01 Warm Gear

PT.
RADIANT UTAMA INTERINSCO

Head Office : Jl. Kapten Tendean No. 24 Mampang Prapatan, Jakarta 12720, Indonesia Telp. : (021) 7191020 (Hunting), Fax. : (021) 7191002-3
E-mail : ruinco @ indosat.net.id, website : www.ruinco.com
INSPECTION / SERVICE REPORT

Our Ref. W.O No : J/N. 64 00 D037 1309 334-007
DATE : JULI 16, 2014
CUSTOMER : PT. DRESSER-RAND

P.O.S.O. No. : IR14IE - 160020A
Work Location : WORK SHOP PT. DRSI CILEGON
TYPE OF INSPECTION / SERVICE :
DEMAGNETIZATION
MATERIAL DESCRIPTION : PART OF ROTOR SINGLE STAGE TURBINE

MODEL : 703WB / SN. 1000265756
AFTER DISASSEMBLY
ON FULL BODY
PART NAME : 1 PC WORM GEAR
RESULT:
THE REMAINING RESIDUAL MAGNETISM WAS LESS THAN 2 GAUSS.
SHAVARNA FARHAD
ASNT NDT LEVEL II
PT. RADIANT UTAMA INTERINSCO

Our Ref. W.O No : J/N. 64 00 D037 1309 334-007
DATE : JULI 16, 2014

P.O.S.O. No. : IR14IE - 160020A
MAGNETIC PARTICLE INSPECTION
MATERIAL DESCRIPTION : PART OF ROTOR SINGLE STAGE TURBINE

MODEL : 703WB / SN. 1000265756
AFTER DISASSEMBLY
ON FULL BODY
PART NAME : 1 PC WORM GEAR
RESULT:
THE INSPECTION WAS PERFORMED ON THE ABOVE MATERIAL MENTIONED

AND WAS FOUND LINEAR INDICATION ON WORM GEAR AREA.
SHAVARNA FARHAD
ASNT NDT LEVEL II
F/OCTG/016
MAGNETIC PARTICLE EXAMINATION REPORT
CLIENT : PT. DRSI REPORT NO : J/N. 64 00 D037 1302 334-006

JOB : IR14IE - 160020A DATE : JULI 16, 2014
MODEL NO : 703WB LOCATION : WORK SHOP PT. DRSI CILEGON
EQUIPMENT TYPE : WORM GEAR
SERIAL NO : 1000265756 MATERIAL : SPECIFICATION : NNSOP-2-007 REV.10
ID NO : TEMP. : AMBIENT ACCEPTANCE CRITERIA : NNSOP-2-007 REV.10
SURFACE AS-WELDED AS-ROLLED AS-FORGED POLISHING

PREPARATION : X BLASTING X GRINDING X MACHINING
STAGE OF BEFORE/AFTER PWHT BEFORE/AFTER HYDRO TEST

EXAMINATION : X AFTER DISASSEMBLY ( MPI ON FULL BODY )
`
MAGNETIZATION TECHNIQUES EXAMINATION MEDIUM
LDS TDS DRY VISIBLE WET VISIBLE X WET FLUORESCENT
X X
S/N : 205000 MATERIAL TRADE NAME APPLICATION
MAGNETIZATION CURRENT : CLEANER : X SPRAYING
X AC X DC PERMANENT CONTRAST : DUSTING
FIELD
X INDICATOR : MAGNETIC PARTICLE : MAGNAFLUX MAGNAGLO 14A
X ASME CASTROL STRIP CONCENTRATION : 0.3 ml/100 ml
UV METER, S/N : XR-1000/1705176 BLACK LIGHT : 2000 W / CM2
SKETCH
RESULT : The inspection was performed on the above material mentioned

and was found linear indication on worm gear area.
L= 3/16"
L= 7/16"
L= 1/8"
Result & Evaluation :

Requirement according to the test specification fulfilled
X Requirement according to the test specification NOT fulfilled
EXAMINER REVIEWED BY
SHAVARNA FARHAD
ASNT NDT LEVEL II

