Steelmaking
Steelmaking
Creusot-Loire, Le Creusot
Contract No 6210-50/3/302
(1.12.1974 - 30.5.1978)
FINAL REPORT
Directorate-General
'Scientific and Technical Information and Information Management'
DirectorateGeneral
'Scientific and Technical Information and Information Management'
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Printed i n Italy
1. Introduction Page 1
Contents (continued)
Page
5. General conclusions 17
Appendix 19
References 23
Figures 28
-
SUMMARY
Zusammenfassung
Andererseits ging man daran, die Parameter fur eine Gluhung festzulegen,
die eine zweckmassige Homogenesierung der Mikroseigerungen und des Mikro-
gefuges sicherstellt.
RESUME.
1. INTRODUCTION
The primary aim of the present work was to determine the relations
between the rate of microsegregation of the elements Mn, Ni, Cr and
the chemical composition of the steel and to put forward a formulation
of these microsegregation rates for a wide range of structural carbon,
carbon-manganese and low alloy steels. To this end 115 samples were
taken from the upper axis of plates from industrial melts and analysed
with the microprobe.
Samples were taken from the first ingot in accordance with the diagram
in Fig. 1. A slice halfway along the thickness was taken from each
of the samples.
Each slice was polished on one face. This face was etched with
Dickenson's reagent in order to bring out the primary structure of
the ingot and thus choose the place from which to take the specimen
to be used for measuring the microsegregation. The chemical analysis
was verified on the same specimen.
2.1.2. Results
2.1.2.1. Maj_or_segregation
The speciment taken from the outer area lie in the region of dendritic
solidification. The specimens taken from the axis lie in the region
of equiaxed solidification (top and centre of ingot) and in the region
of globular structure at the bottom of the ingot.
e = thickness
measured at the outer edge and the axis, at the top, centre and
bottom, gives the results in Table 1.
2.1.2.2 Microsegregation
In this zone we have been able, however, to mark the most segregated
areas either by sulphide inclusions (in particular in the upper
axis) or by sodium bisulphite etch (interdendritic areas more
strongly etched) (Fig. 2).
The mean of five points was used to mark the maximum concentration
C w in the segregated areas and the minimum concentration C in
b
M m
the least segregated areas.
To assess the amount of segregation the absolute deviation of
concentration (C - C ) related to the overall content of the
M m
element concerned in the ingot at the point of measurement (C product)
was preferred to the segregation rate usually used in the literature
(C./C (. This rate is, however, quoted in Table 2, where the results
M m
obtained are brought together. To this segregation rate has been
linked the effective distribution coefficient ke = C /C product
m
defined by Doherty and Melford (3).
-4-
Moreover the segregation rate does not vary hardly at all from
the top to the bottom of the ingot.
The second ingot from the same melt, after holding at about 1300 C
for 4 hours, was rolled down to plate 20 mm thick.
2.2.2. Results
The chemical analyses carried out on the specimens from axis and
outer edge, top centre and bottem, are shown in Table 3.
C max - C min
=
C moy
Note
When the sulphur content of the steel is high a significant
part of the manganese segregated in the interdendritic spaces
may be fixed in the form of manganese sulphide inclusions, which
tends to reduce the microsegregation rate of that element. In
the population representative of the steels studied the sulphur
contents are relatively low, however, (0.005 % < S < 0.036 %)
so that the proportion of manganese fixed should be negligible.
-10 2
D Mn - 1,34 . 10 cm /S (11)
-10 2
D Ni - 1,53 . 10 cm /S (12)
-10 2
D Cr - 2,1 .10 cm /S (10)
1 a2
. a n (/Tf) (1)
2
4 D
T' = C - C . = 0.60 %
Mn max mm
Comparison of Figs. 15 and 16 shows that after 8 "hours'
annealing at 1225 C a correct homogenisation has occurred at
the interdendritic level but a certain heterogeneity remains on
a larger scale (0.2 mm approx.). The micrographie appearance is
in agreement with this analysis; the original banded structure
has disappeared but residual bands remain about 0.2 mm apart.
Expression (1) indicated an annealing time of about 120 hours
to ensure the homogenisation of these residual bands (a - 200 ym),
Microprobe analysis after 120 additional hours' anneal at 1225 C
(Fig. 17) reveals in fact an overall homogenisation of the'
manganese content.
4.3.3.2 Results
(EmT/EmL) h - (EmT/EmL) o
H '
(EmT/EmL) o
5. GENERAL CONCLUSIONS
APPENDIX
- 4 Dt'
2 2 X
(Cx - Co) 1 + 2 e a COS + Co
C (, t')
in which
eC + (a - ) Co
C moy =
Thus we have
- 4 Dt'
2
2 (C Co) a
C (, t') = C moy 1 + 1 ce COS
COS 2
2 (1)
a
eC + (a - )Co
20
in which
giving
4 D (t' t'o)
2
C(x,f) = C 1 + To e a
COS 2 x
moy 2
with
4
2 <C1 Co>
a L n
t'o =
42 D To (0, + (a e)C )
l o
Postulating t = t' t' , we have:
4 Dt
2
2 x
C (, t) = C 1 + e COS (3)
moy
-21 -
To 2 x
C (, o) = C 1 + COS
moy -r
- 4TT2 Dt
C moy
2
t = 1L . aa
. L (T /T.)
