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REA VeriCube

Verifier for Matrix Codes and


Bar codes

Operating Manual
Document Version 1.1

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Table of contents

1 Introduction ............................................................................................... 4
2 Delivery scope ............................................................................................ 4
2.1 Basic configuration ................................................................................ 4
2.2 Optional accessories .............................................................................. 5
2.3 Software options ................................................................................... 5
3 REA VeriCube Version.................................................................................. 6
3.1 REA VeriCube Standard .......................................................................... 6
3.2 REA VeriCube Pharma ............................................................................ 6
4 Commissioning ........................................................................................... 7
4.1 Power supply ........................................................................................ 7
4.2 System requirements............................................................................. 7
4.3 Temperature change.............................................................................. 8
4.4 Connecting ........................................................................................... 9
4.4.1 Own Ethernet port ......................................................................... 10
4.4.2 Network operation ......................................................................... 10
4.4.3 PoE in switch................................................................................. 11
4.4.4 MAC addresses .............................................................................. 11
4.4.5 Firewall and network type ............................................................... 11
4.4.6 Firewall and Network ports ............................................................. 12
4.4.7 Using a gateway ............................................................................ 12
4.4.8 Fixed IP Addresses......................................................................... 12
4.5 Software ............................................................................................ 13
4.5.1 Software installation ...................................................................... 13
4.5.2 Software and device options ........................................................... 14
4.6 Mounting and exchanging the optic module ............................................ 20
5 Operation and transport ............................................................................ 21
6 Correct handling ....................................................................................... 22
6.1 General considerations ......................................................................... 22
6.2 Checklist for measuring........................................................................ 23
7 Operating the device ................................................................................. 25
8 Adjustment and Calibration of the REA VeriCube ........................................... 27
8.1 Level correction .................................................................................. 28
8.2 Reflectance adjustment ........................................................................ 31
8.3 Scale adjustment ................................................................................ 33
9 REA VeriCube calibration ........................................................................... 34
9.1 Admissible device tolerances ................................................................ 36
9.2 Calibration for white and red light ......................................................... 37
10 Synthetic aperture / measuring opening ................................................... 37
11 Execution of the measurements ............................................................... 39
11.1 Positioning of the device .................................................................... 39
11.1.1 Camera downwards ..................................................................... 39
11.1.2 Camera upwards ......................................................................... 40
11.1.3 Camera sideways ........................................................................ 41
11.1.4 Turning the keyboard .................................................................. 42
11.1.5 Testing 3D parts ......................................................................... 42

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11.2 Measuring process in the Windows software......................................... 43
11.3 Automatic ROI ................................................................................. 44
11.4 Recording the image ......................................................................... 45
11.5 Opening the image file ...................................................................... 45
11.6 Saving the image file ........................................................................ 45
11.7 Static reflection measurement............................................................ 46
11.8 Preset the measurement image size.................................................... 47
11.9 Rotating the image ........................................................................... 47
11.10 Display of the evaluation ................................................................... 48
11.10.1 Test reports ............................................................................... 48
11.10.2 Details in the test reports ............................................................ 48
12 Configuring the evaluation and symbologies .............................................. 51
12.1 Evaluation ....................................................................................... 51
12.2 Symbology selection ......................................................................... 52
12.3 Profile management .......................................................................... 53
12.4 Identification of test reports............................................................... 54
12.5 Lighting and aperture........................................................................ 55
12.6 Device data ..................................................................................... 57
12.7 User management ............................................................................ 58
12.7.1 Simple user name ....................................................................... 58
12.7.2 Simple password......................................................................... 58
12.7.3 Set up the user management ....................................................... 59
12.7.4 User management during operation .............................................. 62
12.7.5 TransWin32 configuration with password ....................................... 64
13 Trouble shooting .................................................................................... 65
14 Intellectual property reserve ................................................................... 68
15 Software update .................................................................................... 68
16 Protected trademarks ............................................................................. 69
17 Certificate of conformity for REA VeriCube................................................. 70
18 Certificate of conformity for the REA calibration cards ................................. 71
19 EU declaration of conformity for the REA VeriCube ..................................... 72
20 Technical data ....................................................................................... 73
21 Warranty conditions ............................................................................... 76

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1 Introduction

The REA VeriCube is a measurement device for the quality control of printed matrix
codes and 1D-codes. This is a stationary device, which has to be connected to a PC
via an Ethernet network. The delivered software along with the device driver and the
display of the test reports run on a computer running Microsoft Windows.

In contrast to a scanner for bar codes and matrix codes, REA VeriCube is an optically
operating measurement device. Measurement devices are subject to a regular
adjustment and calibration (monitoring of testing equipment). Adjustment and
calibration (monitoring of testing equipment) can be performed by the operator.

2 Delivery scope

The REA VeriCube in its basic configuration is delivered in cardboard packaging and
fitting foam padding with the following parts:

2.1 Basic configuration

1 REA VeriCube, measuring device standard with threaded mounting holes for
affixing the client-specific devices or accessories (030.035.100)

or

1 REA VeriCube, measuring device Pharma closed panel without holes


(030.035.101)

1 optic module, exchangeable, according to the delivery note (built into the
unit)
1 Plexiglas dust-protection cover built-in in transport (must be replaced with
a glass plate during commissioning)
1 anti-reflective glass plate (08316280) (separately packaged)
1 GigaBit PoE power supply unit (100240V, 30W) (06113003)
1 power cable for the ordered plug standard (Euro, UK, US)
2 network cables, highly flexible, RJ45 CAT5 (08316605)
1 printed operating manual (this document)
1 USB stick with software and documentation (08316300)
1 calibration card, serialized, in a protective envelope (08300907)
1 test report of the reference code of the calibration card, created with the
delivered VeriCube for documenting the delivery status
1 test report of the reference code (req. for test equipment monitoring)
1 white level correction calibration card (protected in new condition with blue
protection foil) in a protective envelope (07601402) (can be cleaned with 3M
Novec 71IPA)
1 field of view cover as a black PVC plate (07601403)
1 field of view cover as a black cloth (07799084)

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2.2 Optional accessories

Optional parts are only included if they have been ordered and are listed separately
on the delivery note. License keys are not necessary. In devices that are already in
operation, optional functions can be activated later by means of license keys.

Camera modules

There are four camera modules. At least one of the four camera modules must be
selected and specified when ordering

030.037.101 Camera module for matrix codes >= 0.18 mm


(focal length 12 mm, field of view 80 x 60 mm)
030.037.100 Camera module for matrix codes >= 0.25 mm
(focal length 8 mm, field of view 113 x 70 mm)
030.037.102 Camera module for matrix codes >= 0.14 mm
(focal length 16 mm, field of view 63 x 47 mm)
030.037.103 Camera module for matrix codes >= 0.09 mm
(focal length 25 mm, field of view 37 x 27 mm)

Delivery in a case instead of cardboard packaging


09930162 + 09930200 Device case in a suitable cardboard shipping box

Optional test cards for extended monitoring of the testing equipment


08300912 Calibrated test card with EAN/UPC codes
08300911 Calibrated test card GS1 Data Matrix Codes

Measuring table one measuring table as a table for parts / cans which can neither
be left on the REA VeriCube for measuring nor placed on the REA VeriCube.

2.3 Software options

030.207.101 Optional symbologies (internal)


08300920 ScanLink testing the structured code content (additional installation)
030.207.170 Article database32 (additional installation)
030.035.180 Code analysis (internal software option) Software extension for client-
specific analysis of data structures using a definition table
030.035.181 DPM -ISO/IEC TR 29158 (AIM DPM Guideline 2006) (internal software
option) Measurement evaluation for direct part marking, limited to
45 illumination

When re-orders of internal software options are placed, the delivery consists of an
access code, which must be entered in TranWin32.
The delivery of re-ordered software options consists of a data carrier, a handbook,
and an activation key.

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3 REA VeriCube Version

3.1 REA VeriCube Standard

The REA VeriCube, in the standard design, has 13 screws on the upper side. Up to
any two screws, all the others can be removed.

The plate is either in blue or in silver color. The screws have Torx T10 heads.

The screws are there to close the threaded holes. The threaded holes are provided
for fastening the used fixtures when, for example, auxiliaries and other measurement
aids must be affixed to the device. The advantage of this is that frequently made
measurements of identical products can be performed by the device without the
positioning aided by the live image function.

3.2 REA VeriCube Pharma

The REA VeriCube in the Pharma design has a closed plate at the top without screw
holes.

This design is intended for use in areas in which it must be possible to clean the
surface easily and quickly.

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4 Commissioning

4.1 Power supply

The power for the VeriCube is supplied via a network cable connected to the device.
This type of power supply is designated as Power over Ethernet (PoE) (power supply
over a network cable). The delivered power supply unit provides power to a
connected device only when the device is designed for a power over Ethernet supply.
Nevertheless, it is recommended never to connect not PoE-enabled power supply
devices to the OUT connection of the power supply unit. A second cable or additional
separate power supply unit is not necessary. The delivered network cables are, apart
from the increased flexibility, standard off-the-shell equipment.

4.2 System requirements

For the device power supply a mains connection in the range of 100 - 240 V AC,
between 50 and 60 Hertz is necessary.