Our Ref. W.O No : J/N. 64 00 D037 1309 334-006
DATE : APRIL 17, 2014

P.O.S.O. No. : IR14IE - 160020A
DEMAGNETIZATION
MATERIAL DESCRIPTION : PARTS OF ROTOR SINGLE STAGE TURBINE

MODEL : 703WB / SN. 1000265756
AFTER DISASSEMBLY
ON FULL BODY
PART NAME :
1. 1 PC KEY WORM GEAR (ID NO.T102449) 8. 1 PC OST (ID NO.T323588)
2. 1 PC KEY COUPLING (ID NO.1000181425) 9. 1 PC SPACER WORM GEAR (ID NO.T137703)
3. 2 PCS OIL SLINGER DE (ID NO.T135864001) 10. 1 PC COUPLING HUB (ID NO.1203219)
4. 1 PC OIL SLINGER NDE (ID NO.T134678) 11. 1 PC COUPLING (ID NO.12032555)
5. 1 PC SHAFT SLINGER DE (ID NO.T118741) 12. 6 PCS CARBON RING DE (ID NO.T133033-H-002)
6. 1 PC SHAFT SLINGER NDE (ID NO.T118741) 13. 6 PCS CARBON RING NDE (ID NO.T133033-H-002)
7. 1 PC TACHOMETER GEAR (ID NO.T150169)
RESULT:
SHAVARNA FARHAD
ASNT NDT LEVEL II

Our Ref. W.O No : J/N. 64 00 D037 1309 334-004

P.O.S.O. No. : IR14IE - 160020A
MATERIAL DESCRIPTION : SHAFT OF ROTOR SINGLE STAGE TURBINE

MODEL : 703WB / SN. 1000265756
AFTER DISASSEMBLY
ON FULL BODY
PART NAME :
1. 1 PC KEY WORM GEAR (ID NO.T102449) 8. 1 PC OST (ID NO.T323588)
2. 1 PC KEY COUPLING (ID NO.1000181425) 9. 1 PC SPACER WORM GEAR (ID NO.T137703)
3. 2 PCS OIL SLINGER DE (ID NO.T135864001) 10. 1 PC COUPLING HUB (ID NO.1203219)
4. 1 PC OIL SLINGER NDE (ID NO.T134678) 11. 1 PC COUPLING (ID NO.12032555)
5. 1 PC SHAFT SLINGER DE (ID NO.T118741) 12. 6 PCS CARBON RING DE (ID NO.T133033-H-002)
6. 1 PC SHAFT SLINGER NDE (ID NO.T118741) 13. 6 PCS CARBON RING NDE (ID NO.T133033-H-002)
7. 1 PC TACHOMETER GEAR (ID NO.T150169)
RESULT:

AND WAS FOUND FREE OF INDICATION
SHAVARNA FARHAD
ASNT NDT LEVEL II
F/OCTG/016

JOB : IR14IE - 160020A DATE : APRIL 17, 2014
EQUIPMENT TYPE : PART OF ROTOR SINGLE STAGE TURBINE
ID NO : SEE BELOW TEMP. : AMBIENT ACCEPTANCE CRITERIA : NNSOP-2-007 REV.10
SURFACE AS-WELDED AS-ROLLED AS-FORGED X POLISHING

PREPARATION : X BLASTING X GRINDING MACHINING

`
X X
FIELD
SKETCH

and was found free of indication
PART NAME :
1. 1 PC KEY WORM GEAR (ID NO.T102449)
8 9 117 2. 1 PC KEY COUPLING (ID NO.1000181425)

7 10
1 7 1 1 1 3. 2 PCS OIL SLINGER DE (ID NO.T135864001)
1 4. 1 PC OIL SLINGER NDE (ID NO.T134678)
5. 1 PC SHAFT SLINGER DE (ID NO.T118741)
1 3 6. 1 PC SHAFT SLINGER NDE (ID NO.T118741)
2 4 5 6
1 7. 1 PC TACHOMETER GEAR (ID NO.T150169)
8. 1 PC OST (ID NO.T323588)
9. 1 PC SPACER WORM GEAR (ID NO.T137703)
10. 1 PC COUPLING HUB (ID NO.1203219)
11. 1 PC COUPLING (ID NO.12032555)
13 12. 6 PCS CARBON RING DE (ID NO.T133033-H-002)
1 13. 6 PCS CARBON RING NDE (ID NO.T133033-H-002)
12
1
X Requirement according to the test specification fulfilled
Requirement according to the test specification NOT fulfilled
SHAVARNA FARHAD
ASNT NDT LEVEL II

