities Related Knowledge Related Skills Safety /
Hours Mode Criteria
Environmental
preparation - Applying
Measuring tools 1.3 Setup Jigs & accuracy in Related 1.2 Types of
Jigs and fixtures Fixtures. fitting Skills: Related measuring tools
Marking tools technique Skills: arranges and
1.4 Mark and sketch XX usage explained
Cutting tools
template layout Safety: Demo,
(nibbler, scissor
- Adhere safety observation 1.3 Mathematical
and etc.)
1.5 Cut template. procedure calculations
Finishing tools - Cautious in correctly done
1.6 Confirm sharp hazard
template 1.4 Jigs and
dimension and Environmental: Fixtures are
pattern - Clean work positioned and
area levelled

1.5 Marking
indicated at the
workpiece
within
tolerances and
maximize
material usage

1.6 Cut template as

per marking

1.7 Check cut

template shape
and dimension
accordance to
fabrication
 Attitude /
Training Delivery Assessment
Work Activities Related Knowledge Related Skills Safety /
Hours Mode Criteria
Environmental
drawing
specification
2. Perform Shell 2.1 Rolling method 2.1 Determine Attitude: Related Related 2.1 Symbols, lines,
Course Rolling Types of rolling rolling method - Accurate in Knowledge: Knowledge: projections
machine shaping and and drawing
2.2 Study shell dimension XX Lecture, ratio are
2.2 Rolling machine course rolling -meticulous in group explained
equipment dimension and fabrication discussion,
Roller profile process project 2.2 Types of rolling
Spindle - Adhere to Related process and
2.3 Set up rolling safety and Skills: usage
Latch
machine ergonomic Related explained
Hydraulic system procedure XX Skills:
Support legs 2.4 Operate rolling 2.3 Mathematical
Machine machine as Safety: Demo, calculations
inspection and procedure - Adhere safety observation, correctly done
testing procedure project
Safety device (wire 2.5 Check shell - Cautious in 2.4 Marking
rope, emergency course pinching indicated at
switch and etc.) roundness and hazard the workpiece
apply second within
2.3 Rolling parameter rolling if required tolerances
Pre-bending Environmental:
Rolling profile - Clean work 2.5 Roll shell
Curve template area course as per
- Good template
Roller step and
ventilation
angle - Adequate 2.6 Check shell
Safety and hazard lighting course
roundness
 Attitude /
Training Delivery Assessment
Work Activities Related Knowledge Related Skills Safety /
Hours Mode Criteria
Environmental
2.4 Type of rolling accordance to
machine standard fabrication
operating procedure drawing
specification

3. Perform Dish 3.1 Dish Head forming 3.1 Determine dish Attitude: Related 3.1 Symbols, weld,
Head Forming method head forming - Accurate in Knowledge: lines,
Types of forming method shaping and projections and
machine dimension Lecture, drawing ratio
3.2 Identify dish -Meticulous in group are explained
3.2 Dish Head forming head parts, fabrication discussion,
machine equipment dimension and process project 3.2 Types of
Roller profile - Adhere to forming
Spindle safety and process and
3.3 Set up forming ergonomic Related usage
Latch
machine procedure Skills: explained
Forming
parameter 3.4 Identify forming Safety: Demo, 3.3 Mathematical
Hydraulic system technique - Adhere safety observation, calculations
Machine procedure project correctly done
inspection and 3.5 Form dish head - Cautious in and explained
testing pinching
Safety device (wire 3.6 Check formed hazard 3.4 Marking
rope, emergency dish head indicated at the
switch and etc.) specification workpiece
Environmental: within
3.3 Forming parameter - Clean work tolerances
Formed profile area
 Attitude /
Training Delivery Assessment
Work Activities Related Knowledge Related Skills Safety /
Hours Mode Criteria
Environmental
Curve template - Good 3.5 Formed dish
Forming radius ventilation head as per
Safety and hazard - Adequate template
lighting 3.6 Check formed
3.4 Type of forming shell head
machine standard dimension,
operating procedure curve and
radius
accordance to
fabrication
drawing
specification
4. Perform 4.1 Bend method 4.1 Determine Attitude: Related 4.1 Symbols, lines,
Workpiece Types of bending bending method - Accurate in Knowledge: projections and
Bending machine shaping and drawing ratio
4.2 Study bending dimension Lecture, are explained
4.2 Bending machine angle, -meticulous in group
equipment dimension and fabrication discussion, 4.2 Types of
Tool and dies radius process project bending
Hydraulic system - Adhere to process and
4.3 Set up bending safety and usage
Machine
machine ergonomic Related explained
inspection and
procedure Skills:
testing
4.4 Operate bending 4.3 Mathematical
Safety device machine as Safety: Demo, calculations
(wire rope, procedure - Adhere safety observation, correctly done
emergency switch procedure project
and etc.) 4.5 Check bend - Cautious in 4.4 Marking
angle and radius pinching indicated at the
4.3 Bending parameter as per template hazard workpiece
Pre-bending within
 Attitude /
Training Delivery Assessment
Work Activities Related Knowledge Related Skills Safety /
Hours Mode Criteria
Environmental
Bending angle tolerances
Bending chart Environmental:
Safety and hazard - Clean work 4.5 Workpiece
area bend as per
4.4 Type of bending - Good template
machine standard ventilation
operating procedure - Adequate 4.6 Check
lighting workpiece
bend angle and
radius
accordance to
fabrication
drawing
specification
Employability Skills