The Windows software TransWin32 needs a standard off-the-shelf computer with a


Microsoft Windows operating system,

- at least Windows 7, 32 bit or a newer one. 32-bit Windows versions are an


exception for Windows 7 and Windows 8 installations. Therefore, it is strongly
recommended to use only the 64-bit Windows versions.
- Microsoft .net framework version 4 or later(if possible, the current version
Version 4.5.2 or later)
- One or optionally two Ethernet network interfaces
(2 Ethernet network interfaces are recommended
(at least 1Gbit/s, Auto detect between normal and Crossover)
- Main memory: The minimum requirements of the used operating system must
be observed. Typically, they must be 4GB or more.
- Hard disk: The minimum requirements of the used operating system must be
observed
- CPU: The minimum requirements of the used operating system must be
observed (a slow CPU increases the waiting time).
- Mouse (with mouse wheel) / keyboard (supplementary touchscreen, if
necessary)
- Screen / graphics: Non-glare, minimum 48cm (19),
at least 1280 x 1024 pixels in resolution, color
- Optionally: PDF program for the creation of test reports as PDF files (as printer
simulation)
- PDF display program
- Firewall. The firewall must permit the network operation with the REA
VeriCube

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The REA software TransWin32 is a single user software. The license is connected to
the REA Verifier and not to the PC installation. The software does not need a dongle
and can, if needed, be installed manifold.
Operation on a server is not a tested and verified property. As long as the server
offers the REA program TransWin32 an environment, which reacts as a single
workplace for the program, the server installation should work properly (virtual
environment, sandbox, etc.).

An installation under Windows XP does not function because the software contains
program parts which absolutely need the functions of the newer operating system
version.

The minimum computer requirements are sufficient, but it is recommended


to use the configuration which the operating system in use also prescribes
as the recommended configuration.

4.3 Temperature change

When the REA VeriCube is subjected to temperature changes (e.g. when it is


mounted in heated rooms after transport in winter), the optical parts can be fogged
up. In such a case, it is necessary to wait for about 15 min before the REA VeriCube
can be used.

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4.4 Connecting

The REA VeriCube is delivered with two identical network cables.

Picture of a network cable

The REA VeriCube is connected with one of the two Ethernet cables to the PoE power
supply unit. The socket, which is labeled on the power supply unit with "P+D/OUT",
is intended for the connection with the device. When the other "Data/In" socket is
used, the device does not receive power.

The "Data/In" socket on the PoE power supply unit is connected with the second
network cable and with the computer (directly or indirectly).

The picture shows an example of the connection of the Data-In socket to the network
installation (here shown by the Ethernet switch).

The power supply unit has an IEC socket for connecting to the electric grid. The
mains cable is delivered adapted to the country standard.
The socket type is C14 (IEC-60320). The plug type is C13.

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Picture of a socket, low-power mains plug type

The power supply through the PoE is characterized by the fact that the power supply
unit first checks whether a connected device is designed for a PoE power supply. In
this test period, the device cannot yet be turned on.
As long as the testing takes place, no LED lights up on the Ethernet socket of REA
VeriCube. As soon as the device receives power supply, the left LED lights up (light-
orange)

Picture of LED OFF Picture of LED ON

ATTENTION: REA has a complete device series of code verifiers in its offer.
In all devices, the power supply takes place with the help of PoE power
supply units. The REA VeriCube needs the 30W type POI-3000 (or POI-3002
or POI-3004). The other devices use the 15W type POI-2002. When these
power supply units are interchanged, the REA VeriCube only seems to
function. However, the measurement and the lighting do not function
correctly. Therefore, the power supply units shall not be interchanged.

4.4.1 Own Ethernet port


The PC has one or a second network connection which is reserved exclusively for the
operation of the tester. The "Data/IN" socket of the power supply unit is connected
directly with a cable to this socket.

4.4.2 Network operation


The PC is connected firmly in a company network. The REA VeriCube is connected
from the "Data/IN" connection with an available and connected (patched) network
socket. The server (DHCP) in the network automatically assigns the network
addresses. When the company network is subjected to heavy network traffic,

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disruptions (the device shows network errors) may occur during operation. When
these disruptions become too frequent, the network must be segmented by the
network administration or the REA VeriCube must be connected to the computer with
a separate network connection (see the previous section).

4.4.3 PoE in switch


Operation on an Ethernet switch, which takes over the PoE power supply instead of
using the delivered PoE power supply, is possible. A connection, which can provide
30W power, is necessary. This mode of operation is a responsibility of the operator
and is not tested by the manufacturer. The PoE power supply is an industry standard
and is, therefore, usually non-critical as long as a PoE switch is not overloaded by too
many consumers.

4.4.4 MAC addresses


Every network-enabled device receives a MAC address from the manufacturer. The
MAC address is provided on the type label. Some network environments are
configured in such a way that only known devices are admitted. In this case, the
MAC address is transmitted to the IT department for release

4.4.5 Firewall and network type


When a firewall is active, it must be configured in such a way that the network
operation between the PC and the REA VeriCube can pass the firewall. During initial
installation, the security rules are usually inquired.
When the operating system recognizes a new network, it is asked whether this is a
public network. This must be answered in the negative.
(Public networks are WLAN at a railway station, airport, etc.)

When there are particularly strict security rules in a company or if the network is
heavily loaded with data traffic, REA recommends using a second Ethernet port of a
PC which is reserved for the REA VeriCube.

On the delivered data carrier, there is a document which describes the network
integration in detail and also designates the used port.
In difficult installations, this document must also be observed.

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4.4.6 Firewall and Network ports
The installation contains several modules (see chapter 4.5.2). Communication
between modules is performed via network mechanisms (Sockets, Ports). Ports in
use are listed in the following table. The Firewall must open the ports and let the
program module communication pass.

Transwin32.exe Port: 23945


ServiceTool.exe Port: 23947
MorpheusHost.exe Port: 23946
MLV_Control_PC.exe Port: 10061
VeriCube_Control_PC.exe Port: 10051
readb.exe (Artikel Datenbank) n/a

If any of the program modules or ports is blocked then the application will not work
anymore or show odd behavior.

4.4.7 Using a gateway


The REA VeriCube is using the camera protocol GigE Vision. This is primarily specified
for a direct communication between two devices (Computer and Camera). Operation
over a Gateway is not recognized and does not work.

4.4.8 Fixed IP Addresses


In some network environments fixed IP Addresses are demanded or required. This is
usually solved by a manual configuration of the network settings of the computer and
the Verifier. A manual network configuration restricts the flexibility of use of the
verifier. Therefore the use of a DHCP server is always recommended. The DHCP
server manages devices which are identified by their MAC addreses. For each device
requiring a fixed IP address the server is configured to provide such devices always
and automatically the same (fixed) IP Address.

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4.5 Software

The REA TranWin32 software is necessary for operation. Only one REA VeriCube can
be used per computer. Other REA Verifiers can be used in this installation except a
second REA VeriCube.

4.5.1 Software installation


Prior to the actual installation, the Microsoft .net framework must be installed. The
REA installation checks whether .net is present and aborts the operation if it is not
installed. On the Microsoft website, there is a search function in the download
section. When searching for ".net offline", the .net installation package is offered
(Version 4.5.2, Status July 2014). Meanwhile (Summer 2015) the Microsoft update
function provides the .net Framework in this version.

When the system prerequisites are met, the TransWin32 program must be installed.
For this purpose, the "Setup.exe" is launched. Depending on the version, the
TransWin32 installation is offered directly or the TransWin32 button comes first and
then "Install TransWin32".

Administrator rights are required for installation. For normal operation, the normal
user rights are sufficient. When the software for all users is installed, the "All users"
documents folder is used. This general application folder must be available to all
users without administrator rights.
The most secure and complications-free installation variant turns the user account
for the installation into an administrator account. The installation is performed only
for this user and thus only the Documents folder of the logged-in user is used. When
the installation is carried out with "Execute as administrator", the installation is
performed with the administrator account and not with the user account. In this
case, it should be installed for all users and it should be ensured that all users have
read and write rights to the "All users" document folder.

In case of communication trouble (disconnects, error messages like Sensor errors)


two basic solutions are available:

1. Within the TransWin32 menu Tool the installation of the Vericube Network
driver is performed
2. A second Ethernet port is added to the PC and the REA VeriCube is exclusively
connected to this port.

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4.5.2 Software and device options

At first comes the selection of the language for the installation process

The next step is to agree to the license terms.

The following dialog offers a selection of the components to be installed

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TransWin32 The main program for displaying and managing the test reports
Check ER The REA Verifier model REA Check ER is used
PC Scan LD3 The REA Verifier model REA PC-Scan/LD3 is used
ScanCheck 3n The REA Verifier model REA ScanCheck 3n is used
MLV-2D The REA Verifier model REA MLV-2D is used
VeriCube The REA Verifier model REA VeriCube is used

The installation option ADB Client installs the REA article database software. The
option ScanLink Assistant is an option for installing and using the ScanLink software
for extended analysis and evaluation of ISO standardized data structures.
These two software options should be installed only when these software options are
bought with the REA Verifier.

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Then comes the question about the desired installation type

When the programs for all users are installed, the documents folder "All Users" is
used as a data target folder.
The user needs read and write rights for that folder.

When the programs "...are installed for me only", the data folder of the logged-in
user is used as a data target folder (except when the setup was executed as
administrator; then it is the document folder of the administrator; in this case,
always select "...for all users.")

