A10-A-DOC-VE-068274 - 00 离心泵设计要求

PMT OPRN
SAUDI ARABIAN OIL COMPANY
S1
B.ANDERS
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Technical Specification
ISSUED FOR CONSTRUCTION
DESCRIPTION
2015 10-01525-0004
JO/EWO
Centrifugal Pump
DATE
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MAY 12
REV.
NO.
00
DISCIPLINE
ENGINEER
________________
DATE ___________ JAZAN IGCC POWER BLOCK PROJECT

PROJECT
ENGINEER
________________
DATE ___________
A10-A-DOC-VE-068274
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________ 00 12-May-2015 Issued for Construction Y. Wang GL. Xu TF. Chen B. Anders
Rev Date Description Prep Chk Appvd PM SAPMT

DATE ___________
SEPCO Revision History (to be removed after IFP issue)

APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
_
REVISION CERTIFICATE
OF THIS DRAWING IS COVERED, FOR ALL
BY DRAWING COMPLETION CERTIFICATE

THIS INDICATES THAT REV. NO. ___ 00
TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.
CENTRIFUGAL PUMP DOC 1

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JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
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TABLE OF CONTENTS
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1.0 SCOPE ................................................................................................................................................. 3

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2.0 CONFLICTS AND DEVIATIONS ..................................................................................................... 3
3.0 CODES AND STANDARDS ............................................................................................................. 3
4.0 BASIC DESIGN .................................................................................................................................. 5
5.0 ACCESSORIES ................................................................................................................................ 10

DESCRIPTION
6.0 TESTING AND INSPECTION ........................................................................................................ 11
7.0 LIFE CYCLE COST EVALUATION .............................................................................................. 12
8.0 SPARE PARTS AND SPECIAL TOOLS ...................................................................................... 13
9.0 PAINTING AND COATINGS .......................................................................................................... 13
10.0 DOCUMENTATION ......................................................................................................................... 13
11.0 GUARANTEES ................................................................................................................................. 14

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DISCIPLINE
ENGINEER
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DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
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DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________
DATE ___________
BY DRAWING COMPLETION CERTIFICATION
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THIS INDICATES THAT REV. NO. ___00_

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1.0 SCOPE
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1.1 This Technical Specification, together with documents listed in the Material
Requisition establishes the general requirements of the design, engineering,
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furnishing, fabrication, shop inspection and testing, cleaning, painting, packing,

delivery and other related work for centrifugal pumps and accessories.
1.2 Centrifugal pumps defined in the datasheet as per 31-SAMSS-004 shall also comply
with this specification where applicable.
1.3 Centrifugal pumps, excluding in domestic sewage or community water service with
DESCRIPTION
driver power rating up to 37kW (50HP) and submersible pumps, not defined in the
datasheet as per 31-SAMSS-004 shall fully comply with this specification.
2.0 CONFLICTS AND DEVIATIONS
2.1 The Supplier shall comply with the requirements of this specification and with
Material Requisition which will be issued in tandem. Deviations or exceptions to
these requirements must be defined in the proposal and be submitted formally for
review during bid submittal using itemized list showing acceptance and deviation for
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all points, with explanation for deviation reason or alternative construction.
2.2 Alternative Designs: All deviations from the Specification and clarifications shall be
separately listed by Supplier in Proposal. Supplier shall indicate the relevant
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paragraph numbers in Proposal as well.
2.3 If no deviations are provided in writing in Suppliers proposal, then it is understood

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the Supplier is fully complying with this specification and attachments stated in the
DISCIPLINE
ENGINEER MR.
________________
DATE ___________
3.0 CODES AND STANDARDS
PROJECT
ENGINEER
________________
The following Specifications, Standards, Datasheets and Drawings, as a minimum
DATE ___________ requirement, are applicable to this document.
CERTIFIED
________________
3.1 Saudi Aramco Engineering Standards
DATE ___________
SAES-H-001 Coating Selection and Application Requirements for Industrial
CONSTRUCTION
Plants and Equipment
AGENCY
________________ SAES-H-101V Approved Saudi Aramco Data Sheets - Paints and Coatings
DATE ___________
SAES-A-202 Saudi Aramco Engineering Drawing Preparation
OPERATIONS
________ 3.2 Saudi Aramco Materials System Specifications
DATE ___________
01-SAMSS-007 Auxiliary Piping for Mechanical Equipment
17-SAMSS-502 Form-Wound Induction Motors 500 HP and Above
_
17-SAMSS-503 Severe Duty Totally Enclosed Squirrel Cage Induction Motors to