7? 5"
Imprecision of t
At = 2Aa + + 1 Q AQ +
t a Do R T Q T
-22 -
At 2Aa AQ
= + + 20 +
t a Do q t
Taking
Aa AQ
25% - 10% - 5% - 1%,
a Do Q
We have
f\
25 10
t = _^__ Ln 10 - 11 000 sec.
. 2 _ ._ -66000
4 0,48e
2.1500
Let t = 3 hours
REFERENCES BIBLIOGRAPHIQUES
(3) R.D. DOHERTY and D.A. MELFORD - J. I.'S. ! . (1966), 204, (11), 1131 - 1143.
(4) H.A. VOGELS and al. - Stahl und Eisen (1966), 86, 945 - 952.
(5) H.J. SPIES und H.J. ECKSTEIN - Freiberger Forschungshelte (1972) 166.
(6) T.B. SMITH - Iron and Steel (1964), 37_, 536 - 541.
(8) D.B. CLAYTON and al - J. Inst. Metals (1961/62), 9f\ 224 - 228.
*
- Verteilung des Mangans vor und nach der Diffusionsgluhung
(1225 C - 8 St). Die Ber,' immung erfolgte mit der Mikroson-
de in der Blechdickenrichtung,
- Manganverteilung
. vor der Di ffusionsgluhung
. bzw. nach der diffusionsgluhung 1225 C - 8 St
. bzw. nach zustzlicher Gl'uhung 1225 C - 120 St
180
25<
.' "Til -A ~T
+
s
I
tete'
i
Kl50tl U$0^
O
Ui
o r
UI o mili u- - Ul
O
o
150 150*
_. r _._
* V f ur*
I
pied > UI
;' ;
_ , ^ ^ . ^ . .
s o
r r V.
150; Meo* 1
1000
de la m i c r o s e g r e g a t i o n des e l e m e n t s d'alliage
-29-
FlGURE'2
. >-,, .:
fiW *;.
1 r
' * ' ' f a ! L
F*ij''\m CM
y'
11*. ft f ? .V ..-J
co
CM
O
3 0
FIGUREN
tole(l6MNCD5)
( %000* 2ooo 2o mm)
zones de p r l v e m e n t
pour l'tude
de la m i c r o s e g r e g a t i o n
des e l e m e n t s d'alliage
:^::::. *.
0
0
10
Je
/
-LAL
2 0 0 0
31
FIGURE:*
* ^rv^J^*v*^^
JL-+- L
Af U
8 ,....., ...,
ti^A*M^/VV^^ Gr
~f4
*9 I. ?V %
.....-,
u S
S
^VvvSv^^ ^ ^ ^^ *~
:
1
..
1
i
40 Ci U r~
3 2
FIGURED
0.5
0.4
03
R*pr
Mn
Ni
* Cr
02
ffl
FIGURE: 6
V*-
34 -
FIGUREN
a?
>,i
^^^^^^^ Kw
s!
'
kXWC
a
)i'-
M
1
! Zoo /19 to TZZ ! ^ ^
2i
*h***J> G i .
M
J
roi *o Ar,
FIGURE: 8
0.4 \
\ ?0
4 \>
\
/
^, /
0.3 /
^
Q
\ ,
\
cr
0.2 ^>
0,1
JMn*
0.5 1.5 215
FIGURE*. 9
_/GM-Gm\
Mn
\ C moy
moy /Mn
/I
0.7
os o
os
04
^ 4
a
0.3 J V O)
*
e
a. A
02 . Signo- - Teneur moyenne do
% a 0.55*
0.80*
CM 1.05%
1.45%
0%
004 0.1 0.2 03
FIGURERO
1.140
SignTeneur moyenne en carbone
09 o 0.077%
\ Cmey /Ni 0.126%
0,170%
OJ
0.7
0.6
05
04 -
-9
03
to_
02
01
0.1 02 03 O. 05 06 07 08 09 1
II 1.9 II II A
3.3
l/1 4.5
M M H\'
4.8
FIGUREMI
0,4
e
o
e
o
oo
e o
c*
0,3
e
e
o o
o
02
o
o
c
0,1
Cr%
0.5 1.5 25
FIGURE: 12
Co u p s / l O sec
1400
1300
1200 - OJ
co
1100
1000
900 -
800
FIGURE: 13
Coups/ sec-
1300
ft
V\A^
M
ti
1200
o
v
1100 V
1000
900
Distance en mm
800
- 41 -
FIGURE:14
2000-
1800-
FIGURE:I6
_ Coups/1 Osee -
2300 Sulfure de manganese
2200
2100
2000 -
00
1900
1800
1700
Distance en mm
1600
0.4 0.8 1.2 1.6 20
FlGURE:17
2300 -
2200 -
2100 -
2000 -
1900 -
1800 -
1700 -
1600
FIGUREES
EMT
Teneur du souffre en m i luernes %
EML entre 0 et 10
IO
11 20
21^30
+ 31
09
t
UI
07
06
05
T'Mn en millimes %
Q4J
100 200 300 400 500 600
FIGURE:I9
1
'
2,6 EML m C ^ 0,15
EMT
0.15 < % C < 0,2
25
% c ?j 0,2
EML
=f(*s)
EMT V /
m
m
2
f
/ en
i
i
1.5 / : !