The restoration of the old configuration is valid only for the REA VeriCube device
type. When an older dataset with calibrated data is available, it is re-imported in the
new installation. The import is only available if while uninstalling a backup of the
configuration and calibration data was created.

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Next, installation paths are displayed and can be changed, if necessary.

The programs are installed in the Programs (or Program Files) folder. X86 shows that
it is a 32bit program and not a 64bit program.
The path C:\ProgramData is the file system for installation and programrelevant
data, which normally remain invisible for the user. This path should be changed only
when there are urgent administrative reasons for that. The actual user data folder is
always in the Documents section of the user or in the one for all users.

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At the end, the installation can be tested again.

If at this point the installation is cancelled, this means that the old version has
already been removed and the new one has not yet been installed.

Afterwards, the software is installed and the process is displayed in the window with
a progress bar.

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When the installation was successful, this is shown as follows.

Depending on the selected installation, the following icons can then be found on the
desktop. In the actual release only the TransWin32 and maybe the REA ADB icon is
there. The other two icons are not required because these programs are started and
stopped automatically together with the TransWin32 program.

With the icon TransWin32, the REA Verifier software is launched. "VeriCube Barcode
Verifier" and "MLV-2D Barcode Verifier" are programs which are launched as device
service (no window, only an icon in the task bar). Both are launched automatically at
the start of TransWin32 and are also closed at the end.
REA ADB is the article database; it is used for management, recording and data
import, which can be used with the REA Verifiers. The program is launched by the
operator when needed. The article database (REA ADB icon) is optional and can only

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work with the REA Verifier when the program license is bought and also activated in
the device.

4.6 Mounting and exchanging the optic module

Four different optic modules can be obtained for the testing of very small or very
large codes. The optic modules are pluggable and can be exchanged by the operator
and without a tool. The different variants with focal length, minimum code size and
field of view size are described in section 2.2. For changing the optic module, the
device must be turned off. The knurled-head screw is loosened and the module can
be removed.

Picture of an optic module

The black dust-protection cap on the lens must be removed prior to mounting. For
each optic module type, one calibration dataset is saved. When a given optic module
is used for the first time, the calibration must be performed prior to the
measurement.

ATTENTION: The lens of the optic module is optically measured and is firmly
preset. The alignment shall not be changed and the lens shall not be
mounted on other electronics.

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5 Operation and transport

Humidity, cold, heat and mechanical impacts and falls can lead to a situation where
the measuring chamber cover as well as the mechanical and electronic parts can be
damaged or destroyed. If the device still provides measurement results with these
damages, there is a high risk that these results are incorrect or deviate too far from
the correct values.

After transportation, the device must be warmed up to room temperature because


the optical parts can be fogged by the temperature change.

The device is delivered with a plastic cover and a glass cover, which close the
measuring chamber. The plastic cover serves as dust protection during the storage
and transportation of the REA VeriCube. The glass cover serves as a cover in the
event that the codes to be measured need to be placed on the surface. The glass
cover must always be removed prior to the transportation and then the plastic cover
must be used as protection.

The REA VeriCube is delivered in a case or in a cardboard box with adequate foam
padding. This package should be preserved for possible transportation. If the REA
VeriCube is shipped without the original packaging, it should be packaged with good
padding, so that the device cannot move in the cardboard shipment box.

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6 Correct handling

6.1 General considerations

The REA VeriCube is an optical measurement device with a camera and built-in
lighting. The device should be lifted only by the recessed grips provided for this
purpose. The optic module should never be used as a handle.
Falls and impacts will damage the REA VeriCube

Picture Recessed grip

Picture of a built-in camera module

The network cable is locked in the socket. The lock is loosened with a small plastic
lever on the plug for removal. This socket/plug combination is relatively sensitive
mechanically (robust industrial plugs were deliberately not used because they are
very large and require expensive and special cables, which are hard to find). The
cable should not be pulled without releasing the lock. The plug should not be
subjected to any pulling, pressure or other impact forces. Any lateral strains lead to
high risk of damage. The pulling strains can lead to damage or destruction of the
cable and, additionally, of the socket installed in the device.

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6.2 Checklist for measuring

The following points must always be observed for performing correct measurements:

1. The distance between the code and the device should vary only slightly. The
depth of field is, contingent on the small distance between the lens and the
inspected area, limited to +/- 1 mm.

2. The code should always be positioned centrally in the middle of the field of
view.

3. The code should be aligned, as much as possible, in parallel or at an angle of


90 to the field of view in order to minimize any imprecisions due to staircase
effects at the code edges.

4. The automatic determination of the position defines the measuring area for 2D
codes and bar codes. The measuring area in the case of 2D codes is shown by
a superimposed green square and in the case of bar codes, by red
measurement lines. The square must surround the code in parallel to the code
sides.
The measurement lines must cross the bars of the code at an angle of 90.
If this is not the case, the measuring area must be determined manually. (See
section 11.2)

Picture: 2D code with manual ROI (region of interest = determining the


measuring range)

Picture: Bar code with manual determination of the ROI

5. When determining the measuring area manually, the parallel alignment or the
90 angle must be observed. When the bar codes are positioned diagonally in
the field of view of the camera (when they are otherwise too wide), the

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measuring area must be determined at an angle of 90 with respect to the
bars and not in parallel to the edges of the field of view.

Picture: Manual ROI at a more slanted position of the code

6. It should not be measured in direct sunlight, under direct (spot) light rays or
close to infrared sources (heat emitters). Ambient light will lead to changes in
the measured results and the sunlight leads to unusable results

7. The test sample must be positioned flat and leveled on the measurement
surface. If this is not observed, there are distortions in the measured picture
level, which lead to incorrect measurement results. The risk is particularly high
in foils and labels, which are processed as rolls. From the device position, the
camera must always record the code in perpendicular and the lighting must
always be at an angle of 45 (only the DPM measurements have
particularities)

8. The transparent materials must always be measured on a flat, unchanging and


impermeable black base (usually with a reflection of maximum 5 %). When
different measurement bases are used, the measurement results are also not
comparable

9. The synthetic aperture should always be in the range of about 80% of the
module width in order to obtain good decoded results. In case of 2D code
measurements according to ISO/IEC 15415 or DPM (ISO/IEC TR 29158), the
synthetic aperture is automatically determined

10.When there are several codes in the field of view and a code, which is not the
one centered in the middle, is recorded, the codes that are not required must
be covered.

11.The REA VeriCube must be regularly adjusted and has to be controlled with the
help of test equipment monitoring for measurement accuracy (calibrated)(see
sections 8 and 9)

12. Automatic recognition and decoding may recognize the codes incorrectly or
not at all. In such a case, the operator must evaluate whether the result is
valid or not and, if necessary, he should repeat the measurements with
corrected settings or perform them several times.

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7 Operating the device

In some basic functions, the REA VeriCube can be operated with the device buttons

The on/off button

With this button, the device is turned on and off. Since the PoE power
supply must be negotiated with the connected device, there is some
turn-on delay. It ends as soon as the left orange LED on the Ethernet
socket of the device lights up. Prior to that, the device cannot be turned
on.

The Scan button


A measurement is performed by observing the ROI, which is determined
(manually or automatically) on the PC

The F1 button
The F1 button turns on the live picture display so that the code can be
positioned. The live picture has a lower resolution than the
measurement picture, and the brightness is adjusted automatically so
that something becomes visible in the picture. This adjustment of the
brightness can be completely different than the adjustment for the
measurement with calibrated exposure settings.

The F2 button
The F2 button toggles between red and white light illumination.

The F3 button
The F3 button is provided for subsequent extension, e.g. a function, which can be
assigned to the button by the operator.

The LEDs above the buttons have the following meaning:

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ON button LED
The LED lights up permanently as soon as the device is ready for operation.

SCAN button LED


The LED shows the testing result. Red means "failed" and green means OK/ passed.

F2 button LED
The LED shows the type of light used for measurement. It is either white or red.

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8 Adjustment and Calibration of the REA VeriCube

The terms adjustment and calibration are used in the sense of DIN 1319-1 and
JCGM 200:2012.

Calibration: The device measuring accuracy is checked against a known reference.


For this process the device adjustment shall not be changed.

Adjustment: The device settings (Exposure, white level, compensation of lens


distortions) are changed until a specific result is achieved. The following calibration
checks if the required measuring accuracy is achieved.

The REA VeriCube must be adjusted in regular intervals of between 4 and 12 weeks.
An additional adjustment is necessary if, in the meantime, the ambient and the
lighting conditions change a great deal. The instructions for performing a correct
measurement must be observed particularly closely during calibration (see section
6.2).

The adjustment data of the REA VeriCube are, in contrast to the other REA
Verifiers, saved in the PC not on the device.
Therefore, software installations on other PCs must always be adjusted
again or the adjustment data must be imported from the first PC (see section
12.6).

The REA calibration cards are used for adjustment and calibration.

The following instructions for handling the calibration cards must be observed.