Our Ref. W.O No : J/N. 64 00 D037 1309 334-005

P.O.S.O. No. : IR14IE - 160020A
ULTRASONIC TEST

MODEL : 703WB / SN. 1000265756
AFTER DISASSEMBLY
ON SHAFT AREA
ID SHAFT NUMBER : C99741 / S4870 / 12D11175
RESULT:
THE INSPECTION WAS PERFORMED ON THE MATERIAL MENTIONED

AND NO TRACE INDICATION EVIDENTED, AT TIME OF INSPECTION.
( SATISFACTORY )
SHAVARNA FARHAD
ASNT NDT LEVEL II
ULTRASONIC TEST REPORT

EQUIPMENT TYPE : ROTOR SINGLE STAGE TURBINE ASSY
ID SHAFT : C99741 / S4870 / 12D11175 TEMP. : AMBIENT ACCEPTANCE CRITERIA : NNSOP-2-005 REV.04
SURFACE CONDITION : SMOOTH CALIBRATION BLOCK : DR-UTT 34371
STAGE OF EXAMINATION : AFTER DISASSEMBLY COUPLANT : OIL MACHINE
MATERIAL THICKNESS : 60-89 MM WELD THICKNESS :
FLAW DETECTOR : GE USM-35 S/N : 5285A
LONGITUDINAL PROBE : PANAMETRIC 10MHz/0.375"/A127S/522831
ANGLE PROBE :
CALIBRATION FOR SENSITIVITY
COMPRESSION WAVES
DISTANCE : 100 mm, SEN. SETTING : FBWE : 76-80 db 80 %FSH
DAC. : mm
SHEAR WAVES
DISTANCE : mm, SEN. SETTING : mm : db 80 %FSH
DAC. : mm
SCANNING PROCEDURES
SINGLE TRAVERSE DOUBLE TRAVERSE TRIPLE TRAVERSE
X
SCANNING TECHNIQUES
ROTATIONAL ORBITAL LATERAL X TRAVERSING
X
SKETCH
( SATISFACTORY )

SHAVARNA FARHAD
ASNT NDT LEVEL II

Our Ref. W.O No : J/N. 64 00 D037 1309 334-004

P.O.S.O. No. : IR14IE - 160020A
DEMAGNETIZATION

MODEL : 703WB / SN. 1000265756
AFTER DISASSEMBLY
ON FULL BODY
RESULT:
SHAVARNA FARHAD
ASNT NDT LEVEL II

Our Ref. W.O No : J/N. 64 00 D037 1309 334-004

P.O.S.O. No. : IR14IE - 160020A

MODEL : 703WB / SN. 1000265756
AFTER DISASSEMBLY
ON FULL BODY
RESULT:

SHAVARNA FARHAD
ASNT NDT LEVEL II
F/OCTG/016

EQUIPMENT TYPE : SHAFT OF ROTOR SINGLE STAGE TURBINE


`
X X
FIELD
SKETCH


SHAVARNA FARHAD
ASNT NDT LEVEL II

Our Ref. W.O No : J/N. 64 00 D037 1309 334-003
DATE : MARCH 27, 2014

P.O.S.O. No. : IR14IE - 160020A
PENETRANT TEST
MATERIAL DESCRIPTION : ROTOR SINGLE STAGE TURBINE ASSY

MODEL : 703WB / SN. 1000265756
AS-RECEIVED
ON COATED AREA
RESULT:

SHAVARNA FARHAD
ASNT NDT LEVEL II
LIQUID PENETRANT TESTING REPORT

JOB : IR14IE - 160020A DATE : MARCH 27, 2014
SERIAL NO : 1000265756 MATERIAL : SPECIFICATION : 015-004-079 REV.01
ID SHAFT : C99741 / S4870 / 12D11175 TEMP. : AMBIENT ACCEPTANCE CRITERIA : 015-004-079 REV.01

