KONSORSIUM BERKAT

PT. Chevron Pacific Indonesia PETROFLEXX

CONSTRUCTION
COMPANY

Engineering, Procurement & Construction (EPC) for Construction Pipeline and Powerline for
Sangsam Power Development
DESIPLINE CODE DOCUMENT TITLE DOCUMENT NO.

ENG CA-ENG-CV-0002
CONTRACT NO. CALCULATION PIPE SUPPORT
Page 1 of 14
C110800

KBP CPI
REV. DESCRIPTION STATUS DATE
PREP CHECK DATE APP'D
A ISSUED FOR REVIEW 04/29/14 YK SOS
B ISSUED FOR APPROVAL 04/30/14 YK SOS
0 ISSUED FOR CONSTRUCTION 05/02/14 CEN SOS
 PT. Chevron Pacific Indonesia
EPC Production Line and Power Line Sangsam Project
-

TABULATION PAGE OF REVISIONS

REVISIONS
PAGE REMARKS
A B C 0 1 2 3

1 X X X
2 X X X
3 X X X
4 X X X
5 X X X
6 X X X
7 X X X
8 X X X
9 X X X
10 X X X
11 X X X
12 X X X
13 X X X
14 X X X
15 X X X
16 X X X
17 X X X
18 X X X
19 X X X
20 X X X
21 X X X
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
 PT Chevron Pacific Indonesia

1. GENERAL

1.1 Scope
This document presents structure analysis for checking of Single Pipe Support Type A for Sangsam Oil
Production Project

1.2 Reference
- Drawing Reference :

No.Drawing
- References :
a. AISC 2001, Third Edition : "Manual of Steel Construction, Load and Resistance Factor Design"
b. ASCE 7-02 : "American Society of Civil Engineers, Minimum Design Loads for Building and other
Structures"
c. SNI 03-1726-2002 : "Earthquake Reistance Design Guidelines for Buildings"

1.3 Unit
All Unit are in US customary units unless otherwise noted

1.4 Material Specification

Material Strength
Steel Pile ASTM A252-98 (2002) GRADE 2 fy = 35,000 psi
Welding Electrode : E70xx ft = 70,000 psi

1.5 Unit Weight of Material

Material Unit Weight

3
Steel 490 lb/ft
3
Soil 125 lb/ft

1.6 Pile Foundation Capacity

Those Analysis on the Pile Capacity is assumption that piling raised maximum compression in depth 40 ft in
sangsam Area Project.
Pile material : Steel Pipe pile
Pile diameter : 6 in.
Pile length : 40 ft
Depth of fixity point : 4.94 ft

Allowable Capacity for Free Head

Steel Pile Compression
Condition
Diameter [kips]
Steel Pile Permanent 15.00
6" Temporary 19.50

2. ANALYSIS
- Pipe support on piles will analized using SAP 2000 software by assuming fixed support located at the natural ground
level
- All of Thermal load that used for calculation in this report are average load (not maximum load) from node of pipe (at
CAESAR output) that correspond with position of example pipe support.

Page 2 of 14
3. LOADING DESIGN

The following loads and forces are considered in the design of pile foundation :
Dead Load ( Self weight of Pipe Support + Empty Pipe weight )
Test Load ( Self weight of Pipe Support + Full water Pipe weight )
Wind Load : ASCE 7-02 chapter 6
The formula for design wind force for open buildings and other stuctures : F = qz * G * Cf * Af
Terrain Exposure Category shall be C
qz : 32.30 (velocity pressure, psf)
G : 0.85 (gust effect factor for rigid system)
Cf :
Net force coefficient based on type of structure; ASCE 7-02 Figure 6-19
2
Af : ft ; Projected area normal to the wind

Earthquake or Seismic Load : SNI 03-1726-2002 Section 6

Base Shear : V = C1 * I * W t / R
I : 1.20 (Importance Factor)
C1 : 0.50 (Maximum Value)
R : 4.50 (for ordinary moment resistiny frame)
Wt : Self Weight Pipe Support + Vertical Thermal Load
Thermal Load
All piping stress load are resulted from Stress analysis by Piping Department that used CAESAR II
program. Those load are Thx, Thy, Thz, Mx, My, and Mz.