The calibration cards must not be dirty or scratched and their surface should
not be touched.
The card for adjustment of the white level correction is protected in the
delivered condition with a blue plastic foil. It must be removed prior to
adjustment.
If the card is damaged or contaminated, it has to be replaced.
The date of the first use must be noted. This date determines the start of the
lifespan of 2 years.
The cards should not be stored unused for more than one year.
No calibration and adjustment can be performed with a photocopy of the
original calibration card because as a result of the copying, the metrical and
reflective properties change significantly. For the same reason, the calibration
card shall not be laminated.
The calibration cards may be cleaned.
The recommended cleaning agent is 3M Novec 71IPA
Calibration and adjustment must be performed in the same manner employed
for measurement. If a mounted glass cover is used for measurement,
calibration and adjustment must also be performed with a mounted glass
cover. When work is conducted without a glass cover, calibration and
adjustment shall also be executed without a glass cover.

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Calibration and adjustment must be performed with the respective optic module.
After it is changed to another optic mode or after the expiration of the respective
calibration interval, a completely new adjustment and calibration is necessary.

The device adjujstment is initiated through the REA TransWin32 software.


For this purpose, the Device adjustmen and calibration menu item must be selected
in TransWin32.

The REA VeriCube is delivered with a transparent plastic cover, which covers the
inside space of the camera, as well as with a glass cover.
The plastic cover simply serves as dust protection during storage and transportation.
The glass cover is used for measurement. In this regard, it must generally be
remembered that measurement is performed with a glass cover if a glass cover was
used for adjustment and calibration. If the device is calibrated without a glass cover,
it must also be measured without a glass cover.

Adjustment is performed in three consecutive steps:

1. Level correction (level correction calibration card Art. No. 07601402)


2. Reflectance adjustment (calibration card Art. No. 08300907)
3. Scale adjujstment (calibration card Art. No. 08300907)

Note: In the previous software versions, the Verifier model REA MLV-2D has first
performed the reflectance adjustment (see section 8.2) and then the level correction.
In the meantime, both devices use the same adjustment sequence.

If an individual step is not executed correctly, there is a possibility to repeat this


individual step separately. If an adjustment step was not successful, its old data are
retained for this step. In this way, the device always remains functional.

The calibration cards show a black reverse side. This is necessary in order to be able
to perform calibration and adjustment without influence from the reflectance on the
work table (the normal materials let the light penetrate). During the operation of an
adjustment step, the device should not be moved.

8.1 Level correction

For the level correction, the white card with article number 07601401 is used. The
level correction is performed under Configure / Calibrate and adjust device. There
are three tabs for selection and one of them is the level correction. After the REA
VeriCube is placed on the white card, the level correction is started.

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Picture of a level correction card (original size 22 x 25 cm)

Picture: The level correction card on the device

The level correction corrects the uneven lighting of the measurement field
(tolerances of the LEDs, construction, optics, etc.).

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The level correction is started with a mouse click on <OK>.

Level correction adjustment can fail, can give a warning or is successful. If level
correction fails or if there is a warning, the lens of the objective in the optic module
must be cleaned (optics cleaning cloth for glasses and lenses). Then the card must
be cleaned and the level correction must be repeated. If level correction does not
function and a defect in the device can be excluded, a new level correction card must
be provided. This can be checked with a simulated level correction using a new high-
quality photographic paper. If this adjustment is accepted, the card must be
replaced. If not, there is possibly a defect in the device and the device must be
checked at the manufacturer or by an authorized service center and repaired if
necessary.

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8.2 Reflectance adjustment

Reflectance adjustment is performed on the four fields which lie in the "Reflectance
calibration field" field. The four reflection values, which have been entered in the card
in the "Reflectance values target" field, must be tested and possibly entered in the
software if the values there do not match.

Picture: Reflection values on the Reflectance calibration card

Picture: Software menu "Reflectance adjustment"

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The device must be positioned with the help
of the live video representation in such a way
that the red cross hair is in the middle of the
picture of the four reflectance fields, which
are in the middle of the "Reflectance
calibration field" field. The device must be
configured in such a way that the white field
is at the top on the left and the black field is
at the bottom on the right.

Picture: Cross hair in the gray value field

Then the Reflectance adjustment is started with the OK button.

During the reflectance adjustment, a progress window appears. The adjustments for
the red and white lighting are always performed one after the other and last for
about 2-3 minutes.

During adjustment it is possible to check the correct


position of the card.

The squares shall each be positioned in one field.


The adjujstment becomes invalid if the squares cross
the field borders.

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8.3 Scale adjustment

As a third step, the scale adjustment is performed.

Picture: Code position for


the scale adjustment

Picture: Scale adjustment software menu

For this purpose, with the help of the live video representation, the data matrix code,
which is designated with Dnom = 0.5, is positioned as precisely as possible in the
middle of the cross hair and perpendicular to the image section. The software has a
setting for the Dnom value in millimeter (mm). The value of 0.500 is the required
setting. The adjustment sets the pixel size automatically in such a way that exactly
the known correct size of the calibration symbol appears in the measurement result.
Following the scale adjustment, the code is automatically measured twice. This
measurement takes place with red light and the other one with white light. The
results must be documented and are used as reference for the subsequent calibration
(=test equipment monitoring).

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9 REA VeriCube calibration

Calibration (Test equipment monitoring) is a process with which the values measured
by the device are compared with known reference results of a test code. The values
measured by the device shall deviate from the reference values only within the
specified tolerances.
Calibration should be repeated in regular intervals (e.g. monthly). Calibration shows
if the device is misaligned since the last calibration. If results show values out of
tolerance all measurements since the last calibration needs to be checked and re-
evaluated. The amount of deviation is taken into account.
Calibration should be performed at latest before a new adjustment. After adjustment
calibration must always be performed to make sure that adjustment was successful
and values are in tolerance. For calibration the test code (the code designated with
Dnom = 0.5) supplied by REA is measured and the result is documented. A test
report with the REA reference results is only delivered for this code. The test report
with the reference results carries the following stamp:

Picture: Stamp on the reference test report

The two other test symbols are reserved for later expansion. To avoid confusions, the
calibration card has a serial number which is mentioned in the reference test report.

Picture: User comment with the serial number of the calibration card

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For extended calibration, the calibrated GS1-DataMatrix test card (Art. No.
08300911) and / or the calibrated test card for the EAN/UPC Code Verifier (Art. No.
08300912), which can be obtained as optional accessories, can be used in addition.

Calibration card 0830911


Calibration Card 08300912

For this purpose, the extended calibration uses test cards, which are included in the
sale by REA, but are otherwise manufactured fully independently of REA and are
measured with other reference devices (traceable back to national standards).
Calibration using these cards is one step closer at the national standards (N.I.S.T,
PTB, etc) as using the REA calibration cards which are derived from these cards.

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9.1 Admissible device tolerances

The individual measurement values of the control measurements must be compared


with the corresponding reference values. The requirements for the precision of the
measurements are specified in the standards ISO/IEC 15426-2 for matrix code
verifiers and ISO/IEC 15426-1 for bar code verifiers.

The following data must be examined in order to make sure that the correct symbol
with the settings for the test equipment monitoring has been used. Further
measurement data and threshold values, which are shown, in addition, in
the test report in the context, shall be ignored for this testing.

Aperture1 16 mil, 0.406 mm


Light type 660 nm just below 45 from all
four sides
Symbol Passed 4.0
Symbology Data Matrix ECC200
Code content 30Q324343430794<OQQ

The following table lists the criteria, which must be examined according to ISO/IEC
15426-2.

Measurement parameter Unit Tolerance Reference


Rmax2 (see the histogram) % +/- 5% Measurement
reflection values on the
Rmin3 (see the histogram) % +/- 3% stamped
reflection reference test
UEC4 Grade +/- 0 report
Grid non uniformity (GN) - +/- 0.06
Axial non uniformity (AN) - +/-0.02
Contrast uniformity % +/- 8%
(see Modulation, text below)
Fixed Pattern Damages Grade +/- 0
(FPD)

The values for GN and AN are reported in per cent. The corresponding value to 0.06
is 6% and to 0.02 is 2%.
In the standard ISO/IEC 15426-2, Modulation is specified instead of contrast
uniformity. This is also correct in the sense of the control, but difficult to follow. A
footnote in ISO/IEC 15426-2 states that it is a per cent value. This per cent value
refers to the Contrast Unifomity value specified for the test symbol 5 Black Widow
(see the card with the REA article number 08300911). Contrast uniformity is one
detail value of many used to determine Modulation for the entire symbol.

1
Aperture Synthetic aperture according to the definition of ISO/IEC 15415
2
Rmax Maximum Reflectance according to ISO/IEC 15415
3
Rmin Minimum Reflectance according to ISO/IEC 15415
4
UEC Unused Error Correction defined in ISO/IEC 15415

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Further testing criteria

Measurement Unit Tolerance Reference


parameter
Symbol contrast % +/- 8% Measurement
(calculated from values on the
Rmax and stamped
Rmin) reference test
Modulation Grade +/- 0 report
Module size m +/- 5 m
Print growth m +/- 10m

9.2 Calibration for white and red light

Together with the calibration card only one reference report created by using red
light is supplied. This report is created at the end of the manufacturing process.
In case white light is used and white light shall also be calibrated then the process
described in chapter 9.1 is used. The reference is also in this case the report created
by using red light. This simplification is possible because black and white is supposed
to provide the same reflectance values under red and white light. To proof that the
method is working the performance has been checked by using calibrated reflectance
standards (barium sulfate) which provide reflectance value for the visible light range
from 400 to 700nm wavelength.