500 HP

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17-SAMSS-515 Auxiliary Electrical Systems for Skid Mounted Equipment
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31-SAMSS-004 Centrifugal Pumps

31-SAMSS-012 Shaft Sealing System for Centrifugal and Rotary Pumps
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32-SAMSS-013 Lubrication, Shaft Sealing and Control Oil Systems

34-SAMSS-831 Instrumentation for Packaged Units
34-SAMSS-625 Machinery Protection System
3.3 Saudi Aramco Standard Drawing
AD-036821-001 Material Guide for Centrifugal Pumps (Sheet1: Horizontal and

DESCRIPTION
Vertical In-Line Pumps)

AD-036821-002 Material Guide for Centrifugal Pumps (Sheet2: Vertical
Suspended Pumps)
3.4 Saudi Aramco Inspection Form
175-019800 Inspection & Testing Requirement: Piping: Auxiliary for
Mechanical Equipment.
175-170200 Inspection & Testing Requirement: Severe Duty Totally
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Enclosed Squirrel Cage Induction Motors to 500 HP, 4000 V or

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Below, and Explosion Proof Motors

175-170300 Inspection & Testing Requirement: Form-Wound, Squirrel-cage
Induction 500 HP and above, or Brushless Synchronous
DATE
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175-310500 Inspection & Testing Requirement: Pumps: Centrifugal,

Horizontal, End Suction Single Stage, or Vertical In-line.
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175-310600 Inspection & Testing Requirement: Pumps: API, Centrifugal

DISCIPLINE
ENGINEER
________________
175-326100 Inspection & Testing Requirement: Lubrication, Shaft Sealing
DATE ___________ and Control Oil Systems
PROJECT
ENGINEER 175-340200 Inspection & Testing Requirement: Instrumentation for
________________ Packaged Units
DATE ___________
175-345100 Inspection & Testing Requirement: Monitoring Systems:
CERTIFIED
________________
Vibration, Axial Position, and Bearing Temperature
DATE ___________
3.5 Saudi Aramco Forms and Data Sheets
CONSTRUCTION
AGENCY 7305-ENG Equipment Noise Data Sheet
________________
DATE ___________ Form LCC-001 Life Cycle Cost Spread Sheet for Centrifugal Pumps
Form LCC-002 Life Cycle Cost Spread Sheet for Motor Driven Pump Train
OPERATIONS
________
3.6 Saudi Aramco Non Material Requirements
DATE ___________
SA-7902 Nonmaterial Requirements for Pumps
SA-7907 Nonmaterial Requirements for Instrumentation

_
SA-7915 Nonmaterial Requirements for Lube Oil Systems

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SA-7922 Nonmaterial Requirements for Vibration, Axial Position
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&Bearing Temperature Monitoring Systems
3.7 Industry Codes and Standards
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API STD 610 Centrifugal Pumps for Petroleum, Petrochemical and Natural
Gas Industries
API STD 682 Shaft Sealing Systems for Centrifugal and Rotary Pumps
API RP 686 Recommended Practices for Machinery Installation and
Installation Design
ASME B73.1 Specification for Horizontal, End Suction Centrifugal Pumps for
DESCRIPTION
Chemical Process
ASME B73.2 Specification for Vertical In-Line Centrifugal Pumps for Chemical
Process
ISO 2858 End-Suction Centrifugal Pumps (Rating 16 Bar)
ISO 5199 Technical Specification for Centrifugal Pumps - Class II
4.0 BASIC DESIGN

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4.1 General
4.1.1 The Vendor's General Arrangement (G.A.) or outline drawings shall include all
required data including nozzles, shaft centerline and baseplate foundation bolt
DATE
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coordinates to install the pump on its foundation. G.A. drawings shall also
show Buyer's references and the main rating data of equipment components.
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4.1.2 Pump units shall be installed in accordance with API RP 686.