Core Abilities Social Skills

01.01 Identify and gather information Communication skills
01.02 Document information, procedures or processes Conceptual skills
01.03 Utilize basic IT applications Interpersonal skills
02.01 Interpret and follow manuals, instructions and SOPs Learning skills
02.02 Follow telephone/ telecommunication procedures
Leadership skills
02.03 Communicate clearly
02.04 Prepare brief reports and checklists using standard forms
Multitasking and prioritizing
02.05 Read/interpret flowcharts and pictorial information Self-discipline
03.01 Apply cultural requirements to the workplace Teamwork
03.02 Demonstrate integrity and apply ethical practices
03.03 Accept responsibility for own work and work area
03.04 Seek and act constructively upon feedback about performance
03.05 Demonstrate safety skills
03.06 Respond appropriately to people and situations
03.07 Resolve interpersonal conflicts
06.01 Understand systems
06.02 Comply with and follow chain of command
06.03 Identify and highlight problems
06.04 Adapt competencies to new situations/systems
01.04 Analyse information
01.05 Utilize the Internet to locate and gather information
01.06 Utilize word processor to process information
02.06 Write memos and news
02.07 Utilize Local Area Network(LAN)/Internet to exchange information
02.08 Prepare pictorial and graphic information
03.08 Develop and maintain a cooperation within work group
04.01 Organize own work activities
04.02 Set and revise own objectives and goals
04.03 Organize and maintain own workplace
04.04 Apply problem solving strategies
04.05 Demonstrate initiative and flexibility
06.05 Analyse technical system
Core Abilities Social Skills
06.06 Monitor and correct performance of system

Tools, Equipment and Materials (TEM)

ITEMS RATIO (ITEM: Trainees)

1. Pressurize equipment blueprint 1:1

2. Calculator 1:5
3. Measuring tools (rulers, protractor, Vernier calliper and etc.) 1:1
4. Marking tools (chalk, punch, hammer and etc.) 1:1
5. Finishing tools (files, mallet and etc.) 1:5
6. Manual rolling machine with operating manual 1:10
7. NC rolling machine with operating manual 1:25
8. Forming machine with operating manual 1:25
9. Manual bending machine with operating manual 1:10
10. NC bending machine with operating manual 1:25
 REFERENCES

1. Tables for the Metal Trade, (1983) Stoff, Zahl, Form ; Deutsche Gesellsschaft fur Technische Zusammenarbeit (GTZ) ISBN
XXXXXXXXXXXX
2. Training Manual Metal and Engineering Industry Advanced Geometric Pattern Development, (1994) ACTRAC Product Ltd ISBN 1 86437
104 8
3. Training Manual Metal and Engineering Industry Fabrication of Cubicle, (1994) ACTRAC Product Ltd ISBN 1 86437 113 7
4. www.roundo.com Rolling Machine website
5. Code Book - ASME Sec 8 Div 1 (2015 Ed.) Reference for Dish Head type and Design.