10 Synthetic aperture / measuring opening

Under aperture or opening we normally understand the diaphragm opening of a


camera lens. In this context, this is not the case. The diaphragm opening of the lens
of the REA VeriCube has a fixed presetting from the plant, which achieves the best
compromise between the maximum possible depth of field and the minimum possible
diffraction effects.

The synthetic aperture simulates the spot of light of a laser scanner. This takes place
through mathematical filtering of the recorded measurement image. Depending on
the aperture used in the code testing, the measurement results can vary. The
synthetic aperture is always automatically set to 80% of the module width of the
tested 2D matrix codes.
Alternatively, the synthetic aperture can also be set manually
The synthetic aperture forms an optical filter from the picture processing view, which
causes certain blurring. This makes sense for suppressing the smaller and up to the
smallest distortions in the picture, which are not relevant for verification.

The symbols, which show many distortions, can disrupt the automatic determination
of the synthetic aperture. When this is the case, the measurement results oscillate or
there are invalid measurements. In this case, a manual determination of the

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synthetic aperture is recommended (under the condition that the symbols always
have the same module size).

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11 Execution of the measurements

11.1 Positioning of the device

The REA VeriCube can be operated in different measuring positions.

11.1.1 Camera downwards


In this mode, the device is positioned, for example, on a printed sheet or on another
flat product with the camera pointing downwards. On a printed sheet, the device can
be moved from code to code and the measurements are made in this position. In this
case, the glass cover must be removed, so that the cover is not contaminated or
scratched by moving on the product or the printed sheet. As in this case the device
largely covers the measurement area, the effect of the ambient lighting is negligible.
Nevertheless, intensive light sources such as direct sunlight must be prevented.

Picture: Camera downwards on the printed sheet

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11.1.2 Camera upwards
In this mode, the product is positioned on top of the measurement window of the
device and the product is moved into the measurement field. For this type of
measurement, the glass cover should be used, so that the inside space of the camera
(mirror, lens) is not contaminated. The ambient light influences the measurement
and, therefore, the measurement area must be covered with the delivered black
cover plate or with the black cover cloth in order to protect it from the ambient light.

Picture: Camera upwards with the product on the glass cover

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11.1.3 Camera sideways
The device stands either on its long side or on its short side. Plastic strips are
inserted in the side walls, so that they are not scratched when the device is moved
on the table. The codes to be measured are, for example, on cans, bottles or parts,
which can be positioned in front of the device, so that the measurement conditions
are maintained correctly. Since the long sides and the short side change the distance
from the floor space, the respectively optimal position can be selected in this way. If
this is not sufficient, the product or the REA VeriCube and the product can
additionally be placed on a lifting table and thus the optimal measurement position
can be set.

Picture: Device positioned sideways with the product in front of the device

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11.1.4 Turning the keyboard
The keyboard of the device can be taken out and then replaced in an appropriate
position with respect to the measurement position or the position of the device.

Attention: The keyboard is connected to the main electronic using zero force
connectors. It is not allowed to pull at the cable!

11.1.5 Testing 3D parts


By 3D parts, coded parts from the industry (automotive, electronics, machine
building, air- and spacecraft industry, etc.) are meant, which have irregular
geometries. In some cases, these parts can be measured with one of the three or
four standard positions. In other cases, this cannot be done.
For such cases, a measurement fixture must be manufactured, which ensures that
the code to be measured can be positioned correctly according to the handling
instructions (angle, distance, shadows from components).

In simple cases the fitting of the glass screen is used for a fixture. A part fitting
instead of the glass screen is manufactured and this holds a part exactly in the
correct position. The advantage is the easiness of replacing of such a fixture.

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11.2 Measuring process in the Windows software.

A prerequisite for performing the measurement is the observation of the handling


instructions (see section 6) as well as the selection of the desired position of the
device (see section 11.1)

The live video is turned on for the positioning. For this purpose, the F1 button on the
device can be used or the symbol button for the live video on the PC screen.

Start the live video Stop the live video

The measurement area can be set in various ways. Most simply, only the red cross
hair is displayed. The code is moved in the middle of the cross hair and then the
measurement is started. To start the measurement, either the "Scan" button on the
device or the "Evaluation" button in the Windows software can be used.

Cross hair in the bar code Cross hair in the 2D code

The evaluation is started with the "Evaluation" button.

Pushing the evaluation button stops the live video and starts taking the measuring
image in the full camera resolution. Afterwards, the evaluation is initiated. In a
normal case, the symbology and the code type (1D or 2D) are recognized
automatically.

If the automatic recognition fails, the measurement area must be set manually.

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The icon with the blue square is the default for the measurement of a 2D code

If the function is active, the three corners of the matrix code in the measuring image
are clicked on by the mouse one after the other. This causes a blue square to
appear, with which the measurement area (Region of Interest ROI) for the code is
determined. The thickness of the blue frame is not relevant for the measurement; it
can be changed by turning the PC mouse wheel. Only the outside contour is taken
into account. By changing the blue frame (the size, the precision with which the code
is targeted), the stability of the evaluation can be improved in difficult measurement
cases.

If a bar code is measured, then a red measurement area is set in the image as a bar
at an angle of 90 in relation to the bar code lines. The height of the bar determines
the measurement area through the height of the code.
The measuring width is determined automatically (up to Version 1.0.20.1) Version
1.0.20.1/13914r and later constrains the measuring width to the left and right
position points.

11.3 Automatic ROI

The setting "Automatic recognition of the measurement area" is made with the icon:

The 2D codes are framed automatically. In the case of bar codes, the measurement
lines are determined automatically. In contrast to the mode with the cross hair, the
measurement area is limited to the code size. This reduces the amount of data to be
processed and increases working speed.

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11.4 Recording the image

The REA VeriCube can take an image without making an evaluation.

Icon.

Old icon New icon

11.5 Opening the image file

With the icon

Old icon New icon

an image file can be opened. BMP, PNG and JPG formats as well as several others
can be processed. The loaded picture can be evaluated and thus a rough assessment
of the code in the image can be made. The image data read in this way is not
calibrated and no calibration data is included in such images.

In addition, the test reports in TWS format or the images in XML format can be
opened. On the one hand, the contained images can be saved again for
documentation purposes, for example, as BMP or JPG files. On the other hand, there
is a possibility to reevaluate the images. Since the previously set ROI as well as the
calibration data are contained, a full-value evaluation is possible.

11.6 Saving the image file

The images, which have been loaded and which have been obtained by measuring or
by recording, can be saved (for analytical or documentation purposes)

This takes place with this ICON

Old icon New icon

The images in PNG, BMP and JPG format can be used for documentation purposes.
The images which are saved in XML format contain the calibration data and can,
when opened again, provide a full-value testing evaluation. This is useful for
comparing different software releases or for support purposes.

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11.7 Static reflection measurement

In a given measurement image (without evaluation, see sections 11.4 and 11.5), a
static reflection measurement is performed

A red measurement point appears in the image

If the mouse pointer points to the measurement point, the point can be changed to
the desired size with the help of the mouse wheel in order to obtain an adequate
measurement section. With the help of the function, the reflection values can be
determined in order to see in advance whether the contrast between the bright and
dark areas (or the color selection between bright or dark) is sufficient. Depending on
the type of the light (white or red), the measurement values can change.

The displayed value of 26.3 is the reflection value that corresponds to the Rmin or
Rmax reflection values. The X and Y data are the pixel positions in the image. D is
the diameter of the simulated light point adjusted by the user. The usual synthetic
apertures (the simulated light point diameter) are between 100m (4mil) up to
500m (20mil). This area is exceeded above or below in exceptional cases only.

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11.8 Preset the measurement image size

The measurement image can be presented considerably magnified or reduced in size.

With the help of the buttons

the display is changed. The piece of data in percentage shows the magnification. The
value 45.8m/pixel depends on the focal length of the lens used and is set by the
adjustment.

If the mouse pointer is positioned in the image, the image can be displayed smaller
or larger by turning the mouse wheel. It can be magnified to such an extent that the
individual pixels of the camera chip are visible and distinguishable.

11.9 Rotating the image

Depending on the position of the REA VeriCube, the movement of the image does not
follow what is intuitively expected. For this reason, the image can be rotated with the
help of the green arrow symbols

until the movement coincides with the intuitively expectation.

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11.10 Display of the evaluation

11.10.1 Test reports


Depending on the preset values in the options, the level of detail of the individual
test reports displayed can be adjusted and changed based on the individual
requirements. The selection of the different forms of representation takes place with
the icons

The left icon presents detailed graphical test report on the PC monitor. This view is
presented for qualified staff with corresponding background knowledge and shows all
obtained test results in every detail, partially in the form of callable sub-windows.

The second icon shows the evaluation as it would appear as a printout (long
printout). Some details can be better seen listed one after the other than in the
graphical view.

The third icon shows a short view. This view provides all testing results in a
compressed form, which can be used by the trained routine personnel.

In the settings (Configure / Options / View), the default view is set. This appears as
first view after verification. The icons and the corresponding menu change the view
on demand without changing the default setup.