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ENGINEER
4.1.3 For vertically suspended pumps, an open lineshaft shall be used if the
________________
DATE ___________ distance between the normal liquid level and the centerline of the pump
PROJECT discharge nozzle is 15.3 m (50 ft) or less. Applications exceeding this shall
ENGINEER
________________ utilize an enclosed lineshaft.

DATE ___________
4.1.4 Maximum operating speed of vertically suspended pumps (including vertical
CERTIFIED
________________ cantilever type with suction tail pipe) shall not exceed 1800 RPM unless
DATE ___________
approved by the Standards Committee Chairman; Pumps, Seals and Mixers.
CONSTRUCTION
AGENCY 4.1.5 For ASME, ISO pumps and pumps to manufacturer's standard design, 316
________________
Stainless steel tubing may be used for drains and vents. If tubing is used, it
DATE ___________
shall be per ASTM A269 seamless Type 316. Connectors and adapters shall
OPERATIONS
be compression type meeting UNS S-31600 and ASTM A276.
________
4.1.6 All auxiliary piping design, joint fabrication, examination and inspection shall
DATE ___________
comply with 01-SAMSS-017.
4.2 Hydraulic Performance

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4.2.1 Pumps complying with 31-SAMSS-004 shall have a continuous head rise from
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the rated head to shutoff. The head rise shall not be less than 10% of the
rated head. For ASME and ISO pumps and pumps to manufacturer's standard
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design, integrated orifice in the casing might be used to achieve the 10% head
rise.
4.2.2 For ASME, ISO pumps and pumps to manufacturer's standard design, the
rated capacity shall not be less than 60% and shall not exceed 110% of the
capacity at best efficiency point.
4.2.3 For all pumps, the NPSHR shall not exceed the specified NPSHA over the
DESCRIPTION
range of minimum continuous stable capacity to 120% of the rated capacity. At

rated capacity, the NPSHA shall also exceed the NPSHR by a minimum
margin of 1 meter (39 inches). For variable speed pumps, the above NPSH
requirements apply for all speeds required to meet the specified operating
conditions.
4.2.4 For all pumps, with exception of pumps operating at 6000 RPM or higher, the
suction specific speed, based on the NPSH required for 3% first stage head
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drop at best efficiency capacity, shall not exceed 6,710 (11,000 in U.S. units).
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4.3 Casing Design
4.3.1 The maximum allowable working pressure (MAWP) shall be based on the
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maximum specified relative density with:

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Maximum impeller diameter at rated speed for constant speed

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applications.
DISCIPLINE
ENGINEER Rated impeller diameter at maximum speed for variable speed
________________
applications.
DATE ___________
PROJECT
ENGINEER
4.3.2 The MAWP of horizontal and vertical in-line pump casings and the discharge
________________ heads of vertically suspended pumps shall be at least equal to the sum of the
DATE ___________
maximum suction pressure and the differential pressure developed at shut-off.
CERTIFIED
________________ 4.3.3 The MAWP of the bowl and column assemblies of vertical suspended pumps
DATE ___________
shall be at least equal to the maximum differential pressure developed by the
CONSTRUCTION
AGENCY
bowl assembly at shut-off.
________________
4.3.4 Casing design temperature shall be at least equal to the maximum flow
DATE ___________
temperature. For pumps handling liquids which may auto-refrigerate, the
OPERATIONS minimum design temperature shall be the lowest liquid temperature which
________
would occur as a result of rapid reduction in liquid pressure to 25% of the
DATE ___________
pump design operating pressure.
4.3.5 The details of threading shall be in accordance with ASME B1.1, ASME
_
B1.13M or other internationally approved standard.

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4.4 Shaft Sealing
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4.4.1 Seal Codes and Applications

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4.4.1.1 Mechanical seals shall be in accordance with Table 1 of this

specification and 31-SAMSS-012 for the following pumps:
a) Pumps complying with 31-SAMSS-004, with the exception of integrally
geared pumps.
b) ASME and ISO pumps in hazardous, flammable and/or toxic service.