S % 1
/ "
m
/ : .
e
/ ! ! .
/
LJ
/ D D S "
/
D D
/ 8 g%
1 ' _ iZL
0,01 002 0.03 0.04
FIGURERO
.6
2.6 ^Mk o %s^aoi
EMT 0.OK%S^0,02
Z5
0,02<%S$0.03
%S>03
EML
f
EMT t
. m
/
O
o
1.5
% O
/ :
I
0 . CD
O
/
m ^
/ " m Taux decorroyage
g
I
10 20 30
- 4 8 -
a b l e a u 1 (lingot)
I
TETE MILIEU PIED TETE , MILIEU PIED
COULEE
AXE AXE AXE RIVE AXE RIVE
s 9 8 8 8 8 9 9
(teneurs en milliemes%)
tableau 2 (TAUX OE SEGREGATION LINGOT)
Mn Ni Cr
CM* Cm* TAUX Ke CM* Cm* TAUX Ke CM* Cm* TAUX Ke
TETE
AXE
1.80-1.85 1.00-1.05 0.567 0.73 0.85-0.90 0.60-0.65 0.310 0.77 0.90-0.95 0.60-0.65 0.372 0.78
(1.73) (1.4) (1.48)
MILIEU
1.80-185 1.00-1.05
AXE 0.570 0.73 0.85-0.90 0.60-0.65 0.320 0.80 0.90-0.95 0.60-0.65 0 . 3 7 7 0.77
(1.65; 4) (1.48)
PIEO
1.70-1.75 1.05-110
AXE 0.470 0.78 0.90-0.95 0.65-0.70 0.310 0.84 095-1.00 0.65-0 70 0.380 0.78
( 1.60 ) (1.4) (148) J>
co
TETE
1.55-1.60 1.20-1.25 0.250
RIVE 0.87 0.80-0.85 0.65-0.70 0.193 0.86 0.80-0.85 0.65-0.70 0.188 0.84
(1.28; (1.22) (1.22)
MILIEU
0.84 0.190 0.85
RIVE 1.55- 1.60 1.20-1.25 0.250 0.88 0.80-0.85 0.65-0.70 0.187 0.80-0.85 0.65-0.70
0.2e; (1.22) (1.22)
PIED
1.55-160 1.20-1.25 0.250
RIVE 0.87 0.80-0.85 0.65-0.70 0.189 0.85 O.85-O.90 0.70-0.75 0.188 0.90
(1.28) (1.22) (1.22)
^ ' Cm e - "F ,
^produit
- 50 -
tableau3 (tole)
s 9 8 8 9 8 9 9
(teneurs en m i l l i e m e s % )
tableau 4 (TAUX DE SEGREGATION TOLE)
Mn Ni Cr
CM * C*,% TAUX CM * Cm* TAUX CM * Cm% TAUX
TETE
AXE 1.75-1.80 1.00 - 1.05 0.525 0.85-0.90 0 60 - 0.65 0.329 0.90 - 0.95 0.60-0.65 0.395
MILIEU
AXE 1 7 5 - 1.80 1.05- 1.10 0.493 0.85-0.90 0 . 6 0 - 0.65 0.327 0.90-0.95 0.60-0.65 0.390
PIED
AXE 1.70-'.75 1.05 -1.10 0.464 0, 85 -0.90 0 . 6 0 - 0.65 0.327 0.90-0.95 0 . 6 0 - 0.65 0.390
TETE
RIVE 1.55- 1.60 1.20-1.25 0.247 0.80-0.85 0.65 - 0.70 0.196 0.80-0.85 0.65-0.70 0.196
MILIEU
RIVE 1.55- 1.60 1.20-1.25 0.247 0 . 8 0 - 0.85 0.65- 0.70 0.196 0.80-0.85 0.65-0.70 0.195
PIED
RIVE 1.55-1.60 1.20-1.25 0.247 0.80-0.85 0.65-0.70 0.197 0.80-0.85 0.65-0.70 0.195
c Mn Ni Cr Mn Ni
T A B L E A U 6
C S Mn Ni Cr Mn Ni Cr
REPERE
(EmT/EmL)o (EmT/EmL)h (EmE/EmL)o (EmE/EmL)h H
TOLE
T A B L E A U
EN, FR
ISBN 92-825-1647-4
At first, the spatial distribution of microsegregation in the ingot and in the corre
sponding plate was studied. In both cases, microsegregation ratio is a maximum
in the axis of the upper part. The evolution of the microsegregation's ratios of Mn,
Ni Cr was then investigated versus the chemical composition of the upper-axis
parts of 115 plates representing a wide range of structural steels. Formulations of
the microsegregation ratios were derived for manganese and nickel.
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