11.10.2 Details in the test reports

In the graphical view of a given test report, the following icons are available:

Binarization

With this icon, everything in the image which is evaluated as dark is highlighted in
yellow. This makes it possible to recognize the places where shadings or too bold /

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thin prints shift the thresholds to such an extent that the individual code elements
become invisible

Edge grid

With the help of the edge grid, the reconstructed grid matrix is displayed. In this
way, it can be recognized where the matrix cells lie and whether the symbol has
been recognized correctly. The symbols with irregular brightness or with distortions
(for example, through rounding) are subject to the risk that the matrix is
inadequately recognized. With the help of this highlighting, it can be checked very
quickly as to whether the recognized matrix corresponds to the actual code picture.
If there are large deviations, this is an indication of invalid erroneous measurement,
which must be repeated.

Center grid

In this grid representation, the lines cross in the middle of the matrix cells. Apart
from that, the function and the meaning are the same as in the edge grid.

The light margin (quiet zone)

The light margin (also called a white field, bright field or quiet zone) is indicated by
the aid of this icon. This is in order to be able to easily recognize whether this area
contains spots or other disorders which should not be there (homogeneous white in
positive symbols or homogeneous black in negative symbols is necessary)

Details measurement

With this icon, the details measurement is turned on. A red point appears in the
measured image, whose diameter shows the size of the synthetic aperture. The point
can be moved with the mouse to different places of the code. The display then
provides information about the code word number, bit number, reflection values and
modulation values at the selected location.

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Matrix middle points

The middle points of the matrix cells are highlighted with green dots

Warnings

With this button, all matrix cells (when active) are marked yellow, which, in relation
to the modulation and the contrast measurement values, are close to the limit
between two grades. The more such modules appear, the higher is the risk for a
given measurement result to oscillate between two classes.

Error indication

All matrix cells which can be handled by the error correction are highlighted with red
dots. This always occurs when a given matrix cell is recognized as dark instead of
bright or vice versa. Depending on the symbology and code size, the error correction
can recognize these errors and facilitate the correct decoding to a certain limit. When
the capacity is exhausted, it is attempted to obtain a result with a non-standard
decoding (error: Reference decode failed). If this also does not help, no further
decoding is possible.

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12 Configuring the evaluation and symbologies

In this section, the essential REA VeriCube configurations are described. This
configuration is performed with the help of the Windows software TransWin32. The
detailed description of TransWin32 is in a separate operating manual.

12.1 Evaluation

The presetting for the evaluation is done in the menu Configure / Evaluation.

The important setting is "selected grade". For this purpose, the desired minimum
quality in the area of the grade Sufficient (Grade 1), Satisfactory (Grade 2), Good
(Grade 3) or Very good (Grade 4) is determined according to the respective test
standard. A measurement result which has achieved, for example, Grade 2 the
grade Satisfactory, is thus evaluated in the previously selected Grade 1 as "Passed"
and in the selected Grade 3 as "Failed".

The bar code evaluation (1D) permits the choice between the ISO/IEC 15416 and
ANSI X3.182 evaluation (this ANSI standard has been withdrawn in the meantime).
The evaluation and the measurement result do not change depending on the setting

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of ISO or ANSI. Solely the presentation of the measurement result changes from
numerical data to letters for the class (A instead of 4, B instead of 3, C instead of 2,
D instead of 1 and F instead of 0).

The matrix code evaluation (2D) permits the choice between the method according
to ISO/IEC 15415 for printed codes, for example on labels, or the DPM method
according to ISO/IEC TR 29158, which is used, for example, for etched codes, dot
peen marking or lasered on metal (DPM is optional).
(Note: The REA VeriCube only has lighting from 45. This illumination type can only
be used for certain DPM codes.)

12.2 Symbology selection

The symbology selection determines which of the symbologies and with which
respective properties they are verified. The selection and the properties are
determined by the respective use.

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The left column shows the symbologies available in the software version. The right
column shows the active symbology selection. To the right of this there are the
properties of the respectively selected code. In this case, it is "GS1 Data Matrix ECC
200". This designation of the symbology is a short form for practical use, which,
correctly formulated, would be "Data Matrix Code according to ISO/IEC 16022 with
the error correction method ECC200 for the applications which are specified by the
organization GS1-International". However, this is much too complicated.

Only symbologies which have also been activated in the pre-settings can be
tested and evaluated. All other non-activated symbologies are evaluated
with a "Not decoded" error message and cannot be recognized and
evaluated!

12.3 Profile management

The settings for evaluation, symbology selection, minimum quality and aperture
setting are comprehensive. Many routine users are overstrained by this. For this
reason, complete settings can be stored into profiles. (Configure / Others / Manage
profile)

About 30 profiles can be defined. In practical use (e.g. production), a user selects the
matching profile for a production job. Selection and activation of a profile sets a
complete device configuration within one step.

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Profile selection is done directly with the icon in the icon bar.

Together with the profile selection, password protection (or extended user
management) can also be used. With password protection, no settings can be
changed. The task-related selection of the settings profile and the entry of the order
number are excluded.

12.4 Identification of test reports

The test reports can be easily identified with the help of the entry of the order
number. The order number is entered under Configure / order number or by using
the appropriate icon in the icon bar. In the Configure / Options setting the order
number behavior is defined. This setting causes the window for inquiring the order
number to appear automatically before and after any measurement, allowing the
user can confirm or change the order number. The intention is to prevent users to
forget the entry of new order numbers.

Under Configure / Options / File Saving, it can be specified that this entry of the
order number automatically extends the file name of the test report as a prefix and
thus appears in the file name. This function is valid for both manual and automatic
saving. In addition the configuration has a setting which causes that each order
number creates a subfolder in which reports are stored into.

If a test report is converted to a PDF document through a PDF Writer, the generated
file name (including the automatic numbering) is transferred to the PDF program.
Thus, if the order number is used consistently, manual entry of file names is not
necessary for saving and creating PDF documents.

Saving measuring reports as PDF files can be configured to work in a quiet mode.
This means that no user dialog appears while creating the PDF file. For this function
is a PDF writer program of an external manufacturers required which allows a quiet
mode setup. Measuring reports are in this case always available as PDF files without
any action required to be done by the routine user.

Beginning with Version 1.0.20.1/13914r additionally part of the decoded code


content can be included into the report filename. For this mode the configuration
Configure / Options / Saving needs to enable this function and to specify the part
of the code content. The part of the code content defines the first digit and the data
length. Counting of the first digit can be configured from the end or the beginning of
the code (left to right or opposite).

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12.5 Lighting and aperture

The lighting setting is in the menu Configure / Device.

As light type (color of the lighting), red light with 660nm wavelength and white light
with 4000K can be selected. The normal setting for the direction of the lighting is
the 45 quadripartite group. In certain cases, a one-sided lighting can be used.
However, in the ISO/IEC 15415 mode, these cases are not calibrated and thus they
can only be reasonably used in DPM mode.

For testing purposes or for in-depth analyses, the adjustment can be turned off. As
soon as the check mark next to "Use adjustment" is removed, the manual exposure
setting is active.

ATTENTION: The manual exposure setting leads to changed and non-


calibrated measurement results.

The DPM lighting is performed according to a preset algorithm of ISO/IEC TR 29158


when "DPM Automatic Exposure" is turned on. When "DPM Automatic Exposure" is

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turned off, a manual exposure is active, which can also lead to measurement results
which are different than the ones at the automatic exposure according to the
ISO/IEC TR 29158 specification. The manual setting can be useful if the automatic is
not set up as desired or leads to no decoding. The "Duration" entry field is the
manual exposure setting.

In addition, the aperture can also be changed here. In a normal case, the aperture
will stay at the automatic setting. In this case, the aperture is set at 80% of the
module width. For all application specifications the aperture is used according to the
appropriate specification (e.g. GS1 specifications or PPN specifications).
The aperture entry takes place in the "mil" measurement unit. Mil means milli-
inches. One inch is equal to 25.4 mm. Milli means 1/1000. Therefore, 1 mil is 25.4
m (corresponds to 0.0254mm). The typical apertures, such as 6 mil or 10 mil,
correspond to 0.15mm or 0.25 mm.

The aperture is a subsequent formation of a light spot created by a laser. Since it is a


subsequent formation, the aperture is called "synthetic aperture".
The synthetic aperture is an image processing filtering whose purpose is to suppress
the small, irrelevant disruptions in the code. Further details about the opening can be
found in the REA training manual.

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12.6 Device data

The calibration and service data can be saved by using Configure / Others / Collect
device data. The calibration data can be re-imported on another PC with the
TransWin32 installation for a REA VeriCube device. In this way, a new calibration can
be avoided if one device is used alternately at different PCs.

The device data also contains the settings

The service data is required for support, bug fixing and device failure analysis.

The import of the data can be executed with the "Configure / Others/ Import
Vericube device data" menu item.

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12.7 User management

12.7.1 Simple user name

The setting "TransWin32 User " is a pure text replacement for the names of the
respectively logged-in Windows users. If the user is not entered in the TransWin32
setting, the user name of the Windows user account appears in the printed test
report. If there is an entry, this setting is always included as user in the test reports.
In a next software version, this menu item will be moved into the "User and
password" dialog box.

12.7.2 Simple password


Independently of the simple user names, there is a simple password protection.

The setting can be accessed under "Configure / Others / User and Password Setting".
In the displayed setting, the simple password protection is active. In this mode, all
settings, except for the profile selection, are inaccessible for the user without a
password.