4.4.1.2 Mechanical seals shall be in accordance with Table 1 of this

DESCRIPTION
specification for following pumps:

a) ASME and ISO pumps not in hazardous, flammable and/or toxic
service.
b) Pumps to manufacturer's standard design, with the exception of self-
priming pumps.
Table 1 - Mechanical Seal Selection Guide
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General Water Service

Pumping Up to 60 61-93 > 93
Temperature C (F) (Up to 140) (141 to 200) (>200)
DATE
Seal Code C1A1A C1A1A C1A1A

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C2A1A C2A1A C2A1A

Category 1 for ASME & ISO 1 for ASME & ISO 1 for ASME & ISO
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2 for API & ISO 2 for API & ISO 2 for API & ISO
DISCIPLINE 13709 Pumps 13709 Pumps 13709 Pumps
ENGINEER
Arrangement 1 1 1
________________
Seal Type A (Note 1) A (Note 1) A (Note 1)
DATE ___________
API Seal 1CW-FX 1CW-FX 1CW-FX
PROJECT
ENGINEER
Configuration
________________
Special Materials -------------- -------------- --------------
DATE ___________
Seal Flush Plan Horizontal Pumps: Horizontal Pumps: Horizontal Pumps:
without Suspended 11/61 21/61 23/61 or 32/61
CERTIFIED
Solids Vertical Pumps: Vertical Pumps: Vertical Pumps:
________________
13/61 21/61 (Note 2) 23/61 or 32/61
DATE ___________
(Note 2)
CONSTRUCTION
with Suspended Horizontal Pumps: Horizontal Pumps: Horizontal Pumps:
AGENCY Solids 31/61 32/61 or 41/61 23/61 or 32/61
________________
Vertical Pumps: Vertical Pumps: Vertical Pumps:
DATE ___________
32/61 or 31/13/61 32/61 or 41/13/61 23/61 or 32/61
(Note 3) (Note 2 & 3) (Note 2)
OPERATIONS Quench Plan / Type None None None
________
Seal Leakage
None None None
Detection Plan
DATE ___________
Notes:
_
1) If approved by the Standards Committee Chairman; Pumps, Seals and

Mixers, a stationary bellows seal is an acceptable alternative to the standard

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Type A seal in applications where the maximum seal chamber pressure does
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not exceed 1830 kPa abs (265 psia).
2) For water condensate up to 77C (170F), seal flush plan 11 and 13 might be
used for horizontal and vertical pumps, respectively. For other services, the
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heat exchanger for the seal flush plans 21 and 23 shall be sized to maintain
the flush fluid at or below 60C (140F)
3) API Plan 31 shall be used only if the pump differential pressure exceeds 175
kPa (25 psi). Otherwise, Plan 32 flush with a compatible clean liquid shall be
used.
4.4.1.3 The seal codes used in Table 1 of this specification are based on
API STD 682 terminology.

DESCRIPTION
4.4.1.4 Mechanical seal selections for services not listed in the Mechanical
Seal Selection Guide are subject to the review and approval of the
Standards Committee Chairman; Pumps, Seals and Mixers.
4.4.1.5 Vertically suspended pumps with discharge through column design
in oily water, raw water or sea water service shall be provided with a
bleed type discharge head bushing, deflector ring and a labyrinth
seal instead of a mechanical seal or packing.
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4.4.1.6 Mechanical seal drain and vent piping shall be terminated at the
baseplate edge with a flange.
4.4.1.7 The surface of shaft sleeves shall be overlaid under the dynamic
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secondary sealing elastomers in contact with the pumped liquid. The

