A

Training report
On
Summer Training
At
HARIOM PRECISION ALLOYS PVT. LTD.

Submitted in partial fulfilment of

Bachelor of Technology degree

of the Rajasthan Technical University, Kota

SUBMITTED TO: SUBMITTED BY:

Mr. Anil Mahawar Deepak Saini
(H.O.D. Mech. Deptt.) Roll No.-13EAEME007
ELECTRICAL ENGINEERING B.TECH (M.E.) ,VIIth Semester

Department of Mechanical Engineering

INSTITUTE OF ENGINEERING & TECHNOLOGY,

ALWAR
SESSION: 2016-17
 ACKNOWLEDGEMENT

Apart from my efforts the success of any training depends largely on the encouragement and
guidelines by many other. I take this opportunity to express my gratitude to the people who
have been instrumental in this training.

I am grateful to our esteemed educational institution ALWAR INSTITUTE OF

ENGINEERING & TECHNOLOGY, ALWAR for providing us with high quality
technical education, hence adding a new dimension to our career.

I am even highly grateful to our chairmen Mr. V.K Agarwal, Executive chairman Mrs.
Manju Agarwal for creating such environment within the college premises.

I would also like to express my gratitude towards our Head of Department Mr. Anil
Mahawar (HOD) and entire M.E dept. for showing confidence in us & for their motivation
& encouragement.

Last but not least, I am grateful to my parents and friends for their love, support and
patience in every phase of my life.

Date: August 2016

DEEPAK SAINI

13EAEME007

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 ABSTRACT

An industrial PLC and SCADA system is to for the development of automatic control of machinery. PLC
and SCADA system are methods to achieve Automation. Automation industry has fast growth
potential in a country like India, which has a large industry base. This report focuses on
brief concepts of PLC and SCADA system, their development, and also mentions
possible applications of these systems. Almost every industry that has some electrical
machinery may need Automation Services. Attention is also paid to the security issues which have
arisen with time.

This training report consists of basic automation concepts &automatic system theory. It
present the development of these system like as PLC, SCADA & DCS. It provides the
information why these systems are being adopted & their advantage & dis. An automatic
system is considered far superior than manual control because it results in precision &
accuracy & improved quality.

This helps us in providing the basic construction & programming of plc. It presents the types
of plc & their features. In case of plc hardwiring & complexity is reduced &their maintenance
& troubleshooting is easier.

PLC connected with the SCADA provides the operation in animated form, which become
easier for the operator to keep watch of the process & enable them to modify in case the plant
is at some remote site that is in the hazardous chemical plant.

It describes the Allen Bradley plc & its working, & how the scan cycle is operated to perform
the operation. & the addressing of various input, output modules.

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 TABLE OF CONTENTS
S.No.Particulars PageNo.

CoverPage i

Certificate ii

Acknowledgement iii

Abstract iv

TableofContents vvii

ListofFigures viiiix

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CHAPTER DESCRIPTION PAGE NO.

Chapter 1 COMPANY PROFILE 1

1.1 About Company 1
1.2 Casting Facilities 2
1.2.1 Melting 3
1.2.2 Sand Preparation 3
1.2.3 Moulding 3
1.2.4 Fettling & Dressing 3
1.3 Machine Facilities 4
1.3.1 Machine Shop 4
1.3.2 Heat Treatment 4
1.3.3 Pattern Shop 4
1.3.4 Associated Facilities 5
1.3.5 Utilities Services 5
1.4 Testing Facilities 6
1.4.1 Quality Control & Testing Laboratory 6
1.4.2 Chemical Laboratory 6
1.4.3 Mechanical Testing 7
1.4.4 Micro Analysis 7

Chapter 2 PRODUCTS 11
2.1 Earth Moving Machines 11
2.2 Engineering Industry 11
2.3 Pressure Valves 11
2.4 Ornamental Casting 12
2.5 Glass Moulds 12
2.6 Automobile Parts 12

Chapter 3 FOUNDARY 13
3.1 Process 13
3.1.1 Melting 14
3.1.2 Degassing 16
1.3.3 Mold making 16
3.1.4 Pouring 18
3.1.5 Shakeout 18
3.1.6 Degating 18
3.1.7 Heat treating 19
3.1.8 Surface cleaning 19
3.1.9 Finishing 20

Chapter 4 WORKSHOP TECHNOLOGY 22

4.1 Lathe Machine 22
4.1.2 Types of Lathes 23
4.1.3 Lathes and Lathe Machining Operations 25
4.2 Milling (Machining) 28

Chapter 5 SAND TESTING METHODS 30

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5.1 Moisture content test 30
5.2 Clay content test 32
5.3 Grain fitness test 33
5.4 Permeability test 34
5.5 Strength test 36
5.6 Refractoriness test 37
5.7 Mould hardness test 38

Chapter 6 MATERIAL TESTING 40

6.1 Measuring hardness 40
6.2 Non-Destructive Testing Methods 41
6.3 Biaxial tensile test 43
6.4 Izod impact testing 43
CONCLUSION 45
REFERENCES 46

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 LIST OF FIGURES
FIGURE DESCRIPTION PAGE NO.

Figure 1.1 Casting 2

Figure 1.2Melting 2

Figure 1.3 Sand Preparation 3

Figure 1.4 Sand Plant 4

Figure 1.5 Turning Machine 5

Figure 1.6 Vertical Machine 6

Figure 1.7 Micro Analysis 7

Figure 1.8 Impact Testing Machine 8

Figure 1.9 Sand Testing Lab 9

Figure 1.10 Chemical Analysis 9

Figure 1.11 Inspection 10

Figure 1.12 Universal Testing Machine 10

Figure 3.1 A Foundryman, pictured by Daniel A. Wehrschmidt in 1899. 13

Figure 3.2 Melting metal in a crucible for casting 14

Figure 3.3 A metal die casting robot in an industrial foundry 14

Figure 3.4 A diagram of draft on a pattern 16

Figure 3.5 A diagram of an undercut in a mold 17

Figure 3.6 Bronze poured in lost-wax casting process 18

Figure 3.7 Modern foundry 20

Fig. 4.1 Lathe Machine 22

Figure 4.2 Bench Lathe 23

Figure 4.3 Turret Lathe 24

Figure 4.4 Lathe machine Parts 26

Figure 4.5 Boring Process 26

Figure 4.6 Turning Process 27

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Figure 5.1 Moisture Contest Test 31

Figure 5.2 Clay Test 32

Figure 5.3 Clay content Tester 33

Figure 5.4 Grain Fitness Test 34

Figure 5.5 Permeability tester 36

Figure 5.6 Strength Tester 36

Figure 5.7 refractoriness tester 38

Figure 5.8 Mould hardness tester 39

Figure 6.1 A Vickers hardness tester 40

Figure 6.2 Non Destructive Testing 42