4. LOADING COMBINATION

Unfactored Loading Combination ( for Pile Foundation Capacity Check, Beam Deflection and Column
Displacement)
LC 1 Support self Weight + Empty Pipe Weight (D + E)
LC 2 Support self Weight + Thermal Load (D + Th)
LC 3 - LC 6 Support self Weight Wind Load + Thermal Load (D W + Th)
LC 7 - LC 10 Support self Weight 70% of Earthquake Load + Thermal Load (D 0.7V + Th)
LC 11 - LC 18 Support self Weight + 52.5% of Wind Load 52.5% of Earthquake Load + Thermal Load (D +
0.525W 0.525V + Th)
LC 19 - LC 22 60% Support self Weight + 60% Empty Pipe Weight Wind Load (0.6D + 0.6E W)
LC 23 - LC 26 60% Support self Weight + 60% Empty Pipe Weight 70% Earthquake Load (0.6D + 0.6E
0.7V)
LC 27 - LC 28 Support self Weight + Test Load + 25% of Wind Load (D + T + 0.25 W)
 5. DETAIL CALCULATION

5.1 Pipe Support Data

Pipe Support 6", ASTM 53 Grade 2
Weight Class = STD
Schedule Number = 40
OD, outside diameter = 6.625 in
ID, inside diameter = 6.345 in
Thickness = 0.28 in
qLpipe = 14.8 lb/ft
5.2 Pipe Support Type
Type A
New Production pipeline 8"

Pipe Pile 6"

b2 b1

Column
H
z
Pipe Pile 6"
x

y
Lb

H b1 b2 Lb
PS Type
ft ft ft ft
A 4.92 0.83 0.83 1.67

H = distance from natural ground surface to Top of Steel (TOS)

5.3 Pipe Line Data

Weight Class and

Pipe Line Diameter [in] Thickness qLpipe qLwater
Schedule Number
Outside Inside in lb/ft lb/ft
Production 8 - 8.625 8.303 0.322 28.58 21.68

5.4 Loading Data

A. Empty Pipe Weight

Weight of pipe lines = qLpipe . Lz (Lz = Length of Pipe Line )

qLpipe Lz Empty Load
PS Type Pipe Line
lb/ft ft lb
A Production 8 28.58 32.75 936.00
 Lz = 32'-9"

Pipeline production 8"

y Scheme of Pipeline at Pipe support

LOADING DIAGRAM OF PIPELINE EMPTY LOAD IN SAP 2000

( Support frame selfweight automatically included )

B. Test Load (Self Weight + water in Pipe Lines)

Weight of pipe lines and water = qLpipe+water . Lz (Lz = Length of Pipe Line )

qLpipe qLwater Lz Test Load

PS Type Pipe Line
lb/ft lb/ft ft lb
A Production 8 28.58 21.68 32.75 1646.02
 LOADING DIAGRAM OF TEST LOAD IN SAP 2000
( Support frame selfweight automatically included )
C. Wind Load
Exprosure : C
km/h = 132.14 ft/s
Wind speed, V = 145
Important factor, I = 1
(Table 6-4, ASCE 7-02)
Kd = 0.85
(Table 6-3, ASCE 7-02)
Kz = 0.85

Kzt = 1 (Section 6.5.7, ASCE 7-02)

2
qz = 0.00256K zKztKd V I = 32.30 psf

F w , wind force [lb] = qz * G * Cf * Af

G = 0.85
z = height maximum from natural ground level
qz = 32.3 psf
Lz = Length of Pipe Line
Lbeam total = Lb1 and Lb2
Dpipe max = max [ D steam 1 ; D steam 2 ]
D' = Dpipe max + (0.1 x Lbeam total)
Cf taken from ASCE 7-02 chapter 6 Figure 6-19 and depend on number of D qz ,
Dpile qz or D' qz < 2.5 Cf = 1.2
Dpile qz or D' qz > 2.5 Cf = 0.7 (moderately smooth)

Steel Pile
Type of pipe
Dpile (6") Cf pile
support Dpile qz
ft
A 0.55 3.14 0.7
 Type of Pipe Lb D pipe D' Lz
max D' qz Cf pipe
Support
ft ft ft ft
A 1.67 0.719 0.89 5.03 0.7 32.75