overlay shall be of a wear resistant material such as Stellite and
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tungsten carbide.
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ENGINEER
4.4.1.8 With the exception of seal springs bellows, all process wetted metal
________________
DATE ___________
components of seals shall be of the following materials (Table-2):
PROJECT
ENGINEER Table-2
________________
Fluid Service Seal Material
DATE ___________
Produced brine water Inconel 625, Inconel 718 or Super
CERTIFIED Duplex
________________
Seawater UNS S 31254, UNS S 39276,
DATE ___________
Hastelloy C276 & C4, Monel, Super
Duplex or Duplex.
CONSTRUCTION
AGENCY Raw (aquifer) water 904L, Super Duplex or Duplex.
________________ Wet crude service 904L or Super Duplex.
DATE ___________ All other services 316 L SS
OPERATIONS
________
4.4.1.9 Metal parts not in contact with the medium pumped shall be 316 SS.
DATE ___________
4.4.1.10 Seal springs shall be of Hastelloy C-276, C4, C22 or equivalent
ASTM material
_
4.4.1.11 If bellows seals are provided, the bellows material shall be Inconel
625 or 718.

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4.4.2 Mechanical Seal Piping Plans
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4.4.2.1 For all pumps, the piping for mechanical seal flush, quench, vent,
drain and leakage detection system shall be in accordance with
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Table 1, Mechanical Seal Selection Guide and API STD 682. The
seal leakage systems, when required by service conditions, shall be
included in the scope of supply of the pump Vendor unless otherwise
specified.
4.4.2.2 To avoid contamination with pumped product, suitable barrier fluid
shall be selected for arrangement 3 seals.

DESCRIPTION
4.5 Bearings and Bearing Housings

4.5.1 Bearings shall be oil lubricated unless exempt from the scope of 31-SAMSS-
004, ASME or ISO. Anti-friction bearings of pumps exempt from these
specifications may be grease lubricated.
4.5.2 With the exception of pumps having external lube oil system, the following
shall be installed on the bearing housings of oil lubricated pumps:
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Constant level oiler

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Level sight glass

A drainable sight glass (installed under the bearing housing to
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drain condensed water from the bearing housing).

MAY 12
4.6 Materials of Construction

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4.6.1 Supplier to refer to Standard Drawing AD-036821for required material

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ENGINEER
designation in the pump datasheet.
________________
DATE ___________ 4.6.2 ASTM Standard numbers and material grades offered shall be in compliance
PROJECT
ENGINEER with (or be superior to) the applicable ASTM Standard numbers and material
________________ grades listed on Standard Drawing AD-036821.
DATE ___________
CERTIFIED 4.6.3 Substitute equivalent or superior materials shall be reviewed and approved.
________________ For any requested materials substitution, sufficient data shall be provided by
DATE ___________
the Vendor to justify the substitution. This data shall include, but shall not be
CONSTRUCTION
AGENCY
limited, to physical, mechanical and corrosion resistance properties.
________________
DATE ___________
4.6.4 The materials of construction of all major components shall be clearly stated in
the Supplier's proposal. Materials shall be identified by reference to applicable
OPERATIONS
________
international standards, including the material grade and description.
DATE ___________
4.7 Nameplate
4.7.1 Pump nameplate shall be in accordance with Purchasers requirement.

_
4.7.2 Pump instruction and warning labels shall be in the English and Arabic
languages.

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4.8 Noise Control
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4.8.1 Supplier shall complete the Equipment Noise Data Sheet (7305-ENG) for each
piece of equipment or integrated unit that will generate noise in excess of 85
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dB(A) at a distance of one meter.
5.0 ACCESSORIES
5.1 Drivers
5.1.1 Electrical motor drivers for all pumps shall be in accordance with 17-SAMSS-
DESCRIPTION
502 (Form-Wound Induction Motors 500 HP and Above) or 17-SAMSS-503

(Form-Wound Brushless Synchronous Motors).
5.1.2 The drivers for ASME and ISO pumps and for pumps to manufacturer's
standard design shall be sized in accordance with the following table-3:
Table 3 - Minimum percentage of pump rated power
Driver Nameplate Rating

Minimum Percentage of Pump
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Rated Power
kW HP
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22 30 125
DATE
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22-55 30-75 115

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55 75
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110
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DISCIPLINE
ENGINEER 5.2 Couplings and Guards
________________
DATE ___________ 5.2.1 Lubricated couplings are not permitted.