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12.7.3 Set up the user management
After an update of a given device without user management or after the first
installation, neither the user management nor the password protection is active.

The user management must first be activated before becoming effective. It can be
temporarily deactivated at any time or completely turned off by deleting all users
(see below).

The deactivation of the user management changes the following:


A list of users with their passwords and their rights status is managed. The
management of the list of users, the logging in and logging out of the users takes
place centrally on the device. The respective user must authenticate himself with a
password prior to using the device.
There are two user types: normal users and administrators. The administrator can do
everything; the normal user can do only that which is possible without entering a
password when the password protection is active (e.g. performing a measurement,
selecting a profile, ...).

The name of the logged-in user is stored in a log file. The following actions are stored
in the log file:

Calibration
Creating a new user, deleting a user

The user management can be applied through two alternative approaches:

User management through TransWin32 (only if the SW option is available)

- User management through the service program (relevant for users of REA
Check ER and REA ScanCheck 3 without a TransWin32 license)

The actual user management dialog and also the subsequent work procedure are the
same in both cases. The ways to access the user management dialog are different. In
the TransWin32 software, the user management is accessed through the "Configure -
> Others -> User and password setting ..." menu item. The service program is
started either as a separate program or from TranWin32 under the "Tools" menu. In
the service program, the "tab" "Profile and User Management" is selected. The
desired device is selected with the search function of the device. With the "User
Management..." button, the user dialog is accessed.

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At the first start, the user dialog looks as follows:

Picture: Selection of the setting "Protection of the device configuration with User ID
and Password"

When neither user nor password has been assigned, the dialog is confirmed with OK.
A dialog appears with the password prompt of the preset administrator (Admin
default). If a user has already been created, the dialog for user management can be
started directly with the "User Management" button.

The preset password is 739485.


After logging in, the following dialog appears:

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If "Add user" is selected, the next dialog box pops up:

A unique name is assigned as user name. The password is entered below. The user
type selection list determines whether the new user is an "Administrator" or a
"Normal User". The Administrator has all rights. The "Normal User" can essentially
perform measurements and select predefined profiles.

Attention: The first user that is entered must have administrator rights. As a
result, the Admin default becomes invisible, i.e. it does not appear anymore
in the list of the users.

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Afterwards, the user accounts for the operators are created.

The Admin default user disappears after the creation of further user accounts.

With "Delete Users", all users can be removed except the logged-in user.

After the end of the creation of users, the administrator must log out. This is done in
the main display with the Log Out button.

If the password is no longer accessible (forgotten, misplaced), a three-time login


with an incorrect password takes place. After this, the login can be attempted once
more with the Admin default user.

12.7.4 User management during operation

If the device is started with active user management, the user ID is always
requested first (selection from the list of user names), together with the password
belonging to it. Depending on the selection, the use as administrator or as normal
user is possible.

After logging in, the REA device is ready for measurement, or if an administrator has
logged in, it is ready for measurement and configuration.

Every user must log out after completing his tasks.

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Automatic logout is not provided.
A logged-in normal user can only change his own password in the user management.
The dialog is accessed through the

User management icon or through the menu Configure / Others / User and password
setting

The following query appears.

The data in parenthesis (here (ww) ) shows that the logged-in user has the name
"ww".

When an administrator calls up the user management, the full dialog appears:

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12.7.5 TransWin32 configuration with password

With "TransWin32 configuration protection", the Configuration / Options menu is


meant. In this setting, only settings which relate to the TransWin32 software and do
not change any measurement evaluation are available. For example, this is the print
layout, the saving paths or also the data export settings.

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13 Trouble shooting

In this manual, solely the device servicing and the configuration are described. The
testing results, their meaning and the search for errors in the case of too poor results
are not contained in this manual. The measurement results and their interpretation
are introduced in the REA training document.

Network error

Prior to a further search for errors, the cables must be checked as well as the
network sockets on the REA device. If the locking mechanism on the plug is broken,
the contact is poor. If the socket on the device is defective, because, for example,
someone has got stuck on the cable, the contact is also poor, sporadically available
or completely absent. In these cases, a corresponding repair or replacement of the
cable is necessary.

Recommendation: Only network hardware supporting 1Gbit/s should be used.


Unshielded (UTP) network cable types shall not be used.

Same addresses
The PC and the REA Verifier device have identical network addresses (IP addresses).
They must be different, in the same sense that two houses cannot be on the same
address at the same place.

Several network cards


If a given PC has several network cards, they must be separated with the help of a
logical setting. This is done with the help of an IP mask and basic selection

Example of a bad configuration

Adapter 1
Address: 192.168.111.11
Mask: 255.255.255.0

Adapter 2
Address: 192.168.111.12
Mask: 255.255.255.0

Both network adapters (network cards, including WLAN) work in the same network.
The REA Verifier on adapter 1 sends the data to the PC and the PC can send back the
data through 1 or 2. If adapter 2 was chosen, the data no longer comes to the REA
Verifier as it is connected to adapter 1. In this case, as an example, adapter 1 should
be set to 192.168.113.11 and the REA device to 192.168.113.12. The Adaptor 2
setting remains to be unchanged. With this setting, adapters 1 and 2 are logically
separated.

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Different logical networks
If the REA testing device and the PC with the TransWin32 are in logically different
networks, the connection does not function anymore. The device search is successful
and then an error message follows.

Example
Device:
Address: 192.168.1.12
Mask: 255.255.255.0

PC
Address: 192.168.2.13
Mask: 255.255.255.0

Sometimes the communication is realized by using a network gateway in such cases.


This does not work in this case because the GigE Vision network protocol doesnt
support communications via gateways.

Speed
The REA VeriCube has a network connection with max. speed of 1 Gbit/s. If the REA
device is connected directly to a PC with a 100Mbit/s network interface, the speed is
automatically restricted to 100Mbit/s. If the REA device and the PC are connected
through an Ethernet switch with a speed of 1Gbit/s and the PC can, as before,
process max. 100Mbit/s., no automatic speed adaptation takes place because the
Ethernet switch connects to the PC with 100Mbit/s and the REA VeriCube with 1Gb/s.
In this case, the REA VeriCube sends the data 10 times faster than what the PC
network interface can process.

Connection interruptions
Connection interruptions can happen when the REA Verifier is integrated together
with the PC in a company network. A high network load can lead to communication
errors which are displayed as network errors or sensor errors. In this case, a second
network card, which is used for the REA VeriCube only, should be installed in the PC.

In some cases, problems might arise if the network adaptor is built with components
of the manufacturer Realtek. In this case, a second network card, which works with
the chip set of another manufacturer, can help.

Version 1.0.20.1/13915r and later offers under Tools / Install or Uninstall VeriCube
Network driver an installation of a network filter driver. This driver improves
communication reliability.

If both, the computer and the REA VeriCube are connected to an Ethernet switch
with 100Mbit/s as highest speed communication errors can happen. In such a case
always a 1Gbit/s Ethernet switch shall be used.

Sensor error

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The correct positioning of the camera modules must be checked. Sometimes the
sensor error is also reported if the network communication is not stable (see
connection interruptions)

Firewall
The majority of computers use firewall software which, during day-to-day operation,
protects the data from theft by outside parties or from the installation of undesired
software from outside. This function is mandatory for all computers which are
connected to the Internet.
The REA VeriCube works through the network. The firewall must permit the data
packages of the device to pass through. In particular, in very strictly administrated
networks, the firewall is often set up so restrictively so that no communication is
possible. The firewall must allow the GigE Vision network traffic based on UDP to
pass.

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14 Intellectual property reserve

This document and the information and specifications contained in this document are
the property of REA Elektronik GmbH. It contains step-by-step instructions, with
which the handling of the described product can be learned, and it serves as support
for the commissioning and operation of a product manufactured by REA Elektronik
GmbH.
This documentation as a whole and its parts are protected by copyright. All rights,
also those of the translation, reprinting and reproduction of the entire document or
parts of it, are reserved. No part of this document may be reproduced in any form
(photocopy, microfilm or by another method) without prior written authorization by
REA Elektronik GmbH, also not for training purposes.
Although this documentation was prepared with great care, some specifications can
be incomplete and there may be errors. REA Elektronik does not accept any
responsibility for damages which can result from possible incorrect data.
REA Elektronik is constantly making efforts to improve its products and reserves the
right to change, without prior notice, the information and the specifications contained
in this document.

15 Software update

The most current released version is available for free download on the Internet from
the support sites at the following address:
http://www.rea-verifier.de
The access to the support area of the REA Verifier website is obtained by entering the
following access data:

http://support.rea-verifier.de
User name:REA_Verifier
Password: REA-C36754

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16 Protected trademarks

All product names introduced in this document, which are known to REA as
protected, are designated with the following marks.

Microsoft, Embedded Visual Tools are registered trademarks of the Microsoft


Corporation in the USA and in other countries; Intel and ARM are trademarks of
Intel Corporation.
Linux is a registered trademark of Linus Thorvalds.
REA is not responsible for the validity of this data. The use of any protected concepts
and names should not represent a violation of a copyright and a protected brand.
The use is necessary for explanation of the operation and the backgrounds. REA
Elektronik does not derive any claims to foreign trademarks and brand names from
this use.