PREPARATION : BLASTING GRINDING MACHINING
STAGE OF BEFORE/AFTER HEAT TREATMENT BEFORE/AFTER HYDRO TEST

EXAMINATION : X AS RECEIVED (PT ON COATED AREA)
TECHNIQUE TYPE
X COLOR CONTRAST FLUORESCENT
X SOLVENT REMOVAL WATER REMOVAL
MATERIALS TRADE NAME DWELL TIME

CLEANER : SKC - S PENETRANT : 60 MINUTE
PENETRANT : SK-SP1 DEVELOPER : 10 MINUTE
DEVELOPER : SKD-S2
PENETRANT APPLICATION
BLACK LIGHT S/N : W / CM2
SPRAYING X BRUSHING
SKETCH
INSPECTION AREA

SHAVARNA FARHAD
ASNT NDT LEVEL II
4. 1 PC IMPELLER STG #4 (ID NO. SCM430 M544F)
5. 1 PC IMPELLER STG #5 (ID NO. SCM430 M545F)
6. 1 PC BALANCE PISTON

Our Ref. W.O No : J/N. 64 00 D037 1309 334-002

P.O.S.O. No. : IR14IE - 160020A
ULTRASONIC TEST

MODEL : 703WB / SN. 1000265756
AS-RECEIVED
ON SHAFT AREA
RESULT:

( SATISFACTORY )
SHAVARNA FARHAD
ASNT NDT LEVEL II
ULTRASONIC TEST REPORT

SURFACE CONDITION : SMOOTH CALIBRATION BLOCK : DR-UTT 34371
STAGE OF EXAMINATION : AS RECEIVED COUPLANT : OIL MACHINE
MATERIAL THICKNESS : 60-89 MM WELD THICKNESS :
FLAW DETECTOR : GE USM-35 S/N : 5285A
LONGITUDINAL PROBE : PANAMETRIC 10MHz/0.375"/A127S/522831
ANGLE PROBE :
CALIBRATION FOR SENSITIVITY
COMPRESSION WAVES
DISTANCE : 100 mm, SEN. SETTING : FBWE : 76-80 db 80 %FSH
DAC. : mm
SHEAR WAVES
DISTANCE : mm, SEN. SETTING : mm : db 80 %FSH
DAC. : mm
SCANNING PROCEDURES
SINGLE TRAVERSE DOUBLE TRAVERSE TRIPLE TRAVERSE
X
SCANNING TECHNIQUES
ROTATIONAL ORBITAL LATERAL X TRAVERSING
X
SKETCH
( SATISFACTORY )

SHAVARNA FARHAD
ASNT NDT LEVEL II
ATTACHMENT
IR14IE - 160020A
L= 1/8"
L= 7/16"
L= 3/16"
NOTE :
Page 01 of 01

Our Ref. W.O No : J/N. 64 00 D037 1309 334-001

P.O.S.O. No. : IR14IE - 160020A
DEMAGNETIZATION

MODEL : 703WB / SN. 1000265756
AS-RECEIVED
ON FULL BODY
RESULT:
SHAVARNA FARHAD
ASNT NDT LEVEL II

Our Ref. W.O No : J/N. 64 00 D037 1309 334-001

P.O.S.O. No. : IR14IE - 160020A

MODEL : 703WB / SN. 1000265756
AS-RECEIVED
ON FULL BODY
RESULT:

AND WAS FOUND LINEAR INDICATION ON WORM GEAR AREA.
SHAVARNA FARHAD
ASNT NDT LEVEL II
F/OCTG/016



EXAMINATION : X AS RECEIVED ( MPI ON FULL BODY )
`
X X
FIELD
SKETCH

and was found linear indication on worm gear area.
NOTE : FOR DETAIL LINEAR INDICATION PICTURE, PLEASE SEE ATTACHMENT

Requirement according to the test specification fulfilled
X Requirement according to the test specification NOT fulfilled
SHAVARNA FARHAD
ASNT NDT LEVEL II

01 Warm Gear

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PT.