Dpile and Dmax = outside diameter

Af, Projected area normal to the wind
at Edge of Pile Beam = * p * Dpile2 (for Wind Load Transversal)
Throughout Pile Beam and Column = * L * [ p Dpile ] (for Wind Load Transversal, Longitudinal)
at Pipe line = * Lz * [ p D' ] (for Wind Load Transversal)

at Edge of Throughou at Pipe line

Throughout 2
Beam 6" t Column 8" [ft ]
2 Beam 6"[ft2] 2
[ft ] 6" [ft ]
0.239 0.87 L 0.87 L 45.55

F w , wind force [lb] = qz * G * Cf * Af

Transversal Longitudinal
at Edge of Throughout at Pipeline Throughout Throughout
Beam 6" Column 6" 8" Column 12" Beam 12"
[lb] [lb/ft] [lb] [lb/ft] [lb/ft]
4.60 16.67 875.27 16.67 16.67

F w , wind force [lb] = qz * G * Cf * Af

C.1 Loading Diagram of Wind Load Transversal direction on Pipe Support and Pipe Lines

Production line"
at pipeline Steel Pipe 6"
at Edge of Beam
z Throughout Steel Pile 6"
Column

Schematic of Wind Load Transversal

 Schematic for Wind Load Transversal in SAP 2000

C2. Loading Diagram of Wind Load Transversal direction on Pipe Support and Pipe Lines
Pipeline production 6"

Z Throughout
Y Column
Steel Pile 6"
X

Lz = 32'-9"

Pipe Support

Pipeline production 6"

X Area Load for Pipe Support Type Single

Schematic for Wind Load Longitudinal in SAP 2000

 D. Earthquake Load
I C 1
W total
[lb]
V =
R

I = 1.20
C1 = 0.50
R = 4.50
W total (lb) = Self Weight Pipe Support + Vertical Thermal Load (Thy)

Earthquake Load for pipe support is placed in each joint, so self weight of pipe support is divided in some area
depend on number of joint (see following drawing). Earthquake Load for pipe line is placed in each pipe line.

Z Area 1
Joint 1
X
Y

End of column

Method for calculate Earthquake load V

W i yi
Wi = self weight of Area 1, Area 2, Area 3, each Steam Line [lb] Fi =

(for steam line, Wi taken from Vertical Thermal Load) W i

yi
Fi =V
yi = distance from centre of beam support (for pile) or centre of

pipe lines (for pipe lines) to end of column

Wi [ft] y Wi . y(from SNI 03-1726-2002
V Section
Fi 6)
Area of Outside i i
PS Type
weight diameter [in] [lb] [ft] [lb-ft] [lb] [lb]
Area 1 6 6.63 171 9.86 1682 22.74
494
A Production 8 8.63 3534 9.86 34845 471.20
3705 36527 493.94
 Schematic for Eartquake load tranversal in Sap 2000

Schematic for Eartquake load Longitudinal in Sap 2000

E. Thermal Load ( Piping Stress Load )

All piping stress load are resulted from Stress analysis by Piping Department that used CAESAR II program.
Those load are given for all of Pipe include Flow Line , CVC, Kill Water, Steam, etc. based on stress analysis
for each pipe (see following drawing).
All of Thermal load that be used for calculation in this report are average load (not maximum load) from node of
pipe (at CAESAR output) that correspond with position of example pipe support.
 Piping Stress Load taken from CAESAR output

Th y Th z Th x My Mz Mx
Type of pipe Type of Pipe
support Line [lb] [lb] [lb] [lb-ft] [lb-ft] [lb-ft]

A Steam 8 0 -3534 0 0 0 0

Schematic for Thermal load in Sap 2000

5.5 Checking Result

A. Steel Pile Foundation Capacity Check

- For pile capacity check, SAP 2000 analysed the pipe support frame by using loading combination from
Unfactored load. Pipe support on piles will analized by assuming fixed support located at natural ground
level.
- In output from SAP 2000, maximum value of compression, tension, lateral force and moment is attached
in SAP 2000 joint reaction output.(Atttachment A)
- Compression and Tension are joint reaction in Z-direction,
- Lateral Force are joint reaction in X-direction and Y-direction,
- Moment are joint reaction in Mx, My, and Mz.