PROJECT
ENGINEER 5.2.2 For horizontal pumps, vertical in-line and vertically suspended pumps having
________________
thrust bearings and not driven by reciprocating engines, flexible disc pack or
DATE ___________
CERTIFIED
diaphragm type couplings are required.
________________
5.2.3 Rigid adjustable spacer type couplings are required for vertical in-line and
DATE ___________
vertically suspended pumps not having thrust bearings.
CONSTRUCTION
AGENCY
5.3 Mounting Plate
________________
DATE ___________
5.3.1 Horizontal Pumps
OPERATIONS
________
The baseplate shall extend under the pump and drive train components. To
minimize damage during shipment, all auxiliary piping and instrumentation
DATE ___________
shall not extend outside the baseplate perimeter.
5.3.2 Vertical Pumps

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Sump mounted vertical pumps shall be provided with a grouted, permanently
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installed soleplate or surface plate to which the mounting plate or flange of

the pump will attach.
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Removal of the pump for maintenance shall not require removal of the
grouted soleplate or surface plate.
Studs shall be installed in the soleplate or surface plate to match the pump
mounting plate or flange. The only exception to this requirement is when
sump pumps are mounted on a steel sump cover plate. In this case, the sump
cover plate shall have studs installed to match the pump mounting plate or
DESCRIPTION
flange. Bolts may be used instead of studs for the sump cover plate if
provided with a minimum of two guide rods.
5.3.3 Baseplates shall be provided with diagonal stainless anti-static earthing
bosses.
5.4 Instrumentation
5.4.1 All instrumentations shall be in accordance with related P&IDs and 34-
SAMSS-831.
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5.4.2 Machinery Protection System measuring radial shaft vibration, casing vibration,
shaft axial position, shaft rotational speed, critical machinery temperatures, etc.
shall be in accordance with 34-SAMSS-625.
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5.4.3 Electrical installations if required shall be in accordance with 17-SAMSS-515.

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6.0 TESTING AND INSPECTION

DISCIPLINE
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________________
6.1 Pumps requiring testing per Table 4 of this specification shall be tested at rated
DATE ___________ speed. If this is not feasible, the Vendor shall advise and justify his proposed
PROJECT
ENGINEER
vibration acceptance criteria at his specified derated speed. Vibration data and
________________ bearing temperatures shall be recorded.
DATE ___________
CERTIFIED
Table 4: Test Requirements for Centrifugal Pumps
________________
DATE ___________ Manufacturer

ASME, ISO 31-SAMSS-004
CONSTRUCTION
Standard
AGENCY
________________
Hydrotest
DATE ___________
Witnessed No No Yes
OPERATIONS
Certificated No(3) Yes Yes
________
Running/Performance(5)
DATE ___________
Witnessed No No Yes(2)
Certificated No(3) Yes Yes
NPSH Testing(4)
_
Witnessed No No Yes(2)
Certificated No(3) Yes(6) Yes(6)

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Notes:
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1) These test requirements apply only to pumps supplied by Vendors known to

the Buyer. Pumps ordered from new sources shall be fully witness tested and
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inspected except for manufacturer standard pumps.

2) If more than one pump on the same Purchase Order of identical type, design
and design conditions are presented for inspection as a lot, the test
requirements shall be as follows:
a. For high energy pumps, as defined by 31-SAMSS-004, all pumps
shall be fully witness tested.
b. For low energy pumps, one pump, selected at random shall be fully
DESCRIPTION
witness tested. The remaining pumps shall be fully shop tested and
test certificates shall be provided;
3) All tests for pumps in firewater and molten sulfur services shall be certified.
4) Open pit sump pumps require a minimum submergence test in lieu of an
NPSH test. Sea water intake pumps shall be tested for both NPSH and
minimum submergence.
5) All certified and witnessed pump performance/running tests shall be
conducted using calibrated drivers.
6) NPSHR testing shall be performed for all high energy pumps, as defined in
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31-SAMSS-004 paragraph 5.1.17 and on all pumps where the NPSH margin
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(NPSHA over NPSHR) at 120% of the rated flow is less than 3 feet.
6.2 Requirements on hydrostatic pressure testing, running and performance testing

shall be completed in accordance with the Test Requirements for Centrifugal
DATE
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Pumps, paragraph 6.5 below.