RADIANT UTAMA INTERINSCO

INSPECTION / SERVICE REPORT

CUSTOMER : PT. DRESSER-RAND

TYPE OF INSPECTION / SERVICE :

MATERIAL DESCRIPTION : PART OF ROTOR SINGLE STAGE TURBINE

PART NAME : 1 PC WORM GEAR

THE REMAINING RESIDUAL MAGNETISM WAS LESS THAN 2 GAUSS.

INSPECTION / SERVICE REPORT

CUSTOMER : PT. DRESSER-RAND

TYPE OF INSPECTION / SERVICE :

MAGNETIC PARTICLE INSPECTION

MATERIAL DESCRIPTION : PART OF ROTOR SINGLE STAGE TURBINE

PART NAME : 1 PC WORM GEAR

THE INSPECTION WAS PERFORMED ON THE ABOVE MATERIAL MENTIONED

CLIENT : PT. DRSI REPORT NO : J/N. 64 00 D037 1302 334-006

SURFACE AS-WELDED AS-ROLLED AS-FORGED POLISHING

STAGE OF BEFORE/AFTER PWHT BEFORE/AFTER HYDRO TEST

RESULT : The inspection was performed on the above material mentioned

Result & Evaluation :

X Requirement according to the test specification NOT fulfilled

INSPECTION / SERVICE REPORT

CUSTOMER : PT. DRESSER-RAND

TYPE OF INSPECTION / SERVICE :

MATERIAL DESCRIPTION : PARTS OF ROTOR SINGLE STAGE TURBINE

THE REMAINING RESIDUAL MAGNETISM WAS LESS THAN 2 GAUSS.

INSPECTION / SERVICE REPORT

CUSTOMER : PT. DRESSER-RAND

TYPE OF INSPECTION / SERVICE :

MAGNETIC PARTICLE INSPECTION

MATERIAL DESCRIPTION : SHAFT OF ROTOR SINGLE STAGE TURBINE

THE INSPECTION WAS PERFORMED ON THE ABOVE MATERIAL MENTIONED

CLIENT : PT. DRSI REPORT NO : J/N. 64 00 D037 1302 334-006

SURFACE AS-WELDED AS-ROLLED AS-FORGED X POLISHING

STAGE OF BEFORE/AFTER PWHT BEFORE/AFTER HYDRO TEST

RESULT : The inspection was performed on the above material mentioned

8 9 117 2. 1 PC KEY COUPLING (ID NO.1000181425)

Requirement according to the test specification NOT fulfilled

INSPECTION / SERVICE REPORT

CUSTOMER : PT. DRESSER-RAND

TYPE OF INSPECTION / SERVICE :

MATERIAL DESCRIPTION : SHAFT OF ROTOR SINGLE STAGE TURBINE

ID SHAFT NUMBER : C99741 / S4870 / 12D11175

THE INSPECTION WAS PERFORMED ON THE MATERIAL MENTIONED

CLIENT : PT. DRSI REPORT NO : J/N. 64 00 D037 1302 334-005

Result & Evaluation :

Requirement according to the test specification NOT fulfilled

INSPECTION / SERVICE REPORT

CUSTOMER : PT. DRESSER-RAND

TYPE OF INSPECTION / SERVICE :

MATERIAL DESCRIPTION : SHAFT OF ROTOR SINGLE STAGE TURBINE

ID SHAFT NUMBER : C99741 / S4870 / 12D11175

THE REMAINING RESIDUAL MAGNETISM WAS LESS THAN 2 GAUSS.

INSPECTION / SERVICE REPORT

CUSTOMER : PT. DRESSER-RAND

TYPE OF INSPECTION / SERVICE :

MAGNETIC PARTICLE INSPECTION

MATERIAL DESCRIPTION : SHAFT OF ROTOR SINGLE STAGE TURBINE

ID SHAFT NUMBER : C99741 / S4870 / 12D11175

THE INSPECTION WAS PERFORMED ON THE ABOVE MATERIAL MENTIONED

CLIENT : PT. DRSI REPORT NO : J/N. 64 00 D037 1302 334-004

SURFACE AS-WELDED AS-ROLLED AS-FORGED X POLISHING

STAGE OF BEFORE/AFTER PWHT BEFORE/AFTER HYDRO TEST

RESULT : The inspection was performed on the above material mentioned