2015 REA Elektronik GmbH, Mhltal


Internet: http://www.rea.de Printed in Germany

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17 Certificate of conformity for REA VeriCube

Certificate of conformity

REA Elektronik GmbH


Teichwiesenstrae 1
D-64367 Mhltal-Waschenbach/Germany

Declares under its sole responsibility that the product

Bar code verifier


REA VeriCube,
which has been manufactured at the aforementioned production location since 2014,
complies with the following standards:

ISO/IEC 15426-1 Automatic identification and data capture techniques Bar


Code Verifier conformance specification Part 1 Linear symbols

ISO/IEC 15426-2 Automatic identification and data capture techniques Bar


Code Verifier conformance specification Part 1 Two-dimensional symbols

The bar code verifier REA VeriCube is a device which fulfills the requirements of
these standards for minimum functionality (mandatory) and for optional
functions.

These standards contain definitions of the reference testing symbols. The conformity
is verified with these reference testing symbols.

August 2015

REA Elektronik GmbH, D-64367 Mhltal

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18 Certificate of conformity for the REA calibration cards

Conformity confirmation
for the
calibration and testing card of REA VeriCube
The level corrections and the calibration fields of the calibration card as well as the
test codes applied were tested with a REA reference device. The corresponding
reference test report is delivered together with the respective serialized card with
reference to the serial number.

The REA reference testing device has been tested and configured with primary
calibration standards according to ISO/IEC 15426-1 and ISO/IEC 15426-2.

The primary calibration standards were obtained from the company Applied Image
INC., USA. The contrast values were set on the basis of the corresponding primary
calibration standards according to ISO 7724/2 for contrast values. The metric
calibration is based on determining the size of the respective codes of the relevant
primary calibration standards.

The calibration card is created photographically as a copy of a glass master. This


photographic process causes the card to be light-sensitive. The calibration card must
be stored protected from daylight. Scratching, dirt and other negative influences
make the card unusable.

The measurement precision of the REA VeriCube must be regularly verified (see
section 9).
.

Technical changes reserved

August 2015
REA Elektronik GmbH D-64367 Mhltal

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19 EU declaration of conformity for the REA VeriCube

EU - Declaration of conformity
Declaration of conformity
Declaration of conformity

The company / The company / The company

REA Elektronik GmbH


Teichwiesenstrae 1
D - 64367 Mhltal

confirms herewith the conformity of the product /


declares herewith the conformity of the product /
declares that the product

Designation / Designation / Designation


REA VeriCube

with the following regulations /


with the applicable regulations below /
is in conformity with the following applicable regulations

EU Directives / EU Directives / EU Directives


EMV Directive 2004/108/EU
Low Voltage Directive: 2006/95/EU

harmonized standards / harmonized standards / harmonized standards


EN 61000-6-3:2001; EN 55022 (IEC/CISPR 22:2005 +
IEC/CISPR/G/128/CDV)
EN 61000-6-2, IEC 61000-6-2, EN 61010-1

nat. techn. specifications / national technical specifications / national technical specifications


DIN EN 61000-6-2

Name / Name / Name


Pauly, Wolfgang

Position / Position / Position


Managing Director / Managing Director / Managing Director

Location / Location Date / Date Legally valid signature /


/ Location Signature
August 2014
Mhltal

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20 Technical data

Verifier for printed codes according to ISO/IEC 15426-2 and according to


15426-1

Power supply: Via GigaBit Power-over-Ethernet power supply


(PoE), included in the scope of delivery.
primary 110 240 V~, 0.4A ,
sec. DC 48 V= / 0.32 A

Housing Terminal, body: Aluminum,


powder-coated, lacquered, gray,
with a glass cover and
Plexiglas dust sealing cover

CMOS camera module, changeable Camera resolution 2.592 x 1.944 pixels,

a) Optic module 8 mm focal length for data matrix codes from 0.25 mm module
size
Field of view 114 x 76 mm, pixel size 0.044
mm
b) Optic module 12 mm focal length for data matrix codes from 0.19 mm module
size
Field of view 85 x 63.5 mm pixel size 0.033
mm
c) Optic module 16 mm focal length for data matrix codes from 0.15 mm module
size
Field of view 63.5 x 47.5 mm pixel size 0.025
mm
d) Optic module 25 mm focal length for data matrix codes from 0.09 mm module
size
Field of view 37.5 x 27.7 mm pixel size
0.015mm
Object illumination sources 12 x red light LED, wavelength 660 nm
12 x white light LED color temperature 4000K
can be selected on an individual basis
and combined

Lighting directions selectable from 1 to 4 directions shifted at 90,


(Azimuth) in an angle of 45

Maximum field of view size (FoV) a) 114 x 76.0 mm


b) 85.0 x 63.5 mm
c) 63.5 x 47.5 mm
d) 37.5 x 27.5 mm
depending on the camera module used

REA Elektronik GmbH, Teichwiesenstrae 1 D-64367 Muehltal


REA VeriCube Operating Manual Version 2 08/2015 Page 73 of 76
Aperture automatic, at 80% of the measured module
size in ISO/IEC 15415 measurements.
Adapted lighting for optimal measurement
openings according to ISO/IEC TR 29158 for
DPM measurements

Keyboard Control panel with 5 short-click keys 3 control


LED
swiveling mechanically by 180

Processor ARM microprocessor

Measurement program "REA TransWin32",


remote control, evaluation and
printing software for PC with
MS-Windows 7 /8, 32 or 64bit operating
systems.
TCP-IP communication over
GigaBit LAN network.
For code verification and measurements on 2D
matrix codes
DataMatrix codes, QR codes, Aztec codes,
according to ISO/IEC 15415, alternatively
according to ISO/IEC TR 29158,
on 1D bar codes, stacked codes,
+ PDF 417 optionally upgradeable
according to ISO/IEC 15416.

Optional software extensions with: Code comparison function,


Article database ADB,

2D symbologies DataMatrix ECC200 and GS1 DataMatrix


QR codes, MicroQR code, Aztec code, PDF 417
further symbologies are in preparation.

Linear symbologies EAN-13, UPC-A, UPC-E with/without ADD-ON,


EAN-8, 2/5 interleaved with/without test
number, Code 39 with/without test number,
PZN, Code 32, Code 128, GS1-128
with/without content testing, GS1-Databar
code family, PDF 417 codes

Optional symbologies 2/5 3 bars, 2/5 5 bars, 2/5 IATA, 2/5 baggage,
2/5 DHL Express (freight post code), Code39
full ASCII, Code 93, MSI, Plessey, Code
128UPU, Code 39UPU, Code 39HIBC, Code
128HIBC, Codabar Monarch (18), LAETUS
Pharmacode, LAETUS MiniPharmaCode

REA Elektronik GmbH, Teichwiesenstrae 1 D-64367 Muehltal


REA VeriCube Operating Manual Version 2 08/2015 Page 74 of 76
Interfaces RJ 45 LAN network socket

Temperature range Operation: +5 C to +40 C,


Storage: -20 C to +70 C,

Air humidity max. 80%, relative, non-condensing

Dimensions 200 mm x 150 mm x 150 mm W x L x H)


With keypad width 210 mm
Weight 2,600 g without PoE power supply and cable

Housing protection class IP 20 when the glass cover or the plastic cover
is slid in.

Maintenance Monthly calibration and documentation with


the delivered calibration cards and test
equipment monitoring measurements are
necessary. When necessary, clean the lenses
and the light-emission window only with
special auxiliary means for optical lenses.

REA Elektronik GmbH, Teichwiesenstrae 1 D-64367 Muehltal


REA VeriCube Operating Manual Version 2 08/2015 Page 75 of 76
21 Warranty conditions

REA Elektronik GmbH guarantees that the product delivered by REA is free from
material and manufacturing defects. This warranty is valid for the period of time
specified in the order confirmation. The warranty claims become null and void if the
device is not installed, handled and used according to the instructions in the
delivered documentation.

Repair under the warranty


If the purchased REA device is no longer functioning faultlessly during the
aforementioned warranty period, REA Elektronik will repair it without any costs for
the client. In order to prevent any unnecessary costs, it is recommended to carefully
review all the information contained in the operating instructions prior to sending the
device.

Sending back a defective device for repair


In the case of a defective device being sent back for repair, it is necessary as is
described in the manual to uninstall it and to use the original packaging from the
delivery. Shipping is at the cost of the sender, whereby the shipment should be
insured based on the value of the device.
After the repair under the warranty has been performed, REA Elektronik GmbH or the
respectively authorized REA partner will send the device back to the recipient at no
charge. Express deliveries can be made if desired. The additional costs that arise
should always be added to the invoice. If the device is not sent to REA in its original
packaging, REA will use new packaging for the return shipment and will add the costs
to the invoice.

Return shipments for repair must always take place by using the following filled-out
form
http://www.rea-verifier.de/service/Verifier-Service-Checkliste_2D_E%202.pdf
.

General warranty conditions


REA Elektronik GmbH is not liable for any indirect collateral and consequential
damages, including damages which have led to profit or production losses, delivery
delays, market losses, increased service and business costs, etc.

Customer service after the expiration of the warranty period


The REA customer service continues to be available to customers after the warranty
period and for the entire lifespan of the devices for their servicing and maintenance.
To that end, please contact REA Elektronik GmbH or your respective REA partner.

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REA VeriCube Operating Manual Version 2 08/2015 Page 76 of 76

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