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6.3 Pumps shall be dismantled to investigate the cause of any unsatisfactory

00
performance, NPSH or running tests.

DISCIPLINE
ENGINEER
________________ 6.4 Vibration and temperature measurements shall be taken and recorded for all
DATE ___________ certified or witnessed tests of pumps complying with 31-SAMSS-004, ASME and
PROJECT
ENGINEER ISO pumps and pumps in firewater and molten sulfur services.
________________
DATE ___________
6.5 Requirements for documentation certification and witnessing of test shall be as
CERTIFIED specified on Inspection Form 175-310600 for pumps complying with 31-SAMSS-
________________ 004, Inspection Form 175-310500 for ASME pumps, and other inspection forms
DATE ___________
where applicable listed in Paragraph 3.4.
CONSTRUCTION
AGENCY
________________
7.0 LIFE CYCLE COST EVALUATION
DATE ___________
7.1 Unless otherwise approved by the Coordinator, Rotating Equipment Division,

OPERATIONS
________
Consulting Services Department, quotations for pumps and pump-motor trains of
1000 HP and larger that are in accordance with 31-SAMSS-004 with the exception
DATE ___________
of pumps in storm water and firewater services, shall be evaluated on the basis of a
Life Cycle Cost (LCC).
_
7.2 This cost is composed of initial cost of the pump plus the present worth of the
consumed power cost over an operating period of 15 years, using an Evaluation

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Factor (EF), which should be shown in the data sheet that goes with the quotation
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request.
7.3 The Life Cycle Cost of the pump shall be determined using the life cycle cost
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spreadsheet LCC-001. The Life Cycle Cost of the pump-motor trains shall be
determined using the life cycle cost spreadsheet LCC-002.
8.0 SPARE PARTS AND SPECIAL TOOLS
8.1 Spare Parts

DESCRIPTION
8.1.1 The Supplier shall provide erection, pre-commissioning, commissioning and

start-up spare parts required for pumps and all auxiliaries. The list of
commissioning and start-up spare parts shall be provided by Supplier.
8.1.2 Two (2) years of maintenance/operational spare parts shall be included in
Suppliers optional scope of supply. Lists shall be submitted for approval of
Purchaser. The detailed break-down price and delivery shall be shown on the
spare part list.
8.1.3 Critical (Capital) spare parts shall be included in Suppliers scope of supply, if
2015 10-01525-0004
JO/EWO
applicable. Recommended Lists shall be submitted for approval of Purchaser.

The detailed breakdown price and delivery shall be shown on the spare part
list.
DATE
TH
MAY 12
8.1.4 The Supplier shall provide an Operating Spare Parts Data Package in
compliance with SAEP-3101 including Appendix C and Appendix D.
REV.
NO.
00
8.2 Special Tools

DISCIPLINE
ENGINEER
________________
8.2.1 It is preferable if pumps are designed to be assembled, disassembled, and
DATE ___________ maintained with standard hand tools.
PROJECT
ENGINEER 8.2.2 Any special tools required for erection, commissioning or maintenance shall be
________________
DATE ___________
identified in the Suppliers bid and supplied with the equipment.
CERTIFIED
________________
9.0 PAINTING AND COATINGS
DATE ___________
9.1 Selection and application of coating system shall be accordance with A10-A-DOC-
CONSTRUCTION
AGENCY VE-046373, SAES-H-001 and SAES-H-101V, and related Project Specification.
________________
DATE ___________
10.0 DOCUMENTATION
OPERATIONS
________ 10.1 All documents including drawings, information, and data shall be submitted in
accordance with the Saudi Aramco Non Material Requirements (SANMR) attached
DATE ___________
in the Material Requisition.
_
10.2 Vendors drawing preparation and submittal shall be accordance with SEP-PGB-DC-
PLN-0002 (Supplier Data and Management Plan) and SAES-A-202.

A10 A VE-068274
PMT OPRN
S1
11.0 GUARANTEES
B.ANDERS
CERT
11.1 The pumps shall be guaranteed to perform as stated in the specification and
applicable standards and the Supplier supplied performance curves and data sheets
ENGG
Y.WANG
within the regulated tolerance.