Pile Capacity Check

Compression SAP 2000 Result
Type of pipe
Condition Allowable Compression
support
[kips] kips Rmk
Steel Pile Permanent 15.00 3.66 OK
6" Temporary 19.50 3.66 OK
B. Index Ratio ( IR) of frame member

- For Index Ratio check, SAP 2000 analysed the pipe support frame by using loading combination from
Factored load. Pipe support on piles will analized by assuming fixed support located at the fixity point of
the pile.
- The following table are output of maximum stress on frame member selected by SAP 2000 program
taken from the worst loading combination. The member stress is indicated as Index Ratio which should
be less than 1, unless the member will be overstress or fail

Index Ratio ( IR) = factored ratio for ultimated load to design strength
( in SAP 2000 Output was called Code Check )
= < 1.00 ( SAFE )

Column Beam
Type of pipe
support IR max IR max<1 IR max IR max<1

A 0.16 OK 0.0003 OK

C. Beam Deflection ( d ) and Column Displacement ( ) allowable

PT Chevron Pacific Indonesia

Attachment A
Joint Reaction from Output of STAAD Pro

Type Pipe Support : Single

Horizontal Moment
Axial
Load Combination Fx FY FH Mx My M Condition
lb lb lb lb kip-ft kip-ft kip-ft
1 DPS + Dpipe 1061 0 0 0 884.3 -884.3 1251 Permanent
2 DPS + Th 3659 0 0 0 3049 -3049 4312 Permanent
3 DPS + W x + Th 3659 -109.8 0 109.8 3049 -3388 4558 Temporary
4 DPS - W x + Th 3659 109.8 0 109.8 3049 -2711 4080 Temporary
5 DPS + W z + Th 3659 0 -961.9 961.9 7581 -3049 8171 Temporary
6 DPS - W z + Th 3659 0 961.9 961.9 -1483 -3049 3391 Temporary
7 DPS + 0.7 V x + Th 3659 -345.8 0 345.8 3049 -4751 5645 Temporary
8 DPS - 0.7 V x + Th 3659 345.8 0 345.8 3049 -1348 3334 Temporary
9 DPS + 0.7 V z + Th 3659 0 -345.8 345.8 4751 -3049 5645 Temporary
10 DPS - 0.7 V z + Th 3659 0 345.8 345.8 1347 -3049 3334 Temporary
11 DPS+0.525Wx+0.525Vx+Th 3659 -317 0 317 3049 -4503 5438 Temporary
12 DPS+0.525Wx-0.525Vx+Th 3659 201.7 0 201.7 3049 -1951 3620 Temporary
13 DPS+0.525Wx+0.525Vz+Th 3659 -57.66 -259.4 265.7 4326 -3227 5397 Temporary
14 D +0.525Wx-0.525Vz+Th 3659 -57.66 259.4 265.7 1773 -3227 3682 Temporary
PS
15 D +0.525Wz+0.525Vx+Th 3659 -259.3 -505 567.7 5429 -4325 6941 Temporary
PS
16 D +0.525Wz-0.525Vx+Th 3659 259.3 -505 567.7 5429 -1773 5711 Temporary
PS
17 D +0.525Wz+0.525Vz+Th 3659 0 -764.4 764.4 6705 -3049 7366 Temporary
PS
18 D +0.525Wz-0.525Vz+Th 3659 0 -245.7 245.7 4152 -3049 5152 Temporary
PS
19 0.6D + 0.6 D 636.7 -109.8 0 109.8 530.6 -869.2 1018 Temporary
PS +Wx
Pipe
20 0.6D + 0.6D 636.7 109.8 0 109.8 530.6 -192 564.2 Temporary
PS Pipe - W x
21 0.6D + 0.6D 636.7 0 -961.9 961.9 5062 -530.6 5090 Temporary
PS + Wz
Pipe
22 0.6D + 0.6D 636.7 0 961.9 961.9 -4001 -530.6 4036 Temporary
PS Pipe - W z
23 0.6D + 0.6D +0.7Vx 636.7 -345.8 0 345.8 530.6 -2232 2294 Temporary
PS Pipe
24 636.7 345.8 0 345.8 530.6 1171 1286 Temporary
0.6DPS + 0.6DPipe-0.7Vx
25 636.7 0 -345.8 345.8 2232 -530.6 2295 Temporary
0.6DPS + 0.6DPipe+0.7Vz
26 636.7 0 345.8 345.8 -1171 -530.6 1286 Temporary
0.6DPS + 0.6DPipe-0.7Vz
27 1771 -27.46 0 27.46 1476 -1561 2148 Temporary
DPS + Test + 0.25Wx
28 1771 0 240.5 240.5 343 -1476 1515 Temporary
DPS + Test + 0.25Wz

Page 14 of 14
Page 14 of 14