11.2 The pumps shall be guaranteed to operate without pitting, cavitation or damaging
vibration, under all site conditions listed in the datasheet.
DESCRIPTION
2015 10-01525-0004
JO/EWO
DATE
TH
MAY 12
REV.
NO.
00
DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________
DATE ___________
_

A10 A VE-068274

A10-A-DOC-VE-068274 - 00 离心泵 设计要求

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A10-A-DOC-VE-068274 - 00 离心泵 设计要求

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PMT OPRN

SAUDI ARABIAN OIL COMPANY

DATE ___________ JAZAN IGCC POWER BLOCK PROJECT

Rev Date Description Prep Chk Appvd PM SAPMT

SEPCO Revision History (to be removed after IFP issue)

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

CENTRIFUGAL PUMP DOC 1

1.0 SCOPE ................................................................................................................................................. 3

2.0 CONFLICTS AND DEVIATIONS ..................................................................................................... 3

3.0 CODES AND STANDARDS ............................................................................................................. 3

4.0 BASIC DESIGN .................................................................................................................................. 5

5.0 ACCESSORIES ................................................................................................................................ 10

6.0 TESTING AND INSPECTION ........................................................................................................ 11

7.0 LIFE CYCLE COST EVALUATION .............................................................................................. 12

8.0 SPARE PARTS AND SPECIAL TOOLS ...................................................................................... 13

9.0 PAINTING AND COATINGS .......................................................................................................... 13

10.0 DOCUMENTATION ......................................................................................................................... 13

11.0 GUARANTEES ................................................................................................................................. 14

CENTRIFUGAL PUMP DOC 2

furnishing, fabrication, shop inspection and testing, cleaning, painting, packing,

2.0 CONFLICTS AND DEVIATIONS

all points, with explanation for deviation reason or alternative construction.

paragraph numbers in Proposal as well.

2.3 If no deviations are provided in writing in Suppliers proposal, then it is understood

17-SAMSS-503 Severe Duty Totally Enclosed Squirrel Cage Induction Motors to

CENTRIFUGAL PUMP DOC 3

31-SAMSS-004 Centrifugal Pumps

32-SAMSS-013 Lubrication, Shaft Sealing and Control Oil Systems

AD-036821-001 Material Guide for Centrifugal Pumps (Sheet1: Horizontal and

Vertical In-Line Pumps)

Enclosed Squirrel Cage Induction Motors to 500 HP, 4000 V or

Below, and Explosion Proof Motors

175-310500 Inspection & Testing Requirement: Pumps: Centrifugal,

175-310600 Inspection & Testing Requirement: Pumps: API, Centrifugal

SA-7907 Nonmaterial Requirements for Instrumentation

SA-7915 Nonmaterial Requirements for Lube Oil Systems

CENTRIFUGAL PUMP DOC 4

4.0 BASIC DESIGN

4.1.2 Pump units shall be installed in accordance with API RP 686.

________________ utilize an enclosed lineshaft.

4.2 Hydraulic Performance

CENTRIFUGAL PUMP DOC 5

range of minimum continuous stable capacity to 120% of the rated capacity. At

4.3 Casing Design

maximum specified relative density with:

Maximum impeller diameter at rated speed for constant speed

B1.13M or other internationally approved standard.

CENTRIFUGAL PUMP DOC 6

4.4.1 Seal Codes and Applications

4.4.1.1 Mechanical seals shall be in accordance with Table 1 of this

b) ASME and ISO pumps in hazardous, flammable and/or toxic service.

4.4.1.2 Mechanical seals shall be in accordance with Table 1 of this

specification for following pumps:

General Water Service

Seal Code C1A1A C1A1A C1A1A

C2A1A C2A1A C2A1A

Pumps Pumps Pumps

1) If approved by the Standards Committee Chairman; Pumps, Seals and

Mixers, a stationary bellows seal is an acceptable alternative to the standard

CENTRIFUGAL PUMP DOC 7

API STD 682 terminology.

A10-A-DOC-VE-068274 - 00 离心泵设计要求

A10-A-DOC-VE-068274 - 00 离心泵设计要求